Peco Pro 12, PRO 12 22621240, PRO 12 22621252 Operator's Manual

PRO 12
GRASS COLLECTION
PECOPECOPECO
P
PPPP
MODEL 35621217 & 35621228
EXMARK NEXT GENERATION MOWERS
SYSTEM
OPERATOR’S MANUAL
ASSEMBLY OPERATION MAINTENANCE
MANUAL PART#: Q0384 $10.00 REV: 0
PECO GRASS COLLECTION SYSTEM
TABLE OF CONTENTS
SECTION PAGE
Safety - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2 Safety Alert Symbols- - - - - - - - - - - - - - - - - - - - - - 3 Warranty - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4
I INTRODUCTION AND DESCRIPTION- - - - - - - - - - - - - - 5 1-1 Introduction - - - - - - - - - - - - - - - - - - - - - - - - - 5 1-2 Description - - - - - - - - - - - - - - - - - - - - - - - - - 5
II PREPARATION FOR USE - - - - - - - - - - - - - - - - - - - - - - 5 2-1 Preparation Of Mower - - - - - - - - - - - - - - - - - - 5 2-2 Outer Engine Mount Tube Installation - - - - - - - - 5 2-3 Lower Main Frame Leg Installation - - - - - - - - - - 6 2-4 Main Frame Assembly Installation - - - - - - - - - - 6 2-5 Lift Handle Installation - - - - - - - - - - - - - - - - - - 7 2-6 Aluminum Grass Container Installation - - - - - - - 7 2-7 Dump Mechanism Adjustment - - - - - - - - - - - - - 7 2-8 Engine Mount Arm Assembly Installation - - - - - - 8 2-9 Engine/Blower/Blade/ Assembly Installation - - - - 8 2-10 Boot To Mower Deck Installation - - - - - - - - - - 8
Safety
SECTION PAGE
2-11 Blower Cone Installation - - - - - - - - - - - - - - - - 9 2-12 Impeller Blade Removal/Replacement - - - - - - - 9 2-13 Throttle Cable Installation - - - - - - - - - - - - - - - 10 2-14 Length Of Hose Adjustment- - - - - - - - - - - - - - 11 2-15 Upper Hose Installation - - - - - - - - - - - - - - - - 11 2-16 Lower Hose Installation - - - - - - - - - - - - - - - - 11 2-17 Front Weight Assembly Installation - - - - - - - - - 11 Exploded Parts Views And Assemblies - - - - - - - - - 12-15 III OPERATING INSTRUCTIONS - - - - - - - - - - - - - - - - - - 16 3-1 General Safety - - - - - - - - - - - - - - - - - - - - - - - 16 3-2 Operation & Tips On Mowing- - - - - - - - - - - - - - 16 3-3 Unloading The Collection System - - - - - - - - - - - 16
IV MAINTENANCE- - - - - - - - - - - - - - - - - - - - - - - - - - - - 16 4-1 Maintenance Checklist - - - - - - - - - - - - - - - - - - 16
V PARTS AND SERVICE - - - - - - - - - - - - - - - - - - - - - - - 17 5-1 Parts And Service Information - - - - - - - - - - - - - 17 Safety Decals - - - - - - - - - - - - - - - - - - - - - - - - - - 18 Torque Specifications - - - - - - - - - - - - - - - - - - - - - 19
1. Read the operator’s manual carefully and familiarize yourself with the proper use of your attachment. Do not allow anyone who is not acquainted with the Safety Instructions to use your attachment.
2. Know the controls and how to stop quickly. READ THE OPERATOR’S MANUAL!
3. Do not allow children to operate the vehicle. Do not allow adults to operate it without proper instruction.
4. Be especially watchful of children and pets darting into the area while operating.
5. Keep your eyes and mind on your unit while mowing or operating your attachment. Don’t let others distract you.
6. Do not attempt to operate your unit or mower when not in the driver’s seat.
7. Always stop unit when emptying the container.
8. Stop unit, shut off deck attachment, set parking brake, shut off mower engine and remove spark plug wire before
removing clogs, removing or replacing hose, boot, blower cone, or performing any maintenance.
9. Mow across the face of slopes (not steeper than 10 degrees); never up and down the face of the slope.
10. It is recommended that the container be kept only half full when negotiating any slopes. Start mowing on slopes
when the container is empty.
11. Inspect your lawn and remove any foreign objects before mowing. Never deliberately run the mower across any foreign object.
12. Wear ear protection if the noise level is offensive.
13. Wear eye protection to prevent debris from damaging your eyes.
2
SAFETY
WARNING! NEVER operate the unit unless the discharge guard and either the deflector assembly or the
vacuum collector adapter are fastened securely in place.
WARNING! Do not work around the mower deck boot or the blower area until you are certain that the mower
blades and the blower impeller have stopped rotating.
WARNING! To avoid serious injury, perform maintenance on the vacuum collector; ONLY AFTER
STOPPING THE MOWER’S ENGINE AND WAITING FOR ALL MOVING PARTS TO COME TO A COMPLETE STOP. Set the parking brake. Always remove the ignition key before beginning maintenance.
WARNING! For your own personal safety, ALWAYS mow ACROSS the face of slopes and NEVER UP
and DOWN the face. NEVER attempt to mow excessively steep slopes, and use caution when turning on any slope.
Safety Alert Symbol
This Safety Alert Symbol means: “ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!”
This symbol is used to call attention to safety precautions that
Should be followed by the operator to avoid accidents. When you see this symbol, carefully read the message that follows and heed its advice. Failure to comply with safety precautions could result in death or serious bodily injury.
!
Safety Signs
The signal words DANGER, WARNING, and CAUTION are used on the equipment safety signs. These words are intended to alert the viewer to the existence and the degree of hazard seriousness.
This signal word indicates a potentially hazardous situation which, if not
DANGER
!
White letters on RED
WARNING
!
Black letters on ORANGE
CAUTION
!
Black letters on YELLOW
avoided, will result in death or serious injury.
This signal word indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
It may also be used to alert against unsafe practices.
This signal word indicates a potentially hazardous situation exist which, if not avoided, will result in minor or moderate injury.
It may also be used to alert against unsafe practices.
3
PECO LIMITED WARRANTY FOR NEW PRODUCTS
A. WHAT IS WARRANTED? PECO extends the following warranties to the original purchaser of each new PECO consumer product subject
to the following limitations:
1. PRODUCT WARRANTY: Any part of any consumer product, which is defective in material or workmanship as delivered to the purchaser will be repaired or replaced, as PECO elects, without charge for parts or labor, if the defect appears within 12 months from the date of delivery of the product to the original purchaser. ALL
DEFECTIVE PARTS MUST BE RETURNED TO PECO FOR INSPECTION TO DETERMINE VALIDITY OF WARRANTY CLAIMS. Freight and mailing will be borne by the customer.
2. PARTS REPLACED DURING WARRANTY: Any new PECO part which is furnished in performance of this
warranty and is defective in material or workmanship as delivered to the purchaser will be repaired or replaced, as PECO elects, without charge if the defect appears within 90 days from the date of installation of such part or before the expiration of the original warranty period, whichever is later.
B. SECURING WARRANTY ADJUSTMENTS. Call PECO for Return Authorization. Damaged or broken parts, other than engines or batteries, must be
returned to PECO Inc., 100 Airport Road, Arden, NC 28704 before any warranty adjustment can be authorized. At the time of requesting warranty adjustment, the purchaser must present evidence for date of delivery of the product. The purchaser shall pay any charge for the product to and from Arden, NC.
C. ITEMS NOT COVERED BY PECO WARRANTY. Engines and batteries attached to PECO products are covered under a separate warranty by the respective
manufacturer.
D. UNAPPROVED ALTERATION OR MODIFICATION. All obligations of PECO Inc., under this warranty, shall be terminated if products are altered or modified in ways
not approved by PECO Inc..
E. ACCIDENTS AND NORMAL MAINTENANCE. The warranty covers only defective material and workmanship. It does not cover depreciation or damage
caused by normal wear, accident, improper use or abuse of products. The cost of normal maintenance and normal replacement of service items such as belts, cutting blades, hoses, etc., which are not defective shall be paid for by the purchaser.
F. NO REPRESENTATIONS ADDITIONAL WARRANTIES, DISCLAIMER. Neither PECO Inc. nor any company affiliated with it makes any warranties, representations or promises as to
the quality of performance of its products other than those set forth herein. Except as described above, PECO Inc. makes no other warranties AND SPECIFICALLY DISCLAIMS ANY AND ALL IMPLIED
WARRANTIES OF FITNESS AND MERCHANTABILITY. G. ANY MACHINE USED FOR RENTAL PURPOSES ARE GUARANTEED FOR 45 DAYS FROM DATE OF ORIGINAL SALE ONLY. H. REMEDIED EXCLUSIVE.
The only remedies the purchaser has in connection with the breach or performance of any warranty on PECO
Inc. consumer products are set forth above. In no event will PECO be liable for special incidental or consequential damages.
1. NO SERVICE CENTER WARRANTY. The selling Service Center makes no warranty on his own on any item warranted by PECO Inc. unless he
delivers to purchaser a separate written warranty certificate specifically warranting the item. The dealer has no authority to make any representation or promise on behalf of PECO or to modify the terms of this warranty in any way.
4
SECTION I
INTRODUCTION AND DESCRIPTION
1-1 Introduction
We are pleased to have you as a PECO customer. Your collection system has been designed to give you a low maintenance, simple and effective way to collect the grass clippings from your mower. This manual is provided to give you the necessary instructions to properly mount and operate the collection system on your mower. Please read this manual thoroughly. Understand what each control is for and how to use it. Observe all safety decal precautions on the machine and noted throughout the manual.
Note: All references made to right, left, front, rear, top or bottom are as viewed from the normal operator’s position on the mower.
1-2 Description
The collection system is designed for turf maintenance where there is a need to collect the grass clippings as the mower cuts the turf. It is also good for picking up leaves and twigs in pre-season and post-season clean­up.
The engine/blower/blade assembly, is mounted on the right side of the unit. The blower draws grass clippings from the discharge area of the cutter deck up to the aluminum container mounted over the rear portion of the frame. The operator can engage the engine/blower/blade assembly by starting the engine.
Rotating The Donaldson Air Cleaner
Note: If equipped with a Donaldson air cleaner, unit
must be rotated to make clearance for top main frame assembly. To rotate Donaldson air cleaner, loosen bolt on air cleaner bracket, rotate air cleaner forward as needed for clearance as shown in Figure 2-1a and tighten.
Rotate To The Forward Position
Figure 2-1a
Loosen Bolt
2-2 Outer Engine Mount Tube Installation
Once the container is full of clippings, the operator can easily push and raise the lift handle, releasing the container’s rear door and the container will pivot towards the ground.
Section II
PREPARATION FOR USE
2-1 Preparation Of Mower
Carefully dismantle wooden shipping crate from around the components. Cut retaining straps and separate the parts. The collection system will have various parts located inside. Remove and sort all parts for easy identification.
Note: Before each step of assembly it will help to study the exploded drawings on pages 12 thru 15.
Remove the 4 existing bolts from the rear Exmark heat guard as shown in Figure 2-2. Align the holes of the outer engine mount tube assembly P#(A0600) to the holes on the heat guard and fasten by using (4) 3/8”-16 x 1” Carriage bolts P#(K1182) and (4) 3/8”-16 Nyloc Nuts P#(K1216).
Figure 2-2a
Rear Heat
Guard
Outer Engine
Mount Tube
Assembly
(4) 3/8”-16 x 1” Carriage Bolts
(4) 3/8”-16 Flange Nuts
5
2-3 Lower Main Frame Leg Installation
Looking from the rear of mower, locate the ROPS mounting bolts and remove the lower hex bolt and washer from each side of the ROPS. On the mowers rear bumper, locate the slotted hole on each side. See Figure 2-3a.
R.O.P.S. with Lower Hex Bolt Removed
Figure 2-3a
Slotted Hole in Rear Bumper
From the rear of the mower, align each lower main frame leg, P#(B0528 Right) and P#(B0529 Left), to the lower ROPS mounting holes and to the rear bumper slot holes. Fasten to the lower ROPS mounting hole with existing hex bolt and washer removed in section 2-3a. Fasten to the rear bumper slotted hole by using (1) 1/2”-13 x 1” HHCS P#(K1231), (1) 1/2” flat washers P#(K0055) and (1) 1/2”-13 nyloc nut P#(K1247) per side. Refer to Figure 2-3b and 2-3c.
Figure 2-3c
Left Lower Frame Leg B0529
Attach to R.O.P.S.
Attach to Rear Bumper
Right Lower Frame Leg b0528
2-4 Main Frame Assembly Installation
Note: It is recommended that someone assist during this step.
Position the main frame assembly P#(A0601) over each of the lower frame legs previously installed and align holes as shown in Figure 2-4a and 2-4b. Fasten each side by using (2) 3/8”-16 x 1 HHCS P#(K1191) and (2) 3/8”-16 P#(K1216) nyloc nuts.
Upper Main Frame Leg
Figure 2-4a
Left Lower
Main Frame Leg
(Left Side View)
Fasten Using Existing
Figure 2-3b
Bolt and Washer
Left Lower
Main Frame
Leg
(1) 1/2” x 13 x 1” HHCS (1) 1/2” Flat Washer (Per Frame Leg)
6
Figure 2-4b
(2) 3/8”-16 x 1” HHCS (2) 3/8”-16 Flange Nuts (Per Side)
Upper Main Frame Legs
Main Frame
Assembly
P#(A0601)
2-5 Lift Handle Installation
Figure 2-6a
The various parts of the handle assembly P#(A0273) must be attached to the container frame. PAGE 12 shows the orientation and location of the components. Slide the lift handle into the slot in the handle mount bracket P#(B1730) on the grass container. It may be necessary to remove the handle grip P#(J0522) to allow the handle to fit through the slot.
Before attaching the handle, hook one end of the spring P#(J0176) into the hole on the underside of the handle. Hook the other end of the spring into the open hole in the handle mount bracket. Fasten the handle to the grass container frame by using (1) 3/8”-16 x 2” HHCS P#(K1208) and (2) 3/8”-16 flange nuts P#(K1215). At this point the handle can pivot back and forth in the slot of the handle mount bracket. With the handle in place, fasten the ball joint P#(K1442) to the end of the latch rod P#(A0260) (PAGE 8). Tighten to approximately half way down the threads of the latch rod. Slide the ball joint into the hole on the latch hook P#(B1529). Use (1) 5/16”-24 hex nut P#(K1444) and (1) 5/16” lock washer P#(K0043) to fasten the ball joint to the latch hook. Attach the opposite end of the latch rod into the handle. Fasten the rod to the handle by using (1) 3/32” x 3/4” cotter pin P#(K0094). Adjust the rod to allow the hook to close the box door completely. Refer to page 8 for exploded parts drawings and photographs of the complete assembly.
Insert Pins
From Outside
Figure 2-6b
Washer
Insert Pins
From Outside
Pivot Pins
Hair Pin Clip
2-6 Aluminum Grass Container Installation
NOTE: It is recommended that (3) people assist in mounting the container.
With three people available, two can lower the container onto the frame while the third person inserts the pivot pins P#(K0172) through the holes. Insert the pins from the outside to the inside. Secure with (1) 5/8” washer P#(K0058) and (1) 5/32” x 2-5/8” hair pin clip P#(K0088) per pivot pin. Refer to Figures 2-6a and 2-6b.
Reattach the bottom ends of the door opening linkages to the main frame by using (1) Rue-Ring cotter pin P#(K1437) per side.
To test the functionality of the dump mechanism, pull the lift handle away from the unit, and lift upward (Page 9). The door of the container should open and the box should pivot clockwise towards the ground.
Adjustment Screw
2-7 Dump Mechanism Adjustment
The linkage may be adjusted in two places, at the adjusting screw P#(K1435) and the latch assembly items. See page 10 for visual clarification. To change the door closure tightness, screw the adjusting screw (Figure 2-7) in or out. To adjust the latch, change the length of the latch rod by screwing the latch adjusting ball joint in or out. The latch hook pivot should be in the middle of the slot in the latch hook pivot plate. Slide the pivot back or forth and then re-tighten.
Figure 2-7
7
2-8 Engine Mount Arm Assembly Installation
Slide the engine mount arm assembly P#(A0318) (Figure 2-8) into the outer engine mount tube P#(A0600) until the hole in the engine mount arm assembly aligns with the outer engine mount tube hole. Secure the engine mount arm assembly using (1) detent pin P#(J0248).
Figure 2-8
2-10 Boot To Mower Deck Installation
To mount the boot plates P#(B0538) to the boot P#(E1039) use (2) 3/8”-16 x 1” carriage bolts P#(K1182) and (2) 3/8”-16 nyloc nuts P#(K1216). Make certain that when bolting the boot and boot plate together, that the head of the bolt is placed from the inside of the boot. This will prevent grass from collecting on the bolts. To install the boot plates and boot to the tractor, lift boot plate assembly to a 45 degree angle and slide boot plates under the deflector shield hinges on each side. See Figure 2-10a thru 2-10b.
Figure 2-10a
B0538 Boot Plates
Figure 2-10b
Detent Pin
Engine Mount Arm Assembly
2-9 Engine/Blower/Blade Assembly Installation
Place the engine/blower/blade assembly onto the motor mount arm assembly (Figure 2-9). Secure the engine/blower/blade assembly to the engine mount arm assembly by using (4) 5/16"-18 x 1-1/2" hex bolts P#(K1157) and (4) 5/16"-18 nyloc nuts P#(K1180).
Figure 2-9
(4) 5/16”-18 x 1-1/2” HHCS
Boot
Figure 2-10c
Grass Deflector
Shield Hinges
Deflector
Hinge
Boot Plate
(4) 5/16”-18 Flange Nuts
8
Boot
Boot Plates
2-11 Blower Cone Installation
Thread (1) 5/16”-18 jam nut P#(K0120) onto each end of (2) 5/16”-18 x 2-1/2” HHCS P#(K0125). Now partially thread the bolts into each of the two tabs located on the blower housing. Place blower cone so the two tabs line up with the bolts then tighten completely. See Figure 2-12.
WARNING
!
2-12 Impeller Blade Removal/Replacement
To Remove: First remove the center bolt (#1), washer (#2) and spacer (#3) from the taper-lock bushing (#5). See Figure 2-12. Next remove the (2) 1/4”-20 bolts (#4) and place them into the threaded holes of the taper-lock bushing (next to the holes they were removed from). Gradually thread each bolt evenly into the taper-lock bushing, forcing the blade to break-away from the taper­lock bushing. If the impeller will not move, hit the base of the impeller, between each vein, with a hammer, then try again.
Figure 2-11
5/16”-18 Jam Nut
Blower
Housing
5/16”-18 x 2-1/2”
All Thread HHCS
Housing Tab
IMPELLER BLADE
To Replace: Place impeller blade over the engine shaft. Slide the taper-lock bushing on to the engine shaft and into the impeller blade, aligning the non-threaded holes of the taper-lock bushing to the threaded holes of the impeller blade. Fasten by using (2) 1/4”-20 HHCS grade #8 bolts, (1) spacer washer and (1) HHCS bolt w/ washer. Torque to the proper specifications in the torque chart on the back of this manual. Next, rotate the impeller blade to insure that the blade is clear of contact on all sides of the blower housing.
Blower
Figure 2-12
3
2
1
4
5
9
2-13 Throttle Cable Installation
To install the throttle cable kit P#(A0060 for 5.5HP) or P#(A0294 for 6.0 HP) to the box assembly, align the large end of the slot in the throttle base plate (Figure 2­13a) with the rivets located on the front of the box assembly frame (Figure 2-13b). Place the throttle base plate over the rivets, Slide the throttle cable kit to the right, moving the smaller end of the slot over the rivets. When positioned correctly, the throttle spring plate will snap into place (Figure 2-13c).
To remove the throttle cable kit, lift the throttle spring plate and slide the throttle kit to the left.
Figure 2-13d
Throttle Cable
Throttle Base Plate
Throttle Spring
Plate
Figure 2-13b
Figure 2-13a
Box Assembly
Rivet
Throttle
To fasten the throttle cable end to the engine, place the throttle control lever into the “stop” position. Rotate the engine throttle lever to the “stop” position. Thread the wire end of the throttle cable into the engine throttle lever eyelet and tighten the screw. Fasten the throttle cable sleeve to the clamp on the engine throttle. Rotate the throttle control lever into the “fast” position to check for proper installation. Note: Cable sleeve may need to be cut depending on the engine type. Once throttle cable is attached, pull the box handle to dump the box and be sure the cable does not alter the movement of the box.
Throttle Cable Clamp
Figure 2-13e
Figure 2-13c
Throttle Cable Kit Properly Positioned
Box Assembly
Engine Throttle Lever
10
2-14 Length Of Hose Adjustment
The hoses in steps 2-15 and 2-16 must be cut to fit your mower. Follow steps 2-15 and 2-16, however, do not cut the hoses until you have tried to fit them on your mower. Remember that the hoses have to be long enough to allow for enough clamping surface between the inlet, blower assembly, and boot.
2-15 Upper Hose Installation
Slide (1) upper hose clamp P#(J1000) onto both ends of the 6” upper hose. Then slide one end of the 6” hose onto the inlet. Make sure there is about a two-inch overlap between the hose end and the container inlet. Proceed to slide the opposite end of the 6” hose onto the outlet of the blower assembly and tighten hose clamp. See Figure 2-15 and 2-16 for details. Make sure both ends of the hose are clearly attached to the inlet and the blower assembly outlet. Tighten the hose clamps.
Figure 2-16
Blower
Outlet
Inlet
Blower
Cone
Upper Hose
Clamps
Boot
Lower Hose
Clamps
Figure 2-15
Inlet
Hose Clamp
2-16 Lower Hose Installation
Slide a lower hose clamp P#(J1000) onto both ends of the 8” lower hose. Slide one end of the lower hose onto the blower cone, with 2” of the hose overlapping the cone, and tighten the clamp. Slide the other end of the lower hose over the boot, with 2” of the hose overlapping the boot, and tighten the clamp. Refer to Figure 2-16 for reference.
2-17 Front Weight Assembly
Place (1) weight bracket P#(B0026) over each front caster. Fasten each weight bracket to the front caster loosely, by using (1) 3/8”-16 x 4” U-bolt P#(K1419) and (2) 3/8”-16 nyloc nuts P#(K1216) per bracket. When installing the weight you should have another person help position the weight. Lift the weight and place on top of the weight brackets. Fasten the weight to the weight brackets by using (1) 1/2”-13 U-bolt X 4 - 1/4” P#(K0331) and (2) 1/2”-13 nyloc nuts P#(K1247) per bracket. Once the weight is secure tighten all nuts. See Figure 2-17 for more detail.
Figure 2-17
Weight
(1) 3/8”-16 U-Bolt
(2) 3/8”-16 Flange Nut
(Per Bracket)
(1) 1/2”-13 U-Bolt
(2) 1/2”-13 Flange Nut
(Per Bracket)
Weight
Bracket
11
Lift Handle Assembly
Aluminum Grass Container Assembly
Inlet
Aluminum Grass Container With Handle Attached
Latch Hook Mechanism Assembly
MAIN FRAME
12
13
MODEL#: 35621217
MOWER NAME: EXMARK
MOWER MODEL: LAZER Z NEXT GENERATION MOWER DECK SIZE: 48” 52” 60” & 72” VAC NAME: 12 CUBIC FOOT BOX
ENG: 900 SER. BR (9.00 GROSS TORQUE / 205 cc)
MANUAL: Q0384
FOR YEAR: 2009 - 2010
REVISED: 5/8/2012
A1703 - UNIT ASSEMBLY
(1) A0794 12 CU. FT. BOX ASSEMBLY
(1) V1054 INLET
(1)
A0601
MAIN FRAME
ASSEMBLY
(4)
J1000 HOSE
CLAMPS
(1)
A0600
OUTER ENGINE
MOUNT TUBE
ASSEMBLY
(1) HB0369 HARDWARE BAG
(1)
6” x 31”
UPPER
HOSE
(1)
8” x 42”
LOWER
HOSE
(1)
E6009
8” BLOWER
CONE
A0060 - THROTTLE
CABLE KIT (70”)
(1)
A0318
MOTOR MOUNT
ARM ASSY.
(1) A0273 BOX HANDLE
(2)
B2526
DOOR LINKAGE
A0641 - BOOT KIT
(2)
B0538 BOOT PLATE
(1) HB0207 HARDWARE BAG
(1)
E1039
BOOT
(1) B0529 LEFT &
(1) B0528 RIGHT
LOWER MAIN FRAME LEGS
A0665 - WEIGHT KIT
(2)
B0026
WEIGHT
BRACKETS
14
(1)
B2220
WEIGHT BAR
(1)
ENGINE/BLOWER
BLADE ASSY.
(1)
HB0370
HARDWARE
BAG
MODEL#: 35621228
MOWER NAME: EXMARK MOWER MODEL: LAZER Z NEXT GENERATION
MOWER DECK SIZE: 48” 52” 60” & 72”
VAC NAME: 12 CUBIC FOOT BOX
6.5HP BRIGGS AND STRATTON VANGUARD MANUAL: Q0384
PECO
PECO
PECO
PECO
PECO
PECO
PECO
PECO
PECO
P
P
P
P
P
P
P
P
P
P
P
P
P
FOR YEAR: 2009 - 2010
REVISED: 12/19/11
R
A1704 - UNIT ASSEMBLY
(1) A0794 12 CU. FT. BOX ASSEMBLY
(1) V1054 INLET
(1)
A0601
MAIN FRAME
ASSEMBLY
(4)
J1000 HOSE
CLAMPS
(1)
A0600
OUTER ENGINE
MOUNT TUBE
ASSEMBLY
(1) HB0369 HARDWARE BAG
(1)
6” x 31”
UPPER
HOSE
(1)
8” x 42”
LOWER
HOSE
(1)
E6009
8” BLOWER
CONE
A0060 - THROTTLE
CABLE KIT (70”)
(1)
A0318
MOTOR MOUNT
ARM ASSY.
(2)
B2526
DOOR LINKAGE
A0641 - BOOT KIT A0665 - WEIGHT KIT
(1)
(2)
B0538 BOOT PLATE
HB0207 HARDWARE BAG
(1) A0273 BOX HANDLE
(1)
E1039
BOOT
(1) B0529 LEFT &
(1) B0528 RIGHT
LOWER MAIN FRAME LEGS
(2)
B0026
WEIGHT
BRACKETS
15
(1)
B2220
WEIGHT BAR
(1)
A639
ENGINE/BLOWER
BLADE ASSY.
(1)
HB0370
HARDWARE
BAG
SECTION III
OPERATING INSTRUCTIONS
3-1 General Safety
Only qualified people familiar with this operator’s manual and the mower’s operator’s manual should operate this machine.
3-2 Operation & Tips On Mowing
A. Perform BEFORE EACH USE maintenance list in paragraph 4-1. B. Start the engine/blower/blade assembly. B. Start mower. C. With the mower at high idle speed, engage the mower deck. D. Proceed to operate the control levers of the mower.
Note: If the collection system does not appear to be collecting the grass clippings; disengage the deck, and blower, engage the parking brake and turn the mower off. Check the upper hose, lower hose, top screen and boot for clogs.
To obtain the maximum effectiveness from your collection system the tips listed below should be followed:
* Watch your speed- Normal conditions will allow a speed of up to approximately 5 mph, but thick, heavy damp conditions will require reduced ground speed. * Mow with sharp blades- A sharp blade cuts cleaner. * Wet grass and leaves will decrease effectiveness and will increase horsepower requirements. * Mow at higher cutting heights- Remove and mulch no more than 2” of grass length with each mowing. (Experts recommend not cutting off more than 1/3 of the grass blade length at any given time.) * Mow twice, at different height settings, (high, then low), if grass is extra tall. * Remember that horsepower requirements will vary with the mowing conditions such as type and height of turf grass, moisture content, amount of leaves, whether the terrain is flat or hilly, etc.
3-3 Unloading The Collection System
Note: Press the tab, located behind the operator’s left side, downward to feel if the collection system is full. If the container is full there will be resistance when depressing the tab.
A. Stop the forward movement of the mower. B. Disengage the mower deck. C. Using the throttle cable slow the engine down to idle. D. Push the dump handle, on the left of the operator, away from the unit. While holding the handle pushed away, move the handle upward. The container door will swing upward and the container will rotate downward. The container will release its contents. E. Once the contents of the container have fallen out, the container is ready to move back into its normal operating position. With the handle in the ‘away’ position, pull the handle downward until it stops. Move the handle towards the center of the mower. This motion will allow the latch to lock back into collection position. Note: If you do not hold the handle away from the mower as you pull the handle downward, the latch will not lock and the container can unexpectedly release the contents collected.
SECTION IV
MAINTENANCE
4-1 Maintenance Checklist
Before each use:
1. Check blades and spindles to be sure that no foreign objects, such as wire or steel strapping bands, are wrapped around them.
2. Inspect blades for wear. Replace if necessary. If it is necessary to sharpen the blades, remove the blades from the spindles before sharpening. DO NOT sharpen blades while still attached to the mower.
3. Make sure all shields are in place and in good condition. Repair or replace any missing or damaged shields.
4. Listen for abnormal sounds, which might indicate loose parts, damaged bearings, or other damage. Correct any deficiency before continuing operation.
5. Check for wear or deterioration of the upper or lower hoses. If there are any portions of the hose that have been torn or worn through, replace with genuine PECO parts.
After Each Use:
1. Clean all debris from machine especially from the container, and off of safety decals. Replace any missing or illegible decals.
2. Clean all debris from the box screen.
3. Inspect unit for worn or damaged components. Repair or replace before the next use. Any replacement component installed during repair shall include the components current safety decal specified by the manufacturers to be affixed to the component.
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SECTION V
PARTS AND SERVICE
5-1 Parts And Service Information
PeCo collection system owners should record the name and telephone number of their Service Center. Your Service Center will be happy to supply replacement parts, accessories, and do any service or repairs to your collection system. If for any reason your Service Center is unable to service your collection system or supply replacement parts, contact PeCo and include the following information on the chart below.
PECO
THE SERIAL NUMBER PLATE
IS LOCATED ON THE BOX
ASSEMBLY P#(A0794)
OUTDOOR POWER EQUIPMENT
Model Number
Serial Number
Arden, North Carolina 28704
WRITE THE MODEL AND SERIAL NUMBER IN THE
BOX ABOVE FOR FUTURE
REFERENCE.
Unit Model Number: _____________________________ Unit Engine Size: _____________________________ Unit Serial Number: _____________________________ Date of purchase: _____/_____/_________ Dealer/Distributor Name: ________________________________________ Dealer’s/Distributor’s: _______________________ State: __________ Zip: ___________ Phone Number: ____________________________ Address: PECO Inc.
100 AIRPORT ROAD
Arden, NC 28704
Phone #: (828) 684-1234 or Toll Free: (800) 438-5823
Email: peco@lawnvac.com
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SAFETY DECALS
To promote safe operation, PECO supplies safety decals on all products manufactured. Damage can occur to safety decals either through shipment, use or reconditioning. Contact your local Service Center for replacement decals.
Part #: R4027
OPERATION
Disengage PTO DRIVE or place ENGINE DRIVE
to idle position when dumping debris.
TO DUMP CONTAINER: Push handle out & lift.
Keep hands & body clear of moving parts when
Use care when tilting unit back to dump or to
TO LOCK CONTAINER: Push handle out while
lowering until it stops. Lock by pulling handle in.
Be certain to return handle to locked position.
dumping container.
access tractor engine.
Use care when turning or backing. Unit
protrudes behind tractor.
R1049
Part #: R1049
Part #: R1069
Part #: R2007
Part #: R2008
Part #: R1055
Part #: R1053
Part #: R1057
Part #: R1054
Part #:R4008
Part #:R4015
Part #: R1065
Part #: R1070
Part #:R1051
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PECOPECO
PECOPECOPECO
P
PPPP
ARDEN, NORTH CAROLINA 28704
(800) 438-5823 OR (828) 684-1234 FAX: (828) 684-0858
EMAIL: peco@lawnvac.com
WEBSITE: www.lawnvac.com
100 AIRPORT ROAD
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