Peco 52020901, 52120901 Operator's Manual

PECOPECOPECOPECOPECOPECO

PECOPECOPECO

ADD-ON

R

PTO POWER

SYSTEM

DESIGNED FOR THE

P

PP

P

PP

P

PP

P

PPP

MODEL# 52020901

MODEL# 52120901

BIG DOG R SERIES

R SERIES (DIABLO)

OPERATOR’S MANUAL

ASSEMBLY OPERATION MAINTENANCE

MANUAL PART#: Q0426 REV: 0

RESIDENTIAL BAGGING SYSTEM

TABLE OF CONTENTS

SECTION PAGE

Safety - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2
Safety Alert Symbols- - - - - - - - - - - - - - - - - - - - - - 3
Warranty - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4

I INTRODUCTION AND DESCRIPTION - - - - - - - - - - - - 5
1-1 Introduction - - - - - - - - - - - - - - - - - - - - - - - - - 5
1-2 Description - - - - - - - - - - - - - - - - - - - - - - - - - 5

II INSTALLATION FOR USE - - - - - - - - - - - - - - - - - - - - - 5
2-1 Preparation Of Mower - - - - - - - - - - - - - - - - - - 5
2-2 PTO Mount Assembly Installation- - - - - - - - - - - 6
2-3 PTO Assembly Installation - - - - - - - - - - - - - - - 6
2-4 Belt Installation/Removal/Adjustment - - - - - - - 6-7
2-5 Blower Cone Installation - - - - - - - - - - - - - - - - 7
2-6 Impeller Blade Removal and Replacement - - - - - 8
2-7 Upper Hose Installation - - - - - - - - - - - - - - - - - 8
2-8 Lower Hose Installation - - - - - - - - - - - - - - - - - 8
2-9 Impeller Blade Removal and Replacement
3 Blade Instructions - - - - - - - - - - - - - - - - - - - 10

SAFETY

SECTION PAGE

III OPERATING INSTRUCTIONS - - - - - - - - - - - - - - - - - - 11
3-1 General Safety - - - - - - - - - - - - - - - - - - - - - - - 11
3-2 Operation & Tips On Mowing- - - - - - - - - - - - - - 11
3-3 Disengagement Of The PTO Assembly - - - - - - - 11
3-4 Unloading The Collection System - - - - - - - - - - - 11
IV MAINTENANCE - - - - - - - - - - - - - - - - - - - - - - - - - - - 11
4-1 Maintenance Checklist - - - - - - - - - - - - - - - - - - 11
4-2 Lubrication- - - - - - - - - - - - - - - - - - - - - - - - - - 12
V PARTS AND SERVICE - - - - - - - - - - - - - - - - - - - - - - 12
5-1 Parts And Service Information - - - - - - - - - - - - - 12
Exploded Views And Parts List - - - - - - - - - - - - - 13-18
Safety Decals - - - - - - - - - - - - - - - - - - - - - - - - - - 19
Torque Specifications - - - - - - - - - - - - - - - - - - - - - 20

1. Read the operator’s manual carefully and familiarize yourself with the proper use of your attachment. Do
not allow anyone who is not acquainted with the Safety Instructions to use your attachment.

2. Know the controls and how to stop quickly. READ THE OPERATOR’S MANUAL!

3. Do not allow children to operate the mower. Do not allow adults to operate the mower or grass collection

system without proper instruction.

4. Be especially watchful of children and pets darting into the area while operating.

5. Keep your eyes and mind on your unit while mowing or operating your attachment. Don’t let others

distract you.

6. Do not attempt to operate your unit or mower when not in the driver’s seat.

7. Always stop unit when emptying the container.

8. Stop unit, shut off deck attachment, set parking brake, shut off mower engine and remove spark plug wire

before removing clogs, removing or replacing hose, boot, blower cone, or performing any maintenance.

9. If a slope must be ascended, back up the slope; drive forward when descending.

10. It is recommended that the container be kept only half full when negotiating any slopes. Start mowing on

slopes when the container is empty and never mow slopes greater than 15 degrees.

11. Inspect your lawn and remove any foreign objects before mowing. Never deliberately run the mower
across any foreign object.

12. Wear ear protection if the noise level is offensive.

13. Wear eye protection to prevent debris from damaging your eyes.

2

SAFETY

WARNING! NEVER operate the mower unless the discharge guard and either the deflector assembly or

the vacuum collector adapter are fastened securely in place.

WARNING! Do not work around the mower deck boot or the blower area until you are certain that the mower

blades and the blower impeller have stopped rotating.

WARNING! To avoid serious injury, perform maintenance on the vacuum collector; ONLY AFTER

STOPPING THE MOWER’S ENGINE AND WAITING FOR ALL MOVING PARTS TO COME TO A
COMPLETE STOP. Set the parking brake. Always remove the ignition key before beginning maintenance.

WARNING! For your own personal safety, ALWAYS back up the face of slopes. NEVER attempt to mow

excessively steep slopes, and use caution when turning on any slope.

Safety Alert Symbol

This Safety Alert Symbol means: “ATTENTION! BECOME
ALERT! YOUR SAFETY IS INVOLVED!”

This symbol is used to call attention to safety precautions that

should be followed by the operator to avoid accidents. When
you see this symbol, carefully read the message that follows
and heed its advice. Failure to comply with safety precautions
could result in death or serious bodily injury.

!

Safety Signs

The signal words DANGER, WARNING, and CAUTION are used on the equipment safety signs. These words
are intended to alert the viewer to the existence and the degree of hazard seriousness.

This signal word indicates a potentially hazardous situation which, if not

DANGER

!

White letters on RED

WARNING

!

Black letters on ORANGE

CAUTION

!

Black letters on YELLOW

avoided, will result in death or serious injury.

This signal word indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.

It may also be used to alert against unsafe practices.

This signal word indicates a potentially hazardous situation exist which, if
not avoided, will result in minor or moderate injury.

It may also be used to alert against unsafe practices.

3

PECO LIMITED WARRANTY FOR NEW PRODUCTS

A. WHAT IS UNDER WARRANTY?
PECO extends the following warranties to the original purchaser of each new PECO consumer product subject

to the following limitations.

1. PRODUCT WARRANTY: Any part of any consumer product, which is defective in material or workmanship as
delivered to the purchaser will be repaired or replaced, as PECO elects, without charge for parts or labor, if the
defect appears within 12 months from the date of delivery of the product to the original purchaser.

ALL DEFECTIVE PARTS MUST BE RETURNED TO PECO FOR INSPECTION TO
DETERMINE VALIDITY OF WARRANTY CLAIMS. Freight and mailing will be borne by the

customer.

2. PARTS REPLACED DURING WARRANTY: Any new PECO part which is furnished in performance of this
warranty and is defective in material or workmanship as delivered to the purchaser will be repaired or replaced,
as PECO elects, without charge if the defect appears within 90 days from the date of installation of such part or
before the expiration of the original warranty period, whichever is later.

B. SECURING WARRANTY ADJUSTMENTS.
Call PECO for Return Authorization. Damaged or broken parts other than engines or batteries, must be

returned to New PECO, Inc. 100 Airport Road, Arden, NC 28704 before any warranty adjustment can be
authorized. At the time of requesting warranty adjustment, the purchaser must present evidence of the date of
delivery of the product. The purchaser shall pay any charge for the product to and from Arden, NC.

C. ITEMS NOT COVERED BY PECO WARRANTY.
Engines and batteries attached to PECO products are covered under a separate warranty by the respective

manufacturer.

D. UNAPPROVED ALTERATION OR MODIFICATION.
All obligations of New PECO, Inc. under this warranty shall be terminated if products are altered or modified in

ways not approved by New PECO, Inc.

E. ACCIDENTS AND NORMAL MAINTENANCE.
The warranty covers only defective material and workmanship. It does not cover depreciation or damage

caused by normal wear, accident, improper use or abuse of products. The cost of normal maintenance and
normal replacement of service items such as belts, cutting blades, hoses, etc., which are not defective shall be
paid for by the purchaser.

F. NO REPRESENTATIONS ADDITIONAL WARRANTIES, DISCLAIMER.
Neither New PECO, Inc. nor any company affiliated with it makes any warranties, representations or promises

as to the quality of performance of its products other than those set forth herein. Except as described above,
New PECO, Inc. makes no other warranties AND SPECIFICALLY DISCLAIMS ANY AND ALL

IMPLIED WARRANTIES OF FITNESS AND MERCHANTABILITY.

G. ANY MACHINE USED FOR RENTAL PURPOSES ARE GUARANTEED FOR 45 DAYS FROM
DATE OF ORIGINAL SALE ONLY.

H. REMEDIED EXCLUSIVE.
The only remedies the purchaser has in connection with the breach or performance of any warranty on New

PECO, Inc. consumer products are set forth above. In no event will PECO be liable for special incidental or
consequential damages.

1. NO SERVICE CENTER WARRANTY.
The selling Service Center makes no warranty on his own on any item warranted by New PECO, Inc. unless

he delivers to purchaser a separate written warranty certificate specifically warranting the item. The dealer has
no authority to make any representation or promise on behalf of PECO or to modify the terms of this warranty
in any way.

4

Section I

PRESS

PRESS

INTRODUCTION &
DESCRIPTION

1-1 Introduction

This manual is provided to give you instructions on how
to install the Peco PTO system in combination with your
Excel Two Bag Catcher. This manual will provide
operating instructions for the Peco PTO system only.

NOTE: For all other instructions, you will refer to your

Excel Two Bag Catcher owner’s manual and your Big
Dog owner’s manual.

1-2 Description

The grass collection system is designed for turf
maintenance where there is a need to collect the grass
clippings as the mower cuts the turf. It is also used for
picking up leaves in pre-season and post-season clean­up. The Peco blower, mounted on the right side of the
unit, uses a belt and gearbox system from the engine

PTO shaft. Drive train protection comes through belt
slippage. The blower draws grass clippings from the
discharge area of the cutting deck back to the (2)
collection bags at the rear portion of the mower frame.
The operator can engage the blower with a spring-lock
engagement handle on the right side of the unit. Once
the bags are full with clippings, they can be easily
released for dumping.

Figure 2-1a

The engine pulley assembly must be installed using an
arbor press or equivalent. Upon Installation, opposite
bearing inner race must be supported or bearing
damage may occur. Refer to Figure 2-1c.

Figure 2-1b

Section II

INSTALLATION FOR USE

2-1 Preparation Of Mower

Remove the drive belt from the engine drive pulley. From
the underside of the engine, disconnect the wiring
harness attached to the electric clutch. Remove the bolt
and electric clutch from the mower. Remove the D-drive
spacer using an arbor press or equivalent. On removal,
adjacent bearing OUTER race must be supported or
bearing damage may occur. Refer to Figure 2-1a.

Figure 2-1c

Engine Pulley

Bushing

Pulley

Clamp Washer

Lock Washer

Pulley
Bushing
Number
Located

Here

Engine Pulley Bushing Installation

Once the Engine Pulley Bushing is installed, reattach
the clutch assembly to the mower and then review
Figure 2-1c.

For Kohler Engines: Use engine pulley bushing
stamped with the #12 on the bushing, P#(S0197).
For Kawasaki Engines: Use engine pulley bushing
stamped with the #1 on the bushing, P#(S0172). Fasten
the engine pulley to the electric clutch assembly using
(1) Clamp Washer P#(K0278), (1) 7/16” hi-collar lock
washer P#( ) and (1) 7/16”-20 x 4-1/2” HHCS K0140
P#(K0427) as shown in Figure 2-1d. The added pulley
will power the collection system. Torque the bolt to 55
ft./lbs. Re-connect the wiring harness to the clutch and
re-connect the drive belt.

Figure 2-1d

Hex Bolt

Electric Clutch

Engine Pulley Assembled Into Electric Clutch

5

2-2 PTO Mount Plate Assembly
Installation

With the lid assembly removed, disconnect the frame
mounting tube and bumper from the bumper tie. Position
the PTO mount plate assembly P#(A1816) as shown in
Figure 2-2a. Use the existing hardware from the bumper
tie to secure the PTO mount plate assembly to the
bumper tie. Leave the hardware loose until the frame
mounting tube is re-attached.

Figure 2-2a

PTO Mount

Plate Assembly

Existing

Hardware

2-3 PTO Assembly Installation

Insert the PTO assembly P#(A1815) into the slots on the
PTO mount plate assembly as shown in Figure 2-3a.

Figure 2-3a

PTO Mount

Plate Assembly

Remove the gear box pulley guard P#(B0478) and (3)
1/4”-20 x 1/2” HHSTS P#(K0353) from the PTO
assembly in preparation for the belt installation. Refer to
Figure 2-3b.

PTO Assembly

Mounting

Slots

Secure the frame mounting tube to the frame support tie
using the existing hardware from the frame tube. You will
add (1) washer P#(K1446) between the frame tube and
support tie and (2) washers between the frame tube and
bumper tie. Tighten all the hardware at this time. Refer to
Figure 2-2b and 2-2c.

Figure 2-2b

Add Washer

To Existing

Hardware

Figure 2-2c

Frame

Mounting Tube

Support

Tie

Mounting Tube

Washers

Existing

Hardware

Frame

Add

Support

Tie

PTO

Figure 2-3b

Remove

Hardware

Remove Gear Box

Pulley Guard

Assembly

Remove

Hardware

2-4 Belt Installation/Removal and
Adjustment

Installation/Removal: With the PTO mount pin
P#(B0274) removed, loosen the (4) 5/16”-18 x 3/4”
HHCS P#(K1153) that secure the gear box to the PTO
assembly. Loosen the adjustment bolt (1) 3/8”-16 x 2”
hex bolt P#(K0348). Slide the gearbox towards the
mower until there is enough clearance for the kevlar belt
to slide over both the engine and gearbox pulleys. Install
the A54K kevlar belt P#(M0255). Insert the PTO mount
pin P#(B0274), and secure the pin with (1) hair pin clip
P#(K0086). Refer to Figures 2-4a through 2-4e.

6

Figure 2-4a

Adjustment: To adjust the belt tension, turn the
adjustment bolt clockwise until there is 1” of deflection,
with 10-11lbs of pressure applied to the center of the
belt. When the belt has the proper tension, tighten the
(4) 5/16”-18 x 3/4” HHCS that secure the gear box to the
PTO assembly. Replace the belt guard and (3) 1/4”-20 x
1/2” HHSTS. Refer to Figure 2-4e.

Loosen

Bolt

Figure 2-4b

Figure 2-4c

Loosen

Bolt

Loosen

Bolts

Slide The Gear Box

Towards The Mower

Figure 2-4e

Adjustment

Bolt

Check Tension

At Center Of Belt

2-10 Blower Cone
Installation/Removal

Fasten the blower cone P#(V0016) to the blower
housing located on the PTO assembly. Use (3) 1/4”-20 x
3/4” HHCS P#(K1222), (3) 1/4” lock washers
P#(K0039), and (3) 1/4” flat washers P#(K0037) to
secure the blower cone to the blower housing. Refer to
Figure 2-10 for reference.

Wrap Belt Around

Both Pulleys

Secure With

PTO Mount Pin

and Hair Pin Clip

Replace Guard

and Hardware

Figure 2-4d

.

7

Figure 2-10

1/4”-20 x 3/4”

HHCS

1/4” Lock

Washer

Blower

Housing

Blower

Cone

1/4” Flat

Washer

2-6 Impeller Blade
Removal/Replacement

WARNING

!

BEFORE REMOVING/REPLACING THE IMPELLER
BLADES, BE SURE THE MOWER IS TURNED OFF,
THE PTO ASSEMBLY IS DISENGAGED AND THE
NEGATIVE CABLE IS REMOVED FROM THE
BATTERY. FAILURE TO DO SO MAY RESULT IN
SEVERE INJURY OR DEATH.

Remove the blower cone P#(V0016) from the blower
housing located on the PTO assembly P#(A1132). With
the blower cone removed, you will have access to the
impeller blades P#(E7003A). Refer to Figure 2-6a.

Remove the (2) 3/8”-16 x 1-1/4” HHCS P#(K1192), (2)
3/8” I.T. lock washer P#(K0049), and (2) 3/8”-16 flange
nut P#(K1215) that secure the (2) impeller blades
P#(E7003) to the PTO shaft P#(B0460). Inspect impeller
blades and replace if necessary. When replacing the
impeller blades, run the impeller blades to the shoulder
of the PTO shaft before tightening hardware. Refer to
Figure 2-6b for reference.

2-7 Upper Hose Installation

Attach the lid assembly to the frame mounting tube.
Slide one end of the 6” x13” hose onto the blower
housing. Slide the other end of the hose onto the inlet
tube on the lid assembly. Secure the hose to the blower
housing using (1) hose clamp P#(J0060). Secure the
hose to the inlet tube using the existing clamp. Refer to
Figure 2-7.

Figure 2-7

Existing

Clamp

Blower

Housing

Inlet Tube

6” x 13”

Hose

Hose

Clamp

Figure 2-6a

Impeller

Blades

Figure 2-6b

3/8”-16
Flange

Nut

Impeller

Blade

PTO

Shaft

PTO

Shaft

Shoulder

2-8 Lower Hose Installation

Slide one end of the 6” x 19” onto the existing deck
chute. Slide the other end of the 6” x 19” hose onto the
blower cone P#(V0016) on the PTO assembly. Secure
the lower hose using (2) hose clamps P#(J0060). Refer
to Figure 2-8a for reference.

Figure 2-8a

Hose

Clamp

Blower

Cone

6” x 19”

Hose

Hose

Clamp

Deck Chute

3/8”-16 x 1-1/4”

3/8” I.T.

Lock

Washer

Impeller

Blade

HHCS

Figure 2-8b shows the complete PTO collection system
assembly with all hoses and clamps.

8

HOSE

CLAMP

PECO

PTO

ASSEMBLY

EXCEL TWO

BAG CATCHER

UPPER

HOSE

LOWER

HOSE

EXISTING

HOSE

CLAMP

DECK

CHUTE

BLOWER

CONE

Figure 2-8b

9

2-9 Impeller Blade
Removal/Replacement (3-Blade)

To Remove: To access the impeller blade, remove the
blower cone P#(V0016) and blower cone hardware from
the blower housing. Remove the 5/16”-24 x 7/8” left
hand thread hex bolt P#(K1171) and washer P#(K1446).
Insert (1) 1/2”-13 x 1” hex bolt into the threads on the
impeller blade. Tighten the hex bolt until the impeller
blade breaks free from the PTO shaft. Remove the
impeller blade assembly P#(A1839) from the PTO shaft.
Remove the key P#(J0254) from the PTO shaft.

To Replace: Insert the key P#(J0254) into the keyway
slot on the PTO shaft. Align the keyway slot on the
bushing of the impeller blade assembly with the key on
the PTO shaft and insert the impeller blade onto the
PTO shaft. Secure the impeller blade with (1) 5/16”-24 x
7/8” left hand thread hex bolt P#(K1171) and (1) washer
P#(K1446). Replace the blower cone P#(V0016) and
blower cone hardware. Refer to Figure 2-9 for reference.

Figure 2-9

K1171

J0254

Key

A1839

Impeller Blade

Assembly

K1446

PTO Shaft

V0016

Cross Section View of

Blower Housing

10

SECTION III

OPERATING INSTRUCTIONS

3-3 Disengagement Of The PTO
Assembly

3-1 General Safety

Only qualified people familiar with this operator’s manual
and the mower’s operator’s manual should operate this
machine.

3-2 Operation And Tips On Mowing

A. Perform BEFORE EACH USE the maintenance list
in
paragraph 4-1.

B. Start mower.

C. With the mower at high idle speed, engage the mower
deck.

D. While seated in the operator’s seat, pull the
engagement handle of the PTO assembly towards
the operator’s seat until the handle slides into
position in the retaining slot. With the PTO assembly
engaged, you can proceed to operate the control
levers of the mower.

NOTE: If the collection system does not appear to be
collecting the grass clippings, disengage the deck
and PTO assembly (Section 3-3), then, engage the
parking brake and turn the mower off. Check upper and
lower hoses for any clogs.

A. To disengage the PTO assembly, slide the
engagement handle out of the retaining slot and push
the engagement handle away from the operator’s seat.

WARNING: The PTO assembly blades will continue to
spin. DO NOT TOUCH the PTO assembly, pulleys, or
the belt until the tractor is turned off. DO NOT adjust the
belt tension until the mower is turned off. Refer to
section 2-4 of the manual.

3-4 Unloading The Collection System

NOTE: To determine when the collection bags are full,

follow the following steps:

A. Stop the forward movement of the mower.

B. Disengage the mower deck.

C. Disengage the PTO assembly.

D. Engage the parking brake.

E. Once the parking brake has been engaged, then and

only then, walk behind the mower and check the
collection bags by first unhooking the rubber strap
with S-hook that secures the plastic top, then lift the
plastic hood. Load in bags should not exceed the
height of the installed bag.

To obtain the maximum effectiveness from your
collection system, the tips listed below should be
followed:

* Watch your speed- Normal conditions will allow a
speed of up to approximately 4 mph, but thick, heavy
damp conditions will require reduced ground speed.

* Mow with sharp blades- A sharp blade cuts cleaner.

* Wet grass and leaves will decrease effectiveness and
will increase horsepower requirements.

* Mow at higher cutting heights- Remove and mulch no
more than 2” of grass length with each mowing.
(Experts recommend not cutting off more than 1/3 of
the grass blade length at any given time.)

* Mow twice, at different height settings, (high, then low),
if grass is extra tall.

* Remember that horsepower requirements will vary with
the mowing conditions such as type and height of turf
grass, moisture content, amount of leaves, whether the
terrain is flat or hilly, etc.

F. To remove the bags from the frame slide bags out and

turn bags over to deposit clippings.

G. Slide empty bags back onto the frame and secure

plastic top with the rubber strap with S-hook.

NOTE: Do not allow collection bags to become over-

filled as potential damage may occur to your
equipment. Also, be sure to clean the hood screen as
needed.

SECTION IV

MAINTENANCE

4-1 Maintenance Checklist

Before each use:

1. Check blades and spindles to be sure that no foreign
objects, such as wire or steel strapping bands, are
wrapped around them.

2. Inspect blades for wear. Replace if necessary. If it is
necessary to sharpen the blades, remove the blades
from the spindles before sharpening. DO NOT
sharpen blades while still attached to the mower.

11

3. Make sure all shields are in place and in good
condition. Repair or replace any missing or damaged
shields.

4. Perform lubrication per paragraph 4-2.

4-2 Lubrication

NOTE: Use only white lithium based grease for

lubrication of the shaft on the blower assembly.

5. Listen for abnormal sounds, which might indicate
loose parts, damaged bearings, or other damage.
Correct any deficiency before continuing operation.

6. With the engine off, engage the blower assembly.
Check the belt tension and inspect the pulley belt for
cracks or tears.

7. Check for wear or deterioration of the upper or lower
hoses. If there are any portions of the hose that have
been torn or worn through, replace immediately.

After Each Use:

1. Clean all debris from machine especially from the
container, underneath the belt shields, and safety
decals. Replace any missing or illegible decals.

2. Inspect the unit for worn or damaged components.
Repair or replace before the next use. Any
replacement component installed during repair shall
include the component’s current safety decal specified
by the manufacturers to be affixed to the component.

3. Check belt for proper tension.

1. On initial use: Grease the fitting on the blower shaft.

2. Every 25 hours of use: Re-grease the grease fitting.

3. Every 200 hours of use: Check oil levels in gear box.
Oil in gear box should cover the gears. If not, fill using
an EP90 weight oil. 6oz. will fill the gear box from
empty.

SECTION V

PARTS AND SERVICE

5-1 Parts And Service Information

Collection system owners should record the name and
telephone number of their Service Center. Your Service
Center will be happy to supply replacement parts,
accessories, and do any service or repairs to your
collection system. If for any reason your Service Center
is unable to service your collection system or supply
replacement parts, contact PECO Inc. and include the
following information on the chart below.

THE SERIAL NUMBER PLATE

IS LOCATED ON THE PTO

ASSEMBLY P#(A1815)

WRITE THE MODEL AND
SERIAL NUMBER IN THE

BOX TO THE LEFT

FOR FUTURE REFERENCE.

Unit Model Number: _____________________________
Unit Engine Size: _____________________________
Unit Serial Number: _____________________________
Date of purchase: _____/_____/_________
Dealer/Distributor Name: ________________________________________
Address: _____________________________________ State: __________ Zip:__________
Phone Number: ____________________________

12

MODEL#: 52020901

MOWER NAME: BIG DOG
MOWER MODEL: R-748 & R-754 DIABLO

MOWER DECK SIZE: 48” & 54” DECK

DESIGNED FOR: EXCEL TWO BAG CATCHER

PTO DRIVEN

MANUAL #Q0426

A1823 UNIT ASSEMBLY

FOR YEAR: 2011-2012

REVISED: 2/11/2013

(3)
J1000
HOSE

CLAMPS

(1)

V0016

BLOWER

CONE 6”

(1)

F0001

6” x 13”

UPPER HOSE

(1)

F0001

6” x 19”

LOWER HOSE

(1)

M0255

A54K KEVLAR

BELT

(1)

HB0464
ENGINE
PULLEY

HARDWARE

BAG

(1)

HB0463

UNIT

HARDWARE

BAG

(1)

A1816

PTO MOUNT

PLATE

ASSEMBLY

13

(1)

A1815

PTO

ASSEMBLY

14

A1815 PTO ASSEMBLY
EXPLODED PARTS VIEW

15

A1815 PTO ASSEMBLY

Item # Doc # Title Qty

1 M0266 'A' PULLEY FOR DECK DRIVE PTO 1
2 K1446 1.187 OD x .380 ID x .187 WASHER 1
3 k1190 3/8"-16 x 3/4" HHCS 1
4 V0015 BLOWER HSG. 1
5 A0431 GEAR BOX 1
6 A0498 PULLEY ASSY. FOR GEAR BOX 2
7 K0360 7/8" SNAP RING 2
8 J0272 #9 WOODRUFF KEY 2

9 K0035 5/16-18 SET SCREW 2
10 E0015 PTO SHAFT HOUSING 1
11 n0147 BEARING 2.0472 OD, 0.9843 ID, 0.5906

W (6205RS PEER)

1

12 B0460 PTO SHAFT 1
13 N0165 BEARING 1
14 J0801 1/4"-28 ZIRC FITTING 1
15 A1003 BASE PLATE ASSY. 1
16 B0478 GEAR BOX PULLEY GUARD 1
17 K1153 5/16"-18 x 3/4" HHCS 4
18 K1178 5/16"-18 FLANGE NUT 4
19 k1191 3/8"-16 x 1" HHCS 2
20 K1215 3/8"-16 FLANGE NUT 8
21 K0037 1/4" FLAT WASHER .75 OD x .314 ID x

.060 T

4

22 k1150 1/4"-20 x 2-1/4" HHCS 2
23 K1126 1/4"-20 FLANGE NUT 4
24 K1202 3/8"-16 x 4-1/2" HHCS G5 2
25 k1216 3/8"-16 NYLOC NUT 2
26 K0348 3/8"-16 x 2" ALL THREAD HHCS 1
27 k0042 5/16" FLAT WASHER .875 OD x .380 ID x

.075 T

5

28 K0353 1/4"-20 x 1/2" HHSTS 3
29 J0303 SPRING 2
30 E7003 IMPELLER BLADE 2
31 K1192 3/8"-16 x 1-1/4" HHCS 6
32 K0049 3/8" INTERNAL LOCK WASHER 2
33 M0267 A28K KEVLAR BELT 1
34 V1151 5/8" ID x 4-3/4" BLACK HANDLE GRIP 1
35 K0048 3/8" LOCK WASHER 1
36 B0505 PTO ARM MNT. ROD 1
37 B0506 LT. PTO ARM 1
38 B0642 BLWR. MNT. BRKT. 1
39 B0643 RT PTO ARM 1
40 A1138 PTO HANDLE ASSY 1
41 B0510 SPACER BUSHING 1
42 B0511 SPACER BUSHING 1
43 K0403 WASHER 1-1/2" OD x 3/8" ID 3
44 B0739 Blower Hsg. Stiffener Pl. 1
45 S0002 Blade Shaft Spacer 1
46 K0070 Flat Washer SS 1

EXPLODED PARTS VIEW DESCRIPTION

16

A1841 3-BLADE PTO ASSEMBLY
EXPLODED PARTS VIEW

17

A1841 3-BLADE PTO ASSEMBLY

Item # Doc # Title Qty

1 M0266 'A' PULLEY FOR DECK DRIVE PTO 1
2 K1446 1.187 OD x .380 ID x .187 WASHER 2
3 k1190 3/8"-16 x 3/4" HHCS 1
4 V0015 BLOWER HSG. 1
5 A0431 GEAR BOX 1
6 A0498 PULLEY ASSY. FOR GEAR BOX 2
7 K0360 7/8" SNAP RING 2
8 J0272 #9 WOODRUFF KEY 2

9 K0035 5/16-18 SET SCREW 2
10 E0015 PTO SHAFT HOUSING 1
11 n0147 BEARING 2.0472 OD, 0.9843 ID, 0.5906 W (6205RS PEER) 1
12 B0460 PTO SHAFT 1
13 N0165 Bearing 1
14 J0801 1/4"-28 Zirc Fitting 1
15 K1215 3/8"-16 FLANGE NUT 7
16 B0466 BASE PL. 1
17 B0478 GEAR BOX PULLEY GUARD 1
18 K1153 5/16"-18 x 3/4" HHCS 4
19 K1178 5/16"-18 FLANGE NUT 4
20 k1191 3/8"-16 x 1" HHCS 2
21 K0037 1/4" Flat Washer .75 OD x .314 ID x .060 T 4
22 k1150 1/4"-20 x 2-1/4" HHCS 2
23 K1126 1/4"-20 FLANGE NUT 4
24 K1202 3/8"-16 x 4-1/2" HHCS G5 2
25 k1216 3/8"-16 NYLOC NUT 2
26 K0348 3/8"-16 x 2" ALL THREAD HHCS 1
27 k0042 5/16" FLAT W ASHER .875 OD x .380 ID x .075 T 5
28 K0353 1/4"-20 x 1/2" HHSTS 3
29 J0303 SPRING 2
30 K1192 3/8"-16 x 1-1/4" HHCS 4
31 M0267 A28K KEVLAR BELT 1
32 V1151 5/8" ID x 4-3/4" BLACK HANDLE GRIP 1
33 K0048 3/8" LOCK WASHER 1
34 B0505 PTO ARM MNT. ROD 1
35 B0506 LT. PTO ARM 1
36 B0642 BLW R. MNT. BRKT. 1
37 B0643 RT PTO ARM 1
38 A1138 PTO HANDLE ASSY 1
39 B0510 SPACER BUSHING 1
40 B0511 SPACER BUSHING 1
41 K0403 WASHER 1-1/2" OD x 3/8" ID 3
42 B0739 Blower Hsg. Stiffener Pl. 1
43 K0070 Flat W asher SS 1
44 A1839 3-Blade Impeller Assy. 1
45 K1171 5/16"-24 LH x 1-1/4" HHCS GR. 5 w/ Patch Coating 1
46 J0254 3/16" x 3/16" x 3/4" Key 1

EXPLODED PARTS VIEW DESCRIPTION

18

SAFETY DECALS

To promote safe operation, PECO Inc. supplies safety decals on all products manufactured. Damage can occur to
safety decals either through shipment, use or reconditioning. Contact your local Service Center for replacement decals.

DANGERDANGERDANGER

!

FINGERS, HANDS, & BODY PARTS

PELIGROPELIGROPELIGRO

!

DEDOS, MANOS Y PARTES DEL

R2008R2008R2008

CUERPO PUEDAN SER CORTADOS!

ROTATING BLADES!

CAN BE SEVERED!

HOJA ROTANTE!

Part #: R2008

Rotating Blades Label

DANGERDANGERDANGER

!

TO CLEAR DEBRIS WITH BLOWER

PELIGROPELIGROPELIGRO

!

PARA LINPIAR BASURA CON LA

R2007R2007R2007

Never Use Hands Label

HOJA EN MARCHA!

Part #: R2007

NEVER USE HANDS

RUNNING!

NUNCA USE MANOS

Part #: R4037

Warning: Hot Surface Label

PUSH HANDLE

DISENGAGEDISENGAGEDISENGAGE

PULL HANDLE

ENGAGEENGAGEENGAGE

Part #: R1100

Engage-Disengage Label

19

R1100

19

NOTES

PECOPECOPECO

P

PPPP

ARDEN, NORTH CAROLINA 28704

[phone] OR [phone] FAX: [phone]

PECOPECO

10 WALDEN DRIVE

EMAIL: [e-mail]

WEBSITE: www.lawnvac.com