Pearl Abrasive VX141MSPROR Owner's/operator's Manual

OWNER’S/OPERATOR’S MANUAL
RENTAL
R
R
serial number -
You should record the Serial Number of your Tile Saw on this Owner’s/Operator’s Manual and on the Warranty Card. The Warranty
Card must be sent back with all the required pertinent information for the warranty to take effect.
Caution!
REV. 2
Read Safety and General Instructions carefully before using saw for the first time.
Pearl Abrasive Co. 2.1 MASONRY SAW
TABLE OF CONTENTS
PAGE
I. GENERAL SAFETY RULES FOR ALL POWER TOOLS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
II. SYMBOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
III. FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
IV. SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
V. UNPACKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
VI. INSTALLATION AND OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
VII. PROPER BLADE USE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
VIII. CARE AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
IX. CHANGING MOTOR VOLTAGE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
X. ELECTRICAL MOTOR SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
XI. REPLACEMENT PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
XII. TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
XIII. ACCESSORIES AND PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
XIV. THE RIGHT BLADES DOES THE RIGHT JOB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
XV. HOW TO ORDER PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
XVI. WATER HOSE KIT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
i. GENERAL SAFETY RULES FOR ALL POWER TOOLS
WARNING!
operation and use of the machine. The following basic safety precautions should be followed at all times to
educe the risk of fire, electric shock and serious personal injury to you or others. Keep these important
r operating instructions with this product.
1. Know your power tool - read owner’s/operator’s manual carefully. Learn its applications and limitations as well as the specific potential hazards unique to this tool.
2. Keep guards in place - and in working order.
3. Ground all tools - if tools are equipped with three prong plug, it should be plugged into a three-hole electrical receptacle. If an adapter is used to accommodate a two-prong receptacle, the adapter lug must be attached to a known ground. Never remove the third prong.
4. Remove wrenches - Form a habit of checking to see that adjusting wrenches are removed from tool before turning it “on”.
5. Keep work area clean. Cluttered areas and benches invite accidents.
6. Do not use in dangerous environment. Do not use power tools in damp or wet locations, or expose them to rain. Keep work area well lighted. Do not use tool in the presence of flammable liquids or gasses.
7. Keep children and visitors away. All children and visitors should be kept at a safe distance from work area.
8. Make workshop childproof with padlocks, master switches or by removing starter keys.
9. Do not force tool. It will do the job better and be safer at the rate for which it was designed.
Read all instructions. As with all machinery there are certain hazards involved with
10. Use right tool. Do not force tool or attachment to do a job for which it was not designed.
11. Wear proper apparel. Do not wear loose clothing, gloves, neckties, rings, bracelets or other jewelry that may get caught in moving parts. Non-slip footwear is recommended. Wear protective hair covering to contain long hair.
12. Always use safety glasses. Wear safety glasses (must comply with ANSI Z87.1) at all times. Everyday eyeglasses only have impact resistant lenses; they are not safety glasses. Use face or dust mask if cutting operation is dusty, and ear protectors (plugs or muffs) during extended periods of operation.
13. Do not overreach. Keep proper footing and balance at all times.
14. Maintain tools in top condition. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories. Inspect tool cords periodically and if damaged, have repaired by authorized service facility.
15. Disconnect tools. When not in use, before servicing, and when changing accessories, such as blades, bits, cutters.
16. Avoid accidental starting. Make sure switch is in “off” position before plugging in power cord.
17. Use recommended accessories only. Consult the owner’s manual for recommended accessories. The use of improper accessories may cause risk of injury to persons.
18. Never stand on tool. Serious injury could occur if the tool is tipped or if the cutting tool is accidentally contacted.
19. Check Damaged Parts. Before further use of the tool, a guard or other part that is damaged should be carefully checked to ensure that it will operate properly and perform it’s intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect it’s operation. A guard or part that is damaged should be properly repaired or replaced.
20. Never leave tool running unattended. Turn power “off”. Do not leave tool until it comes to a complete stop.
– 3–
21. Extension cords. Make sure your extension cord is in good condition. When using an extension cord,
be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Extension cord tables (refer to page 21)
how the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the
s next heavier gage. The smaller the gage numbers the heavier the cord.
22. Do not abuse cord. Never carry tool by cord or pull it to disconnect from receptacle, Keep cord from heat, oil, and sharp edges.
23. Guard against electric shock. Prevent body contact with grounded surfaces. For example, pipes, radiators, ranges and refrigerator enclosures.
24.Outdoor use extension cords. When tool is used outdoors, use only extension cords intended for use outdoors and so marked.
25. Stay alert. Watch what you are doing. Use common sense. Do not operate tool when you are tired.
26. Drugs, alcohol, medication. Do not operate tool while under the influence of drugs, alcohol or any medication.
27. Store idle tool. When not in use, tool should be stored in a dry and locked place, out of reach of children.
WARNING!
particles may cause irritation to eyes, skin and respiratory tract. To avoid breathing impairment always employ dust controls and protection suitable to the material being saw or drilled in accordance with OSHA (29 CFR Part
1910.1). Diamond blades improperly used are dangerous. Comply with ANSI Safety Code B7.1 and OSHA covering speed, safety guards, flanges, mounting procedures, general operating rules, handling, storage and general machine condition.
CALIFORNIA PROPOSITION 65: Sawing and drilling generates dust. Excessive airborne
ii. SYMBOLS
KEEP GUARD IN PLACE
DIAMOND BLADE
BLADE CUTTING DEPTH
ELECTRIC SWITCH OFF
ELECTRIC SWITCH ON
ELECTRICAL HAZARD
REPAIRS TO BE DONE
MACHINE HAZARD
FLAMMABLE
READ INSTRUCTIONS CAREFULLY
WARNING
FRAGILE
WEAR HEARING PROTECTION
WEAR EYE PROTECTION
WEAR BREATHING PROTECTION
WEAR HARD HAT
WEAR PROTECTIVE CLOTHING
REMOVE TOOLS
PAY EXTREME ATTENTION
WEAR SAFETY SHOES
KEEP DRY
WELL VENTILATED
DO NOT STEP ON
NO NON-WORKING PERSONNEL
POWERFUL DUAL VOLTAGE 2HP
induction motor designed to be powerful yet convenient the user
HEAVY DUTY ALUMINUM SWITCH
box with an integrated circuit breaker further increasing saw reliability
iii. FEATURES
REINFORCED RIGID FRAME
contruction provides steady precision cutting
RAISED PLATFORM FRAME
Design making edges easy to lift from
VX141MSPROR MASONRY/BRICK SAW
MOTOR
MAX. BLADE
CAPACITY
TABLE LOCKING MECHANISM
facilitates the saw’s chopping operation
iv. SPECIFICATIONS
CUTTING
LENGTH
CUTTING
DEPTH
WEIGHT
OPTIONAL OUTER TRAY
for wet application
SIZE
(LxWxH)
2 HP Induction
115 v, 60 Hz,
2,600 rpm
14" blade with
1" (25.4mm)
arbor
16"
Max material
size 8 x 8 x16"
5" 110 lbs. 31.5 x 18.5
x 21"
– 5–
v. UNPACKING
Open the container. Carefully lift the saw out evenly by the frame. Be certain you have the following items before you discard the container:
• Saw • Size 19 Open Wrench
• 14" saw blade • 45º/90º rip guide
• Universal wrench • Owner’s manual
vi. INSTALLATION AND OPERATION
BLADE INSTALLATION CUTTING TABLE ASSEMBLY
1. Rotate the blade bolt access door down.
See Figure 1.
2. Remove the blade shaft bolt, washer and outer flange.
3. Place the blade onto the blade shaft. The bore of the blade should sit fully on a shoulder located on the inner flange. Make sure that the directional arrow on the blade is aligned with the rotation of the shaft.
4. Reinstall the outer flange, washer and blade shaft bolt in this order. Tighten the bolt using the provided wrenches
The cutting table comes preinstalled on the machine. To remove the cutting table perform the following steps:
1. Make sure the table lock is not engaged.
See Figure 2.
2. Loosen the bolts as shown on right so the brackets they secure can slide down.
3. With both brackets down, lift the table from the rails starting from the left side.
4. Perform the steps in reverse to remount the table.
Figure 1
Figure 2
THE CUTTING TABLE
The heavy-duty cutting table provides the durability to handle large materials. Figure 3.
Figure 3
WARNING: Only use the 14” diameter blade for this saw. Setting smaller size of diamond blade may grab the material being cut, causing damage and possibly injury.
WARNING: It is recommended to cut all the way through the material being cut. Failure to do so can result in the diamond blade grabbing the material causing damage and possibly injury.
The VX141MSPROR Masonry Saw is designed to cut at any cutting. It can perform plunge cutting (table is fixed and the cutting head is in motion), jam cutting (cutting head is fixed and the table is in motion) or step cutting (a combination of the both).
STEPS TO USE THE 45˚ / 90˚ RIP GUIDE
1. Set the rip guide by positioning it on the desired dimension and tighten the threaded knob. Make sure that the rip guide is firmly tightened to avoid slippage. The rip guide can be used 90˚ rip cugts and 45˚ angle cuts from both the left and right side. (Note: The straight and 45˚ angled slits on the bottom of the rip guide.)
2. After the rip guide is positioned for the desired cut, place material flat against the rip guide and the measurement rail. For the 45˚ rip cuts, place the corner of material in the open slot of the measurement rail.
3. Simply line up the material being cut with the appropriate pre-marked lines on the cutting table.
4. Now you are ready to make your cut.
CUTTING DEPTH
Figure 4
1. Before adjusting the cutting depth always disconnect the electrical power supply.
2. To adjust the VX141MSPROR's cutting depth, rotate the depth control knob counter­clockwise while holding the plunge handle See Figure 4. Only loosen the knob enough so the cutting head freely moves.
3. Reposition the cutting head as necessary and then lock it in place by rotating the knob in the reverse direction. Tighten the knob firmly.
CHOP / PLUNGE SAW OPERATION
To operate the VX141MSPROR as a chop or plunge saw: pull up on the Angle Lock Pin, rotate 90 degrees, and release. Now the cutting head can be rotated by pulling up or pushing down on the cutting head handle. When not in use, always lock the head into one of the three cutting height positions.
The recommended cutting depth is 1/4" below the cutting table surface. When setting the cutting depth, do a practice pass with the table to make sure the blade does not cut into it.
Blade Diameter Cutting Depth
14" 5 inch
HEAD POSITION APPLICATION
Fixed head Jam cutting brick/block
Fixed head upper Diamond blade replacement
Moving head Chop or plunge cutting
Moving head with Step cutting
moving table
– 7–
vii. PROPER BLADE USE
DO’S
• Inspect blades daily for cracks or uneven wear.
• Always use appropriate blade for material being cut.
Inspect arbor shaft for uneven wear before mounting blade.
• Always use blades with the correct arbor shaft size.
• Ensure that blade is mounted in the correct direction.
• Use proper safety equipment when operating the saw.
• Secure the blade to the arbor with a wrench.
• Periodically check the blade for cracks or bond fatigue.
• In addition to the following, always follow wet recommendations.
• Use appropriate blade for material being cut.
• Inspect segment blades for segment cracking or loss.
• Do not use damaged blades.
• Use proper safety equipment when operating the saw.
DON’TS
• Do not operate the saw without safety guards in position.
• Do not operate the saw with blades larger than 14".
Do not cut dry with blades marked “Use Wet”.
• Do not exceed manufacturer’s recommended maximum RPM.
• Do not force blade into material. Let blade cut at its own speed.
• In addition to the following, always follow wet recommendations.
• Do not make long cuts with dry blades. Allow them to air cool.
• Do not use the edge or side of blade to cut or grind.
• Do not attempt to cut a radius or curve.
• Do not cut too deep or too fast into the material.
• Do not cut any material not recommended by blade manufacturer.
viii. CARE AND MAINTENANCE
WARNING: For your safety before performing any maintenance on the saw turn off the power switch and unplug the power cord.
CLEANING
AFTER EVERY USE OF THE MACHINE:
• Remove dirty water from container.
• Remove dirt and mud from the bottom of the container
AFTER WET CLEANING AND BEFORE USING THE MACHINE AGAIN:
• Connect the machine to an electric power outlet equipped with a GFCI safety power breaker. If the safety power breaker cuts off the electrical power supply, do not try to operate the machine but have it checked by an authorized dealer first.
BEFORE AND AFTER A PROLONGED TIME:
• After not using the machine for a prolonged period of time, clean and lubricate all movable parts.
• Check that the saw is sitting properly on the folding stand.
• Check that all the screw joints and nuts are fixed.
• Check that the roller table is in its guides and that is easily moves to and from.
• With the saw blade removed, switch on the motor for an instant and switch it off again. If the motor does not run, have the machine inspected by a qualified electrician.
ix. CHANGING MOTOR VOLTAGE
WARNING: Turning on the
aw, while the motor is set at
s 115V, to a 230V electrical power supply will cause irreparable damage to the motor.
To change the voltage of the motor, perform the following steps:
1. Disconnect the electrical supply.
2. Remove the lock hardware as shown on right.
3. Toggle the voltage select on the dual voltage switch box to the desired voltage.
4. Re-lock the voltage select using the lock hardware.
he VX141MSPROR motor has the ability to accept power from a 115V
T and 230V power source. By default the motor is set to accept power from a traditional 115V power source. For best motor performance run the motor using 230V.
x. ELECTRICAL MOTOR SPECIFICATIONS
Horse Power 2 HP Volts 115V/230V Amps 7.5A/15A Motor RPM 3,250 rpm Cycle 60 Hz
WARNING: To avoid permanent motor damage you must use the correct extension cord. Never use more than one extension cord at a time. Follow the chart for proper size.
WIRE GAUGE
12 AWG 10 AWG 8 AWG 6 AWG
115V
25' 50' 75' NA
230V
100' 150' 250' NA
Recommendations:
• It is recommended that a 20 amp circuit be used while operating this saw. This will prevent possible power interruption or loss.
• Always plug saw as close as possible to the power source while operating. This will allow you to receive optimum electricity.
Electrical Wiring Diagram
– 9–
VX141MSPROR MAIN ASSEMBLY
xi. REPLACEMENT PARTS LIST
PART NAME PART NUMBER PART NAME PART NUMBER
1 Frame assembly (no rails) PA150328 2 Depth guide weldment PA141094 3 Collar Set Cutting Head V390046 4 Long shaft sleeve (194L) PA150296 5 Short shaft sleeve (53.5L) PA150297 6 Cutting head shaft PA150298 7 Shaft anti-roll block V390060 8 Cross bar position bracket PA150299 9 Spring recoiling block PA141096 10 Right torsional spring PA141099 11 Left torsional spring PA141095 12 Pin PA150303 13 Rail (2) V390013 14 Blade guard assembly PA150305 15 Complete Cutting Table without Brackets V390023 16 Underside shield PA150305 17 M4 Spring lock washer (11) PA00039 18 M10 Spring lock washer (2) PA0307 19 M5 Spring lock washer (4) V3925053 20 M4 x 0.7 x 10L Cross screw (11) V390353
21 M5 X 0.8 X 16L Cross screw (4) V3925058 22 Dia 17mm arbor inner flange V390029 23 Dia 17mm arbor outer flange V390006 24 M10 Wide washer (3) PA0306PR 25 14" (356mm) Multi-purpose seg. blade PV1412XL 26 M10 x 1.25 x 20L Hex bolt - Left V390005 27 M10 X 1.5 X 20L Hex bolt (2) V390001 28 3/8-16 X 30L UNC Adjustable knob PA414091 29 3/8 Waved lock washer PA0310 30 M10 Wide washer PA0338 31 M5 Narrow washer (4) V3925054 32 M19 External E-clip (2) PA25018 33 M8 x 1.25 x 20L Flat point set screw PA25118 34 M6 x 1.0 x 10L Set screw (5) PA0316 35 5 x 5 x 25L Square key PA25019 36 5 X 5 X 10 Square Key PA141093 37 M8 X 1.25 Nut (4) PA00015 38 M8 Narrow washer (12) PA00016 39 M8 Spring lock washer (12) PA00020
– 10 –
VX141MSPROR FRAME ASSEMBLY
PART NAME PART NUMBER PART NAME PART NUMBER
1 Left Arm V390007 2 Metal pan frame V390017 3 Dust Collection Pan V390014 4 Cross Bar Position Bracket V390048 5 Rubber Feet (4) V370104 6 Rubber stop (2) 12142 7 Rubber Cap (4) V390008
M8 x 1.25 x 35L Countersunk socket head hex screw
8
M6 x 1.0 x 12L Countersunk socket head hex screw
9 10 Rail (2) V390013 11 M8 X 1.25 Nylon nut (8) PA00062 12 M5 Narrow washer (4) V3925054 13 M8 Narrow washer (12) PA00016 14 M6 Narrow washer (4) PA00082 15 M5 Spring lock washer (9) V3925053 16 M8 Spring lock washer (12) PA00020 17 M5 x 0.8 x 10L Socket head hex screw (4)PA150331
(8)PA150214
(2) PA25027
18 M8 X 1.25 X 30L Socket hex bolt (2) PA2704081 19 M6 x 1.0 x 10L Socket head hex screw (4)PA150333 20 M6 x 1.0 Nut (2) PA0610001 21 M8 X 1.25 Nut (4) PA00015 22 M6 X 1.0 X 40L Hex bolt (2) PA150016 23 M8 x 1.25 x 30L Hex bolt (2) PA081253007 24 M5 X 0.8 X 10L Cross screw (5) PA25100 25 M6 x 1.0 x 20L Cross screw (4) PA110026 26 M10 x 1.5 x 20L Flat point set screw PA25102 27 M10 x 1.5 x 16L Socket button head hex screw (4) PA150338 28 M8 x 1.25 x 40L Socket head hex bolt (8) PA00012 29 Right Arm V390020 30 Left Front Joint V390018 31 Side Frame V390010 32 Cross Tube Front V390015 33 Cross Tube Rear V390019 34 Right Front Joint V390021
– 11 –
A
B
VX141MSPROR CUTTING HEAD ASSEMBLY
PART NAME PART NUMBER PART NAME PART NUMBER
1 2 HP 115V/230V Dual voltage motor VX141122 1A Motor Fan Cover PA141079 1B Motor Fan PA150231 2 Motor Adjustment Clip S1000-10 3 M10 Wide washer PA338 4 M6 Wide Washer PA0600033 5 M10 x 1.5 x 75L Hex bolt PA03371 6 M6 x 1.0 x 10L Hex bolt (6) V390322 7 M8 x 1.25 x 16L Hex bolt (2) PA001161 8 Belt guard bracket PA141105 9 Ø50.8 OD Ø24 ID V-belt pulley PA141072 10 8X7X30 Square Key PA141071 11 5 x 5 x 30L Square key PSV10011 12 M6 x 1.0 x 10L Set screw (2) PA0316 13 RPF3300A V-belt PA141101 14 5/16" - 18 UNC x 20L Square neck bolt (4)PA03131 15 20Amp Power switch assembly PA100002 16 Belt guard weldment PA150312 17 M6 Narrow washer (6) PA00082 18 M8 Narrow washer (6) PA00016 19 M5 Narrow washer (2) V3925054 20 M6 Spring lock washer (7) V3911090 21 M8 Spring lock washer (6) PA00020
22 M5 Spring lock washer (2) V3925053 23 5/16" - 18 UNC Nut (4) PA01191 24 30D X 120 Handle PA150313 25 M6 x 1.0 x 16L Socket head hex screw PA25063 26 d39.5 D63.5 V-belt pulley PA141104 27 M5 X 0.8 X 16L Cross screw (2) V3925058 28 Mounting head PA150314 29 D47 d20 6204LBU Radial bearing PSV10029 30 D52 d25 Radial bearing 6205 ZZ V390032 31 M20 External C-clip CX38048 32 Blade shaft V39150317 33 Gear housing cover V390030 34 D46 d25 Oil seal V390031
Voltage Switch Box with bracket (no switch)
35
PA141146 36 Toggle Switch - Change Volts PA141121 37 Running Capacitor Gasket PA141078 38 Running Capacitor PA141077 39 Running Capacitor Cover (black) PA141076 40 Starting Capacitor Gasket PA141073 41 Starting Capacitor PSV10013 42 Starting Capacitor Cover (black) PA141075 43 Power Cable V141001 44 Water Pump Cable PA141067
VX141MSPROR SWITCH ASSEMBLY
PART NAME PART NUMBER PART NAME PART NUMBER
1 Switch box (no cover or electrical components) PSV00002R 2 Aluminum cover PA100006 3 Aluminum rotary switch (external) PA100019 4 Metal relay fork (internal) PA141117 5 Switch box cradle PSV10026R 6 Switch Mounting plate PA100025 7 Rubber Gasket PA100024 8 M20x1.5 (AWG14) Power cable gland V370045 9 FGB17 Cable gland (2) PA150325
10 25Amp Circuit breaker PA150350 11 Reset button boot S1000-03.1 12 20Amp Toggle switch V390027 13 M4 x 0.7 x 13L Countersunk cross screw (4) PA2912 14 M4 X 0.7 X 6L Countersunk Screw (4) PA141112 15 M4 x 0.7 x 10L Countersunk cross screw (4) PA25055 16 M6 X 1.0 Nylon Nut CX38088 17 M4 x 0.7 x 12L Cross screw (4) PA141113 18 M6 Narrow washer (2) PA00082
VX141MSPROR TABLE ASSEMBLY
PART NAME PART NUMBER PART NAME PART NUMBER
1 M6 x 1.0 x 10L Hex bolt V390322 2 Ruler Guide V390022 3 Lock bracket V390026 4 U-Shaped Bearing Roller (complete) (2) V390024 5 Metal Bearing Rollers (complete) (2) V390025 6 M8 Narrow washer (8) PA00016 7 M6 Narrow washer (3) PA00082 8 M8 Spring lock washer (12) PA00020
9 M6 Spring lock washer V3911090 10 M8 x 1.25 x 16L Hex bolt (4) PA001161 11 Spring PA100101 12 M6 x 1.0 x 30L Socket head hex bolt PA25095 13 M8 X 1.25 X 20L Hex bolt (4) CX38052 14 M8 X 1.25 Nut (4) PA00015 15 Cutting table "L" bracket V390023.1
– 13 –
VX141MSPROR BLADE GUARD ASSEMBLY
PART NAME PART NUMBER
1 D12.7 Circular end cap PA250731 2 Arbor Cover V390003 3 D14.5 Circular end cap (2) PA25073 4 M6 Narrow washer (3) PA00082 5 M6 X 1.0 Nylon Nut CX38088 6 M6 X 1.0 X 16L Hex bolt PA00083 7 M6 x 1.0 x 10L Hex bolt V390322 8 M4 x 0.7 x 10L Cross screw (2) V390353 9 Splash guard PSV10023
xii. TROUBLESHOOTING
WARNING!
personnel could cause serious hazard. We recommend that service to this tool be performed by a qualified service technician with original equipment replacement parts.
For your safety and the safety of others, turn the power switch off and always remove the plug from power source before troubleshooting. Repairs performed by unauthorized
Problem Possible Cause Solution
Machine does not run when switched on.
Power cord not properly fixed/plugged in.
Check that the machine is properly connected to the power supply.
Power cord defective. Have the power cord checked,
replaced if necessary.
Main power switch defective. Have the main power switch checked
and replaced if necessary by a qualified electrician.
Loose electrical connection inside the electric system.
Have the whole electric system of the machine checked by a qualified electrician.
Motor defective. Have the motor checked and replaced
if necessary by a qualified technician.
Motor stops (power cut out). Too much pressure exerted
while cutting.
Incorrect specification for saw blade.
Saw has a defective electric system.
Poor machine performance little power.
Power cord/extension cable too long or cable still wound up inside cable drum.
Power network is insufficient. Observe the electric ratings of the
Drive motor no longer runs at rated speed (r.p.m.).
Exert less pressure when cutting.
Use a saw blade which corresponds to the material being cut.
Have the electric system of the saw checked by a qualified technician.
Use a power cord/extension cable of the rated length, use a cable drum with a cable fully extended.
machine and connect it only to a power network which complies with these ratings.
Have the motor checked by a qualified electrician and have it replaced if necessary.
– 15 –
Problem Possible Cause Solution
Irregular run of the saw blade. Poor tension in the blade
material.
Excessive wear. Wrong type of saw blade.
Shaft of motor causes wobbling.
Overheating.
Saw blade wobbles when running.
Diamond segment becomes loose.
Saw blade is damaged or bent.
Flange of the saw blade is damaged.
Shaft of the motor is bent.
Overheating of the saw blade; cooling water not sufficient.
Return the saw blade to the manufacturer.
Use harder saw blades.
Have bearings of the motor of the motor replaced.
Ensure optimum flow of cooling water.
Have the saw blade aligned/flattened.
Clean the receiving flange.
Solder the diamond segments of the old blade onto another saw blade or use a new blade.
Replace the saw blade flange.
Replace the electric motor.
Have the diamond segment soldered on the blade again; ensure optimum flow of cooling water.
Cracks in or near the diamond segment.
Saw blade is blunt. Saw blade type is unsuitable for
Appearance of cut is not optimal. Poor tension in the blade
The center hole in the saw blade has become wider due to wear.
Saw blade too hard.
Fixed flange is worn out.
Motor shaft bearing. Replace the bearing of the motor shaft.
the material being cut.
Saw blade type is unsuitable for the machine performance.
Saw blade too hard.
Diamond segments are blunt. Sharpen the diamond saw blade.
material.
Too much load placed on the saw blade.
Diamond segments are blunt.
The saw blade has slipped on the motor shaft when running.
Use a softer blade.
Have the fixed flange replaced.
Use appropriate type of saw blade.
Return the saw blade to the manufacturer.
Use a suitable saw blade.
Sharpen the saw blade.
The arbor of the saw blade must be fitted with an appropriate adapter ring.
Check the receiving flange and have it replaced if necessary.
Problem Possible Cause Solution
Saw blades shows blooming colors.
Grinding marks on the saw blade.
xiii. ACCESSORIES & PARTS
Name
(Optional) Wet Cutting Kit Includes: Water Tub, Water Feed, Drip Tray, Drain Plug, Water Pump
Part Number
V350MSWKIT
Lateral friction when cutting. The material feed is too high; proceed
more slowly.
Material is not being fed parallel to the saw blade.
Poor tension in the blade material.
Ensure that the direction of feed is absolutely parallel to the saw blade.
Adjust the roller table/have it adjusted.
Too much load on the saw blade. Have the saw blade tensioned.
The material feed is too high, proceed more slowly.
Name (Qty.)
(Optional) Water Hose Kit (1)
Part Number
V350MSGHKIT
Name (Qty.)
(Optional) Brick Saw Stand (1)
Part Number
V350MS
Name (Qty.)
Complete 45˚/90˚ Rip Guide with Knob (1)
Part Number
V35000
Knob Only (1) V35016
– 17 –
xiv. THE RIGHT BLADES DOES THE RIGHT JOB
For the most effective cutting and blade life always use the recommended Pearl Abrasive Co. blade.
PEARL BLADE
brick block paver hard brick refractory
SERIES
APPLICATION
brick
P1 EXV™
Concrete/Masonry
P2 PRO-V™
Concrete/Masonry
P4™ (CP)
Concrete/Masonry
P5™ (CSP)
Concrete/Masonry
P2 PRO-V™ (SDS)
Hard Materials
P5™ (NSP)
Hard Materials
P5™ (BB)
Masonry
xv. HOW TO ORDER PARTS
Please have the following information ready before calling:
• Serial Number of your Tile Saw
• Model Number of the Tile Saw
• When purchased and where
• Part Description
All parts listed may be ordered from your Local warehouses. If the part is not stocked locally, call our Corporate office and ask for our Customer Service Department. For Technical Support call 1-800-969-5561. In Canada
call
1-800-387-0008. There is a $25.00 minimum order.
Return Policy: Return goods for credit or exchange on the basis of the following terms: (1) They must be current products; (2) Items returned for replacement or refund should be in original cartons and must be accompanied by a packing slip with the following information: Returned Goods Authorization (RGA) number obtainable from Customer Service Department • List of items returned • Reason(s) for return(s) • Copy of original invoice(s); (3) Freight charges must be assumed by sender; (4) Returning goods are subject to a 15% handling charge to cover our cost of repacking and restocking. All Prices are subject to change without notice.
Disclaimer: Pearl Abrasive Co. reserves the right to make changes or improvements on its products without incurring an additional obligation including any obligation to make corresponding changes or improvements to products previously manufactured or sold. Pearl reserves the right to discontinue products at any time without notice.
All illustrations displayed in this manual are the property of Pearl Abrasive Co. and shall not be duplicated or reproduced without the express written consent of Pearl Abrasive Co.
xvi. WATER HOSE KIT INSTALLATION
1. Orient the water pipes as shown in Fig. A. Insert the shortest pipe from the "Y"
adapter into the adjacent sleeve at the rear of the blade guard. First, you will need to remove the black cap covering the hole insert (#1). The longest pipe, which has a control valve midway, should be pointed towards the floor.
Fig. A
#1
2. Insert the second pipe protruding from the top of the "Y" adapter into the slot located on the side of the blade guard towards the front of the saw. This is the hole in the front of the blade guard (#2), do not remove the black caps on the side. See Fig. B.
Black caps
Fig. B
#2
(do not remove)
Some force will be required to pinch the mouth of the pipe when inserting it into the slot.
The clamp included is only used on VX141MS -- not VX141MSPRO (RENTAL)
– 19 –
CORPORATE OFFICE: SO. CALIFORNIA • USA
4900 ZAMBRANO ST., COMMERCE, CA 90040-0031
562-927-5561 • FAX 562-928-3857
Toll Free: 800-969-5561
www.pearlabrasive.com
GEORGIA • USA
3950 STEVE REYNOLDS BLVD.
NORCROSS, GEORGIA 30093
ONTARIO • CANADA
375-2 PIDO ROAD
PETERBOROUGH, ONTARIO K9J-6X7
Part No. VX141MSPRORMAN • 07/17
Loading...