Peak Scientific Precision Zero Air User Manual

Precision Zero Air

User Manual

2013 © Peak Scientific - Rev. 0 - 09/01/13

Precision Zero Air UM

Page 2 2013 © Peak Scientific - Rev. 0 - 09/01/13

Contents

Change History 3

How to use this manual 3

Introduction 4

Safety Notices 5

Symbols 5

Safety Notice to Users 5

Warranties and Liabilities 6

Technical Specifications 7

Environment 7

Inlet Conditions 7

Outlet Gas 7

Electrical Requirements 7

General 7

Unpacking 8

Contents 9

Unpacking Instructions 9

Installation 10

Generator Environment 10

General Dimensions 10

Air Purity 11

Rear Connections 11

Fittings Kit 12

Air In 12

Electrical Connection 13

Start-Up Sequence 14

IMPORTANT DOCUMENTS 15

Service Requirements 16

Service Schedule 16

Service Plans 16

Cleaning 16

Trouble Shooting 17

Precision Zero Air UM

Page 3 2013 © Peak Scientific - Rev. 0 - 09/01/13

Change History

Rev. Comment Name Date

1

2

3

4

5

How to use this manual

This manual is intended for end users and has been written so that it can either
be read as a step by step guide to installation and usage; or as a reference
document where you can skip to the relevant information.

Please review each of the following sections carefully.

Thank you for selecting Peak Scientific to meet your Gas Generation needs,
should you require any further assistance or support please do not hesitate to
contact Peak Scientific or the Peak Partner from which you purchased your
Generator.

Precision Zero Air UM

Page 4 2013 © Peak Scientific - Rev. 0 - 09/01/13

Introduction

Precision is a modular system with differing flow rates that allows you to add
multiple generators as your gas and analysis demands change. The Precision
Series will keep your gas flowing with consummate accuracy and reliability,
whatever your needs, while fitting neatly into any lab space.

The Precision Zero Air Generator provides hydrocarbon free air, suitable as a
Flame Support Gas at Trace and Standard detection limits.

Features include:

• Suitable for Flame Support Gas at Trace and Standard detection limits

• Generates Zero Air on demand from Compressed Air

• Catalyst chamber to remove Hydrocarbons (as methane) to <0.05ppm

• Minimum maintenance with only a filter change per annum.

• Small and Stackable

With the Precision Zero Air based on proven technology, it removes moisture
and other gases to leave clean, dry, phthalate free Air.

To ensure this Generator model meets our high expectations with regards to
reliability and performance, we have tested this new model extensively at our
manufacturing plant and with end users around the world to ensure reliability
and longevity of the system.

Precision Zero Air UM

Page 5 2013 © Peak Scientific - Rev. 0 - 09/01/13

Safety Notices

Symbols

This manual uses the following symbols to highlight specific areas important to
the safe and proper use of the Generator

Safety Notice to Users

These instructions must be read thoroughly and understood
before installation and operation of your Peak Precision Zero
Air Generator. Use of the Generator in a manner not specified
by Peak Scientific MAY impair the SAFETY provided by the
equipment.

When handling, operating or carrying out any maintenance,
personnel must employ safe engineering practices and
observe all relevant local health and safety requirements and
regulations. The attention of UK users is drawn to the Health
and Safety at Work Act 1974, and the Institute of Electrical
Engineers regulations.

If the equipment is used in a manner not specified by the
manufacturer, the protection provided by the equipment
maybe impaired.

A WARNING notice denotes a hazard. It calls attention to an operating procedure,
process or similar, which if not correctly performed or adhered to, could cause
personal injury or in the worst case death. Do not proceed beyond a WARNING notice
until the indicated conditions are fully understood or met.

A CAUTION notice denotes a hazard. It calls attention to an operating procedure,
process or similar, which if not correctly performed or adhered to, could cause damage
to the Generator or the Application. Do not proceed beyond a CAUTION notice until
the indicated conditions are fully understood or met.

Caution, risk of electric shock. Ensure power to the Generator has been removed
before proceeding.

Precision Zero Air UM

Page 6 2013 © Peak Scientific - Rev. 0 - 09/01/13

Warranties and Liabilities

1. The Company warrants that it has title to the Goods.

2. Subject to the provisions of this clause the Company warrants that the

Goods shall comply in all material respects with any specification referred
to in the Order Confirmation (as the same may be amended) and shall,
subject thereto, be free from defects in material and workmanship for the
lesser of a period of twelve months from the date of delivery or thirteen
months from the date of dispatch from the factory.

3. Save as provided in this clause and except where the Goods are sold to a

person dealing as a consumer (within the meaning of the Unfair Contract
Terms Act 1977) all warranties, conditions or other terms implied by statute
or common law are hereby expressly excluded save to the extent they may
not be lawfully excluded. When the Goods are sold to a consumer within
the meaning of the Unfair Contract Terms Act 1977 their statutory rights are
not affected by the provisions of this clause.

4. In the event of the Customer making a claim in respect of any defect in

terms of clause 2 hereof the Customer must.

4.1. Reasonably satisfy the Company that the Goods have been properly
installed, commissioned, stored, serviced and used and without
prejudice to the generality of the foregoing that any defect is not the
direct or indirect result of lack of repair and/or servicing, incorrect
repair and/or servicing, use of wrong materials and/or incorrect spare
parts

4.2. Allow the company to inspect the Goods and/or any installation and
any relevant packaging as and when reasonably required by the
Company.

5. Subject to the Company being notified of any defect as is referred to in

sub-clause 2 hereof within a reasonable time of it becoming apparent and
subject always to the terms of sub-clause 4 hereof, the Company shall, in its
option, replace or repair the defective Goods or refund a proportionate part
of the Price. The Company shall have no further liability to the Customer
(save as mentioned in sub-clause 6 hereof).

6. The Company shall be liable to indemnify the Customer in respect of any

claim for death or personal injury to any person in so far as such is
attributable to the negligence or breach of duty of the Company or any
failure by the Company to comply with the provisions of sub-clause 2
hereof.

7. Save as provided in sub-clause 2 hereof the Company shall not be liable in

respect of any claim by the Customer for costs, damages, loss or expenses
(whether direct, indirect, consequential or otherwise) or indemnity in any
respect howsoever arising including, but not by way of limitation, liability
arising in negligence (other than pursuant to clause 6 above) that may be
suffered by the Customer or any third party.

2002/95/EC RoHS (Restriction of Hazardous Substances)

Peak Scientific Instruments Ltd fully complies with its obligations towards the
European WEEE (Waste of Electrical and Electronic Equipment) Directive

Precision Zero Air UM

Page 7 2013 © Peak Scientific - Rev. 0 - 09/01/13

Technical Specifications

Environment

1500

3500

Min-Max Air Operating Temperature

5°C - 35°C / 41°F - 95°F

Maximum Relative Humidity

70% Non-Condensing

Maximum Altitude

2000 metres

Min/Max Storage Temperature

-20°C - 60°C / -4°F - 140°F

Inlet Conditions

Min/Max Air Inlet Pressure

6.2-10 bar / 90-145psi

Minimum Air inlet Flow (l/min)

1.5

3.5

Minimum Air Quality

ISO8573-1:2010 Class 1.4.1

Maximum Inlet CH4 Concentration

100ppm CH4

Outlet Gas

Maximum Gas output Pressure

5.5/80 psi

Maximum Outlet Flow Rate

1500cc

3500cc

Start-up time

60 minutes

Outlet CH4 Concentration

<0.05ppm

Particles

<0.01µm

Phthalates

NONE

Suspended Liquids

NONE

Gas Outlets

1 x ¼” BSPP

Drain Outlets

None

Electrical Requirements

Voltage

110 VAC ±10%

230VAC ±10%

Frequency

50/60 Hz

50/60 Hz

Current

110V 2A

230V 1A

Input Connection

C14 Plug

Power Cord

C13 Socket to Local Connection

Pollution Degree

2

Insulation Category

II

General

Dimensions cm (inches) WxDxH

38.0 (14.9) x 54.0 (21.2) x 15.6 (6.14)

Generator Weight Kg (lbs)

16 (35)

Shipping Crate Dimensions cm(inches)

54.2(21.3) x 70.0(27.5) x 44.0(17.3)

Shipping Weight Kg (lbs)

19 (41.9)

Precision Zero Air UM

Page 8 2013 © Peak Scientific - Rev. 0 - 09/01/13

Unpacking

Although Peak Scientific take every precaution with safe transit and packaging,
it is advisable to fully inspect the unit for any sign of transit damage.

Check ‘SHOCKWATCH’ label for signs of rough handling prior to un-packing –

Any damage should be reported immediately to the carrier and Peak Scientific
or the Peak Partner from where the unit was purchased.

Follow the unpacking instructions posted on the side of the crate. It will require
one person to remove the unit from the shipping crate and lift the Generator
onto the bench.

Please save the product packaging for storage or future shipment of the
Generator.

After unpacking and a visual inspection, the unit should be
placed in a ventilated area away from direct sunlight. Care
should be taken not to obstruct the ventilation holes on the
side of the unit. The Generator should be placed on a steady
and level base.

Performance of the Generator (like all sophisticated
equipment) is affected by ambient temperatures. Prolonged
operation in temperatures exceeding 35°C will shorten the life
of the unit.

Precision Zero Air UM

Page 9 2013 © Peak Scientific - Rev. 0 - 09/01/13

Contents

Each shipping box should contain the following: -

Zero Air Generator

¼” Teflon Tubing
¼”x¼” & ¼”x⅛” Compression Fittings
UK Mains Cable
EU Mains Cable
US Mains Cable
Installation Guide– Precision Zero Air
User Manual CD– Precision Zero Air

Unpacking Instructions

The Precision Zero Air generator weights approximately 16Kg, and as such
should only be lifted using safe lifting practice.

1. Remove the screws encircled in red around the bottom of the crate lid

and lift upwards.

2. Next, position your hands underneath the unit on either side, ready to

lift.

3. Ensuring your knees are bent and your back is straight, lift the unit to

the desired location.

Precision Zero Air UM

Page 10 2013 © Peak Scientific - Rev. 0 - 09/01/13

Installation

Generator Environment

The Generator is designed for indoor use only. It should be
installed adjacent to the application(s) it is supplying. If this is
not convenient then the unit can be sited elsewhere, however,
consideration should be made of the lengths of pipe runs as
pressure drops can result from extended runs of pipe.

Performance of the Generator (like all sophisticated
equipment) is affected by ambient conditions. Note should
also be taken to the proximity of Air Conditioning outlets.
These can sometimes give rise to “pockets” of air with high
relative humidity. Operation of the unit within such a pocket
could adversely affect its performance. Consideration should
also be given to the air flow around the unit. It is
recommended that an air gap of 75mm (3”) should be
maintained down both sides and at the rear of the unit. Please
refer to the drawing below for the general dimensions of the
unit.

Maximum Ambient Conditions: 35°C (dry bulb) 70%RH (Max) Non-Condensing

General Dimensions

54.0cm

38.0cm

15.6cm

Precision Zero Air UM

Page 11 2013 © Peak Scientific - Rev. 0 - 09/01/13

Air Purity

The Precision Zero Air Generator should be connected to an air supply that, as
a minimum, meets ISO8753-1:2010 Class 1.4.1

Class 1 Particulate

In each cubic metre of compressed air, the particulate count should not exceed
20,000 particles in the 0.1 - 0.5 micron size range, 400 particles in the 0.5 - 1
micron range and 10 particles in the 1 - 5 micron size range.

Class 4 Water

A pressure dew point (PDP) of +3°C or better is required and no liquid water is
allowed.

Class 1 Oil

In each cubic metre of compressed air, not more than 0.01mg of oil is allowed.
This is a total level for liquid oil, oil aerosol and oil vapour.

Rear Connections

Mains

Cable

¼” Compression

Fitting

Power

Switch

⅛

” Compression

Fitting

Precision Zero Air UM

Page 12 2013 © Peak Scientific - Rev. 0 - 09/01/13

Fittings Kit

Supplied in the Fittings Kit are all the fittings required to connect the Precision
Zero Air Generator to the application. The contents of the Fittings Kit are as
follows:

1. ⅛” Compression Fitting × 1

2. ¼” Compression Fitting x 1

3. ¼” Teflon Tubing x 2m

4. C13 Mains Cable (UK) × 1

5. C13 Mains Cable (Euro) × 1

6. C13 Mains Cable (US) × 1

7. Installation Guide–Precision Zero Air × 1

8. User Manual CD– Precision Zero Air × 1

The Generator output port is located on the output panel at the rear of the
Generator.

It is recommended that PTFE tape is applied to the thread on the fittings to
ensure a leak-tight fit.

Air In

Any doubts as to the suitability of your compressed air supply should be
referred to Peak Scientific or any of their authorised partners.

Precision Zero Air UM

Page 13 2013 © Peak Scientific - Rev. 0 - 09/01/13

Electrical Connection

Connect the Generator to an appropriate 110 or 230 volt single-phase supply,
refer to the generator serial plate for input specification and ensure your supply
matches the requirements.

If the appropriate power cord is not supplied; a new plug, rated to at least 10
amps, can be fitted by a qualified electrician.

This unit is classified as SAFETY CLASS 1. THIS UNIT MUST
BE EARTHED. Before connecting the unit to the mains supply,
please check the information on the serial plate. The mains
supply must be of the stated AC voltage and frequency.

EARTH/GROUND (E):- Green & Yellow or Green

LIVE (L)/PHASE (P):- Brown or Black

Neutral (N):- Blue or White

Electrical requirements are 110 or 230VAC nominal +/- 10% depending on
chosen model. However, running continuously at voltages outwith this is not
recommended. Extended periods at extremes can have a detrimental effect on
the operation and life of the Generator.

Precision Zero Air UM

Page 14 2013 © Peak Scientific - Rev. 0 - 09/01/13

Start-Up Sequence

Switch the generator on using the power switch on the rear panel of the unit.

The LED’s on the front panel will illuminate YELLOW for the start-up period.

On completion of the start-up period, up to 60 minutes, the fascia will
illuminate GREEN. The Generator is now ready to be used.

Precision Zero Air UM

Page 15 2013 © Peak Scientific - Rev. 0 - 09/01/13

IMPORTANT
DOCUMENT

S

Warranty Entitlement

To register your generator for your warranty entitlement, send the completed
form to Peak Scientific by:

•

Email

[e-mail]

•

Online

http://www.peakscientific.com/service-and-support/warranty_registration

•

•

Phone

F

ax

[phone]

[phone]

PRODUCT WARRANTY REGISTRATION

COMPANY:

CONTACT NAME:

ADDRESS:

EMAIL ADDRESS:

CITY/TOWN:

GENERATOR SERIAL NUMBER:

POSTCODE:

COUNTRY:

MODEL TYPE:

TELEPHONE:

INSTALLATION DATE (DD/MM/YYYY):

Important Please Note:

You have 1 month to register your Peak Scientific product from the date of shipment.

If you wish to defer installation of your generator you must notify Peak Scientific within
1 month of the shipment date. This can be done by emailing

[e-mail] Once registered the warranty will be honoured for a

period of 12 months after the installation date.

For any generators that remain unregistered the warranty will begin from date of
shipment.

Thank you on behalf of Peak Scientific.

Precision Zero Air UM

Page 16 2013 © Peak Scientific - Rev. 0 - 09/01/13

Service Requirements

Servicing and/or repair of the Generator should only be
undertaken by a TECHNICALLY COMPETENT PERSON with
the Generator in a safely isolated condition.

Due to the simplicity of the design and the small number of moving parts, the
Precision Zero Air Generator will have a long and trouble free life. However as
with all scientific and technical equipment it should be regularly inspected and
serviced as below.

Service Schedule

Service Plans

Peak Scientific offer two service plans. The Complete Service Plan, specifically
designed for Generators operated in critical environments, also includes full
breakdown cover, guaranteed response times and Generator upgrades if
available. Our Standard Service Plan, covering the basic needs of our
Generators, features special deals on spare parts and breakdowns.

If you want to know more about our Service Plan options and how we ensure
that your instrument can run with the maximum uptime and performance,
please contact us at [e-mail]

Cleaning

Clean the outside of the Generator only using warm soapy water and a clean
damp cloth. Ensure all excess fluid is thoroughly removed from the cloth prior
to use.

Cleaning should only be undertaken with the power switched
off and the power cord removed from the rear of the
Generator.

Under no circumstances should any solvents or abrasive
cleaning solutions be used as these can contain fumes that
could be harmful to the Generator.

Service interval

Component

Part No.

Qty.

12 months Element Filter 0.01µm 02-7011

1

Precision Zero Air UM

Page 17 2013 © Peak Scientific - Rev. 0 - 09/01/13

Trouble Shooting

Problem

Possible Solution

The Generator will not switch
on and the power switch does
not illuminate.

• Ensure power cord is plugged into the Generator and

that the power socket is turned on.

• Check the fuse in the power cord plug.

• Contact your service provider.

The fascia LED’s have not
illuminated but the power
switch is illuminated.

• Contact your service provider.

The instrument is reporting
low pressure.

• Check for leaks between the generator and
instrument.

• Contact your service provider.

The fascia Yellow

illumination does not change
to green.

• Contact your service provider.

2013 © Peak Scientific - Rev. 0 - 09/01/13

Peak Scientific UK

Fountain Crescent
Inchinnan Business Park
Inchinnan
PA4 9RE
Scotland, UK

Peak Scientific North
America

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Suite #1
Billerica, MA 01862

USA

Peak Scientific India

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Opp. St. Mary’s Degree
College
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500 025, India

Peak Scientific Africa

PO Box 478
Somerset Mall
7137

South Africa

Tel: [phone]
Fax:

[phone]

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[phone]

Peak Scientific Germany

Herriotstrasse 1
60528 Frankfurt

Germany

Peak Scientific China

Room 606 Building 1
Lane 2277 Zuchongzhi
Road
Pudong New Area
Shanghai
201203, China

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11530 Mexico, D.F.

Mexico

Peak Scientific Australia

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Belmont
Victoria 3216

Australia

Tel: [phone]
Fax:

[phone]

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Peak Scientific Taiwan

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Zhongzheng Rd.
Zhonghe Dist.
New Taipei City

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Peak Scientific Brazil

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602
São Paulo SP Brasil

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[phone]

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[phone]

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Singapore, 118223

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