Peco Magnum 2550BR, Magnum 2350, Magnum 2250, Magnum 2550KO, Magnum 2250R Operator's Manual

PECO

PECO

PECO

PECOPECO

PECOPECO

PECO

RRR

PTO GRASS

COLLECTION

P

P

P

P

PP

PP

PP

P

Model# 38120901, 38120902, 38120903 & 38120904

Magnum 2244, 2250, 2350, 2460, 2550BR, 2550KO, 2250R,

SYSTEM

DESIGNED FOR:

Magnum Series

2560BR, 2560KO, 2460R

Magnum HP 2250HP, 2750EFI, 2460HP & 2760EFI

2012-2017

OPERATOR’S MANUAL

ASSEMBLY OPERATION MAINTENANCE

MANUAL PART#: Q0444 Rev. 2.0

GRASS COLLECTION SYSTEM

TABLE OF CONTENTS

SECTION PAGE

Safety - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2
Safety Alert Symbols- - - - - - - - - - - - - - - - - - - - - - 3
Warranty - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4

I INTRODUCTION AND DESCRIPTION - - - - - - - - - - - - 5
1-1 Introduction - - - - - - - - - - - - - - - - - - - - - - - - - 5
1-2 Description - - - - - - - - - - - - - - - - - - - - - - - - - 5

II INSTALLATION FOR USE - - - - - - - - - - - - - - - - - - - - - 5
2-1 Preparation Of Mower - - - - - - - - - - - - - - - - - - 5
2-2a Frame Bracket installation - - - - - - - - - - - - - - - 6
2-3a PTO Mount Plate Component Installation - - - - - 7
2-2b Frame Bracket Installation (W/O ROPS)- - - - - - -8
2-3b PTO Mount Plate Component Installation
(W/O ROPS) - - - - - - - - - - - - - - - - - - - - - - - - -9-10

2-4 PTO Assembly Installation - - - - - - - - - - - - - - -11
2-5 Belt Installation and Adjustment - - - - - - - - - - - - 12
2-6 Exhaust Diverter Installation - - - - - - - - - - - - - - 12
2-7 Blower Cone Installation - - - - - - - - - - - - - - - - - 13
2-8 Lower Mount tube Installation - - - - - - - - - - - - - 13
2-9 Upper Frame Assembly Installation- - - - - - - - - - 13
2-10 Top Assembly To Upper Frame
Assembly Installation - - - - - - - - - - - - - - - - - - 13
2-11 Inlet Installation - - - - - - - - - - - - - - - - - - - - - - 13
2-12 Hinge Kit Assembly Installation- - - - - - - - - - - - 14
2-13 Boot To Mower Deck Installation- - - - - - - - -14-15

SECTION PAGE

2-14 Length Of Hose Adjustment - - - - - - - - - - - - - - 16
2-15 Upper Hose Installation - - - - - - - - - - - - - - - - 16
2-17 Lower Hose To Blower Cone Installation- - - - - - 16
2-18 Lower Hose To Boot Installation - - - - - - - - - - - 16
2-19 Impeller Blade Removal/Replacement - - - - - - - 17
2-20 Weight Kit Installation - - - - - - - - - - - - - - - - - - 18
2-21 Installation/Removal of Collection Bags - - - - - - 19

III OPERATING INSTRUCTIONS - - - - - - - - - - - - - - - - - 20
3-1 General Safety - - - - - - - - - - - - - - - - - - - - - - - 20
3-2 Operation & Tips On Mowing - - - - - - - - - - - - - - 20
3-3 Disengagement Of The Blower - - - - - - - - - - - 20
3-4 Unloading The Collection System - - - - - - - - - - - 20

IV MAINTENANCE - - - - - - - - - - - - - - - - - - - - - - - - - - - 20
4-1 Maintenance Checklist - - - - - - - - - - - - - - - - 20-21
4-2 Lubrication- - - - - - - - - - - - - - - - - - - - - - - - - - 21

V PARTS AND SERVICE - - - - - - - - - - - - - - - - - - - - - - 21
5-1 Parts And Service Information - - - - - - - - - - - - - 21
Exploded Views and Parts Lists- - - - - - - - - - - - - 21-26
Trouble Shooting Vacuum System - - - - - - - - - - - - - - 27
Even Bag Fill Adjustment - - - - - - - - - - - - - - - - - - - - -28
Safety Decals - - - - - - - - - - - - - - - - - - - - - - - - - - 29
Torque Specifications - - - - - - - - - - - - - - - - - - - - - 30

Safety

1. Read the operator’s manual carefully and familiarize yourself with the proper use of your attachment. Do not

allow
anyone who is not acquainted with the Safety Instructions to use your attachment.

2. Know the controls and how to stop quickly. READ THE OPERATOR’S MANUAL!

3. Do not allow children to operate the vehicle. Do not allow adults to operate it without proper instruction.

4. Be especially watchful of children and pets darting into the area while operating.

5. Keep your eyes and mind on your unit while mowing or operating your attachment. Don’t let others distract

you.

6. Do not attempt to operate your unit or mower when not in the driver’s seat.

7. Always stop unit when emptying the container.

8. Stop unit, shut off deck attachment, set parking brake, shut off mower engine and remove spark plug wire

before
removing clogs, removing or replacing hose, boot, blower cone, or performing any maintenance.

9. Mow across the face of slopes (not steeper than 10 degrees); never up and down the face.

10. It is recommended that the container be kept only half full when negotiating any slopes. Start mowing on

slopes
when the container is empty.

11. Inspect your lawn and remove any foreign objects before mowing. Never deliberately run the mower across
any
foreign object.

12. Wear ear protection if the noise level is offensive.

13. Wear eye protection to prevent debris from damaging your eyes.

2

SAFETY

WARNING! NEVER operate the mower unless the discharge guard and either the deflector assembly

or the vacuum collector adapter are fastened securely in place.

WARNING! Do not work around the mower deck boot or the blower area until you are certain that the

mower blades and the blower impeller have stopped rotating.

WARNING! To avoid serious injury, perform maintenance on the vacuum collector; ONLY AFTER

STOPPING THE MOWER’S ENGINE AND WAITING FOR ALL MOVING PARTS TO COME TO
A COMPLETE STOP. Set the parking brake. Always remove the ignition key before beginning maintenance.

WARNING! For your own personal safety, ALWAYS mow ACROSS the face of slopes and NEVER

UP and DOWN the face. NEVER attempt to mow excessively steep slopes, and use caution when turning on

any slope.

Safety Alert Symbol

This Safety Alert Symbol means: “ATTENTION! BECOME
ALERT! YOUR SAFETY IS INVOLVED!”

This symbol is used to call attention to safety precautions that

should be followed by the operator to avoid accidents. When
you see this symbol, carefully read the message that follows
and heed its advice. Failure to comply with safety precautions
could result in death or serious bodily injury.

!

Safety Signs

The signal words DANGER, WARNING, and CAUTION are used on the equipment safety signs. These
words are intended to alert the viewer to the existence and the degree of hazard seriousness.

This signal word indicates a potentially hazardous situation which, if not

DANGER

!

White letters on RED

WARNING

!

Black letters on ORANGE

CAUTION

!

Black letters on YELLOW

avoided, will result in death or serious injury.

This signal word indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.

It may also be used to alert against unsafe practices.

This signal word indicates a potentially hazardous situation exist which, if
not avoided, will result in minor or moderate injury.

It may also be used to alert against unsafe practices.

3

PECO LIMITED WARRANTY FOR NEW PRODUCTS

A. WHAT IS UNDER WARRANTY?
PECO extends the following warranties to the original purchaser of each new PECO consumer product subject

to the following limitations.

1. PRODUCT WARRANTY: Any part of any consumer product, which is defective in material or workmanship as
delivered to the purchaser will be repaired or replaced, as PECO elects, without charge for parts or labor, if the
defect appears within 12 months from the date of delivery of the product to the original purchaser.

ALL DEFECTIVE PARTS MUST BE RETURNED TO PECO FOR INSPECTION TO
DETERMINE VALIDITY OF WARRANTY CLAIMS. Freight and mailing will be borne by the customer.

2. PARTS REPLACED DURING WARRANTY: Any new PECO part which is furnished in performance of this

warranty and is defective in material or workmanship as delivered to the purchaser will be repaired or replaced,
as PECO elects, without charge if the defect appears within 90 days from the date of installation of such part or
before the expiration of the original warranty period, whichever is later.

B. SECURING WARRANTY ADJUSTMENTS.
Call PECO for Return Authorization. Damaged or broken parts other than engines or batteries, must be

returned to New PECO, Inc. 10 Walden Dr., Arden, NC 28704 before any warranty adjustment can be
authorized. At the time of requesting warranty adjustment, the purchaser must present evidence of the date of
delivery of the product. The purchaser shall pay any charge for the product to and from Arden, NC.

C. ITEMS NOT COVERED BY PECO WARRANTY.
Engines and batteries attached to PECO products are covered under a separate warranty by the respective

manufacturer.

D. UNAPPROVED ALTERATION OR MODIFICATION.
All obligations of New PECO, Inc. under this warranty shall be terminated if products are altered or modified in

ways not approved by New PECO, Inc.

E. ACCIDENTS AND NORMAL MAINTENANCE.
The warranty covers only defective material and workmanship. It does not cover depreciation or damage

caused by normal wear, accident, improper use or abuse of products. The cost of normal maintenance and
normal replacement of service items such as belts, cutting blades, hoses, etc., which are not defective shall be
paid for by the purchaser.

F. NO REPRESENTATIONS ADDITIONAL WARRANTIES, DISCLAIMER.
Neither New PECO, Inc. nor any company affiliated with it makes any warranties, representations or promises

as to the quality of performance of its products other than those set forth herein. Except as described above,
New PECO, Inc. makes no other warranties AND SPECIFICALLY DISCLAIMS ANY AND ALL

IMPLIED WARRANTIES OF FITNESS AND MERCHANTABILITY.

G. ANY MACHINE USED FOR RENTAL PURPOSES ARE GUARANTEED FOR 45 DAYS FROM
DATE OF ORIGINAL SALE ONLY.

H. REMEDIED EXCLUSIVE.
The only remedies the purchaser has in connection with the breach or performance of any warranty on New

PECO, Inc. consumer products are set forth above. In no event will PECO be liable for special incidental or
consequential damages.

1. NO SERVICE CENTER WARRANTY.
The selling Service Center makes no warranty on his own on any item warranted by New PECO, Inc. unless he

delivers to purchaser a separate written warranty certificate specifically warranting the item. The dealer has no
authority to make any representation or promise on behalf of PECO or to modify the terms of this warranty in
any way.

4

rev1 2/15

Section I

PRESS

PRESS

Figure 2-1d

INTRODUCTION & DESCRIPTION

1-1 Introduction

Your grass collection system has been designed to give
you a low maintenance, simple, and effective way to
collect the grass clippings from your mower. This manual
is provided to give you the necessary instructions to
properly mount and operate the collection system on
your mower. Please read this manual thoroughly.
Understand what each control is for and how to use it.
Observe all safety decal precautions on the machine and
noted throughout the manual.
NOTE: All references made to right, left, front, rear, top
or bottom are as viewed from the normal operator’s
position on the mower.

1-2 Description

The grass collection system is designed for turf
maintenance where there is a need to collect the grass
clippings as the mower cuts the turf. It is also used for
picking up leaves in pre-season and post-season clean­up. The blower, mounted on the right side of the unit,
uses a belt and gearbox system from the engine PTO
shaft. Drive train protection comes through belt slippage.
The blower draws grass clippings from the discharge
area of the cutting deck back to the (2) - 4 cubic foot
collection bags P#(G0003) at the rear portion of the
mower frame. The operator can engage the blower with
a spring-lock engagement handle on the right side of the
unit. Once the bags are full with clippings, they can be
easily released for dumping.

Remove the D-drive spacer using an arbor press or
equivalent. On removal, adjacent bearing OUTER race
must be supported or bearing damage may occur. Refer
to Figure 2-1b.

Figure 2-1b

The engine pulley bushing #12 P#(S0197) may need to
be installed using an arbor press or equivalent. If
pressing is needed, opposite bearing inner race must be
supported or bearing damage may occur. Refer to Figure
2-1c.

Figure 2-1c

Section II

INSTALLATION FOR USE

2-1 Preparation Of Mower

From the underside of the engine, disconnect the wiring
harness attached to the electric clutch. Remove the bolt
and electric clutch from the mower. Refer to Figure 2-1a.

Figure 2-1a

Remove Bolt

Engine Bushing

Engine Pulley Installation

Fasten the A-Section pulley P#(M0266) to the bushing
#12 P#(S0197) and to the electric clutch assembly
using (1) 7/16” hi-collar lock washer P#( ), (1) 7/16” K0140
double indented washer P#(K0278) and (1) 7/16”-20 x 4”
HHCS P#(K0359) as shown in Figure 2-1d. The added
pulley will power the collection system. Torque the bolt to
55 ft./lbs. Re-connect the wiring harness to the electric
clutch.

Electric Clutch

Engine Pulley

Number Is

Stamped On

The Pulley

Bushing

Double

Indented

Washer

Hex Bolt

A-Section

Pulley

Lock Washer

5

2-2a Frame Bracket Installation
(For Mowers With ROPS)

Remove the rear bumper and hardware from the rear
frame of the mower.

Secure the right frame bracket P#(B0768) and left frame
bracket P#B0769) to the rear frame of the mower using
the existing hardware as shown in Figure 2-2a. Leave

the hardware finger tight until the PTO mount plates
have been installed.

Secure the rear frame bracket P#(B0770) to the left and
right frame brackets, using (4) 3/8”-16 x 1” HHCS
P#(K1191) and (4) 3/8”-16 nylon flange locknut
P#(K2038).

Figure 2-2a

Left Frame

Bracket

Existing

Hardware

Rear Frame

Bracket

If your mower does
not have a ROPS
skip ahead to
page 8

Right Frame

Bracket

(4) 3/8”-16 x 1”

HHCS

Existing

Hardware

(4) 3/8”-16

Locknuts

6

2-3a PTO Mount Plate Component
Installation (For Mowers With ROPS)

Secure the left PTO mount plate P#(B0771) and the
right PTO mount plate P#(B0772) to the PTO stop plate
P#(B0733) using (4) 1/4”-20 x 3/4” HHCS P#(K1222)
and (4) 1/4”-20 nylon flange locknuts P#(K2014) as
shown in Figure 2-3a. Leave the hardware finger tight

until the components in Figure 2-3a have been
secured to the right frame bracket.

Figure 2-3a

Left PTO

Mount Plate

Right PTO

Mount Plate

(4) 1/4”-20

Locknuts

(4) 1/4”-20 x 3/4”

HHCS

PTO Stop

Plate

Secure the PTO mount plate components to the right
frame bracket using (3) 3/8”-16 x 1” HHCS P#(K1191),
(3) 3/8”-16 nylon flange locknuts P#(K2038) and the
existing hardware from the R.O.P.S as shown in Figure
2-3b. Tighten all hardware on the frame brackets and
mount plates at this time.

Figure 2-3b

(3) 3/8”-16

Locknut

Existing

Hardware

Existing

Hardware

(3) 3/8”-16 x 1”

HHCS

7

2-2b Frame Bracket Installation
(For Mowers Without ROPS 2015-2016)

Remove the rear bumper and hardware from the rear frame of the mower.

Note: Leave all hardware loose until the Support Straps have been installed. (Section 2-3b)
Secure the left frame bracket P#(B0769) to the rear frame using (2) 1/2”-13 x 1-1/2” HHCS P#(K1042), (2) 1/2” Flat
Washers P#(K0400), (2) 1/4” Thick Spacers P#(K0067) and (2) 1/2”-13 Ny-Flange Locknuts P#(K2012). Next,
secure the Adapter Plate P#(B0965) to the right side of frame using (1) 1/2”-13 x 1-1/4” HHCS P#(K0342), (1) 1/2”
Flat Washer P#(K0400) and (1) 1/2”-13 Ny-Flange Locknut P#(K2012). Continue by securing the Right Frame
Bracket P#(B0768) to the rear frame, as shown, using (2) 1/2”-13 x 1-1/2” HHCS P#(K1042), (2) 1/2” Flat Washers
P#(K0400), (2) 1/4” Thick Spacers P#(K0067) and (2) 1/2”-13 Ny-Flange Locknuts P#(K2012) each.

Secure the rear frame bracket P#(B0770) to the left and right frame brackets, using (4) 3/8”-16 x 1” HHCS
P#(K1191) and (4) 3/8”-16 Ny-Flange locknuts P#(K2038).

Figure 2-2b

(2) 1/2”-13 x 1-1/2”

HHCS

Rear Frame

Bracket

(4) 3/8”-16
Ny-Flange

Locknuts

Left Frame

Bracket

(2) 1/4” Thick
Spacers

(2) 1/4”
Thick Spacers

(4) 3/8”-16 x 1”

HHCS

(2) 1/2”-13 x 1-1/2”

HHCS

1/2”-13

x 1-1/4”

HHCS

Adapter

Plate

Right

Frame

Bracket

8

2-3b PTO Mount Plate Component Installation
(For Mowers Without ROPS)

Secure the left PTO mount plate P#(B0771) and the right PTO mount plate P#(B0772) to the PTO stop plate
P#(B0733) using (4) 1/4”-20 x 3/4” HHCS P#(K1222) and (4) 1/4”-20 nylon flange locknuts P#(K2014) as shown
in Figure 2-3c. Leave the hardware finger tight until after section 2-3b.

Figure 2-3c

Right PTO

Mount Plate

(4) 1/4”-20

Locknuts

Left PTO

Mount Plate

(4) 1/4”-20 x 3/4”

HHCS

PTO Stop

Plate

Secure the PTO mount plate components to the right frame bracket and adapter plate using (3) 3/8”-16 x 1”
HHCS P#(K1191), (2) 3/8”-16 x 1 1/4” HHCS P#(K1192) and (5) 3/8”-16 nylon flange locknuts P#(K2038) as
shown in Figure 2-3d. Leave the hardware finger tight until after section 2-3b.

(5) 3/8”-16
Ny-Flange

Figure 2-3d

Locknuts

Adapter

Plate

(3) 3/8”-16 x 1”

HHCS

Right Frame

Plate

(2) 3/8”-16 x 1-1/4”

HHCS

9

2-3c Support Strap Installation

Figure 2-3f

(For mowers without ROPS)

Starting with the Long Strap P#(B0969), place inside the frame as shown in Figure 2-3e and secure to the Right
Frame Bracket and the Mower Frame with (1) 3/8”-16 x 1” HHCS P#(K1191), (1) 3/8”-16 x 1” Carriage Bolt
P#(1182) and (2) 3/8”-16 Ny-Flange Locknuts P#(K2038). Next, place the Short Frame Strap between the Adapter
Plate and the Rear Frame Bracket and secure with (2) 3/8”-16 x 1” HHCS P#(K1191) and (2) 3/8”-16 Ny-Flange
Locknuts P#(K2038). Refer to Figure 2-3f

Tighten all bolts at this time to the recommended torque. See Page 32

Figure 2-3e

Long

Mower

Frame

Frame
Strap

3/8”-16 x 1”

Carriage Bolt

3/8”-16 x 1”

HHCS

Right Frame

Bracket

Short Frame Strap

Adapter

Plate

Rear Frame

Bracket

10

2-4 PTO Installation

Insert the PTO assembly P#(A1840) into the PTO mount
plate assembly and secure using (1) PTO mount pin
P#(B0274) and (1) hair pin clip P#(K0086) as shown in
Figure 2-4a and 2-4b.

Figure 2-4a

Figure 2-4b

PTO Mount

Pin

PTO

Assembly

Hair Pin

Clip

11

2-5 Belt Installation/Removal and

Exhaust
Diverter

Adjustment

Installation: Remove the belt guard before belt
installation. With the PTO mount pin P#(B0274)
removed, loosen the (4) 5/16”-18 x 3/4” HHCS
P#(K1153) that secure the gear box to the PTO
assembly. Loosen the adjustment bolt (1) 3/8”-16 x 2”
hex bolt P#(K0348). Refer to Figure 2-5a and 2-5b.

Figure 2-5a

Loosen

Hardware

Adjustment: To adjust the belt tension, turn the
adjustment bolt clockwise until there is 1” of deflection,
with 10-11lbs of pressure applied to the center of the
belt. When the belt has the proper tension, tighten the
(4) 5/16”-18 x 3/4” HHCS that secure the gear box to the
PTO assembly. Replace the belt guard and (3) 1/4”-20 x
1/2” HHSTS. Refer to Figure 2-5d.

Figure 2-5d

Belt Guard

Removed

Figure 2-5b

Loosen

Adjustment

Bolt

Loosen

Hardware

Slide the gearbox towards the mower until there is
enough clearance for the kevlar belt to slide over both
the engine and gearbox pulleys. Install the A53K kevlar
belt P#(M0247). Insert the PTO mount pin P#(B0274),
and secure the pin with (1) hair pin clip P#(K0086). Refer
to Figure 2-5c.

Figure 2-5c

Replace Belt

Guard

Tighten

Adjustment Bolt

2-6 Exhaust Diverter Installation

Insert the exhaust diverter P#(J0282) on the muffler and
position so the exhaust does not blow on the collection
bags or gear box. Secure the diverter with (1) exhaust
clamp P#(X1064). Refer to Figure 2-6a.

Figure 2-6a

If exhaust aligns

Exhaust

Clamp

with hole on
the Right Frame
Bracket use
diverter J0282
as shown.

If muffler is below Right Frame Plate use exhaust
diverter P#(J0150) and secure with screw provided.
See Figure 2-6b

Figure 2-6b

Install Belt

Onto Both Pulleys

12

Exhaust Diverter

J0150

2-7 Blower Cone Installation

Figure 2-8

Figure 2-9

Secure the 8” aluminum blower cone P#(E8004) to the
plastic blower housing, using (3) 1/4”-20 x 3/4” HHCS
P#(K1222), (3) 1/4” lock washers P#(K0039) and (3)
1/4” flat washers P#(K0037). Refer to Figure 2-7.

K1222

K0039

Upper Frame

Assembly

Clevis

Pin

K0037

Figure 2-7

Blower

Cone

2-8 Lower Mount Tube Installation

Secure the (2) lower mount tubes P#(B0640) to the
rear frame bracket using (2) 5/16”-18 u-bolts
P#(K1098) and (4) 5/16”-18 nylon flange locknuts
P#(K2516) PER TUBE. Refer to Figure 2-8.

Hair Pin

Clip

2-10 Top Assembly To Upper Frame
Assembly Installation

Position the top assembly P#(A1028) above the upper
frame assembly with the Rubber Dust Guard positioned
towards the seat as shown in Figure 2-10. Fasten the
top assembly to the upper frame assembly using (2)
5/16”-18 x 2-1/2” HHCS P#(K0125) and (2) 5/16”-18
nylon flange locknuts P#(K2516). Leave the locknuts
slightly loose, to allow the top assembly to open and
close easily. Refer to Figure 2-10 for hardware location.

Lower Mount

Tube

(2) 5/16”-18 U-Bolt

(4) 5/16”-18 Locknut

PER TUBE

2-9 Upper Frame Assembly
Installation

Position the upper frame assembly P#(A1114) above
the lower mount tubes as shown in Figure 2-9. Lower
the upper frame assembly onto the lower mount tubes
and secure using (2) clevis pins P#(K0133) and (2) hair
pin clip P#(K0088).

Nylon

Flange

Locknut

Figure 2-10

Top Assembly

Hex
Bolt

Rubber

Dust Guard

(2) 5/16”-18 x 2-1/2” HHCS

(2) 5/16”-18 Nylon

Flange Locknut

2-11 Inlet Installation

Insert the Inlet P#(V0019) into the hole on the top
assembly from the inside and then snap the inlet into
place. The inlet should pivot freely about the hole.

13

2-12 Hinge Kit Assembly Installation

Assemble the hinge kit as shown in Figure 2-12, using
(2) 5/16”-18 x 1” HHCS P#(K1154), (3) 5/16”-18 nylon
flange locknuts P#(K2516), (5) 1/4” flat washers
P#(K0037) and (2) swing arm brackets P#(ZT-0004).
Place (1) vinyl cap P#(J0289) on the end of the hex bolts
as shown in Figure 2-12. Leave the nuts loose enough to
allow fluid movement of the top when opening and
closing. When opened, the top should rest on the middle
joint of the hinge allowing it to remain up.

Figure 2-12

K1154

Welded

Bolt

J0289

K2516

K0037

ZT-0004

Use boot P#(E0023) on the 50” & 60” deck models
ranging from 2012-2014 and all 60” deck models from
2015-2016.

Figure 2-13b

50” & 60” (2012-2014)

60” (2015-2016)

50” Deck

Mount Holes

E0023

60” Deck
Mount Holes

Secure the deck mount plate P#(B0774) to the mower
deck using the slots shown in Figure 2-13c.

2-13 Boot To Mower Deck Installation

Use boot P#(E0024) on the 44” deck models. On 50”
deck models from 2015-2016 use boot E0029. Refer to
Figure 2-13a for boot hole mounting locations.

Figure 2-13a

44” (2012-2014)

E0024

Mount Holes

50” (2015-2016)

E0029

Figure 2-13c

Mounting

Slots

14

2-13 Boot To Mower Deck Installation

44” Decks

50” & 60” Decks

NOTE: Remove all grass deflector and/or mulching

hardware from the mower deck before proceeding.

Position the boot plate P#(B0775) onto the top of the
aluminum boot P#(E0023) as shown in Figure 2-13d.
Secure the boot plate to the boot using (2) 3/8”-16 x 1”
carriage bolts P#(K1182) and (2) 3/8”-16 nylon flange
locknuts P#(K2038). Insert the bolts from the inside of
the boot so that the locks nuts are on top of the boot
plate. This will prevent grass clippings from collecting on
the bolt threads. Position the deck mount plate onto the
top of the mower deck as shown in Figure 2-13a. Secure
the deck mount plate to the mower deck using (2) 3/8”­16 x 1” carriage bolts P#(K1182) and (2) 3/8”-16 nylon
flange locknuts P#(K2038). Insert the bolts from the
underside of the mower deck. Refer to Figure 2-13d.

Figure 2-13d

Boot Plate

Deck Mount

Plate

NOTE: Remove all grass deflector and/or mulching
hardware from the mower deck before proceeding.

With the grass deflector removed, secure the deck
mount plate P#(B0774) to the mower deck using (2)
3/8”-16 x 1” carriage bolts P#(K1182) and (2) 3/8”-16
nylon flange locknuts P#(K2038). Leave the hardware
loose so that the position of the deck mount plate can be
adjusted. Insert the bolts from the underside of the
mower deck. Refer to Figure 2-13f.

Figure 2-13f

Deck Mount

Plate

(2) 3/8”-16 x 1”

Carriage Bolts

(2) 3/8”-16 Locknuts

Aluminum

Boot

(4) 3/8”-16 x 1”

Carriage Bolts

(4) 3/8”-16

Locknuts

Align the holes in the boot plate with the holes in the
deck mount plate. Insert the boot rod P#(B0333) into the
mounting holes and secure with (1) hair pin clip
P#(K0099). Refer to Figure 2-13e.

With all the carriage bolts still finger tight, use the slots in
the deck mount plate and the boot plate to position the
boot so that the front inside corner of the boot is flush to
the front outside edge of the mower deck. Also check for
clearance between the mowers blade and the bottom
edge of the boot. Once the boot is positioned correctly,
tighten all the hardware.

Figure 2-13e

Boot Rod

Secure the boot plate P#(B0775) to the boot P#(E0024)
using (2) 3/8”-16 x 1” carriage bolts P#(K1182) and (2)
3/8”-16 nylon flange locknuts P#(K2038). Insert the bolts
from the inside of the boot so that the locks nuts are on
top of the boot plate. This will prevent grass clipping from
collecting on the bolt threads.

Attach the boot plate to the deck mount plate using (1)
boot rod P#(B0333) and (1) hair pin clip P#(K0099). With
the mounting hardware loose, adjust the position of the
boot so that there is a snug fit between the front edge of
the mower deck and the boot. Also ensure that there is
no gap between the back edge of the mower deck and
the boot. When the boot is properly positioned, tighten
all mounting hardware. Refer to Figure 2-13g.

Figure 2-13g

Hair Pin

Boot Rod

Clip

Hair Pin

Clip

Boot Plate

(2) 3/8”-16 x 1”

Carriage Bolts

(2) 3/8”-16 Locknuts

15

2-15 Length Of Hose Adjustment

The hoses in steps 2-16 and 2-17 must be cut to fit your
machine. Follow steps 2-16 and 2-17. do not cut the
hoses until you have tried to fit them on your machine.
Remember that the hoses have to be long enough to
adjust for the blower assembly’s movement as well as
allow for enough clamping surface between the inlet,
blower assembly, and the deck boot.
Note: The upper hose should no shorter than 30”.

2-16 Upper Hose Installation

Fasten the inlet to the plastic top by sliding the inlet from
the inside of the top to the outside and lock into place.
Slide a 6” Spirofil hose clamp P#(J0060) onto both
ends of the 6” upper hose (Figure 2-16). Then slide one
end of the 6” hose onto the inlet. Make sure there is
about a two-inch overlap between the hose end and the
container inlet. Proceed to slide the opposite end of the
6” hose onto the outlet of the blower assembly. See
(Figure 2-16) for details. Make sure both ends of the
hose are clearly attached to the inlet and the blower
assembly inlet. Tighten the hose clamps.

2-17 Lower Hose To Blower Cone
Installation

Slide a 8” Spirofil hose clamp P#(J0080) over both ends
of the lower hose. Then proceed to slide the lower hose
onto the blower cone. Tighten the hose clamp. The
assembly should look like Figure 2-16.

2-18 Lower Hose To Boot Installation

Take the unattached end of the lower hose and slide it
over the circular end of the boot. Use the lower hose
clamp to secure the hose to the boot (Figure 2-16). Tip:
Before securing clamp rotate hose counter-clockwise
(away from yourself) approximately 1” to aid in retaining
boot to mower deck.

Figure 2-16

Inlet

Upper

Hose

Hose

Clamp

Hose

Clamp

Blower

Outlet

Blower

Cone

16

Lower

Hose

Boot

2-19 Impeller Blade
Removal/Replacement

WARNING

!

BEFORE REMOVING/REPLACING THE IMPELLER
BLADES, BE SURE THE MOWER IS TURNED OFF,
THE PTO ASSEMBLY IS DISENGAGED AND THE
NEGATIVE CABLE IS REMOVED FROM THE
BATTERY. FAILURE TO DO SO MAY RESULT IN
SEVERE INJURY OR DEATH.

REMOVAL

STEP 1: Remove the blower cone P#(E8004) from the
blower housing P#(V0015) located on the PTO
assembly P#(A1840). With the blower cone removed,
you will have access to the impeller blade assembly
P#(A1839). Refer to Figure 2-19.

STEP 2: Remove the 5/16”-24 LH x 1-1/4” hex bolt
P#(K1171) and washer P#(K1446).

STEP 3: Insert the 1/2”-13 x 1” hex bolt (K1231) into the
threads on the blade assembly and tighten. The blade
should break free from the shaft.

STEP 4: Remove the blade assembly and key
P#(J0254) from the PTO shaft. Note: If necessary, use a
break free agent to aid in the removal of the blade.

INSTALLATION

STEP 1: Insert the key P#(J0254) into the key way on
the PTO shaft.

STEP 2: Insert the blade assembly P#(A1839) onto the
PTO shaft.

STEP 3: Secure the blade assembly to the PTO shaft
with (1) washer P#(K1446) and (1) 5/16”-24 LH x 1-1/4”
hex bolt. Torque the bolt to 19 ft./lbs.

Blower Housing

P#(V0015)

Figure 2-19

Impeller Blade

Assembly P#(A1839)

Washer

P#(K1446)

Key

P#(J0254)

5/16”-24 LH x 1-1/4”

Hex Bolt P#(K1171)

PTO Shaft

17

2-20 Weight Kit Installation

NOTE: It is recommended that someone assist you in
the weight kit installation procedure.

Position the left and right weight brackets as shown in
the Figure 2-20a. Attach the left weight bracket
P#(B0383L) and right weight bracket P#(B0383R) to the
front frame of the mower. Insert each weight bracket
onto the frame tube. Secure each weight bracket using
(2) 3/8”-16 x 3-1/2” HHCS P#(K1200), (2) 3/8” flat
washers P#(K0047) and (4) 3/8”-16 nylon flange lock
nuts P#(K2038). The (2) washers are used on the slotted
holes on each weight bracket. Leave the hardware finger
tight so the position of the weight brackets can be
adjusted left or right if necessary.

Using two people, lift the weight bar P#(B2220) into
position. Secure the weight bar to the left and right
weight brackets using (2) 1/2”-13 x 4-1/4” u-bolts and (4)
1/2”-13 nylon flange locknuts. Use Figure 2-20b for
reference. NOTE: Before tightening the u-bolts, make
sure the weight bar is centered between the weight
brackets. Tighten all the weight kit hardware at this time.

The weight kit assembly should look like Figure 2-20c
after installation is complete.

Figure 2-20c

Figure 2-20a

Left Weight

Bracket

(4) 3/8”-16

Locknuts

(4) 3/8”-16 x 3-1/2”

Hex Bolt

(2) 3/8” Flat

Washers

(4) 1/2”-13

Locknuts

Right Weight

Bracket

18

(2) 1/2”-13

U-Bolts

Weight

Bar

Figure 2-20b

2-21 Installation/Removal Of

Black Rubber

Connector

Collection Bags

IMPORTANT!

To prevent bag wear, install (1) Black rubber connector
P#(F0010), as shown in Figure 2-21a, on each bag ring
while installing bags.

Figure 2-21c

Plastic Top

Figure 2-21a

Bag Ring

Completed Bag

To install the bag onto the bag ring, place the seam
openings of the bag onto the bag ring openings and turn
the bag one full turn (360 ) so the opening of the bag
ring is accessible. Install the black rubber connector and
rotate another (180 ) so connector is located opposite to
the opening in the bag (Figure 2-21b). Do this for each
bag.

Figure 2-21b

Bag Ring End

Caps Opposite

of Bag Opening

Bag Opening

Fasten Draw

-Latch Here

Installed

For Proper Unit

Transportation

To empty the bag, first unlatch and lift top, next remove
the bag and bag ring by sliding rearward, then grasp the
loop on the bottom of the bag, and last turn it upside
down to empty the collected debris (Figure 2-21d).
Repeat for the other bag. Reinstall both bags, line with
plastic bags if desired, close the plastic top and reattach
the draw latches.

Figure 2-21d

Bag

Install the completed assemblies onto the support frame
and close the plastic top. Fasten the draw-latches to
hold the plastic top closed (Figure 2-21c).

Grasp Bag
Here

Plastic lawn and leaf bags, 33 gallon size, may be used
inside the cloth bags. Be sure to leave enough plastic
bag hanging over the frame so the plastic bags can be
twist tied before emptying (Figure 2-21e).

Figure 2-21e

Plastic Bag

Cloth Bag

19

SECTION III

OPERATING INSTRUCTIONS

3-3 Disengagement Of The PTO
Assembly

3-1 General Safety

Only qualified people familiar with this operator’s manual
and the mower’s operator’s manual should operate this
machine.

3-2 Operation And Tips On Mowing

A. Perform BEFORE EACH USE the maintenance list
in paragraph 4-1.

B. Start mower.

C. With the mower at high idle speed, engage the
mower
deck.

D. While seated in the operator’s seat, pull the
engagement handle of the PTO assembly towards
the operator’s seat until the handle slides into
position in the retaining slot. With the PTO assembly
engaged, you can proceed to operate the control
levers of the mower.

NOTE: If the collection system does not appear to be
collecting the grass clippings, disengage the deck
and PTO assembly (Section 3-3), then, engage the
parking brake and turn the mower off. Check upper and
lower hoses for any clogs.

A. To disengage the PTO assembly, slide the
engagement handle out of the retaining slot and push
the engagement handle away from the operator’s seat.

WARNING: The PTO assembly blades will continue to
spin. DO NOT TOUCH the PTO assembly, pulleys, or
the belt until the tractor is turned off. DO NOT adjust the
belt tension until the mower is turned off. Refer to
section 2-4 of the manual.

3-4 Unloading The Collection System

NOTE: To determine when the collection bags are full,

follow the following steps:

A. Stop the forward movement of the mower.

B. Disengage the mower deck.

C. Disengage the PTO assembly.

D. Engage the parking brake.

E. Once the parking brake has been engaged, then and

only then, walk behind the mower and check the
collection bags by first unhooking the rubber strap
with S-hook that secures the plastic top, then lift the
plastic hood. Load in bags should not exceed the
height of the installed bag.

To obtain the maximum effectiveness from your
collection system, the tips listed below should be
followed:

* Watch your speed- Normal conditions will allow a
speed of up to approximately 4 mph, but thick, heavy
damp conditions will require reduced ground speed.

* Mow with sharp blades- A sharp blade cuts cleaner.

* Wet grass and leaves will decrease effectiveness and
will increase horsepower requirements.

* Mow at higher cutting heights- Remove and mulch no
more than 2” of grass length with each mowing.
(Experts recommend not cutting off more than 1/3 of
the grass blade length at any given time.)

* Mow twice, at different height settings, (high, then low),
if grass is extra tall.

* Remember that horsepower requirements will vary with
the mowing conditions such as type and height of turf
grass, moisture content, amount of leaves, whether
the terrain is flat or hilly, etc.

F. To remove the bags from the frame slide bags out and

turn bags over to deposit clippings.

G. Slide empty bags back onto the frame and secure

plastic top with the rubber strap with S-hook.

NOTE: Do not allow collection bags to become over-

filled as potential damage may occur to your
equipment. Also, be sure to clean the hood screen as
needed.

SECTION IV

MAINTENANCE

4-1 Maintenance Checklist

Before each use:

1. Check blades and spindles to be sure that no foreign
objects, such as wire or steel strapping bands, are
wrapped around them.

2. Inspect blades for wear. Replace if necessary. If it is
necessary to sharpen the blades, remove the blades
from the spindles before sharpening. DO NOT
sharpen blades while still attached to the mower.

20

3. Make sure all shields are in place and in good
condition. Repair or replace any missing or damaged
shields.

4. Perform lubrication per paragraph 4-2.

5. Listen for abnormal sounds, which might indicate
loose parts, damaged bearings, or other damage.
Correct any deficiency before continuing operation.

6. With the engine off, engage the blower assembly.
Check the belt tension and inspect the pulley belt for
cracks or tears.

4-2 Lubrication

Gearbox:

1. Every 20 hours of use: Check oil levels in gearbox.

2. First 60 hours of use: Change oil.

3. Every 100 hours of use: Change oil.

NOTE: Oil in gearbox should cover the gears. If not,
drain the gearbox and fill using an 80W-90 gear oil.
The gearbox ships with 6.0 oz. of oil, but we
recommend replacing with a measured 5.5 oz. to fill
the gearbox. DO NOT OVERFILL!

7. Check for wear or deterioration of the upper or lower
hoses. If there are any portions of the hose that have
been torn or worn through, replace immediately.

After Each Use:

1. Clean all debris from machine especially from the
container, underneath the belt shields, and safety
decals. Replace any missing or illegible decals.

2. Inspect the unit for worn or damaged components.
Repair or replace before the next use. Any
replacement component installed during repair shall
include the component’s current safety decal specified
by the manufacturers to be affixed to the component.

3. Check belt for proper tension.

THE SERIAL NUMBER PLATE

IS LOCATED ON THE TOP

ASSEMBLY

OUTDOOR POWER EQUIPMENT

Model Number

Serial Number

Arden, North Carolina 28704

PECO

SECTION V

PARTS AND SERVICE

5-1 Parts And Service Information

Collection system owners should record the name and
telephone number of their Service Center. Your Service
Center will be happy to supply replacement parts,
accessories, and do any service or repairs to your
collection system. If for any reason your Service Center
is unable to service your collection system or supply
replacement parts, contact PECO Inc. and include the
following information on the chart below.

WRITE THE MODEL AND
SERIAL NUMBER IN THE

BOX TO THE LEFT

FOR FUTURE REFERENCE.

Unit Model Number: _____________________________
Unit Engine Size: _____________________________
Unit Serial Number: _____________________________
Date of purchase: _____/_____/_________
Dealer/Distributor Name: ________________________________________
Address: _____________________________________ State: __________ Zip:__________
Phone Number: ____________________________

21

22

22

23

23

24

24

25

25

A1028 TOP ASSEMBLY

1

3

15

9

11

13

4

10

12

14

6

5

7

8

2

16

Item # Part # Desc. Qty.

1 A1114 Upper Frame Assy P2B+ Generic Gen 1 1
2 V0019 Inlet 1
3 C0026 Grass Deflector 1
4 K0114 Black Plastic Rivet 9
5 R1070 PECO Logo Decal 1
6 R1057 2" x 4" Red Reflector Label 2
7 V0017 Pro 2 Bagger Top 1
8 V0018 Black Plastic Screen 1

9 J4009 Short Rubber Strap w/ S-Hook 1
10 K1030 1/4"-20 x 1-1/4" Carriage Bolt 1
11 K0037 Flat Washer / 1/4" (.75 OD x .312 ID x .060 T) 1
12 k1128 1/4"-20 Nyloc Nut 1
13 K0062 3/16" x 1-1/2" Fender Washer, Z 2
14 K1265 Black Panel Retainer 2
15 C0067 Dust Guard Mnt. Brkt. 1
16 V1117 Dust Guard 1

A1114 UPPER FRAME ASSEMBLY
EXPLODED PARTS VIEW

26

A1840 PTO ASSEMBLY
EXPLODED PARTS VIEW DESCRIPTION

27

A1840 PTO ASSEMBLY

Item # Doc # Title Qty

1 M0266 'A' PULLEY FOR DECK DRIVE PTO 1
2 K1446 1.187 OD x .380 ID x .187 WASHER 2
3 k1190 3/8"-16 x 3/4" HHCS 1
4 V0015 BLOWER HSG. 1
5 A0431 GEAR BOX 1
6 A0498 PULLEY ASSY. FOR GEAR BOX 2
7 K0360 7/8" SNAP RING 2
8 J0272 #9 WOODRUFF KEY 2

9 K0035 5/16-18 SET SCREW 2
10 E0015 PTO SHAFT HOUSING 1
11 n0147 BEARING 2.0472 OD, 0.9843 ID, 0.5906 W (6205RS PEER) 1
12 B0460 PTO SHAFT 1
13 N0165 BEARING 1
14 J0801 1/4"-28 ZIRC FITTING 1
15 K1215 3/8"-16 FLANGE NUT 7
16 B0466 BASE PL. 1
17 B0478 GEAR BOX PULLEY GUARD 1
18 K1153 5/16"-18 x 3/4" HHCS 4
19 K1178 5/16"-18 FLANGE NUT 4
20 k1191 3/8"-16 x 1" HHCS 2
21 K0037 1/4" FLAT WASHER .75 OD x .314 ID x .060 T 4
22 k1150 1/4"-20 x 2-1/4" HHCS 2
23 K1126 1/4"-20 FLANGE NUT 4
24 K1202 3/8"-16 x 4-1/2" HHCS G5 2
25 k1216 3/8"-16 NYLOC NUT 2
26 K0348 3/8"-16 x 2" ALL THREAD HHCS 1
27 k0042 5/16" FLAT WASHER .875 OD x .380 ID x .075 T 5
28 K0353 1/4"-20 x 1/2" HHSTS 3
29 J0303 SPRING 2
30 K1192 3/8"-16 x 1-1/4" HHCS 4
31 M0267 A28K KEVLAR BELT 1
32 V1151 5/8" ID x 4-3/4" BLACK HANDLE GRIP 1
33 K0048 3/8" LOCK WASHER 1
34 B0505 PTO ARM MNT. ROD 1
35 B0506 LT. PTO ARM 1
36 B0642 BLWR. MNT. BRKT. 1
37 B0643 RT PTO ARM 1
38 A1112 PTO HANDLE ASSY 1
39 B0510 SPACER BUSHING 1
40 B0511 SPACER BUSHING 1
41 K0403 WASHER 1-1/2" OD x 3/8" ID 3
42 B0739 Blower Hsg. Stiffener Pl. 1
43 K0070 Flat Washer SS 1
44 J0254 3/16" x 3/16". x 3/4" Key 1
45 A1839 3-Blade Impeller Assy. 1
46 K1171 5/16"-24 LH x 7/8" HHCS GR. 5 w/ Patch Coating 1

EXPLODED PARTS VIEW

28

Troubleshooting

Problem

Possible Cause

Corrective Action

Abnormal Vibration

— Cutting blades are bent or

unbalanced

— Loose blower pulley or pulley
assembly

— Impeller blade out of balance

— Install new cutting blade

— Tighten the pulley

— Contact dealer to replace

Reduced collection system
performance

— Low engine speed

— Plugged screen

— Loose belt

— Full collection bags

— Always operate collection

system at full throttle
— Remove debris, leaves, or

grass clippings from the
screen

— Replace/tighten belt
— Empty the collection bags

Blower and hoses plugging too
frequently

— Collection bags are too full

— Low engine speed

— Grass is too wet

— Grass is too long

— Ground speed is too fast

— Worn belt

— Loose belt

— Dump more frequently

— Always operate collection

system at full throttle

— Cut grass when it is dry

— Cut the grass several times

— Drive slower at full throttle

— Replace belt

— Adjust the pulley and tighten

belts

Debris blowout

— Collection bags are too full

— Plug/clog in the collection

system

— Ground speed is too fast

— Dump more frequently

— Clean the collection system

— Drive more slowly at full

throttle

Impeller doesn’t rotate freely

— Plug in the blower housing

— Worn impeller blade

— Shaft bearings bad/failing

— Clean the blower housing

— Contact dealer to replace

— Contact dealer to replace

Collection System Performance

29

Flap Can Be Adjusted Up/Down
Depending On Mowing Conditions.
Adjust Flap Up To Allow More Dense
Material To Reach Left Bag. Adjust
Flap Down To Allow Less Dense
Material To Reach The Right Bag.
Once Adjusted Properly, Both Bags
Should Fill Evenly, But May Require
Further Adjusting When Mowing
Conditions Change.

30

SAFETY DECALS

To promote safe operation, Peco supplies safety decals on all products manufactured. Damage can occur to
safety decals either through shipment, use or reconditioning. Contact your local Service Center for replacement decals.

R

RR

PECO

PECO

PECO

PECOPECO

PECOPECO

PECO

P

P

P

P

PP

PP

PP

P

Part # R1070

Peco Logo

Part #: R4037

Warning: Hot Surface Label

Part #: R1051

Warning: Hearing Protection Label

DANGERDANGERDANGER

!

FINGERS, HAND S, & BODY PARTS

PELIGROPELIGROPELIGRO

!

DEDOS, MANOS Y PART ES DEL

CUERPO PUEDAN SER C ORTADO S!

R2008R2008R2008

ROTATING BLADES!

CAN BE SEVERE D!

HOJA ROTANTE!

Part #: R2008

Rotating Blades Label

DANGERDANGERDANGER

!

TO CLEAR DEBRI S WIT H BLOWER

PELIGROPELIGROPELIGRO

!

PARA LI NPIAR BAS URA C ON LA

R2007R2007R2007

HOJA EN MA RCHA!

NEVER USE HAN DS

RUNN ING!

NUNCA USE MAN OS

Part #: R1057 - (2)

PUSH HANDLE

DISENGAGEDISENGAGEDISENGAGE

PULL HANDLE

ENGAGEENGAGEENGAGE

Part #: R1100

Engage-Disengage Label

MADE INMADE IN

MADE IN

AMERICAAMERICA

AMERICA

Part #: R1065

Made In America Label

R1100

Part #: R1054

Important Label

Part #: R2007

Never Use Hands Label

Part #: R1069

Warning: Turn Off Blower Label

Part #: R4015

Danger: Rotating Blades Label

Part #: R4008

Caution: Rotating Blades Label

Part #: R1052

Small Warning: Turn Off Blower Label

31

32

NOTES

33

R

RR

PECO

PECO

PECO

PECOPECO

PECOPECO

PECO

P

P

P

P

PP

PP

PP

P

10 WALDEN DR.

ARDEN, NORTH CAROLINA 28704

[phone] OR [phone] FAX: [phone]

EMAIL: [e-mail]

WEBSITE: www.lawnvac.com

34

Rev.1 (1/8/2016)