PCT Engineered Boiler &Furnace Control Solutions User Manual
Boiler & Furnace Control Solutions
PCT Engineered Systems’ Combustion Services Group can design a new combustion control system for your boiler or
furnace or re-engineer an existing system that is quietly costing you time and profit. Our team of professional engineers
will analyze the system and compile any data needed to insure the design meets the requirements of our clients as well
as industry standards. Our group has an extensive background including industrial boiler controls and most types of
furnaces, including ferrous and non-ferrous applications.
In addition to these services we can provide extensive on site training on proper operating procedures, system
inspections, and combustion safety awareness. Training we provide will be specifically matched to your company’s
requirements and will be performed at your facility.
Our Combustion Services Group, along with the entire PCT team will find the solutions you need to bring your system up
to date. Together we can increase your eqyuipment’s efficiency, provide a safer working environment and save lives.
Perform a thorough
inspection of your boiler or
furnace’s performance
including cold inspection,
survey of thermal distribution
and documentation of energy
efficiency.
Conduct required
checks of the safety interlocks.
Outline deficiencies and
propose changes to
procedures and equipment.
Supply construction crews
or assist in
supervising your crews
Develop the entire design
package necessary to modify
your existing combustion
system or build a new one if
required.
.
newest federal (OSHA) and other
regulations (NFPA
Conform your system to
).
Project management
throughout the installation
and start-up phase.
Provide system
documentation including
operating manuals with
shutdown procedures ,
operating screens,
maintenance instructions
and tuning parameters.
Purchase, preassemble or
fabricate custom equipment
including gas trains and
control panels.
Provide an initial report by
completing a comprehensive
system checklist.
Compile insurance provider
submittal
Train both maintenance and
operating personnel
packages.
.
SAFETY
PROJECTS
MAINTENANCE
PROJECTS
NEW
CONSTRUCTION
UPGRADE
PROJECTS
PCT has completed
hundreds of Combustion
Safety Assessments for
boilers and both direct and
indirect fired process
furnaces.
As a result of these
assessments, we have
provided the design,
hardware installation
support, start-up support
documentation and training
needed to bring those
combustion systems into
compliance.
PCT has the capability to
evaluate a combustion
system and then recommend
repairs to improve
performance and
maintainability.
These projects have involved
repair or replacement of
controls, burners, flame
detectors, baffles, rails, coil
cars, floors, radiant tubes,
seals, door frames and
sometimes shell or insulation
repairs.
PCT has also supported the
construction of new furnaces
by writing unique customer
specifications or by working
with furnace manufacturers to
provide electrical/control
design, complete control
houses and installation/startup support.
We have also provided turnkey
project design and
management.
PCT has performed many
turnkey upgrades to industrial
process furnaces. These
include revisions from electric
to indirect gas fired, increases
in load capacity and improved
door designs.
We have also redesigned rail
and coil car arrangements for
reduced maintenance.
PCT’s design team will develop the entire package necessary to modify your existing system or build a new one if
required. A typical PCT design package includes: piping schematics and layouts; bills of materials for mechanical and
electrical equipment; wiring diagrams, electrical schematics and control panel layouts; PLC programming and MMI
screen development.
8700 Hillandale Road
Davenport, IA 52806
563.285.7411
FAX 563.285.7433
The Solutions Team
© 2009 PCT Engineered Systems LLC. All Rights Reserved
www.teampct.com
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