Peco Pro2B+ 23120909 Operator's Manual

Download

Page 1

PECO

PECOPECO

PPP

MODEL# 23120909

PTO GRASS

COLLECTION

SYSTEM

FastCat Pro

H-Series

OPERATOR’S MANUAL

ASSEMBLY OPERATION MAINTENANCE

MANUAL PART#: Q0436 (23120909) REV: 4

Page 2

RESIDENTIAL BAGGING SYSTEM

TABLE OF CONTENTS

SECTION PAGE

Safety - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2 Safety Alert Symbols- - - - - - - - - - - - - - - - - - - - - - 3 Warranty - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4

I INTRODUCTION AND DESCRIPTION - - - - - - - - - - - - 5 1-1 Introduction - - - - - - - - - - - - - - - - - - - - - - - - - 5 1-2 Description - - - - - - - - - - - - - - - - - - - - - - - - - 5

II INSTALLATION FOR USE - - - - - - - - - - - - - - - - - - - - - 5 2-1 Preparation Of Mower - - - - - - - - - - - - - - - - - 5-6 2-2 Left & Right Frame Bracket Installation - - - - - - - 6 2-3 Lower Frame Assembly Installation- - - - - - - - - - 6 2-4 PTO Mount Plate Component Installation- - - - - - 7 2-5 PTO Assembly Installation - - - - - - - - - - - - - - - 8 2-6 Belt Installation and Adjustment - - - - - - - - - - - - 8 2-7 Blower Cone Installation - - - - - - - - - - - - - - - - - 9 2-8 Impeller Blade Removal/Replacement - - - - - - - - 9 2-9 Upper Frame Assembly Installation - - - - - - - - - 10 2-10 Top Assembly Installation - - - - - - - - - - - - - - - 10 2-11 Inlet Installation- - - - - - - - - - - - - - - - - - - - - - 10 2-12 Hinge Kit Assembly Installation- - - - - - - - - - - - 10 2-13 Boot To Mower Deck Installation - - - - - - - - - - - 11

SAFETY

SECTION PAGE

2-14 Weight Kit Assembly Installation - - - - - - - - - - - 11 2-15 Length of Hose Adjustment - - - - - - - - - - - - - - 12 2-16 Upper Hose Installation - - - - - - - - - - - - - - - - 12 2-17 Lower Hose To Blower Cone Installation- - - - - - 12 2-18 Lower Hose To Boot Installation - - - - - - - - - - - 12 2-19 Installation/Removal Of Collection Bags - - - - - - 13

III OPERATING INSTRUCTIONS - - - - - - - - - - - - - - - - - - 14 3-1 General Safety - - - - - - - - - - - - - - - - - - - - - - - 14 3-2 Operation & Tips On Mowing- - - - - - - - - - - - - - 14 3-3 Disengagement Of The PTO Assembly - - - - - - - 14 3-4 Unloading The Collection System - - - - - - - - - - - 14 IV MAINTENANCE - - - - - - - - - - - - - - - - - - - - - - - - - 14-15 4-1 Maintenance Checklist - - - - - - - - - - - - - - - - - - 15 4-2 Lubrication- - - - - - - - - - - - - - - - - - - - - - - - - - 15 V PARTS AND SERVICE - - - - - - - - - - - - - - - - - - - - - - 15 5-1 Parts And Service Information - - - - - - - - - - - - - 15 Exploded Views And Parts List - - - - - - - - - - - - - 16-19 Safety Decals - - - - - - - - - - - - - - - - - - - - - - - - - - 20 Torque Specifications - - - - - - - - - - - - - - - - - - - - - 21

1. Read the operator’s manual carefully and familiarize yourself with the proper use of your attachment. Do not allow

anyone who is not acquainted with the Safety Instructions to use your attachment.

2. Know the controls and how to stop quickly. READ THE OPERATOR’S MANUAL!

3. Do not allow children to operate the vehicle. Do not allow adults to operate it without proper instruction.

4. Be especially watchful of children and pets darting into the area while operating.

5. Keep your eyes and mind on your unit while mowing or operating your attachment. Don’t let others distract you.

6. Do not attempt to operate your unit or mower when not in the driver’s seat.

7. Always stop unit when emptying the container.

8. Stop unit, shut off deck attachment, set parking brake, shut off mower engine and remove spark plug wire before

removing clogs, removing or replacing hose, boot, blower cone, or performing any maintenance.

9. Mow across the face of slopes (not steeper than 10 degrees); never up and down the face.

10. It is recommended that the container be kept only half full when negotiating any slopes. Start mowing on slopes

when the container is empty.

11. Inspect your lawn and remove any foreign objects before mowing. Never deliberately run the mower across any foreign object.

12. Wear ear protection if the noise level is offensive.

13. Wear eye protection to prevent debris from damaging your eyes.

Page 3

SAFETY

WARNING! NEVER operate the mower unless the discharge guard and either the deflector assembly or

the vacuum collector adapter are fastened securely in place.

WARNING! Do not work around the mower deck boot or the blower area until you are certain that the mower

blades and the blower impeller have stopped rotating.

WARNING! To avoid serious injury, perform maintenance on the vacuum collector; ONLY AFTER

STOPPING THE MOWER’S ENGINE AND WAITING FOR ALL MOVING PARTS TO COME TO A COMPLETE STOP. Set the parking brake. Always remove the ignition key before beginning maintenance.

WARNING! For your own personal safety, ALWAYS mow ACROSS the face of slopes and NEVER UP

and DOWN the face. NEVER attempt to mow excessively steep slopes, and use caution when turning on any slope.

Safety Alert Symbol

This Safety Alert Symbol means: “ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!”

This symbol is used to call attention to safety precautions that

should be followed by the operator to avoid accidents. When you see this symbol, carefully read the message that follows and heed its advice. Failure to comply with safety precautions could result in death or serious bodily injury.

Safety Signs

The signal words DANGER, WARNING, and CAUTION are used on the equipment safety signs. These words are intended to alert the viewer to the existence and the degree of hazard seriousness.

This signal word indicates a potentially hazardous situation which, if not

DANGER

White letters on RED

WARNING

Black letters on ORANGE

CAUTION

Black letters on YELLOW

avoided, will result in death or serious injury.

This signal word indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

It may also be used to alert against unsafe practices.

This signal word indicates a potentially hazardous situation exist which, if not avoided, will result in minor or moderate injury.

It may also be used to alert against unsafe practices.

Page 4

PECO LIMITED WARRANTY FOR NEW PRODUCTS

A. WHAT IS UNDER WARRANTY? PECO extends the following warranties to the original purchaser of each new PECO consumer product subject

to the following limitations.

1. PRODUCT WARRANTY: Any part of any consumer product, which is defective in material or workmanship as delivered to the purchaser will be repaired or replaced, as PECO elects, without charge for parts or labor, if the defect appears within 12 months from the date of delivery of the product to the original purchaser.

ALL DEFECTIVE PARTS MUST BE RETURNED TO PECO FOR INSPECTION TO DETERMINE VALIDITY OF WARRANTY CLAIMS. Freight and mailing will be borne by the customer.

2. PARTS REPLACED DURING WARRANTY: Any new PECO part which is furnished in performance of this

warranty and is defective in material or workmanship as delivered to the purchaser will be repaired or replaced, as PECO elects, without charge if the defect appears within 90 days from the date of installation of such part or before the expiration of the original warranty period, whichever is later.

B. SECURING WARRANTY ADJUSTMENTS. Call PECO for Return Authorization. Damaged or broken parts other than engines or batteries, must be

returned to New PECO, Inc. 100 Airport Road, Arden, NC 28704 before any warranty adjustment can be authorized. At the time of requesting warranty adjustment, the purchaser must present evidence of the date of delivery of the product. The purchaser shall pay any charge for the product to and from Arden, NC.

C. ITEMS NOT COVERED BY PECO WARRANTY. Engines and batteries attached to PECO products are covered under a separate warranty by the respective

manufacturer.

D. UNAPPROVED ALTERATION OR MODIFICATION. All obligations of New PECO, Inc. under this warranty shall be terminated if products are altered or modified in

ways not approved by New PECO, Inc.

E. ACCIDENTS AND NORMAL MAINTENANCE. The warranty covers only defective material and workmanship. It does not cover depreciation or damage

caused by normal wear, accident, improper use or abuse of products. The cost of normal maintenance and normal replacement of service items such as belts, cutting blades, hoses, etc., which are not defective shall be paid for by the purchaser.

F. NO REPRESENTATIONS ADDITIONAL WARRANTIES, DISCLAIMER. Neither New PECO, Inc. nor any company affiliated with it makes any warranties, representations or promises

as to the quality of performance of its products other than those set forth herein. Except as described above, New PECO, Inc. makes no other warranties AND SPECIFICALLY DISCLAIMS ANY AND ALL

IMPLIED WARRANTIES OF FITNESS AND MERCHANTABILITY.

G. ANY MACHINE USED FOR RENTAL PURPOSES ARE GUARANTEED FOR 45 DAYS FROM DATE OF ORIGINAL SALE ONLY.

H. REMEDIED EXCLUSIVE. The only remedies the purchaser has in connection with the breach or performance of any warranty on New

PECO, Inc. consumer products are set forth above. In no event will PECO be liable for special incidental or consequential damages.

1. NO SERVICE CENTER WARRANTY. The selling Service Center makes no warranty on his own on any item warranted by New PECO, Inc. unless he

delivers to purchaser a separate written warranty certificate specifically warranting the item. The dealer has no authority to make any representation or promise on behalf of PECO or to modify the terms of this warranty in any way.

Page 5

Section I

PRESS

INTRODUCTION & DESCRIPTION

1-1 Introduction

Your grass collection system has been designed to give you a low maintenance, simple, and effective way to collect the grass clippings from your mower. This manual is provided to give you the necessary instructions to properly mount and operate the collection system on your mower. Please read this manual thoroughly. Understand what each control is for and how to use it. Observe all safety decal precautions on the machine and noted throughout the manual. NOTE: All references made to right, left, front, rear, top or bottom are as viewed from the normal operator’s position on the mower.

1-2 Description

The grass collection system is designed for turf maintenance where there is a need to collect the grass clippings as the mower cuts the turf. It is also used for picking up leaves in pre-season and post-season cleanup. The blower, mounted on the right side of the unit, uses a belt and gearbox system from the engine PTO shaft. Drive train protection comes through belt slippage. The blower draws grass clippings from the discharge area of the cutting deck back to the (2) - 3.3 cubic foot collection bags P#(G0002) at the rear portion of the mower frame. The operator can engage the blower with a spring-lock engagement handle on the right side of the unit. Once the bags are full with clippings, they can be easily released for dumping.

Remove the D-drive spacer using an arbor press or equivalent. On removal, adjacent bearing OUTER race must be supported or bearing damage may occur. Refer to Figure 2-1b.

Figure 2-1b

The engine pulley assembly must be installed using an arbor press or equivalent. Upon Installation, opposite bearing inner race must be supported or bearing damage may occur. Refer to Figure 2-1c.

Figure 2-1c

Section II

INSTALLATION FOR USE

2-1 Preparation Of Mower

From the underside of the engine, disconnect the wiring harness attached to the electric clutch. Remove the bolt and electric clutch from the mower. Refer to Figure 2-1a.

Figure 2-1a

Remove Bolt

Engine Bushing

Engine Pulley Installation

Use engine pulley assembly #2 P#(A0419). Fasten the engine pulley to the electric clutch assembly using (1) 7/16” hi-collar lock washer P#( ) and (1) 7/16”-20 x K0140 3-3/4” HHCS P#(K0350) as shown in Figure 2-1d. The added pulley will power the collection system. Torque the bolt to 55 ft./lbs. Re-connect the wiring harness to the electric clutch.

Figure 2-1d

Engine Pulley

Number Is

Stamped On

The Pulley

Bushing Here

Hex Bolt

Electric Clutch

Engine Pulley

Assembly

Lock Washer

Page 6

Remove the rear bumper shown in Figure 2-1e from the mower frame. Keep the hardware for use later in the installation.

Figure 2-1e

Remove

Rear Bumper

Figure 2-2b

(1) 3/8”-16 x 1” HHCS

(1) 3/8”-16 Locknut

Right Frame

Bracket

2-3 Lower Frame Assembly Installation

Existing

Hardware

2-2 Left and Right Frame Bracket

Installation

With the rear bumper removed, position the left frame bracket P#(B8138) as shown in Figure 2-2a. Secure the left frame bracket to the mower frame using (1) 3/8”-16 x 1” HHCS P#(K1191), (1) 3/8”-16 nylon flange locknut P#(K2038) and the existing hardware removed from the rear bumper.

Figure 2-2a

(1) 3/8”-16 x 1” HHCS

(1) 3/8”-16 Locknut

Left Frame

Existing

Hardware

Bracket

Position the lower frame assembly P#(A1091) as shown in Figure 2-3a. Secure the lower frame assembly to the left and right frame brackets, using (4) 5/16”-18 x 3/4” HHCS P#(K1153), (4) 1/4” flat washers P#(K0037) and (4) 5/16”-18 nylon flange locknuts P#(K2516). Refer to Figure 2-3b for reference.

Figure 2-3a

Lower Frame

Assembly

Figure 2-3b

5/16”-16

Locknut

With the rear bumper removed, position the right frame bracket P#(B0746) as shown in Figure 2-2b. Secure the left frame bracket to the mower frame using (1) 3/8”-16 x 1” HHCS P#(K1191), (1) 3/8”-16 nylon flange locknut P#(K2038) and the existing hardware removed from the rear bumper.

5/16”-18 x 3/4”

HHCS

1/4” Flat

Washer

Page 7

2-4 PTO Mount Plate Component Installation

Fasten the left PTO mount plate P#(B0748) the right frame bracket using (2) 3/8”-16 x 1” HHCS P#(K1191) and (2) 3/8”-16 nylon flange locknuts P#(K2038). Do not tighten the hardware. Refer to Figure 2-4a.

Insert the PTO stop plate P#(B0733) between the left and right PTO mount plates as shown in Figure 2-4c. Secure the PTO stop plate to the left and right PTO mount plates using (4) 1/4”-20 x 3/4” HHCS P#(K1222) and (4) 1/4”-20 nylon flange locknuts P#(K2014). NOTE: Tighten all PTO mount plate component hardware at this time.

Figure 2-4c

Figure 2-4a

3/8”-16

Locknut

Left PTO

Mount Plate

3/8”-16 x 1”

HHCS

Fasten the right PTO mount plate P#(B0747) to the right frame bracket using (2) 3/8”-16 x 1” HHCS P#(K1191) and (2) 3/8”-16 nylon flange locknuts P#(K2038). Do not tighten the hardware. Refer to Figure 2-4b.

1/4”-20 x 3/4”

HHCS

1/4”-20

Locknut

Figure 2-4d shows the complete PTO mount plate component assembly.

PTO Stop

Plate

Figure 2-4b

3/8”-16

Locknut

Right PTO

Mount Plate

Figure 2-4d

3/8”-16 x 1”

HHCS

Left PTO

Mount Plate

Right PTO

Mount Plate

PTO Stop

Plate

Page 8

2-5 PTO Assembly Installation

Insert the PTO assembly P#(A1840) into the mounting slots on the PTO mount plates, as shown in Figure 2-5. Secure the PTO assembly with (1) PTO mount pin P#(B0274) and (1) hair pin clip P#(K0086). Remove the gear box pulley guard and hardware from the PTO assembly in preparation for the belt installation.

Loosen the (2) 5/16”-18 x 3/4” HHCS P#(K1153) that secure the gear box to the PTO assembly, as shown in Figure 2-6b. Loosen the adjustment bolt (1) 3/8”-16 x 2” hex bolt P#(K0348).

Figure 2-6b

Figure 2-5

PTO

Mount Pin

PTO Mount

Plate

PTO

Assembly

Remove

Pulley Guard

and Hardware

2-6 Belt Installation and Adjustment

Loosen

Hardware

Adjustment

Bolt

Slide the gearbox towards the mower until there is enough clearance for the kevlar belt to slide over both the engine and gearbox pulleys. Install the A55K kevlar belt P#(M0248). Insert the PTO mount pin P#(B0274), and secure the pin with (1) hair pin clip P#(K0086). Refer to Figure 2-6c.

Figure 2-6c

Installation/Removal: With the pulley guard, PTO mount pin and hair pin clip removed, loosen the (2) 5/16”-18 x 3/4” HHCS P#(K1153) that secure the gear box to the PTO assembly. Refer to Figure 2-6a.

Figure 2-6a

Loosen

Hardware

Wrap Belt Around

Both Pulleys

Adjustment: To adjust the belt tension, turn the adjustment bolt clockwise until there is 1” of deflection, with 10-11lbs of pressure applied to the center of the belt. When the belt has the proper tension, tighten the (4) 5/16”-18 x 3/4” HHCS that secure the gear box to the PTO assembly. Replace the pulley guard and hardware.

Page 9

2-10 Blower Cone Installation/Removal

Fasten the blower cone P#(V0016) to the blower housing located on the PTO assembly. Use (3) 1/4”-20 x 3/4” HHCS P#(K1222), (3) 1/4” lock washers P#(K0039), and (3) 1/4” flat washers P#(K0037) to secure the blower cone to the blower housing. Refer to Figure 2-10 for reference.

Figure 2-10

1/4”-20 x 3/4”

HHCS

1/4” Lock

Washer

1/4” Flat

Washer

Blower

Housing

Blower

Cone

2-8 Impeller Blade Removal/Replacement

To Remove: To access the impeller blade, remove the blower cone P#(V0016) and blower cone hardware from the blower housing. Remove the 5/16”-24 x 7/8” left hand thread hex bolt P#(K1171) and washer P#(K1446). Insert (1) 1/2”-13 x 1” hex bolt into the threads on the impeller blade. Tighten the hex bolt until the impeller blade breaks free from the PTO shaft. Remove the impeller blade assembly P#(A1839) from the PTO shaft. Remove the key P#(J0254) from the PTO shaft.

To Replace: Insert the key P#(J0254) into the keyway slot on the PTO shaft. Align the keyway slot on the bushing of the impeller blade assembly with the key on the PTO shaft and insert the impeller blade onto the PTO shaft. Secure the impeller blade with (1) 5/16”-24 x 7/8” left hand thread hex bolt P#(K1171) and (1) washer P#(K1446). Replace the blower cone P#(V0016) and blower cone hardware. Refer to Figure 2-8 for reference.

Figure 2-8

J0254

Key

A1839

Impeller Blade

Assembly

K1446

K1171

PTO Shaft

V0016

Cross Section View of

Blower Housing

Page 10

2-9 Upper Frame Assembly

Figure 2-9

Upper Frame

Assembly

Lower Frame

Assembly

Mount Tube

Installation

Lift the upper frame assembly P#(A0871) into position above the lower frame assembly P#(A1091) as shown in Figure 2-9. Slide the upper frame assembly onto the lower frame assembly mount tube.

2-11 Inlet Installation

Insert the Inlet P#(V0019) into the hole on the top assembly from the inside and then snap the inlet into place. The inlet should pivot freely about the hole. Refer to Figure 2-11.

Figure 2-11

Inlet

2-10 Top Assembly Installation

Lift the top assembly P#(A1028) into position above the upper frame assembly. Secure the top assembly to the upper frame assembly using (2) 5/16”-18 x 2-1/2” P#(K0125) hex bolts and (2) 5/16”-16 nylon flange locknuts P#(K2516). Refer to Figure 2-10 for reference.

Figure 2-10

Upper Frame

Assembly

5/16”-18 x 2-1/2”

Hex Bolt

Top Assembly

5/16”-18 Locknut

2-12 Hinge Kit Assembly Installation

Assemble the hinge kit as shown in Figure 2-12, using (2) 5/16”-18 x 1” HHCS P#(K1154), (3) 5/16”-18 nylon flange locknuts P#(K2516), (5) 1/4” flat washers P#(K0037) and (2) swing arm brackets P#(ZT-0004). Place (1) vinyl cap P#(J0289) on the end of the hex bolts as shown in Figure 2-12. Leave the nuts loose enough to allow fluid movement of the top when opening and closing. When opened, the top should rest on the middle joint of the hinge allowing it to remain up.

Figure 2-12

K1154

K2516

K0037

J0289

ZT-0004

Page 11

2-13 Boot To Mower Deck Installation

Raise the grass deflector on the mower deck. Fasten the boot plate P#(B0750) to the boot P#(V1168) using (3) 5/16”-18 x 3/4” carriage bolts P#(K1142) and (3) 5/16”18 nyloc nuts P#(KK2516). Insert bolts from the inside of the boot so that the threads are on the top outside of the boot. This will help to prevent grass from collecting on the bolts. Refer to Figure 2-13a.

Fasten the weight bracket P#(B1844) to the front frame brace using (2) 3/8”-16 x 3-1/2” u-bolts P#(K0136) and (4) 3/8”-16 nylon flange locknuts P#(K2038). Refer to Figure 2-14b.

Front Frame

Figure 2-14b

Brace

Boot Plate

Boot

Secure the boot plate to the mower deck using (1) boot rod P#(B0288) and (1) hair pin clip P#(K0099). Refer to Figure 2-13b.

Figure 2-13b

Figure 2-13a

(3) 5/16”-18 x 3/4”

Carriage Bolts

(3) 5/16”-18 Nylon

Flange Locknuts

Insert

Boot Rod

Weight

Bracket

Insert (2) weight bars P#(B8146) into the weight bracket as shown in Figure 2-14c.

Figure 2-14c

Secure the top weight bracket P#(B8145) to the weight bracket using (2) 3/8”-16 nylon flange locknuts P#(K2038). Refer to Figure 2-14d.

(2) 3/8”-16 U-Bolts

(4) 3/8”-16 Locknuts

Insert (2)

Weight Bars

Hair Pin

Clip

Boot Plate

2-14 Weight Kit Assembly Installation

Remove the owners manual case and hardware from the foot rest. Remove the foot rest and hardware. Refer to Figure 2-14a.

Figure 2-14a

Remove Owners

Manual Case

and Hardware

Remove Footrest

and Hardware

Figure 2-14d

Secure the owners manual to the left frame bracket using (2) 1/4”-20 x 3/4” HHCS P#(K1222) and (2) 1/4”-20 nylon flange locknuts P#(K2014). Refer to Figure 2-14e for reference. Replace the footrest and hardware.

Top Weight

Bracket

(2) 3/8”-16

Locknuts

Figure 2-14e

(2) 1/4”-20 x 3/4”

Hex Bolts

(2) 1/4”-20

Locknuts

Page 12

2-15 Length Of Hose Adjustment

The hoses in steps 2-16 and 2-17 must be cut to fit your machine. Follow steps 2-16 and 2-17. do not cut the hoses until you have tried to fit them on your machine. Remember that the hoses have to be long enough to adjust for the blower assembly’s movement as well as allow for enough clamping surface between the inlet, blower assembly, and the deck boot. Note: The upper hose should no shorter than 22”.

2-16 Upper Hose Installation

Fasten the inlet to the plastic top by sliding the inlet from the inside of the top to the outside and lock into place. Slide a pre-assembled hose clamp P#(J0060) onto both ends of the 6” upper hose (Figure 2-17). Then slide one end of the 6” hose onto the inlet. Make sure there is about a two-inch overlap between the hose end and the container inlet. Proceed to slide the opposite end of the 6” hose onto the outlet of the blower assembly. See (Figure 2-16) for details. Make sure both ends of the hose are clearly attached to the inlet and the blower assembly inlet. Tighten the hose clamps.

2-17 Lower Hose To Blower Cone Installation

Slide a pre-assembled hose clamp P#(J0060) over both ends of the lower hose. Then proceed to slide the lower hose onto the blower cone. Tighten the hose clamp. The assembly should look like Figure 2-18b.

2-18 Lower Hose To Boot Installation

Take the unattached end of the lower hose and slide it over the circular end of the boot. Use the lower hose clamp to secure the hose to the boot (Figure 2-18b). Tip: Before securing clamp rotate hose counter-clockwise (away from yourself) approximately 1” to aid in retaining boot to mower deck.

Note: If the impeller blades continue to spin after the PTO has been disengaged, make sure the bolt shown in Figure 2-18a is not too tight. The bolt should be able to spin freely.

Figure 2-16

Inlet

Blower

Outlet

Hose

Clamp

Figure 2-18b

Inlet

Figure 2-18a

Upper

Hose

Bolt Should Be

Loose Enough To Spin Freely

Hose

Clamp

Blower

Cone

Lower

Hose

Boot

Page 13

2-19 Installation/Removal Of Collection Bags

IMPORTANT!

To prevent bag wear, install (2) red plastic end caps P#(J0274), as shown in Figure 2-20a, on each bag ring before installing bags.

Figure 2-19c

Plastic Top

Figure 2-20a

Red Plastic

End Caps

To install the bag onto the bag ring, place the seam openings of the bag onto the bag ring openings and turn the bag one full turn (360 ) so the plastic end caps are located opposite to the opening in the bag (Figure 219b). Do this for each bag.

Figure 2-19b

Bag Ring End

Caps Opposite

of Bag Opening

Bag Ring

Bag Opening

Completed Bag

Installed

To empty the bag, first unlatch and lift top, next remove the bag and bag ring by sliding rearward, then grasp the loop on the bottom of the bag, and last turn it upside down to empty the collected debris (Figure 2-19d). Repeat for the other bag. Reinstall both bags, line with plastic bags if desired, close the plastic top and reattach the draw latches.

Figure 2-19d

Fasten Draw

-Latch Here

For Proper Unit

Transportation

Bag

Install the completed assemblies onto the support frame and close the plastic top. Fasten the draw-latches to hold the plastic top closed (Figure 2-19c).

Grasp Bag Here

Plastic lawn and leaf bags, 33 gallon size, may be used inside the cloth bags. Be sure to leave enough plastic bag hanging over the frame so the plastic bags can be twist tied before emptying (Figure 2-19e).

Figure 2-19e

Plastic Bag

Cloth Bag

Page 14

SECTION III

OPERATING INSTRUCTIONS

3-3 Disengagement Of The PTO Assembly

3-1 General Safety

Only qualified people familiar with this operator’s manual and the mower’s operator’s manual should operate this machine.

3-2 Operation And Tips On Mowing

A. Perform BEFORE EACH USE the maintenance list in paragraph 4-1.

B. Start mower.

C. With the mower at high idle speed, engage the mower deck.

D. While seated in the operator’s seat, pull the engagement handle of the PTO assembly towards the operator’s seat until the handle slides into position in the retaining slot. With the PTO assembly engaged, you can proceed to operate the control levers of the mower.

NOTE: If the collection system does not appear to be collecting the grass clippings, disengage the deck and PTO assembly (Section 3-3), then, engage the parking brake and turn the mower off. Check upper and lower hoses for any clogs.

A. To disengage the PTO assembly, slide the engagement handle out of the retaining slot and push the engagement handle away from the operator’s seat.

WARNING: The PTO assembly blades will continue to spin. DO NOT TOUCH the PTO assembly, pulleys, or the belt until the tractor is turned off. DO NOT adjust the belt tension until the mower is turned off. Refer to section 2-6 of the manual.

3-4 Unloading The Collection System

NOTE: To determine when the collection bags are full,

follow the following steps:

A. Stop the forward movement of the mower.

B. Disengage the mower deck.

C. Disengage the PTO assembly.

D. Engage the parking brake.

E. Once the parking brake has been engaged, then and

only then, walk behind the mower and check the collection bags by first unhooking the rubber strap with S-hook that secures the plastic top, then lift the plastic hood. Load in bags should not exceed the height of the installed bag.

To obtain the maximum effectiveness from your collection system, the tips listed below should be followed:

* Watch your speed- Normal conditions will allow a speed of up to approximately 4 mph, but thick, heavy damp conditions will require reduced ground speed.

* Mow with sharp blades- A sharp blade cuts cleaner.

* Wet grass and leaves will decrease effectiveness and will increase horsepower requirements.

* Mow at higher cutting heights- Remove and mulch no more than 2” of grass length with each mowing. (Experts recommend not cutting off more than 1/3 of the grass blade length at any given time.)

* Mow twice, at different height settings, (high, then low), if grass is extra tall.

* Remember that horsepower requirements will vary with the mowing conditions such as type and height of turf grass, moisture content, amount of leaves, whether the terrain is flat or hilly, etc.

F. To remove the bags from the frame slide bags out and

turn bags over to deposit clippings.

G. Slide empty bags back onto the frame and secure

plastic top with the rubber strap with S-hook.

NOTE: Do not allow collection bags to become over-

filled as potential damage may occur to your equipment. Also, be sure to clean the plastic top screen as needed.

SECTION IV

MAINTENANCE

4-1 Maintenance Checklist

Before each use:

1. Check blades and spindles to be sure that no foreign objects, such as wire or steel strapping bands, are wrapped around them.

2. Inspect blades for wear. Replace if necessary. If it is necessary to sharpen the blades, remove the blades from the spindles before sharpening. DO NOT sharpen blades while still attached to the mower.

Page 15

3. Make sure all shields are in place and in good condition. Repair or replace any missing or damaged shields.

4. Perform lubrication per paragraph 4-2.

4-2 Lubrication

NOTE: Use only white lithium based grease for

lubrication of the shaft on the blower assembly.

5. Listen for abnormal sounds, which might indicate loose parts, damaged bearings, or other damage. Correct any deficiency before continuing operation.

6. With the engine off, engage the blower assembly. Check the belt tension and inspect the pulley belt for cracks or tears.

7. Check for wear or deterioration of the upper or lower hoses. If there are any portions of the hose that have been torn or worn through, replace immediately.

After Each Use:

1. Clean all debris from machine especially from the container, underneath the belt shields, and safety decals. Replace any missing or illegible decals.

2. Inspect the unit for worn or damaged components. Repair or replace before the next use. Any replacement component installed during repair shall include the component’s current safety decal specified by the manufacturers to be affixed to the component.

3. Check belt for proper tension.

1. On initial use: Grease the fitting on the blower shaft.

2. Every 25 hours of use: Re-grease the grease fitting.

3. Every 200 hours of use: Check oil levels in gear box. Oil in gear box should cover the gears. If not, fill using an EP90 weight oil. 6oz. will fill the gear box from empty.

SECTION V

PARTS AND SERVICE

5-1 Parts And Service Information

Collection system owners should record the name and telephone number of their Service Center. Your Service Center will be happy to supply replacement parts, accessories, and do any service or repairs to your collection system. If for any reason your Service Center is unable to service your collection system or supply replacement parts, contact PECO Inc. and include the following information on the chart below.

THE SERIAL NUMBER PLATE

IS LOCATED ON THE TOP

ASSEMBLY

PECO

OUTDOOR POWER EQUIPMENT

Model Number

Serial Number

Arden, North Carolina 28704

WRITE THE MODEL AND SERIAL NUMBER IN THE

BOX TO THE LEFT

FOR FUTURE REFERENCE.

Unit Model Number: _____________________________ Unit Engine Size: _____________________________ Unit Serial Number: _____________________________ Date of purchase: _____/_____/_________ Dealer/Distributor Name: ________________________________________ Address: _____________________________________ State: __________ Zip:__________ Phone Number: ____________________________

Page 16

Page 17

Item # Doc # Title Qty

1 A0871 2 BAG FRAME ASSY. 1 2 V0017 PRO 2 BAGGER TOP 1 3 V0018 Black Plastic Screen 1 4 J4009 SHORT RUBBER STRAP W/ S HOOK 1 5 K1030 1/4"-20 x 1-1/4" CARRIAGE BOLT 1 6 K0037 1/4" FLAT WASHER .75 OD x .314 ID x .060 T 1 7 k1128 1/4"-20 NYLOC NUT 1 8 K0062 3/16" x 1-1/2" FENDER WASHER, Z 2

9 K0114 BLACK PLASTIC RIVET 6 10 K1265 BLACK PANEL RETAINER 2 11 C0067 DUST GUARD BRACE 1 12 V1117 DUST GUARD 1 13 K0125 5/16"-18 x 2-1/2" ALL THREAD HHCS 2 14 K2516 5/16"-15 NYLON FLANGE LOCKNUT 2 15 B0227 BAG RING 2 16 j0274 BAG RING END CAP 4 17 V0019 INLET 1

A1028 TOP ASSEMBLY A0871 UPPER FRAME ASSEMBLY EXPLODED PARTS VIEW

Page 18

A2194 PTO BASE ASSEMBLY EXPLODED PARTS VIEW

Page 19

A2194 PTO BASE ASSEMBLY EXPLODED PARTS VIEW DESCRIPTION

Page 20

A1840 PTO ASSEMBLY EXPLODED PARTS VIEW DESCRIPTION

Page 21

SAFETY DECALS

To promote safe operation, PECO Inc. supplies safety decals on all products manufactured. Damage can occur to safety decals either through shipment, use or reconditioning. Contact your local Service Center for replacement decals.

PECOPECOPECOPECOPECOPECO

PECOPECOPECO

PPP

Part #: R1070

DANGERDANGERDANGER

TO CLEAR D EBRIS WI TH BLOWER

PELIGROPELIGROPELIGRO

PARA LI NPIAR BASURA CON LA

R2007R2007R2007

HOJA EN MA RCHA!

NEVER US E HANDS

RUNN ING!

NUNCA US E MANOS

PECO Label

DANGERDANGERDANGER

FINGERS, HANDS, & BODY PARTS

PELIGROPELIGROPELIGRO

R2008R2008R2008

CAN BE SE VERED!

DEDOS, MA NOS Y PARTES D EL

CUERPO P UEDAN SER CORTAD OS!

ROTATING BLADES!

HOJA ROTANTE!

Part #: R2007

Never Use Hands Label

PUSH HANDLE

DISENGAGEDISENGAGEDISENGAGE

PULL HANDLE

ENGAGEENGAGEENGAGE

Part #: R1100

Engage-Disengage Label

Part #: R1054

Important Label

R1100

Part #: R4037

Warning: Hot Surface Label

MADE INMADE IN

MADE IN

AMERICAAMERICA

AMERICA

Part #: R1065

Made In America Label

Part #: R1057 - (2)

Part #: R2008

Rotating Blades Label

Part #: R1052

Small Warning: Turn Off Blower Label

Part #: R4015

Danger: Rotating Blades Label

Part #: R1069

Warning: Turn Off Blower Label

Part #: R1051

Warning: Hearing Protection Label

Part #: R4008

Caution: Rotating Blades Label

Page 22

Page 23

NOTES

Page 24

PPPP

ARDEN, NORTH CAROLINA 28704

(800) 438-5823 OR (828) 684-1234 FAX: (828) 684-0858

PECOPECO

PECOPECOPECO

10 WALDEN DRIVE

EMAIL: [email protected]

WEBSITE: www.lawnvac.com