pcl A10, A20 Quick Start Manual

76387 Issue 2
www.pclairtechnology.com
A10 / A20 Inflator Quick Start Manual
Safety Guidelines
This manual contains information that is very important to know and understand. This information is provided for safety and to prevent equipment problems. To help recognise this information, observe the following symbols.
Danger indicates an imminently hazardous situation which if not avoided WILL result in death or serious injury.
Warning indicates a potentially hazardous situation which if not avoided, COULD result in death or serious injury.
Caution indicates a potentially minor or moderate injury.
Notice indicates important information, that if not followed, may cause damage to equipment.
Unpacking
After unpacking the unit, inspect carefully for any damage that may have occurred during transit.
Do not operate unit if damaged during shipping, handling or use.
General Safety Information
The operator of this product must take the necessary precautions to prevent the level of danger indicated by these symbols. The operator is required to read and understand this instruction manual and all safety warnings, labels etc.
Any employer allowing the use of this product in their field of work must distribute this instruction manual to all users. The employer must also ensure all users read, understand and follow the instructions as described in the manual, safety warnings, labels, etc.
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.
Read and understand all safety warnings and instructions before operating this product. Failure to read and follow all safety warnings may result in serious personnel injury or death. Property damage and/or product damage may also occur if all warnings are not followed.
1. Do not expose the product to flammable gases, vapours or fumes
2. Do not store flammable gases in or near this product
3. Never use flammable or toxic solvents to clean the product or any of the unit's parts
4. Never remove or alter any safety warning labels, tags, etc. located or provided with product.
5. Follow all directions for maintenance.
The use of other than genuine PCL replacement parts may result in reduced equipment performance. Repairs must be performed by authorised repair personnel, otherwise the warranty will be void.
PART NUMBER
SERIAL NUMBER
Image shown is PCL standard decal.
Actual decal may vary by individual part number.
PCL ACCURA A10 / A20 Tyre Inflator
www.pclairtechnology.com
General Specifications
Max inlet supply: 218 psi / 15 bar / 1500 kPa Recommended supply: 10 psi / 0.7 bar / 70 kPa above the max set pressure of Inflator Max operating pressure: 145 psi / 10 bar / 1000 kPa Min operating pressure: 4 psi / 0.3 bar / 30 kPa Display resolution: 1 psi / 0.1 bar / 10 kPa Units of measurement: psi / bar / kPa / kg/cm
This Equipment also complies with the EC directives:
2004/108/EC (EMC directive)
confirmed by report No.10655/TR/1
73/23/EEC (LOW Voltage Directive)
as amended by 93/68/EEC Accordance with IEC/EN 61010-1:2001 confirmed by report No. TTR-004115-18-00
Installation
In order to provide a trouble free operation it is necessary to connect the power supply from the main switchboard with a MAX 3amp fuse/RCB protection device. This must be grounded.
The circuit breaker should be marked as the disconnecting device for the equipment.
The recommended supply line materials are copper or galvanised steel tube and it is important that the line is blown out thoroughly, to remove any foreign matter, before connection is made to the unit.
Air Supply Connection Wall Mounted Unit - G 1/4 female thread.. Pedestal Mounted Unit - G 3/8 male thread
The compressor producing the air should have the necessary
water and dirt filtration, to minimise accumulation of debris at the inflator line filter strainer. For efficient tyre inflation, ensure that the air supply is 10 psi, 0.7 bar or 70kpa above the intended maximum inflation range.
Wall Mounted unit
When attached to a wall or other structure the unit must be surely fixed by the means of 4 screws (mounting footprint can be found on page 4)
Pedestal unit
This unit must be securely fixed to the floor by the means of 4 screws, running the air supply through the centre of the upright post (mounting footprint can be found on page 4)
Inside installations
Use 3 pin connecting plugs or 2 pin + Earth with the Earth Ground wire installed on electrical infrastructure.
Outdoor installations
The unit can be connected to an earth conductor or conducting metal work (metal pipe conduit or sheathing) which has equi­potential bonding to the main Earthing point of the installation.
The unit is designed to run with the earth connection installed. "According to Class 1 - Basic insulation in conjunction with protective Earthing"
Calibration & Accuracy
The accuracy of our digital units when released from our factory is that:-
The maximum permissible error (MPE) = 0.08 bar
Each unit, before release, is checked and calibrated on test equipment that has accuracy traceable to a UKAS Laboratory No. 0221 referenced to certificate 0029346.
PCL ACCURA A10 / A20 Tyre Inflator
www.pclairtechnology.com
Control Panel
Key Legend
Increase or decrease to set pressure in all modes
Start flat tyre inflation, or below 3psi / 0.2bar / 20kpa
Note:
Key legend above is for standard PCL decal, symbols used may vary by individual part number but functionality remains the same.
3 user touch type buttons
Start-up
After services connection to the unit ensure the following:
1. For efficient tyre inflation ensure that the maximum air supply is 10 psi or 0.7 bar above the intended maximum inflation range
2. The unit will open for a very short time one deflate pulse before returning to the SET default pressure. Do not connect hose to tyre during start-up or Error 3 will show.
Standard Operation
Inflation and deflation
1. Set desired pressure, by touching either or
2. Connect the hose to the tyre.
3. Automatic inflation will commence to the set pressure, periodically stopping to indicate the pressure of the tyre.
4. If the pressure in the tyre is below 3psi, 0.2bar or 20kpa, the process will not commence until is touched.
5. When the Set pressure is reached, the buzzer will sound and the final tyre pressure displayed.
6. Remove the hose from tyre.
For adjustments to Inflators parameters
please refer to your Distributor or PCL.
This unit is not suitable for the filling of bicycle tyres with a standard (Presta, Woods) bicycle valves and adapters. Over fill of the tyre is possible!
User Inspection mode
It is possible to set the inflator to act as a pressure gauge. The display resolution is changed and can be used to reference the inflator against a calibrated pressure source. The inflator automatic cycle is inhibited.
To access:-
1. Touch and together
2. Touch 5 times (if this is not undertaken within 10 seconds, the Inflator reverts back to normal Inflator mode)
3. Display will show the pressures to the minimum resolution: psi = 0.1 / Bar = 0.01 / kpa = 1 / kg/cm = 0.01
4. Connect the hose to the tyre and the display will show the pressure in the tyre
5. When complete, touch any button to return to the last set mode.
Buzzer
Air/N2 supply port Tyre out port Deflate exhaust G1/4 G1/4
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