PCT Engineered Slitter-Folder Rebuild User Manual

The Application
A large plastic film manufacturer needed to improve the output of several of its slitter­folders, and increase the quality of the finished rolls with minimal disruption to production in the finishing department. The end products, Polypropylene and Polyethylene, are widely used in the packaging and food industries.
Throughput on the machine had been negatively affected by unavailable parts due to the age of the machine. The outdated equipment also made it impossible to determine the amount of tension on the film, which resulted in inconsistent machine operation and roll properties.
The PCT Solution
PCT Engineered Systems’ solution included using custom winder control logic in an Allen-Bradley PLC for controlling film tension. PCT also provided a complete electrical and mechanical rebuild utilizing items listed in the box on the right.
Upon completion of the project, PCT was able to provide the customer with correct tensions resulting in improved roll quality at increased speeds. The new control system allows the operators to store and recall customer specific “recipes” for tension settings.
According to the customer,”…PCT contributed to a 30% increase in production with a 25% reduction in rejects and the operators love to run the machine (which is a real victory!)”
This project solution was then applied to additional slitter­folder retrofits for the customer, and helped develop an ongoing team relationship between the two companies.
The Solutions Team
Machine Rebuild Items
PLC enclosure
Drive enclosure with new digital DC
drives
PanelView touchscreen operator sta­tion with machine diagnostic displays
Unwind operator station
Three new DC motors
New idler rolls and load cells to di-
rectly measure tension
Revised taper tension control allow­ing operators to create a softer roll as requested by their customers
New base to mount the motors and
8700 Hillandale Road Davenport, IA 52804
563.285.7411 FAX 563.285.7433
www.teampct.com
rewind frame, improving stability of the machine
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