PECOPECO
PECOPECOPECO
P
PPPP
MODEL# 23621209 & 23621212 (BOB-CAT)
43621206 & 43621209 (BUNTON)
PTO
GRASS COLLECTION
SYSTEM
DESIGNED FOR:
OPERATOR’S MANUAL
ASSEMBLY OPERATION MAINTENANCE
MANUAL PART#: Q0346 $4.00 REV: 1
PECO GRASS COLLECTION SYSTEM
TABLE OF CONTENTS
SECTION P
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Safety
I INTRODUCTION
1-1 Introduction - -
II INST
2-5 Lift Handle Installation
2-7 PT
2-8 Belt Installation
Exploded Parts Views And Drawings
2-10 Cam Assembly Adjustment
Safety
Warranty
1-2 Description---- - - -
ALLATION FOR USE--
2-1 Preparation Of Mower-2-2 PT
2-3 Main Frame Leg Installation 2-4
2-6
2-9 Dump Mechanism
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Alert Symbols
Assembly Installation
O
op Main Frame Assembly Installation--
T
Aluminum Grass Container Installation
O Handle Installation - ---
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AND DESCRIPTION - -
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Safety
SECTION PAGE
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2-11 Boot Installation---
III OPERATING INSTRUCTIONS - - 3-1 General Safety
3-2 Operation &
3-3 Unloading The Collection System - --- - -
IV MAINTENANCE-
V P
2-12 Blower Cone Installation --2-13 Impeller Blade Removal/Replacement 2-14 Length Of Hose Adjustment
2-15 Upper Hose Installation --2-16 Lower Hose
2-17 Lower Hose
2-18 Front W
4-1 Maintenance Checklist - -
AND SER
ARTS
5-1 Parts
Safety Decals
orque Specifications
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And Service Information
To Blower Cone installation
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eight Installation - -
Tips On Mowing - - --- -
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19
20
s manual carefully and familiarize yourself with the proper use of your attachment. Do not allow
1. Read the operator
’
anyone who is not acquainted with the Safety Instructions to use your attachment.
OR’S MANUAL!
Know the controls and how to stop quickly
2.
. READ
THE OPERA
T
3. Do not allow children to operate the vehicle. Do not allow adults to operate it without proper instruction.
4. Be especially watchful of children and pets darting into the area while operating.
Keep your eyes and mind on your unit while mowing or operating your attachment. Don’t let others distract you.
5.
6. Do not attempt to operate your unit or mower when not in the driver’
s seat.
7. Always stop unit when emptying the container.
Stop unit, shut off deck attachment, set parking brake, shut of
8.
f mower engine and remove spark plug wire before
removing clogs, removing or replacing hose, boot, blower cone, or performing any maintenance.
Mow across the face of slopes (not steeper than 10 degrees); never up and down the face of the slope.
9.
It is recommended that the container be kept only half full when negotiating any slopes. Start mowing on slopes
10.
when the container is empty.
Inspect your lawn and remove any foreign objects before mowing. Never deliberately run the mower across any
11.
foreign object.
ear ear protection if the noise level is offensive.
12. W
ear eye protection to prevent debris from damaging your eyes.
13. W
2
SAFETY
WARNING! NEVER operate the mower unless the discharge guard and either the deflector assembly or the
vacuum collector adapter are fastened securely in place.
WARNING! Do not work around the mower deck boot or the blower area until you are certain that the mower
blades and the blower impeller have stopped rotating.
WARNING! To avoid serious injury, perform maintenance on the vacuum collector; ONLY AFTER
STOPPING THE MOWER’S ENGINE AND WAITING FOR ALL MOVING PARTS TO COME TO A
COMPLETE STOP. Set the parking brake. Always remove the ignition key before beginning maintenance.
WARNING! For your own personal safety, ALWAYS mow ACROSS the face of slopes and NEVER UP
and DOWN the face. NEVER attempt to mow excessively steep slopes, and use caution when turning on any slope.
Safety Alert Symbol
This Safety Alert Symbol means: “ATTENTION! BECOME
ALERT! YOUR SAFETY IS INVOLVED!”
This symbol is used to call attention to safety precautions that
Should be followed by the operator to avoid accidents. When
you see this symbol, carefully read the message that follows
and heed its advice. Failure to comply with safety precautions
could result in death or serious bodily injury.
!
Safety Signs
The signal words DANGER, WARNING, and CAUTION are used on the equipment safety signs. These words are
intended to alert the viewer to the existence and the degree of hazard seriousness.
This signal word indicates a potentially hazardous situation which, if not
DANGER
!
White letters on RED
WARNING
!
Black letters on ORANGE
CAUTION
!
Black letters on YELLOW
avoided, will result in death or serious injury.
This signal word indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
It may also be used to alert against unsafe practices.
This signal word indicates a potentially hazardous situation exist which, if
not avoided, will result in minor or moderate injury.
It may also be used to alert against unsafe practices.
3
PECO LIMITED WARRANTY FOR NEW PRODUCTS
A. WHAT IS WARRANTED?
PECO extends the following warranties to the original purchaser of each new PECO consumer product subject
to the following limitations:
1. PRODUCT WARRANTY: Any part of any consumer product, which is defective in material or workmanship as
delivered to the purchaser will be repaired or replaced, as PECO elects, without charge for parts or labor, if the
defect appears within 12 months from the date of delivery of the product to the original purchaser. ALL
DEFECTIVE PARTS MUST BE RETURNED TO PECO FOR INSPECTION TO DETERMINE
VALIDITY OF WARRANTY CLAIMS. Freight and mailing will be borne by the customer.
2. PARTS REPLACED DURING WARRANTY: Any new PECO part which is furnished in performance of this
warranty and is defective in material or workmanship as delivered to the purchaser will be repaired or replaced,
as PECO elects, without charge if the defect appears within 90 days from the date of installation of such part or
before the expiration of the original warranty period, whichever is later.
B. SECURING WARRANTY ADJUSTMENTS.
Call PECO for Return Authorization. Damaged or broken parts, other than engines or batteries, must be
returned to PECO Inc., 100 Airport Road, Arden, NC 28704 before any warranty adjustment can be authorized.
At the time of requesting warranty adjustment, the purchaser must present evidence for date of delivery of the
product. The purchaser shall pay any charge for the product to and from Arden, NC.
C. ITEMS NOT COVERED BY PECO WARRANTY.
Engines and batteries attached to PECO products are covered under a separate warranty by the respective
manufacturer.
D. UNAPPROVED ALTERATION OR MODIFICATION.
All obligations of PECO Inc., under this warranty, shall be terminated if products are altered or modified in ways
not approved by PECO Inc..
E. ACCIDENTS AND NORMAL MAINTENANCE.
The warranty covers only defective material and workmanship. It does not cover depreciation or damage
caused by normal wear, accident, improper use or abuse of products. The cost of normal maintenance and
normal replacement of service items such as belts, cutting blades, hoses, etc., which are not defective shall be
paid for by the purchaser.
F. NO REPRESENTATIONS ADDITIONAL WARRANTIES, DISCLAIMER.
Neither PECO Inc. nor any company affiliated with it makes any warranties, representations or promises as to
the quality of performance of its products other than those set forth herein. Except as described above, PECO
Inc. makes no other warranties AND SPECIFICALLY DISCLAIMS ANY AND ALL IMPLIED
WARRANTIES OF FITNESS AND MERCHANTABILITY.
G. ANY MACHINE USED FOR RENTAL PURPOSES ARE GUARANTEED FOR 45 DAYS FROM DATE
OF ORIGINAL SALE ONLY.
H. REMEDIED EXCLUSIVE.
The only remedies the purchaser has in connection with the breach or performance of any warranty on PECO
Inc. consumer products are set forth above. In no event will PECO be liable for special incidental or
consequential damages.
1. NO SERVICE CENTER WARRANTY.
The selling Service Center makes no warranty on his own on any item warranted by PECO Inc. unless he
delivers to purchaser a separate written warranty certificate specifically warranting the item. The dealer has no
authority to make any representation or promise on behalf of PECO or to modify the terms of this warranty in
any way.
4
SECTION I
INTRODUCTION AND DESCRIPTION
1-1 Introduction
We are pleased to have you as a PECO customer. Your
collection system has been designed to give you a low
maintenance, simple, and effective way to collect the
grass clippings from your mower. This manual is
provided to give you the necessary instructions to
properly mount and operate the collection system on
your mower. Please read this manual thoroughly.
Understand what each control is for and how to use it.
Observe all safety decal precautions on the machine and
noted throughout the manual.
NOTE: all references made to right, left, front, rear, top
or bottom are as viewed from the normal operator’s
position on the mower.
1-2 Description
The collection system is designed for turf maintenance
where there is a need to collect the grass clippings as
the mower cuts the turf. It is also good for picking up
leaves and twigs in pre-season and post-season cleanup. The blower, mounted on the right side of the unit,
uses a belt and gearbox system from the engine PTO
shaft. Drive train protection comes through belt slippage.
The blower draws grass clippings from the discharge
area of the cutter deck up to the aluminum container
mounted over the rear portion of the frame. The operator
can engage the blower with a push of the over-center
linkage on the right side of the unit. Once the container
is full of clippings, the operator can easily push and raise
the lift handle, releasing the container’s rear door and
the container will pivot towards the ground.
Section II
INSTALLATION FOR USE
2-1 Preparation Of Mower
Carefully dismantle wooden shipping crate from around
the components. Cut retaining straps and separate the
parts. The collection system will have various parts
located inside. Remove and sort all parts for easy
identification.
From the underside of the engine remove the bolt and
bushing from the electric clutch assembly. Replace these
parts with the engine pulley assembly P#(A0419), 7/16”
lock washer P#(K0053), and 7/16”-20 x 4” HHCS
P#(K0359). The added pulley will power the collection
system. Note that the center of the hub that is extended
should be upward toward the engine (Figure 2-1a).
Torque the bolt to 55 ft./lbs.
Electric Clutch
Figure 2-1a
Engine Pulley Assembly
On the rear chassis of the mower drill four 13/32” holes
(2 per side). There are several ways of doing this, the
best is to remove the bolt that connects the lower rear
bumper to the mower’s chassis (Figure 2-1b) and loosely
fasten the main frame legs P#(A0679) and P#(A0681)
with the existing bolt and nut to use as a template. Use a
center punch to mark the holes, then remove the main
frame leg to drill the holes. See Figure 2-1b for
reference.
Another way to mark the holes is to use the full scale drill
template to center-punch the holes ( Page 19), or by
using the dimensions provided on the drill template for
laying out the holes. We recommend when laying out the
holes to use a square and a metal scribe.
NOTE: before each step of assembly it will help to study
the exploded drawings on pages 8 - 12.
5
Figure 2-1b
Drill (2) 13/32” Holes
PER SIDE
Figure 2-1d
Loosen Bolt To Rotate Air Cleaner
Air Cleaner In Rotated Position
USE TEMPLATE ON PAGE 21
NOTE: The mower’s exhaust radiates heat from the
muffler which can be potentially drawn through the air
intake. Provided is a heat guard to reduce the heat
drawn into the air intake.
Remove the (2) bolts shown (Figure 2-1c) from the rear
of the mower. Place the heat guard P#(C0011) over top
of the muffler with the flap pointing downward so that the
heat will travel to the rear of the mower. Align the holes
in the heat guard to the holes of the bolts that were
removed previously from the mower. Using the
previously removed bolts, fasten the guard to the rear of
the mower. See Figure 2-1c for more details on how to
position heat guard.
Figure 2-1c
Heat Guard
NOTE: If air cleaner still touches after installing box
assembly P#(A0794), there is adjustabity designed into
the frame legs. Raise the main frame assembly
P#(A0680) up one set of holes as needed for clearance.
Always keep the lowest height to ground clearance
possible for the collection system, which will improve
overall stability.
NOTE: PREDATOR PRO MODELS SEE PAGE 13
2-2 PTO Assembly Installation
Position the PTO assembly over the holes that were
drilled in the right rear mower chassis. Fasten the
assembly using (2) 3/8”-16 x 1” HHCS P#(K1191) and
(2) 3/8”-16 flange nuts P#(K1215). See Figure 2-2 for
reference.
Figure 2-2
Bolts For Mounting Guard
Note: If equipped with a Donaldson air cleaner, rotate
unit for clearance of the top main frame assembly.
To rotate Donaldson air cleaner, loosen spring tension
bolt on air cleaner bracket, rotate air cleaner as needed
for clearance as shown in Figure 2-1d, and tighten.
Use (2) 3/8”-16 x 1” HHCS
and (2) 3/8”-16 Flange Nuts
6
2-3 Main Frame Leg Installation
Install the left lower frame leg assembly P#(A0681) to
the rear left side of the chassis by using (2) 3/8”-16 x 1”
HHCS P#(K1191), (2) 3/8”-16 flange nuts P#(K1215),
and (1) nut and bolt previously removed from the mower.
Refer to the figures below.
(2) 3/8”-16 x 1” HHCS
Figure 2-3a
(2) 3/8”-16 Flange Nuts
Figure 2-4
Main Frame Assy.
Figure 2-3b
Replace Existing Hardware
2-4 Top Main Frame Assembly
Installation
Place the top main frame assembly P#(A0680) (Figure
2-3) onto the main frame legs in the lowest hole possible
for clearance, and fasten by using (4) 3/8”-16 x 1” HHCS
P#(K1191) and (4) 3/8”-16 flange nuts P#(K1215), (2)
bolts and nuts per side.
NOTE: This mower comes with different engine options.
Diesel and water-cooled engines may cause the main
frame assembly to be mounted in a higher hole location
for clearance. The main frame legs are designed with
multiple mounting holes for adjustability. Always mount
the main frame assembly in the lowest set of holes
possible for clearance. Doing this will provide the lowest
height-to-ground clearance for the collection system,
which will improve overall stability. See Figure 2-4.
(2) 3/8”-16 x 1” HHCS
(2) 3/8”-16 Flange Nuts
Per Side
Lower Frame Leg
2-5 Lift Handle Installation
The various parts of the handle assembly P#(A0273)
must be attached to the container frame. Page 9 shows
the orientation and location of the components. Slide the
lift handle into the slot in the handle mount bracket
P#(B1730) on the grass container. It may be necessary
to remove the handle grip P#(J0522) to allow the handle
to fit through the slot.
Before attaching the handle, hook one end of the spring
P#(J0176) into the hole on the underside of the handle.
Hook the other end of the spring into the open hole in
the handle mount bracket. Fasten the handle to the
grass container frame by using (1) 3/8”-16 x 2” HHCS
P#(K1208) and (2) 3/8”-16 flange nuts P#(K1215). At this
point the handle can pivot back and forth in the slot of
the handle mount bracket. With the handle in place,
fasten the ball joint P#(K1442) to the end of the latch rod
P#(A0260) (Page 8). Tighten to approximately half way
down the threads of the latch rod. Slide the ball joint into
the hole on the latch hook P#(B1529). Use (1) 5/16”-24
hex nut P#(K1444) and (1) 5/16” lock washer P#(K0043)
to fasten the ball joint to the latch hook. Attach the
opposite end of the latch rod into the handle. Fasten the
rod to the handle by using (1) 3/32” x 3/4” cotter pin
P#(K0094). Adjust the rod to allow the hook to close the
box door completely.
Refer to pages 9-12 for exploded parts drawings and
photographs of the complete assembly.
7
2-6 Aluminum Grass Container
Installation
NOTE: It is recommended that (3) people assist in
mounting the container.
With three people available, two can lower the container
onto the frame while the third person inserts the pivot
pins P#(K0172) through the holes. Insert the pins from
the outside to the inside. Secure with (1) 5/8” washer
P#(K0058) and (1) 5/32” x 2-5/8” hair pin clip P#(K0088)
per pivot pin (Figure 2-6).
Reattach the bottom ends of the door opening linkages
to the main frame by using (1) Rue-Ring cotter pin
P#(K1437) per side.
To test the functionality of the dump mechanism, pull the
lift handle away from the unit, and lift upward (Page 9).
The door of the container should open and the box
should pivot clockwise towards the ground.
Figure 2-6
2-8 Belt Installation
Loosen the (2) bolts that secure the gear box assembly
P#(A0429) to the pto mount plate (Figure 2-8a). Loosen
the adjustment bolt P#(K0348) until the gear box
assembly is at it’s far left adjustment, (the gear box is
moved towards the mower’s engine pulley). Connect the
A52K kevlar chord belt P#(M0238) from the engine
pulley to the lower gear box pulley (Figure 2-8b).
To tension the drive belt, turn the adjustment bolt
clockwise until there is 1” of deflection, with 10-11 lbs. Of
pressure between the engine pulley and the gear box
pulley.
Once the correct tension of the belt is achieved, tighten
the (2) bolts that secure the gear box assembly.
Loosen (2) Bolts
Figure 2-8a
Adjustment Bolt
Pivot Pins
2-7 PTO Handle Installation
NOTE: 2007 And Later Models Only
Fasten the PTO handle P#(A0623) to the PTO assembly
using (3) 1/4”-20 x 3/4” HHCS P#(K1222) and (3) 1/4”-20
nyloc nuts P#(K1128) See Figure 2-7 for reference.
Figure 2-7
(3) 1/4”-20 x 3/4” HHCS
(3) 1/4”-20 Nyloc Nut
Gear Box
Figure 2-8b
PTO Mount Plate
Gear Box Assy.
Engine Pulley
8
Lift Handle Assembly
Aluminum Grass Container Assembly
Aluminum Grass Container
With Handle Attached
Latch Hook Mechanism Assembly
9
Aluminum Grass
Container
Exploded View
Screen Support
(1) C0029
(1) C0025
Box Top
(1) B8113
Screen
(1) A0938
Box/Door
Frame
(1) V1131
Plastic Door
(1) B3688
Upper Door
Member
(1) C0023
Box Back &
Sides
(1) C1184
Fill Gage
(1) B1730
Handle Mount
(1) V1054
Inlet
(2) B2526
Linkage Rod
(1) K1442
Adjusting Ball Joint
(4) B1668
Inlet Clamp
(1) A0273
Box Handle
(1) J0522
Handle Grip
(1) J0176
Latch Spring
(2) K1422
Adjusting Nut
(1) A0260
Latch Rod
(2) K1435
Adjusting Screw
(1) A0738
Door Frame
Assembly
(2) K1418
Linkage Pin
(2) B1574
Pivot Bracket
(1) B1727
Base Frame
Pivot Mount
10
(1) A0087
Latch Hook
Pivot Plate
(1)C0024
Box Bottom
(1) B1529
Latch Hook
(1) B1750
Base Frame
MODEL#: 23621209
MOWER NAME: BOB-CAT
MOWER MODEL: ZT-200 SERIES, PREDATOR PRO
MOWER DECK SIZE: 61”, 52” & 48” DECK
VAC NAME: 12 CUBIC FOOT BOX
PTO DRIVEN
FOR YEAR: 2006 - BELOW
BILL OF MATERIAL: B0M0273
NOTE:
NOTE:
A0685 UNIT ASSY.
(1)
(1)
8” x 40”
LOWER
HOSE
CLAMPS
(1)
C0011
HEAT GUARD
(1)
A0681
LT. LOWER FRAME
LEG ASSY.
(2)
J6006
7” - 8”
HOSE
(1)
A0794
12 CU. FT.
BOX ASSY.
MAIN FRAME
(1)
A0273
BOX
HANDLE
(1)
A0680
ASSY.
(1)
V1054
6” PLASTIC
INLET
B0276
AIR CLEANER
MOUNT BRACE
(1)
E6009
8” BLOWER
CONE
6” x 35”
UPPER
HOSE
(1)
(1)
B0275
AIR CLEANER
MOUNT PLATE
A0683 WEIGHT KIT A0684 BOOT KIT
REVISED:
(1)
HB0254
HARDWARE
BAG
(1)
HB0255
ENGINE
PULLEY
HARDWARE
BAG
(1)
A0739
PTO
ASSEMBLY
(1)
HB0120
HARDWARE
BAG
(1)
B2220
WEIGHT
(2)
B0026
WEIGHT
BRACKET
(1)
HB0253
HARDWARE
BAG
11
(1)
B0079
BOOT
PLATE
(1)
E1030
BOOT
MODEL#: 23621212
MOWER NAME: BOB-CAT
MOWER MODEL: ZT-200 SERIES (2007), PROCAT, PREDATOR PRO
MOWER DECK SIZE: 61”, 52” & 48” DECK
VAC NAME: 12 CUBIC FOOT BOX
PTO DRIVEN
FOR YEAR: 2009 - 2007
BILL OF MATERIAL: B0M0316
NOTE:
NOTE:
A0988 UNIT ASSY.
A0988 UNIT ASSY.
(1)
V1054
6” PLASTIC
INLET
(1)
A0794
12 CU. FT.
BOX ASSY.
(1)
(1)
A0680
MAIN FRAME
ASSY.
C0011
HEAT GUARD
(1)
6” x 35”
UPPER
HOSE
(1)
7” x 40”
LOWER
HOSE
HANDLE
(1)
A0626
PTO
REVISED:
(2)
J6006
7” - 8”
HOSE CLAMPS
(1)
B0275
AIR CLEANER
MOUNT PLATE
(1)
HB0329
HARDWARE
BAG
(1)
HB0255
ENGINE PULLEY
HARDWARE
BAG
(1)
A0273
BOX HANDLE
(1)
E6004
7” BLOWER
CONE
A0683 WEIGHT KIT
(1)
HB0120
HARDWARE
BAG
(1)
B2220
WEIGHT
LT. LOWER
FRAME LEG
(2)
B0026
WEIGHT
BRACKET
(1)
A0681
ASSY.
AIR CLEANER
MOUNT BRACE
A0908 BOOT KIT
(1)
HB0078
HARDWARE
BAG
12
(1)
B0276
(1)
B0435
BOOT
PLATE
(1)
B0288
BOOT
ROD
(1)
A0739
PTO
ASSEMBLY
(1)
E1031
BOOT
AIR CLEANER RELOCATION
FOR BOB-CAT PREDATOR PRO
Step 1: Remove air cleaner end cap and remove filter (#1).
Step 2: Remove hoses from air cleaner and intake (#2). Remove air cleaner.
Step 3: Remove (4) bolts from intake (#3). Remove intake and all existing mounting bracket hardware.
Step 4: Mount air cleaner mount plate P#(B0275) to intake using (4) original bolts (#4).
Step 5: Remount intake and air cleaner mount bracket P#(B0275) to carburetor using (4) original bolts (#5).
Step 6: Mount air cleaner mount brace P#(B0276) to manifold using (2) original bolts (#6). Do not tighten.
Step 7: Align holes in back of air cleaner w/ slots in air cleaner mount brace P#(B0276) and insert (2) original
bolts thru back of air cleaner mount plate P#(B0275) and tighten (#7).
Step 8: Adjust air cleaner relocation assembly as needed to fit. Tighten (2) bolts located on manifold
and replace hoses, filter and air filter end cap as shown in Figure 3.
FIGURE 2
(#2) Hose
Air Cleaner
Mount Brace
P#(B0276)
Mount Air Cleaner
To This Side
Air Cleaner
Mount Plate
P#(B0275)
FIGURE 1
(#6)
(#1) Air Cleaner
End Cap
(#7)
Mount To Manifold
FIGURE 3
Intake
(#4)
(#5) To Carburetor
(#3)
Completed Assembly
13
2-9 Dump Mechanism Adjustment
2-11 Boot Installation
The linkage may be adjusted in two places, at the
adjusting screw P#(K1435) and the latch assembly
items. See page 9 for visual clarification. To change the
door closure tightness, screw the adjusting screw in or
out. To adjust the latch, change the length of the latch
rod by screwing the latch adjusting ball joint in or out.
The latch hook pivot should be in the middle of the slot
in the latch hook pivot plate. Slide the pivot back or forth
and then re-tighten.
2-10 Cam Assembly Adjustment
The cam assembly P#(A0422), which controls the
blower belt tension, comes from the factory preadjusted. If the belt is too tight or becomes too loose,
remove the hair pin clip P#(K0099) from the belt tension
rod P#(K0326) and pull the “L” end of the rod out of it’s
hole in the cam assembly. The tension rod may then be
screwed out to tighten the belt or screwed in to loosen
the belt. Replace the “L” end into the top hole in the cam
and replace the hair pin clip. Adjust the cam stop bolt
P#(K1159) to allow the cam to rotate slightly over center
when the blower is engaged (Figure 2-10).
To mount the boot plate P#(B0079) to the boot
P#(E1030), use (2) 3/8”-16 x 1” carriage bolts P#(K1182)
and (2) 3/8”-16 flange nuts P#(K1215). Make certain that
when bolting the boot and boot plate together, that the
head of the bolt is placed from the inside of the boot.
This will prevent grass from collecting on the bolts. Hang
the boot onto the mower deck, use (Figure 2-11a) for
details. There are slots in the boot plate that will allow for
adjustment left or right to achieve the proper fit for
different size cutting decks. Once the boot is in place
tighten the bolts on the mower deck’s deflector shield,
and rotate the deflector against the boot. The deflector
will help keep the boot from moving.
Figure 2-11a
Boot Plate
Figure 2-10
Cam
Stop Bolt
Cam Assy.
Tension Rod
Boot
NOTE: FOR 2007 MODELS
Fasten the boot plate P#(B0435) to the boot P#(E1031)
as described above. Attach the boot plate to the mower
deck using the boot rod P#(B0288). Fasten the boot rod
using (1) hair pin clip P#(K0099). See Figure 2-11b for
reference.
Figure 2-11b
Hair Pin
Clip
Boot Rod
14
9
Boot
Boot Plate
2-12 Blower Cone Installation
Thread (1) 5/16”-18 jam nut P#(K0120) onto each end of
(2) 5/16”-18 x 2-1/2” HHCS P#(K0125). Now partially
thread the bolts into each of the two tabs located on the
blower housing. Place blower cone so the two tabs line up
with the bolts then tighten completely. See Figure 2-12.
(2) 5/16”-18 x 2-1/2”
ALL THREAD HHCS BOLTS
(2) 5/16”-18 JAM NUTS
2-13 Impeller Blade
Removal/Replacement
To Remove: First remove the center bolt (#1), washer
(#2) and spacer (#3) from the taper-lock bushing (#5).
See Figure 2-13. Next remove the (2) 1/4”-20 bolts (#4)
and place them into the threaded holes of the taper-lock
bushing (next to the holes they were removed from).
Gradually thread each bolt evenly into the taper-lock
bushing, forcing the blade to break-away from the taperlock bushing. If the impeller will not move, hit the base of
the impeller, between each vein, with a hammer, then try
again.
Figure 2-12
BLOWER HOUSING
IMPELLER BLADE
BLOWER CONE TAB
To Replace: Place impeller blade over the engine shaft.
Slide the taper-lock bushing on to the engine shaft and
into the impeller blade, aligning the non-threaded holes
of the taper-lock bushing to the threaded holes of the
impeller blade. Fasten by using (2) 1/4”-20 HHCS grade
#8 bolts, (1) spacer washer and (1) HHCS bolt w/
washer. Torque to the proper specifications in the torque
chart on the back of this manual. Next, rotate the
impeller blade to insure that the blade is clear of contact
on all sides of the blower housing.
BLOWER HOUSING TAB
Figure 2-13
3
2
1
4
5
15
2-14 Length Of Hose Adjustment
2-17 Lower Hose To Boot Installation
The hoses in steps 2-15 and 2-16 must be cut to fit your
machine. Follow steps 2-15 and 2-16. do not cut the
hoses until you have tried to fit them on your machine.
Remember that the hoses have to be long enough to
adjust for the blower assembly’s movement as well as
allow for enough clamping surface between the inlet,
blower assembly, and the deck boot.
2-15 Upper Hose Installation
Slide a 5”-6” upper hose clamp P#(J6011) onto both
ends of the 6” upper hose (Figure 2-16). Then slide one
end of the 6” hose onto the inlet. Make sure there is
about a two-inch overlap between the hose end and the
container inlet. Proceed to slide the opposite end of the
6” hose onto the outlet of the blower assembly. See
(Figure 2-16) for details. Make sure both ends of the
hose are clearly attached to the inlet and the blower
assembly inlet. Tighten the hose clamps.
2-16 Lower Hose To Blower Cone
Installation
Slide a 7”-8” hose clamp P#(J6006) over both ends of
the lower hose. Then proceed to slide the lower hose
onto the blower cone. Tighten the hose clamp. The
assembly should look like (Figure 2-16).
Figure 2-16
Take the unattached end of the lower hose and slide it
over the circular end of the boot. Use the lower hose
clamp to secure the hose to the boot (Figure 2-17). Tip:
Before securing clamp rotate hose counter-clockwise
(away from yourself) approximately 1” to add in retaining
boot to mower deck.
Figure 2-17
Lower Hose
Clamp
Boot
2-18 Front Weight Installation
NOTE: There is a difference between the Bobcat and
Bunton front casters, use the proper bolt hole pattern
picture for your mower.
Secure the weight brackets P#(B0026) to the mower by
using (2) 3/8”-16 u-bolts P#(K1119) and (4) 3/8”-16
flange nuts P#(K1215). Next, secure the weight to the
weight brackets by using (2) ½”-13 u-bolts P#(K0331)
and (4) ½” flange nuts-13 P#(K1246). When installing
the weight you should have another person help position
the weight onto a floor jack. Using the floor jack will
make installing the weight much easier. Tighten all nuts
and bolts. Use (Figure 2-18a or 2-18b) for more detail.
Upper
Hose
Blower
Cone
Inlet
Hose
5”-6”
Clamp
7”-8” ClampsLower
Figure 2-18a Bobcat Weight Kit Bolt Pattern
Weight
Figure 2-18b Bunton Weight Kit Bolt Pattern
Weight
Weight Bracket
Weight Bracket
16
SECTION III
3-4 Unloading The Collection System
OPERATING INSTRUCTIONS
3-1 General Safety
Only qualified people familiar with this operator’s manual
and the mower’s operator’s manual should operate this
machine.
3-2 Operation And Tips On Mowing
A. Perform BEFORE EACH USE the maintenance list in
paragraph 4-1.
B. Start mower.
C. With the mower at high idle speed, engage the mower
deck.
D. While seated in the operator’s seat, rotate the
engagement handle of the collection system away
from the mower. Continue to rotate the handle until it
stops in an over center position. With the blower
engaged, you can proceed to operate the control
levers of the mower.
NOTE: If the collection system does not appear to be
collecting the grass clippings; disengage the deck,
and blower, engage the parking brake and turn the
mower off. Proceed to section 3-3, and review the
section 2-4 and 2-5, in this manual.
To obtain the maximum effectiveness from your
collection system the tips listed below should be
followed:
* Watch your speed- Normal conditions will allow a
speed of up to approximately 5 mph, but thick, heavy
damp conditions will require reduced ground speed.
* Mow with sharp blades- A sharp blade cuts cleaner.
* Wet grass and leaves will decrease effectiveness and
will increase horsepower requirements.
* Mow at higher cutting heights- Remove and mulch no
more than 2” of grass length with each mowing.
(Experts recommend not cutting off more than 1/3 of
the grass blade length at any given time.)
* Mow twice, at different height settings, (high, then low),
if grass is extra tall.
* Remember that horsepower requirements will vary with
the mowing conditions such as type and height of turf
grass, moisture content, amount of leaves, whether the
terrain is flat or hilly, etc.
3-3 Disengagement Of The Blower
A. To disengage the blower, rotate the engagement
handle towards the mower.
WARNING: The blower will continue to spin. DO NOT
TOUCH the blower, pulleys, or the belt until the tractor is
turned off. DO NOT adjust the belt tension until the
mower is turned off. Refer to section 2-4 and 2-5 of the
manual
NOTE: Press the tab, located behind the operator’s left
side, downward to feel if the collection system is full. If
the container is full there will be resistance when
depressing the tab.
A. Stop the forward movement of the mower.
B. Disengage the mower deck.
C. Disengage the blower.
D. Verify that the dump area is clear.
E. Push the dump handle, on the left of the operator,
away from the unit. While holding the handle pushed
away, move the handle upward. The container door
will swing upward and the container will rotate
downward. The container will release its contents.
F. Once the contents of the container have fallen out, the
container is ready to move back into its normal
operating position. With the handle in the ‘away’
position, pull the handle downward until it stops.
Move the handle towards the center of the mower.
This motion will allow the latch to lock back into
collection position.
NOTE: If you do not hold the handle away from the
mower as you pull the handle downward, the latch will
not lock and the container can unexpectedly release the
contents collected.
SECTION IV
MAINTENANCE
4-1 Maintenance Checklist
Before each use:
1. Check blades and spindles to be sure that no foreign
objects, such as wire or steel strapping bands, are
wrapped around them.
2. Inspect blades for wear. Replace if necessary. If it is
necessary to sharpen the blades, remove the blades
from the spindles before sharpening. DO NOT
sharpen blades while still attached to the mower.
3. Make sure all shields are in place and in good
condition. Repair or replace any missing or damaged
shields.
4. Perform lubrication per paragraph 4-2.
5. Listen for abnormal sounds, which might indicate
loose parts, damaged bearings, or other damage.
Correct any deficiency before continuing operation.
6. With the engine off, engage the blower assembly.
Check the belt tension and inspect the pulley belt for
cracks or tears.
7. Check for wear or deterioration of the upper or lower
hoses. If there are any portions of the hose that have
been torn or worn through, replace with genuine
PECO parts.
After Each Use:
1. Clean all debris from machine especially from the
container, underneath the belt shields, and
17
safety decals. Replace any missing or illegible decals.
2. Inspect the unit for worn or damaged components.
Repair or replace before the next use. Any
replacement component installed during repair shall
include the component’s current safety decal specified
by the manufacturers to be affixed to the component.
3. Check belt for proper tension.
SECTION V
PARTS AND SERVICE
5-1 Parts And Service Information
4-2 Lubrication
NOTE: Use only white lithium based grease for
lubrication of the shaft on the blower assembly.
1. On initial use: Grease the fitting on the blower shaft.
2. Every 25 hours of use: Re-grease the grease fitting.
3. Every 200 hours of use: Check oil levels in gear box.
Oil in gear box should cover the gears. If not, fill using
an EP90 weight oil. 6oz. will fill the gear box from
empty.
PECO collection system owners should record the name
and telephone number of their Service Center. Your
Service Center will be happy to supply replacement
parts, accessories, and do any service or repairs to your
collection system. If for any reason your Service Center
is unable to service your collection system or supply
replacement parts, contact PECO and include the
following information on the chart below.
THE SERIAL NUMBER PLATE IS LOCATED ON THE
ALUMINUM BOX NEAR THE DUMP HANDLE
WRITE THE MODEL AND SERIAL NUMBER IN
THE BOX ABOVE FOR FUTURE REFERENCE.
Unit Model Number:_________________________________
PECO
OUTDOOR POWER EQUIPMENT
Model Number
Serial Number
Arden, North Carolina 28704
Unit Engine Size: __________________________________
Unit Serial Number: _______________________________
Date of purchase: _____/_____/_________
Dealer/Distributor Name: _________________________________________
Address: ___________________________________ State:___________ Zip:____________
Phone Number: ____________________________
Address: PECO Inc.
100 AIRPORT ROAD
Arden, NC 28704
Phone #: (828) 684-1234 or Toll Free: (800) 438-5823
Email: peco@lawnvac.com
18
SAFETY DECALS
To promote safe operation, PECO supplies safety decals on all products manufactured. Damage can occur to
safety decals either through shipment, use or reconditioning. Contact your local Service Center for replacement decals.
Part #: R4027
Part #: R1053
Part #: R1069
Part #: R1049
Part #: R1054
Part #: R1052
Part #:R4015
Part #:R1083
Part #: R4028
Part #: R1055
Part #: R1057
Part #: R4037
Part #: R1065
Part #:R4008
Part #: R1070
Part #:R1051
19
20
DRAWING IS FULL SCALE.
MAY BE USED A S A T EMPLATE.
4.00"
RT. REAR
0.75"
1.00"
CHASSIS
DRILL T EMPLATE
FOR T HE T EXTRON
REAR CHASSIS
CUT ALONG THIS LINE
∅0.406
USE A
13/32" DRILL
this end flush w/
rear of chassis
this end flush w/
rear of chassis
LT. REAR
CHASSIS
21
this end flush w/
rear of chassis
this end flush w/
rear of chassis
PECOPECO
PECOPECOPECO
P
PPPP
ARDEN, NORTH CAROLINA 28704
(800) 438-5823 OR (828) 684-1234 FAX: (828) 684-0858
EMAIL: peco@lawnvac.com
WEBSITE: www.lawnvac.com
100 AIRPORT ROAD
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