PCS 8275305 Service Manual

FOR SERVICE TECHNICIAN'S USE ONLY FOR SERVICE TECHNICIAN'S USE ONLY FOR SERVICE TECHNICIAN'S USE ONLY PAGE 1
PART NO. 8275305
NOTE: This sheet contains important
Technical Service Data
FOR SERVICE TECHNICIAN ONLY
DO NOT REMOVE OR DESTROY
PRECAUTIONS TO BE
OBSERVED BEFORE AND
DURING SERVICING OF
DISHWASHER
A. Even with the door open, there is line voltage at
several points in the console and belo w th e tub. Therefore, be sure to disconnect the power supply at the fuse box before replacing a component.
B. Always check wiring harness and connectors
before any test procedures.
C. Disconnect power supply before touching the
circuit board or re-seating control connectors.
D. Voltage checks are made by inserting probes
beside wires on the connector with the AC power source applied and the connector blocks plugged in.
E. Resistance checks are made on components
with the wiring harness disconnected.
SPECIFICATIONS
Electrical Supply:
(Under load) 60 Hz, 120 V AC.
Supply Water Flow Rate:
To fill 1.9 liters (2 quarts) in 27 seconds, 120 PSI maximum, 20 PSI minimum.
Supply Water Temperature:
49° to 71° C (120° to 160° F) (Before starting a cycle, run water from sink faucet until hot.)
Water Charge:
8.3 liters (2.2 gallons) / fill approx.(Less for IEC Normal and Water Miser/Low Energy cycles)
Lower Spray Arm Rotation: 25 to 40 rpm. Upper Spray Arm Rotation: 18 to 30 rpm.
REPAIR KITS
n
Vinyl Rack Patch Kit No .676453
n
Tine Tip Kit No.675679
OTHER CONTROL FEATURES
CANCEL/DRAIN:
Terminates current active cycle and clears cycle selections.Executes 2-minute drain upon first selection if water is likely to be left in sump.Subsequent selections toggle between 2-minute drains and going to standby.
CONTROL LOCK:
The Control Lock light is turned on and all keys of the keyboard are disabled whenever the Control Lock feature is invoked by the customer.The Control Lock feature (and light) can be turned on or off by the customer at any time by holding down the Air Dry option key for 4 seconds.
DELAY START:
Allows the customer to delay the start of a cycle.Each press of the Delay key increases the delay to the next available
Electrostatic Discharge (ESD)
Sensitive Electronics
ESD problems are present everywhere. ESD may damage or weaken the electronic board.The new board may appear to work well after repair is finished, but failure may occur at a later date due to ESD stress.
Use an anti-static wrist strap.Connect wrist
strap to green ground connection point or unpainted metal in the appliance
-OR-
Touch your finger repeatedly to a green ground connection point or unpainted metal in the appliance.
Before removing the part from its package,
touch the anti-static bag to a green ground connection point or unpainted metal in the appliance.
Avoid touching electronic par ts or terminal
contacts; handle electronic board by edges only. When repackaging failed electronic board in
anti-static bag, observe above instructions.
delay time selection and then back to no delay.
n
For models with a Start key, the delay will begin clocking down upon selecting the Start key.
n
For models without a Start key, the delay period will begin upon selecting the Cycle key.
The cycle selected will begin automatically upon completing the delay period.
ERROR MESSAGES
STUCK KEY:
If the control detects that a key is stuck in the depressed position, dishwasher operation will be suspended and the control will flash the light for that key until the condition is corrected. If a key without a light is stuck/shorted or multiple keys are stuck/shorted, the control will flash the Rinse cycle key light.
WIRING DIAGRAM
TCO
98°C (208°F)
T
SCHEMATIC SHOWN WITH DOOR SWITCH AND ALL OTHER NORMALLY OPEN CONTACTS OPEN.
3376359
P8
ELECTRONIC CONTROL
*
8528806
(TRIACS AND RELAYS SHOWN)
N.O.
K2
N.O.
K3
N.O.
K1
SENSE RESISTOR
<1
P6
P9
P10
P3
P5
Q6
P4
Q5
P2-3
Q1
P2-4
Q2
P2-5
Q3
P2-1
P7
P2-2
LINE 120 V 60HZ
BKT
BK
DOOR SWITCH
3369325
P1
W-R
N.C.
HI-LIMIT THERMOSTAT
OPENS 77°C – 83°C (171°F – 181°F)
G
USER INTERFACE
NUMERIC DISPLAY
3371618
BU-BK
USED ONLY ON
SOME MODELS,
OTHERWISE OPEN
(SEE TABLE)
R-BK
BU
MAIN WINDING
2.0 – 3.4
GY
DRAIN WINDING
4.2 – 7.0
Y
WASHWINDING
4.2 – 7.0
O-BK
DETERGENT
LBU
BR
O-GY
(W) W-V
GY-O
600 – 1800
RINSE AID
600 – 1800
FILL VAL VE
*
695 – 995 (SEE TABLE)
N.O.
PRESSURE SWITCH
(SOIL SENSOR)
3380871
T
THERMISTOR
*
47 – 53K @ 25°C/77°F 12 – 13K @ 60°C/140°F
9743158
N.O.N.O.
W
DOOR SWITCH
3369325
(SEE TABLE)
(SEE TABLE)
OR
HEATER
800/500W PTC
15 – 30
8519830
(ASSEMBLY)
VENT ACTUATOR ASM.
600 – 1800
9742770
BU
GY
Y
PUMP & MOTOR
ASSEMBLY
(SEE TABLE)
DUALWAX
MOTOR 3374501
N.O.
BR-W
OVERFILL SW.
3369067
USED ONLY ON SOME MODELS, OTHERWISE OPEN (SEE TABLE)
(W)
W-V
WATER
TEMPERATURE SENSOR
DEPENDS ON MODEL
(SEE TABLE)
W-VW
W-V
W-V
BU-BK
BU-BK
BU-BK
N.O.
OPERATINGTHERMOSTAT
*
CLOSES 57°C – 63°C
(135°F – 145°F)
USED ONLY ON SOME MODELS, OTHERWISE OPEN (SEE TABLE)
ELECTRONIC CONTROL CONNECTOR PINS
PIN
NUMBER
P1
P2-1 Pressure Switch (Soil Sense) O-GY P2-2 Thermistor/Thermostat GY-O P2-3 Detergent Dispenser O-BK P2-4 Rinse Aid Dispenser LBU P2-5 Fill Valve BR
P3 Motor Main Winding BU P4 Motor Aux Winding - Wash Y P5 Motor Aux Winding - Drain GY P6 Switched L1 to Heater W-R P7 AC Neutral W-V P8 L1 T
P9
P10
FLOAT (IN
NORMAL POSITION)
CLOSES SWITCH
3378083
DESCRIPTION
Ribbon Cable to
User Interface
Switched L1 to Vent,
Fill Valve, Dual Dispenser,
& Pressure Switch
Switched L1 to
Motor Common
WIRE
COLOR
BU-BK
R-BK
USER INTERFACE SWITCH MATRIX
Note: Switches may not appear on all models, ID’s vary by model. Note: Names of cycles vary by model. See Model Specific Cycle Name Key on the other side.
ID01
D6
ID02
D7
ID03
D8
WIRING DIAGRAM AND MODEL SPECIFIC ELECTRICAL COMPONENTS KEY
MODEL
NUMBER
1782x 1x63x
1x65x (Energy Star)
1x68x 1x71x
1x73x, 1X76X
1x75x
1682x, 1582x
1x83x
DP940
DU940, DU945, IKU586
DU941 DU600
DU943 DU948
DU950, DU951, DUL200
DU960PWK, DU620
SW3
CYCLE 5 SANI RINSE
SW2
CYCLE 6
SW1
CYCLE 7
P1-1 P1-4P1-2
WIRING
HARNESS
8275395 8275394
8275391
8275392 3384549 9742770 8275395
8275394
8275391 N/A N/A 3385007 8283345 3380871 8275394 8269521 3385002 N/A
8275391
*
INTERFACE
3384833 or
3384551 or
3384552 or
8269362 or
8269362 or
8269358 or
DENOTES ENERGY EFFICIENT COMPONENTS.DO NOT SUBSTITUTE.
SW6
SW5
HIGH TEMP
WASH
SW4
CYCLE 1
D1
USER
3385147
3385148
3385149 3385150 3385007 8283346 3384406
8269364
8269509 8269364
8269509
8269508
D2
P1-3
NUMERIC
DISPLAY
N/A N/A
3383825
SW9
DELAY
SW8
CYCLE 4
SW7
CYCLE 3
ACTUATOR ASSEMBLY
VENT
START
(WHERE
APPLICABLE)
SW11
CANCEL
SW10
AIR DRY
D3
PUMP & MOTOR
ASSEMBLY
3385004
3385006
3385002
3385373
3385007 3380871
SCOUR/SCRUB
D4
P1-5
FILL VALVE
8274220
8283345
8274220
SW15SW12
HIGH TEMP
SW14
CYCLE 2
ID00
D9
*
P1-11
P1-12
P1-13
D5
P1-6
PRESSURE
SWITCH
N/A
3380871
N/A
WATER
*
TEMPERATURE
SENSOR
3378083
(Thermostat)
9743158
(Thermistor)
9743158
(Thermistor)
DISHWASHER CIRCUITS
The following individual circuits are for use in diagnosis. Before starting diagnosis, check the line voltage and check for blown fuses.
FILL
L1
BK T
DOOR
SWITCH
WASH / RINSE
L1
BK T
DOOR
SWITCH
T
TCO
98°C (208°F)
T
TCO
98°C (208°F)
N.O.
P8
K3 RELAY
ELECTRONIC CONTROL
N.O.
P8
K1 RELAY
ELECTRONIC CONTROL
DISPENSER (DETERGENT & RINSE AID)
L1
BK T T
DOOR
SWITCH
TCO
98°C (208°F)
N.O.
P8
K3 RELAY
ELECTRONIC CONTROL
P9
P10
P9
N.O.
BU-BK
OVERFILLSW.
R-BK
BU-BK
PUMP
&MOTOR
ASSEMBLY
FLOAT (IN NORMAL POSITION) CLOSES SWITCH
BR-W
FILLVALVE
695 - 995
MAIN WINDING
2.0 - 3.4 BU
P3 P7
WASH
WINDING
4.2-7.0 Y
P4
ELECTRONIC CONTROL
DUALWAX MOTOR
O-BK
DETERGENT 600 - 1800
LBU
RINSE AID
600 - 1800
BR
P2-5
Q3 TRIAC
ELECTRONIC CONTROL
SENSE
RESISTOR
<1
Q5 TRIAC
Q1 TRIAC
P2-3
P2-4
Q2 TRIAC
ELECTRONIC CONTROL
P7
P7
W-V
W-V
W-V
DOOR
SWITCH
DOOR
SWITCH
DOOR
SWITCH
W
W
N
W
ARTICULATED VENT ASSEMBLY & ELECTRONICS COVER REMOVAL
1. Disconnect electrical power from dishwasher.
N
N
DRAIN
L1
BK T
DOOR
SWITCH
WATER HEATING
L1
BK T
DOOR
SWITCH
TCO
98°C (208°F)
TCO
98°C (208°F)
MAIN WINDING
N.C.
2.0-3.4
DRAIN
WINDING
4.2-7.0
BU
P3 P7
SENSE
RESISTOR
<1
GY
P5
Q6 TRIAC
ELECTRONIC CONTROL
OR
HEATER 15 - 35
800/500W PTC
N.O.
T
P8
K1 RELAY
ELECTRONIC CONTROL
PUMP IS ALSO WASHINGDURING WATER HEATING PERIODS (SEE WASH/RINSE)
N.O.
T
P8
K2 RELAY
ELECTRONIC CONTROL
P10
P6
R-BK
PUMP
&MOTOR
ASSEMBLY
W-R
HI-LIMIT THERMOSTAT
OPENS 77°C - 83°C
(171°F -181°F)
W-V
W-V
DOOR
SWITCH
DOOR
SWITCH
N
W
N
W
2. Refer to Figure 1.Open dishwasher door and insert the end of a screwdriver into the notch in the vent louver .Push counter-clockwise to rotate louver approximately 1/8 turn to release it. Remove louver and set aside for later reinstallation.
3. Remove eight (8) screws around perimeter of the inner door panel and remove panel.See Figure 1.
4. To remove the vent assembly, refer to Figure 2 and disconnect two (2) electrical harness wire leads from wax motor terminals.Lift out the vent assembly, retaining the seal ring for later reinstallation.
5. To access electronic controls, press in on snap tab at end of electronics cover to release, then lift cover up at tab end as you slide cover out.See Figure 2.
ARTICULATED VENT ASSEMBLY & ELECTRONICS COVER REINSTALLATION
1. Reinstall electronics cover by sliding it into position
above controls and pressing down till snap tab holds it in place.(Figure 2 shows cover removal.)
2. Reinstall the vent assembly. Refer to Figure 2 and reconnect two (2) electrical harness wire leads to the wax motor terminals.Place seal ring in seal ring groove of vent assembly, and lower vent assembly into place.
3. Reinstall inner door panel. Align it in place over the vent assembly, and reinstall eight (8) screws around the inner door panel perimeter.See Figure 1.
4. Align vent louver over vent assembly, and tur n
louver clockwise by hand to engage vent assembly.
5. Insert the end of a screwdriver into the notch in the vent louver. Push clockwise to rotate louver approximately 1/8 turn to lock it in position.See Figure 1.
6. Reconnect electrical power to dishwasher.
Electronics
Cover
ELECTRONIC
HEAT DRY
L1
CONTROL
P2-2
GY-O
T
THERMISTOR
47-53K @25°C/77°F
12-13K @60°C/140°F
(W) W-V
P7
WATER
TEMPERATURE SENSOR
DEPENDS ON MODEL
(SEETABLE)
ELECTRONIC
CONTROL
GY-O
N.O.
OPERATING THERMOSTAT
CLOSES 57°C - 63°C
(135°F -145°F)
(W)
W-V
Seal
Counter-Clockwise
Ring
Clockwise
to Lock
Snap
Tab
to Release
Notch
Vent
N
Louver
Harness Wire
Leads Location
BK T
DOOR
SWITCH
TCO
98°C (208°F)
N.O.
T
P8
K2 RELAY
ELECTRONIC CONTROL
P6
W-R
N.C.
HI-LIMIT THERMOSTAT
OPENS 77°C - 83°C
(171°F -181°F)
OR
HEATER
15 - 35
800/500W PTC
W-V
DOOR
SWITCH
W
Inner
Door Panel
Vent
Assembly
(8)
InnerDoorPanel
Screws
VENT
L1
BK T
DOOR
SWITCH
Figure 1
(USED ONLY ON SOME MODELS, OTHERWISE OPEN. SEE TABLE)
N.O.
P8
K3 RELAY
ELECTRONIC CONTROL
P9
BU-BK
TCO
98°C (208°F)
T
VENT
ACTUATOR
600 - 1800
DOOR
SWITCH
N
WW-V
SOIL SENSING
L1
BK T
DOOR
SWITCH
98°C (208°F)
FOR SERVICE TECHNICIAN'S USE ONLY FOR SERVICE TECHNICIAN'S USE ONLY FOR SERVICE TECHNICIAN'S USE ONLY
(USED ONLY ON SOME MODELS, OTHERWISE OPEN. SEE TABLE) PUMP IS ALSO WASHING DURING SENSING PERIODS (SEEWASH / RINSE)
TCO
N.O.
T
P8
K3 RELAY
ELECTRONIC CONTROL
SWITCH CLOSES WHEN SIGNIFICANT SOILS ACCUMULATE IN PUMP
P9
BU-BK
N.O.
PRESSURE
SWITCH
(SOIL SENSOR)
O-GY
P2-1
ELECTRONIC
CONTROL
MANUFACTURED UNDER ONE OR MORE OF THE
FOLLOWING UNITED STATES PATENTS:
4,319,598 4,319,599 4,350,306 4,418,868 4,449,765 4,559,959 4,693,526 4,732,323
DES314,256 DES320,489 DES393,333 DES391,696
4,732,431 4,746,177 4,753,570 4,758,057 4,765,697 4,776,620 4,802,934 4,805,647
4,822,241 4,834,125 4,848,382 4,927,033 4,991,611 5,005,740 5,018,550 5,031,649
OTHER PATENTS PENDING
5,031,651 5,033,659 5,039,828 5,069,360 5,158,346 5,165,433 5,165,435 5,202,582
5,330,102 5,474,378 5,637,938 5,881,906 5,882,739 5,900,070
Figure 2
MANUFACTURED UNDER ONE OR
MORE OF THE FOLLOWING
CANADIAN PATENTS:
1,278,461 1,288,666 1,288,667 1,288,688 2,001,663 2,017,386 2,022,831
OTHER PATENTS PENDING
DES67168
2,033,506 2,049,828 2,053,752 2,058,213 2,075,251 2,115,475
FOR SERVICE TECHNICIAN'S USE ONLY FOR SERVICE TECHNICIAN'S USE ONLY FOR SERVICE TECHNICIAN'S USE ONLY PAGE 2
COMMON CYCLE TIME CHART
INTERVAL CYCLE 1
INTERVAL TIME (min:sec)
HIGH SOIL 85 - 97 : 00 w/o Th.Holds soil sensed soil sensed MEDIUM SOIL 91 - 97 : 00 w/o Th.Holds soil sensed LOW SOIL OR NON-SENSOR MODEL 87 : 00 w/o Th.Holds [135°F/57°C]
NUMERIC CYCLE TIME DISPLAY NOTE 5 85 83 83 83 83 83 81 79 79
Special Adjustments for Hi Temp Scrub/Scour (Note 14) -->
CYCLE 2
INTERVAL TIME (min:sec)
HIGH SOIL 80 - 92 : 00 w/o Th.Holds soil sensed soil sensed MEDIUM SOIL 86 - 92 : 00 w/o Th.Holds soil sensed LOW SOIL OR NON-SENSOR MODEL 82 : 00 w/o Th.Holds [135°F/57°C]
NUMERIC CYCLE TIME DISPLAY NOTE 5 80 78 78 78 78 78 76 74 74
Special Adjustments for Hi Temp Scrub/Scour (Note 14) -->
CYCLE 3 (a)
INTERVAL TIME (min:sec)
HIGH SOIL 78 - 90 : 00 w/o Th.Holds soil sensed soil sensed MEDIUM SOIL 80 - 86 : 00 w/o Th.Holds soil sensed LOW SOIL OR NON-SENSOR MODEL 71 : 30 w/o Th.Holds
NUMERIC CYCLE TIME DISPLAY NOTE 5 78 76 76 76 76 74 72 72
Special Adjustmentsfor Low Soil/Non-Sensor version (Note 5) -->
CYCLE 3 (b)
INTERVAL TIME (min:sec)
"MEDIUM SOIL" - invoked by options only - see Notes 14 & 17 87 : 50 w/o Th.Holds ANY SOIL (This cycle is for certain NON-SENSOR MODELS only) 84 : 10 w/oTh.Holds
NUMERIC CYCLE TIME DISPLAY (N/A, this cycle is for NON-DISPLAYMODELS only)
CYCLE 4
INTERVAL TIME (min:sec)
MEDIUM SOIL 71 - 75 : 50 w/o Th.Holds soil sensed LOW SOIL OR NON-SENSOR MODEL 61 : 20 w/o Th.Holds
NUMERIC CYCLE TIME DISPLAY NOTE 5 72 70 70 70 70
CYCLE 5
INTERVAL TIME (min:sec)
MEDIUM SOIL 68 - 72 : 00 w/o Th.Holds soil sensed LOW SOIL OR NON-SENSOR MODEL 57 : 30 w/o Th.Holds
NUMERIC CYCLE TIME DISPLAY NOTE 5 68 66 66 66 66
NUMERIC CYCLE TIME DISPLAY NOTE 5 68 66 66 66 66
CYCLE 6
INTERVAL TIME (min:sec)
MEDIUM SOIL 25 - 29 : 30 w/o Th.Holds soil sensed LOW SOIL OR NON-SENSOR MODEL 25 : 30 w/o Th.Holds
NUMERIC CYCLE TIME DISPLAY NOTE 5 26 24 24 24 24
CYCLE 7
INTERVAL TIME (min:sec)
MEDIUM SOIL 10 - 14 : 00 (no Th.Holds) soil sensed LOW SOIL OR NON-SENSOR MODEL 10 : 00 (no Th.Holds)
NUMERIC CYCLE TIME DISPLAY NOTE 5 10 8 8 8 8
CYCLE PROGRESSION INDICATORS
CYCLE 1, CYCLE 2, & CYCLE 3 W2 W2 W2 (W1=WASHING,R1=RINSING, D1=DRYING)
CYCLE PROGRESSION INDICATORS
CYCLE 4, CYCLE 5, & CYCLE 6 (W1=WASHING,R1=RINSING, D1=DRYING)
CYCLE PROGRESSION INDICATORS
CYCLE 7 (W1=WASHING,R1=RINSING, D1=DRYING)
NOTES 1,14,15,16,17
NOTES 1,14,15,16,17
NOTES 1,14,15,16,17
.
NOTES 1,14,15,16,17
NOTES 1,11,15,16,17
NOTES 1,10,11,16
NOTE 1
NOTE 1
NOTE 9
NOTE 9
NOTE 9
50 49 48 47 46 45 44 43 42
SOIL SENSE
(default6:00 max)
2:00
0:05
SOIL SENSE
(default6:00 max)
2:00
0:05
SOIL SENSE
(default6:00 max)
2:00
0:05
SOIL SENSE
(default6:00 max)
1:55
0:05
SOIL SENSE
(default4:00 max)
1.55
0:05
SOIL SENSE
(default4:00 max)
2:00
0:05
SOIL SENSE
(default4:00 max)
2:00
0:05
SOIL SENSE
(default4:00 max)
2:00
0:05
W1 W1 W1 W1 W1 W1 W1 W1 W1
W1 W1 W1 W1 W1
R1 R1 R1 R1 R1
PERIOD 1 PERIOD 2
PRE-WASH / PRE-RINSE PRE-RINSE
THERMAL H OLD
& SOIL SENSE
(default25:00 max)
THERMAL H OLD
& SOIL SENSE
(default25:00 max)
0:05
0:05
0:05
0:05
0:05
0:05
0:05
0:05
2:00
2:00
2:00
2:00
2:00
2:00
2:00
2:00
2:00
2:00
2:00
2:00
SOIL SENSE
(default6:00 max)
0:05
SOIL SENSE
(default6:00 max)
0:05
SOIL SENSE
(default6:00 max)
0:05
SOIL SENSE
(default6:00 max)
0:05
soil sensed [ ]140°F/60°C
soil sensed [ ]140°F/60°C [140°F/60°C]
STATUS INDICATORS
ADD-A-DISH (turns on for CYCLES 1, 2, and 3 ONLY) WATER HEATING NOTE 6 SENSING NOTE 7 SANITIZED NOTE 8 CLEAN NOTE 8
OUTPUT LOADS
MOTOR WASH NOTE 12 DRAIN NOTE12 FILL DETERGENT DISPENSER RINSE AID (DET/R.A.) DISPENSER VENT HEATER NOTES 4,10,11,14,15,16
1, 2 2 2
4, 11 3
17 14 14
NOTES
PERIOD 3 PERIOD 4 (a) PERIOD 4 (b) PERIOD 5
MAIN WASH RINSE PURGE FINAL RINSE
41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8
THERMAL H OLD
& SOIL SENSE
(default20:00 max)
[135°F/57°C] [ ]140°F/60°C
79 79 79 77 75 75 75 73 67 67 62 62 62 60 58 58 52 46 46 42 42 42 42 41 40 32 32
THERMAL H OLD
& SOIL SENSE
(default20:00 max)
[135°F/57°C] [ ]140°F/60°C [1 ]40°F/60°C
74 74 74 72 70 70 70 68 62 62 62 62 60 58 58 52 46 46 44 42 42 42 41 40 32 32
W1 W1 W1 W1 W1 W1 W1 W1 W1 W1 W1 W1 W1 W1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 W2 W2 W2 W2 W2 W2 W2 W2 W2 W2 W2 W2 W2 W2 R2 R2 R2 R2 R2 R2 R2 R2 R2
2 3 444434 3
14 14 14 14
NOTES NOTES NOTES NOTES NOTES
0:05
2:00
2:00
0:05
0:05
1:55
0:05
2:00
2:00
0:05
0:05
1:55
0:05
2:00
2:00
0:05
0:05
1:55
72 72 70 68 68 68 66 -- 62 -- 62 62 60 58 58 52 46 46 -- -- -- -- -- 44 42 42 42 41 40 32 32
66 59 -- 50 48 48 -- -- -- -- -- -- 46 46 46 45 45 44
0:05
2:00
1:45
0:05
0:05
1:55
2:00
0:05
0:05
1:55
68 66 66 66 64 60 60 58 58 56 54 54 48 46 46 46 46 45 45 45 44 42 42 42 41 40 32 32
2:00
0:05
0:05
1:55
64 62 62 62 60 56 54 54 52 50 50 44 42 42 42 42 42 41 41 40 38 38 38 37 32 32 30
64 62 62 62 60 56 54 54 52 50 50 44 42 42 42 42 42 41 41 40 38 38 38 37 32 32 30
2:00
0:05
0:05
1:55
22 20 20 20 18 12 12 10 10 10 9 9 6 6 6 6 5 2 2
W3 W3 W3 W3 W3 W3 W3 W3 W3 W3 W3 R3 R3 R3 R3 R3 R3 W1 W1 W1 W1 W1 W1 W1 W1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 W2 W2 W2 W2 W2 W2 W2 W2 R2 R2 R2 R2 R2 R2 R2 R2
W3 W3 W3 W3 R3 R3 R3 R3 R3
6:00
6:00
4:00
4:00
4:00
4:00
6:00
4:00
2:00
THERMAL H OLD
(default20:00 Max)
[]140°F/60°C
THERMAL H OLD
(default20:00 Max)
[]140°F/60°C []140°F/60°C
THERMAL H OLD
(default30:00 Max)
[]140°F/60°C []140°F/60°C []140°F/60°C []140°F/60°C
THERMAL H OLD
(default30:00 Max)
[]140°F/60°C []140°F/60°C
THERMAL H OLD
(default30:00 Max)
[]140°F/60°C []140°F/60°C
5:00
0:05
2:00
2:00
0:05
2:00
2:00
2:00
2:00
2:00
2:00
0:05
0:05
0:05
0:05
0:05
0:05
6:00
6:00
6:00
6:00
6:00
6:00
0:00
62 52 52 50 48 48 48 46
0:05
2:00
0:00
62 52 52 50 48 48 48 46
2:00
0:05
2:00
0:05
2:00
16:30
2:00
0:05
2:00
2:00
0:05
2:00
0:05
2:00
64 422
R1 R1 R1 R1 R1 R2 R2 R2 R2 R2
6:00
6:00
6:00
6:00
2:00
2:00
2:00
0:05
0:05
0:05
0:05
0:05
0:05
0:05
R3 R3
2:00
2:00
2:00
2:00
2:00
2:00
2:00
0:25
0:45
0:25
0:25
0:25
0:05
0:05
0:05
0:05
0:05
0:05
0:30
0:05
0:05
0:05
0:05
0:05
0:05
0:05
0:05
1:00
1:00
1:00
1:00
1:00
(anti-bac 40:00 max)
2:00
0:05
anti-bac [155°F/68°C]
(default25:00 Max)
2:00
0:05
(default30:00 Max)
2:00
0:05
(default30:00 Max)
1:45
0:05
(default40:00 Max)
1:55
0:05
(default15:00 Max)
2:00
0:05
(default40:00 Max)
2:00
0:05
THERMAL H OLD
(p&p 25:00 max)
p&p [140°F/60°C]
THERMAL H OLD
THERMAL H OLD
[]140°F/60°C
THERMAL H OLD
[]140°F/60°C
THERMAL H OLD
[]140°F/60°C
THERMAL H OLD
[130°F/54°C] [130°F/54°C]
THERMAL H OLD
[]140°F/60°C []140°F/60°C
15
1:00
1:00
1:00
1:00
1:00
1:30
1:30
1:30
1:30
1:30
1:30
1:30
7:30
7:30
7:30
2:30
7:30
4:30
2:30
5:00
0:05
0:05
0:05
0:05
0:05
0:05
0:05
PERIOD 6
DRY
7654321 0
2:00
6:00
2:00
6:00
2:00
6:00
30 24 2 16 14 8 6
2:00
6:00
2:00
6:00
2:00
6:00
30 24 22 16 14 8 6
2:00
6:00
2:00
6:00
2:00
6:00
30 24 22 16 14 8 6
2:00
6:00
2:00
6:00
2:00
6:00
2:00
6:00
2:00
6:00
2:00
6:00
30 24 22 16 14 8 6
2:00
6:00
2:00
6:00
2:00
6:00
24 22 16 14 8 6
24 22 16 14 8 6
2:00
D1 D1 D1 D1 D1 D1 D1
D2 D2 D2 D2
D1 D1 D1 D1 D1 D1 D1
D2 D2 D2 D2
10 10 10 8
16 16 16 16 16 16
NOTES
15 15 15
2:00
2:00
2:00
2:00
2:00
2:00
6:00
6:00
6:00
6:00
6:00
6:00
DIAGNOSTICS CYCLE TIME CHART
INTERVAL CYCLE BUTTON LIGHTS
POTS & PANS / ANTI-BACTERIA HEAVY/POTSPANS NORMAL/HEAVY W. MISER CHINA / LIGHT WASH QUICK WASH / TIME SAVER RINSE CYCLE/QUICK RINSE CANCEL DRAIN
OPTION BUTTON LIGHTS
HI TEMP SCRUB/SCOUR HI TEMPWASH SANI RINSE NO HEAT DRY / AIR DRY DELAY 0-2 HR DELAY 2-4 HR DELAY 4-6 HR
STATUS LIGHTS
LOCKOUT ADD-A-DISH WATER HEATING SENSING CLEAN SANI COMPLETE / SANITIZED
WASHING (W1) W2 W3 RINSING (R1) R2 R3 DRYING(D1) D2
NUMERIC CYCLETIME DISPLAY
INTERVAL TIME (min:sec)
VENT (disp, fill, soil enable) MOTOR WASH DIRECTION DRAIN DIRECTION FILL DETERGENT DISPENSER RINSE AID DISPENSER HEATER
NOTE 2
NOTE 1 88 14 12 10 10 8 8 6
NOTE 3 NOTE 3
8 7654321 0
S T
A
N D B Y
0:03
TH
2:00
2:00
2:00
0:05
222222
4
NOTES
2:00
6:00
RAPID ADVANCE SERVICE FEATURE AND
or
-
(above):
-
DIAGNOSTICS CYCLES
Pressing the following option keys in the sequence shown will either start the Diagnostics Cycle or turn on the Rapid Advance feature for customer selectable cycles:
HI TEMP WASH→AIR DRY→HI TEMP WASH→AIR DRY
HI TEMP SCRUB/SCOUR
If the sequence is entered after starting a cycle, the Rapid Advance feature is turned on, which allows the operator to manually advance the currently running cycle, interval by interval, by pressing the Pots & Pans or Anti-Bacteria key.
If the above key sequence is entered with the dishwasher in Standby, the Diagnostics Cycle is started. The operator can advance the cycle, interval by interval, by pressing the Pots & Pans or Anti-Bacteria key.
(DIAGNOSTICS) NOTE 1 – Numeric Cycle Time Display
For models with time displays, the display shows the current cycle time remaining in the Diagnostics Cycle (in minutes).
(DIAGNOSTICS) NOTE 2 – Thermostat/Thermistor Detection
To help identify whether a thermostat or thermistor is installed in the dishwasher, the clean light is only illuminated in intervals 1-6 of the Diagnostics Cycle if a thermostat is installed. This determination is based on the resistance detected on the temperature sensor line. Because the resistance limits used by the control are close to the thermistor resistance at room ambient, this indicator is only reliable if warm water is in the dishwasher.
(DIAGNOSTICS) NOTE 3 – Wash and Drain Motor Phase Windings
The wash and drain phase winding outputs are only “on” while the motor is starting in the respective mode. Once the control has determined that the motor started properly, the phase winding output is turned off".
(DIAGNOSTICS) NOTE 4 - Thermal Hold
The setpoint temperature for this thermal hold is 60°C/140°F and the default time limit is 1 hour.
AIR DRY→HI TEMP SCRUB/SCOUR→AIR DRY
COMMON CYCLE TIME CHART NOTES
Common Cycle Time Chart describes the seven different cycles that are available in the electronic control that is in the models on this Tech Sheet. Each model uses some or all of these cycles but may call them different names on the keypad. See the Model Specific Cycle Name Key to identify the cycles and names for your model.
Note: there are 2 different cycles shown for Cycle 3 (Cycle 3a and 3b); the control determines which Cycle 3 to use based on the model ID of the user-interface it is hooked up to.
Note: the Final Rinse Thermal Hold temperature for Cycle 1 depends on the model ID of the user interface it is hooked up to and whether it is a model that needs an Anti-Bacteria cycle.
NOTE 1 - CYCLE MODIFICATIONS BASED ON SOIL LEVEL
The cycles all contain least one Soil Sense interval in the first Pre-Wash and/or Pre-Rinse of the cycle (see Note 2 for a description of what happens in a Soil Sense interval). The control determines the level of food soil that is on the dishes based on what soil sensor (pressure switch) inputs it receives during these Pre-Wash and/or Pre-Rinse Soil Sense intervals and adjusts the cycle accordingly:
HIGH SOIL - Soil sensor tripped in intervals 48 or 47 and again in intervals 42 or 41.
MEDIUM SOIL - Soil sensor tripped in intervals 48 or 47 but not in intervals 42 or 41.
LOW SOIL - Soil sensor did not trip in intervals 48 or 47 (cycle skips Sense intervals 42 & 41).
The control adjusts the remainder of the cycle for the soil level detected by skipping certain intervals or portions of the cycle. The "solid arrows on the Time Chart show which intervals are skipped for each Soil Level (example: Cycle 1 skips intervals 46 through 41 when Low Soil is detected).
All versions of a cycle are the same until the end of the Soil Sense interval(s) in the Pre-Wash (intervals 48 & 47). If no soil is sensed in the Pre-Wash, then the Low Soil version of the cycle is executed from that point on.
Note: Non-Sensor models (without pressure switches) always default to the Low Soil version of the cycle
never trip and thus
(unless modified by customer selected Options). See Model Specific Electrical Components Table to identify Non-Sensor models without pressure switches.
Note: High Temp Wash and High Temp/Power Scour options can override Soil Sense interval decisions (see notes 14 and 17).
If the Soil Sensor trips in interval 48 or 47, then the control will execute either the Medium or High Soil version of the cycle. Medium and High Soil versions of the cycle are identical until the second set of Soil Sense intervals in the Pre-Rinse (intervals 42 & 41), where High Soil versus Medium soil can be determined. If soil is detected again in the Pre-Rinse, then the High Soil version is executed; if not, then the Medium Soil version is executed.
When a Soil Sensor trip is detected control immediately ends the interval and skips directly to and drain
intervals of the cycle (to clean the soil collection screens in the
during ANY Soil Sense interval, the
the next pause
"
pump) and then proceeds from there. The "dotted arrows" on the Time Chart show this skip to drain upon sensing soil
(see Note 2).
The Time Chart shows a range of cycle time estimates for each Soil Level version of the cycle (example: 85 - 97:00 minutes for Cycle 1 with High Soil). The estimates do not include time spent in thermal hold intervals, which varies. Even without thermal holds, there is still some variation in cycle time because it depends on how long it takes for the soil sensor to trip during the Soil Sense intervals.
NOTE 2 – SOIL SENSE INTERVALS
During Soil Sense intervals (48, 47, 42, and 41), cycle timing is interrupted and the dishwasher continues to wash (& sometimes heat) while it monitors the Pressure Switch (soil sensor) input. A “Sensing” indicator (available on some models) will be turned on and the cycle time displayed by models with numeric displays will be frozen until the end of the Soil Sense interval (see Notes 5 & 6). The Soil Sense interval will continue until a pressure switch (soil sensor) trip is detected or the default maximum time limit specified for the Soil Sense interval expires. The de fault time limit for each Soil Sense interval of each cycle is shown on the Time Chart. If the default time limit expires, the Soil Sense interval ends, normal operation and cycle timing resume, and the control proceeds with a lower soil level version of the cycle (see Note 1). If a pressure switch trip is detected, the control immediately ends the Soil Sense interval and skips directly to the next pause and drain intervals of the cycle (per the “dotted arrow” on the Time Chart) to clean out the soil collection screens in the pump. Normal operation and timing resume and the control proceeds with a higher soil level version of the cycle (see Note 1).
Note: Intervals 47 and 41 are Water Heating Thermal Hold intervals as well as Soil Sense intervals (see Note 3 on Thermal Holds). The default time limit for these intervals is longer to accommodate the Thermal Hold aspect. If the Thermal Hold temperature setpoint is reached prior to
detecting a pressure switch trip in one of these intervals, then the interval will end and the Soil Level determination will be the same as if the default time limit for the Soil Sense interval expired (see Note 1). If a pressure switch trip is detected before reaching temperature, the interval will end and the control will skip directly to the next pause and drain interval like all Soil Sense intervals.
Note: Models without pressure switches (soil sensors) never trip and always run to the default time limit of the Soil Sense intervals. Consequently they also always default to the Low Soil version of the cycle (see Note 1). See Model Specifics Component Table to identify models without pressure switches.
NOTE 3 – WATER HEATING THERMAL HOLD INTERVALS
During Water Heating Thermal Holds (intervals 47, 41, 32, & 14), cycle timing is interrupted and the dishwasher continues washing while it heats the water to the setpoint temperature specified on the Time Chart for the Thermal Hold. The Water Heating and Sensing lights (available on most models) are turned on and the cycle time displayed by models with numeric displays is frozen during Thermal Hold intervals (see notes 5, 6, & 7). The dishwasher will hold in this suspended, water heating mode until the water reaches the temperature specified for the Thermal Hold or a maximum default time limit for the Thermal Hold expires.The default maximum time limit for each Thermal Hold interval of each cycle is shown on the Time Chart. At the conclusion of the thermal hold, the control resumes normal operation and timing and proceeds to the next interval per the Time Chart.
NOTE 4 – THERMALLY CAPPED INTERVALS
Intervals 33-36 are heated wash intervals thermally capped at 60°C/140°F for Cycles 3, 4, 5, and 6. Interval 31 is a heated wash interval thermally capped at 66°C/150°F for Cycles 1 and 2. Interval 48 is only heated for Cycles 4 and 5 and is thermally capped at 60°C/140°F. Anytime the thermal cap temperature is exceeded during one of these intervals, the heater will turn off, but the dishwasher will continue washing for the duration of the interval.
NOTE 5 – NUMERIC CYCLE TIME DISPLAY
Models with numeric cycle time displays show time remaining in the cycle (in minutes) or time remaining in a delay (in hours). The display should clock down minute by minute during the cycle and hour by hour during delays. The initial time displayed for each cycle is based on the worst case version of the cycle (either High or Medium Soil). The time that will be on the display at the beginning of each interval as you progress through the cycle is shown on the Time Chart. The cycle time displayed does not
-
spent in Thermal Hold or Soil Sense intervals; the time display is frozen during Soil Sense and Thermal Hold intervals due to their variable length. As portions of the cycle are skipped for lighter soil loads, the time on the display skips with it and will show the cycle time specified on the Time Chart for that new point in the cycle (see Note 1). See the Model Specific Electrical Components Table to identify models with numeric displays.
Note: The skips that occur in Cycle 3a for Low Soil conditions are such that they require special adjustments to the time display for certain intervals of the cycle; these are shown in a secondary display line on the Time Chart.
include time
1. The Thermal Hold in the Final Rinse (interval 14) fails to reach the required 68°C/155°F before timing out on its default time limit.
2. The door is opened and/or power is interrupted between the end of the Final Rinse Thermal Hold (interval 14) and the end of the cycle.
NOTE 9 – WASHING STATUS LED EXCEPTION
For the following models, the Washing LED is on in all W1 and R1 intervals (not just W1): 1x63x, 1x65x, 1782x, 1x71x, 1x73x, and 1x75x.
NOTE 10 – PULSED HEAT DRY – CYCLE 5 ONLY
For Cycle 5, the heater is turned off in intervals 2, 4, and 6 of the dry period.
NOTE 11 – HEATER ON FOR CYCLES 4 & 5 ONLY
The Hi Temp Scrub/Scour option may turn the heater on in interval 48 for other cycles (see Note 14), but the heater is turned on as standard practice in interval 48 for Cycles4&5only; and it is thermally capped at 60°C/140°F (see Note 4).
NOTE 12 - WASH AND DRAIN MOTOR PHASE WINDINGS
The wash and drain phase winding outputs are only “on” while the motor is starting in each of these respective directions. Once the control has determined that the motor started properly, the phase winding output is turned “off”.
OPTION NOTES
MODEL
1x65x
1x63x, 1782x
1x68x 1x71x 1x73x 1x75x 1x76x
1582x, 1682x
1x83x
DP940
DU940, DU943, DU945, DU600,
IKU586
DU948
DU941, DU950, DU951, DUL200
DU620, DU960PWK
Engineering Software
Reference
MODEL SPECIFIC CYCLE NAME KEY
ENERGY
STAR
Yes Pots/Pans Heavy Wash Normal Wash Light Wash Quick Rinse
No Pots/Pans Normal Wash Water Miser Light Wash Quick Rinse No Pots/Pans Normal Wash Water Miser Light Wash Quick Rinse No Pots/Pans Normal Wash Water Miser China Gentle Quick Rinse No Pots/Pans Normal Wash Water Miser China Gentle Quick Rinse No Pots/Pans Normal Wash China Gentle Time Saver Quick Rinse No Pots/Pans Normal Wash Water Miser China Gentle Quick Rinse No Pots/Pans Normal Wash China Gentle Time Saver Quick Rinse No Anti-Bac Pots/Pans Normal Wash China Gentle Time Saver Quick Rinse
Yes Pots&Pans Heavy Wash Normal Wash Light Wash Rinse Only Yes Pots&Pans Heavy Wash Normal Wash Light Wash Rinse Only Yes Anti-Bac Pots&Pans Normal Wash Light Wash Quick Wash Rinse Only
Yes Pots&Pans Heavy Wash Normal Wash Light Wash Rinse Only Yes Pots&Pans Heavy Wash Normal Wash Light Wash Quick Wash Rinse Only
Yes orNoPots&Pans or
CYCLE
1
Anti-Bac
CYCLE
2
Heavy
CYCLE
3 (a)
Normal
(STD)
CYCLE
3 (b)
Normal
(IEC)
CYCLE
4
CYCLE
5
CYCLE
6
CYCLE
Miser China Quick Wash Rinse Only
7
Note: The High Temp/Power Scour option makes time adjustments to Cycles 1 and 2 that require special display adjustments and they are shown in a secondary display line on the Time Chart (see Note 14).
NOTE 6 - WATER HEATING (THERMAL HOLD) INDICATOR
The Water Heating indicator is turned on during all Thermal Hold intervals to signal that cycle timing, status LED sequencing, and numeric cycle time display countdown operations have been suspended or frozen while the water is heated to the proper temperature (see note 3).
NOTE 7 - SENSING INDICATOR
The Sensing indicator is turned on during all Thermal Hold and Soil Sense intervals to signal that cycle timing, status LED sequencing, and numeric cy cle time display countdown operations have been suspended or frozen while (temperature and/or soil) sensors are being monitored (see Notes 2 and 3).
NOTE 8 - ‘END-OF-CYCLE’ STATUS INDICATORS – CLEAN and SANITIZED
Both end-of-cycle indicators (Clean and Sanitized) turn on at the end of a cycle and turn off upon pressing any key or opening the door.
(A) Clean
Comes on at the end of every cycle except Cycle 7.
(B) Sanitized
Comes on at the end of all cycles completed with the Sani Rinse option selected (see Note 15). If the Sani Rinse option is completed successfully, the indicator is turned on steady at the end of the cycle. If the Sani Rinse was unsuccessful (see below), the indicator will flash ½ second on, ½ second off, repeatedly, at the end of the cycle. The Sani Rinse will be deemed unsuccessful (& flash the indicator) if:
NOTE 14 - HI TEMP SCOUR or SCRUB OPTION
The Hi Temp Scour or Scrub option is not allowed with cycles 4, 5, 6, or 7. This option optimizes the selected cycle for tough soils by making the following adjustments to the cycle:
(A) Cycles 1 and 2
Forces the cycle to execute at least the medium soil version of the cycle (regardless of whether soil is sensed in Soil Sense interval 47 or not). This is done because Non-Sensor models would not otherwise be able to bump up to the medium soil version, and with Sensor models, the tough soils may not always be removed soon enough to detect in the Pre-Wash/
-
Pre-Rinse Soil Sense intervals. The additional Rinse that comes with the medium soil version also provides a solution for installations experiencing spotting or filming trouble.
Turns the heater on in pre-wash Soil Sense interval 48 and thermally caps the heater at 60°C/140°F (see Note 4).
Lengthens the default time limit for Soil Sense interval 48 to 16:00 minutes.
Increases the target temperature for Soil Sense/Thermal Hold intervals 47 and 41 from 57°C/135°F to 60°C/140°F.
Adds 10:00 minutes of wash time to the main wash at interval 30 and compensates for the added cycle time by shortening rinse intervals 25 and 24 to 0:00 and 2:00 minutes respectively. The cycle time displayed by models with numeric time displays in intervals 23-30 is adjusted accordingly and shown on the secondary display line on the Time Chart.
(B) Cycle 3
Forces the cycle to execute at least the medium soil version of the cycle (regardless of whether soil is sensed in Soil Sense interval 47 or not).
This is done because Non-Sensor models would not otherwise be able to bump up to the medium soil version, and with Sensor models, the tough soils may not always be removed soon enough to detect in the Pre-Wash/Pre-Rinse Soil Sense intervals. The additional Rinse that comes with the medium soil version also provides a solution for installations experiencing spotting or filming trouble.
Turns the heater on in Pre-Wash Soil Sense interval 48 and thermally caps the heater at 60°C/140°F (see Note 4).
NOTE 15 - SANI RINSE OPTION
The Sani Rinse option is not allowed with Cycles 5, 6, or 7. It is “built in” and treated as an automatic option with Cycle 1 on models that call for Cycle 1 to be an Anti-Bacteria cycle. The Sani Rinse option makes the following adjustments to the cycle:
Changes the target temperature for the Final Rinse Thermal Hold interval 14 from 60°C/140°F to 68°C/155°F and adds 15:00 minutes to the default maximum time limit for the Thermal Hold.
Turns the heater off in intervals 1 and 2 of the Dry period of the cycle.
Invokes the Sanitized status indicator at the end of the cycle (see Note 8).
NOTE 16 - AIR DRY OPTION
The Air Dry option is not allowed with Cycles 6 or 7 (which have no dry period). This option turns the heater off in intervals 1-6 of the Dry period of the cycle.
NOTE 17 - HI TEMP WASH OPTION
The Hi Temp Wash option is not allowed with Cycles 5, 6, or 7. It is “built in” and treated as an automatic option with Cycles 1 and 2. This option makes the following adjustments to the cycle to boost wash performance:
Forces Cycles 3 and 4 to execute at least the medium soil version of the cycle (regardless of whether soil is sensed in Soil Sense interval 47 or not). This guarantees that the cycle will include the Main Wash Thermal Hold at interval 32 (and thus assures the Main Wash will be heated to 60°C/140°F for increased wash performance). It also guarantees two full rinses after the Main Wash, which likewise increases wash performance and also provides a solution for installa tions experiencing spotting or filming trouble. Cycles 1 and 2 already include a Main Wash Thermal Hold and two full rinses in all versions, so this option is considered “built in” or automatic for these cycles.
PART NO. 8275305
NOTE: This sheet contains important
Technical Service Data
FOR SERVICE TECHNICIAN ONLY
DO NOT REMOVE OR DESTROY
-
FOR SERVICE TECHNICIAN'S USE ONLY FOR SERVICE TECHNICIAN'S USE ONLY FOR SERVICE TECHNICIAN'S USE ONLY
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