ISO 2954 ( Vibration ).............................................
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1. FEATURES
Vibration function :
* Applications for industrial vibration monitoring :
All industrial machinery vibrates. The level of vibration
is a useful guide to machine condition. Poor balance,
misalignment & looseness of the structure will cause
the vibration level increase, it is a sure sign that the
maintenance is needed.
* Acceleration range : 200 m/s^2.
* Velocity range : 200 mm/s.
* Displacement ( p-p ) range : 2 mm.
* Metric and imperial display unit .
* RMS measurement for Acceleration and Velocity.
* Peak to peak measurement for Displacement.
* Peak function for Acceleration and Velocity.
* Max. hold function for Acceleration ( peak ),
Velocity ( peak ) and Displacement ( peak to peak ).
* Frequency range 10 Hz - 1 kHz, sensitivity relative
meet ISO 2954.
* Zero function, executed by front buttons.
* Data logger function with flexible sampling time
selection, can save max. 1000-point data into the
memory circuit.
* Data hold button to freeze the desired reading.
* Memory function to record maximum and minimum
reading of RMS value ( Acc., Vel. ) or Displacement ( p-p ).
* Auto shut off saves battery life.
* Professional vibration meter supply with separate
vibration sensor & magnetic base, full set.
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Tachometer ( photo, contact ) function :
* Laser light detecting source, long measuring range up
to 1.5 meters, it is useful in the RPM measurement
application where the machine would be a risk to the
operator or close access is difficult or not possible.
* The best Tachometer in the world. 2 in 1, one
instrument combine Photo Tachometer & Contact
Tachometer.
* Wide measuring range from 0.5 to 100,000 RPM, 0.1
RPM resolution for the measured value < 1000 RPM.
* Microprocessor based circuit, crystal time base, high
precision with 0.05% accuracy.
* Memory with recall function, the last value, max., value,
min. value will be stored into the memory automatically.
* Patent patented.
General function :
* Super large LCD display.
* No contact infrared temperature measurement via
optional IR temp. probe.
* RS 232 computer interface.
* Optional data acquisition software and data logger
software.
* Microcomputer circuit, high performance.
* Built-in low battery indicator.
* Heavy duty & compact housing case.
* Complete set with the hard carrying case.
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2. SPECIFICATIONS
2-1 Vibration function
Velocity 0.5 to 199.9 mm/s
range0.05 to 19.99 cm/s
0.02 to 7.87 in/s
Acceleration 0.5 to 199.9 m/s^2
range0.05 to 20.39 g
2 to 656 ft/s^2
Displacement 0.005 to 1.999 mm
( p-p )0.002 to 0.078 inch
Sampling Time Photo Tachometer - 1 sec. ( 60 RPM ).≧
Contact Tachometer - 1 sec. (6 RPM ).≧
Photo 50 - 1,500 mm typically.
Tachometer
detecting
distance
* Spec. of detecting distance are that under
the size of reflecting tape is 10 mm square
& the measuring RPM value is 1,800 PPM.
The max. & min. detecting distance may
change under different environment,
different reflecting tape or the measuring
RPM beyond 1800 RPM.
Laser light * Less than 1 mW.
source* Class 2 laser diode. Red. Wave length
* Photo Tach.
is 645 nm approximately.
Memory Last value, Max. value, Min. value.
2-3 General function
Display45 mm x 48 mm LCD size.
CircuitExclusive microcomputer circuit.
Data outputRS 232 serial output.
Operating 0 to 50 ( 32 to 122 ).℃℉
temperature
Operating Less than 80% RH.
humidity
Power supply1.5 V battery x 4 PCs
UM-3, AA, R6
Alkaline or heavy duty type,
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Power VibrationApprox. 10.5 mA
.
.
.
.
consumptionTachometerApprox. 21 mA
WeightMeter397 g/0.87 LB
1)Plug in the " Cable plug " ( 3-12, Fig. 1 ) to the
" Input socket of meter " ( 3-15, Fig. 1 ).
2)Power on the meter by pressing the " Power button "
( 3-2, Fig. 1 ).
3)a. For the Acceleration measurement, press the
" Unit button " ( 3-6, Fig. 1 ) once until the display
show the " ACC ", " m/s^2 ", " RMS " symbol
or the " ACC ", " g ", " RMS " symbol.
b. For the Velocity measurement, press the
" Unit button " ( 3-6, Fig. 1 ) once until the display
show the " VEL ", " mm/s " and " RMS " symbol
or the " VEL ", " cm/s " and " RMS " symbol.
c. For the Displacement measurement, press the
" Unit button " ( 3-6, Fig. 1 ) once until the display
show the " DISP(P-P) ", " mm " symbol.
4)If the surface material of measuring article is not the
ferrous material, hold the vibration sensor by hand &
touch the sensor to the surface of the measuring
article, refer the Fig. 2.
Fig. 2
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5)If the surface material of measuring article is the ferrous
material, connect " Vibration sensor " ( 3-13, Fig. 1 )
with the " Magnetic base " ( 3-14 ), refer Fig. 3.
Put the whole unit ( Vibration sensor & Magnetic
base ) to the surface of measuring article, refer Fig. 4.
Fig. 3
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Fig. 4
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4-2 Unit selection ( Imperial/Metric )
During the measurement, press the " Unit
button " ( 3-6, Fig. 1 ) at least 2 second continuously, the
display unit can be changed from the Imperial unit to
Metric unit or be changed from Metric unit to Imperial
unit.
The Metric unit are :
Acceleration measurement is m/s^2 or g.
Velocity measurement is mm/s or cm/s.
Displacement ( p-p ) measurement is mm.
The Imperial unit are :
Acceleration measurement is ft/s^2.
Velocity measurement is inch/s.
Displacement ( p-p ) measurement is inch.
4-3 Function selection ( RMS/PEAK/MAX HOLD )
During the Acceleration, Velocity, Displacement
measurement if press " Function/Send button "
( 3-5, Fig. 1 ) once can select the following function :
Function Function Function
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Acceleration ACCACCACC
( LCD symbol )
RMSPEAKPEAK MAX HOLD
Velocity VELVELVEL
( LCD symbol )
RMSPEAKPEAK MAX HOLD
Displacement DISP(p-p)---------MAX HOLD
( LCD symbol )
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1)Function 1 ( RMS for ACC, VEL., p-p for DISP. ) :
Function 1 is the basic operation function, for
general operation select the function 1 typically.
* If Acceleration function measure the " RMS " value,
the display show " ACC " and " RMS " symbol.
* If Velocity function measure the " RMS " value.
the display show " VEL " and " RMS " symbol.
* If Displacement functon measure the " p-p " ( peak to
peak ) value, the display show " DISP ( p-p ) " symbol.
The definition of " peak to peak ", please refer Fig. 6
2)Function 2 ( Peak , for ACC. and VEL, only ) :
* If Acceleration function measure the " Peak " value,
the display show " ACC " and " PEAK " symbol.
* If Velocity function measure the " Peak " value.
the display show " VEL " and " PEAK " symbol.
The definition of " Peak ", refer Fig. 5.
3)Function 3 ( Max. hold, for ACC., VEL and DISP. ) :
* If Acceleration function measure the " Max. peak "
value with hold. the display show " ACC " and " PEAK
MAX HOLD " symbol.
The definition of " Max. peak hold " value, refer Fig. 5.
* If the Velocity function measure the " Max. peak "
value with hold the display show " VEL " and " PEAK
MAX HOLD " symbol.
The definition of " Max. peak hold " value, refer Fig. 5.
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* The Displacement function measure the max. " p-p "
( peak to peak ) value with hold, the display show "
DISP ( p-p ) " and " MAX HOLD " symbol.
The definition of " peak to peak ", please refer Fig. 6
* Max. hold reset :
If intend rest the " MAX HOLD " value, just
press the " Zero button " ( 3-3, Fig. 1 ) > 2 sec
continuously, the display will return to zero and
make the new max. hold value measurement
again.
Fig. 5
Peak value
Max. peak
value with hold
( ACC., VEL. )
Fig. 6
DISP ( p-p)Max. DISP ( P-P )
value hold
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4-4 Data hold
During the measurement, push the " Hold button " ( 3-3,
Fig. 1 ) will hold the measured value & the LCD will
show " HOLD " symbol.
Push the " Hold button " again to release the
data hold function.
4-5 Data Record ( Max., Min. reading )
The DATA RECORD function displays the maximum,
minimum readings for the measurement of
1)Press the " REC button " ( 3-4, Fig. 1 ) once to start the
Data Record function. " REC " will be displayed.
2)With the " REC " symbol on the display :
a)Press the " REC button " ( 3-4, Fig. 1 ) once, the "
REC MAX. " symbol along with the maximum value
will appear on the display.
To delete the maximum value, just press the " Hold
button " ( 3-3, Fig. 1 ) once. The display will show
" REC " and execute the memory function
continuously.
b)Press the " REC button" ( 3-4, Fig. 1 ) again, the
REC MIN. " symbol along with the minimum value
will appear on the display. To delete the minimum
value, just press the" Hold button" ( 3-3, Fig. 1 )
once, then the display will show the " REC " symbol
only and execute the memory function continuously.
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c) To exit the memory record function, just press the
" REC button " for at least 2 seconds. The display will
revert to the current reading.
4-6 Zero adjustment procedure
Due to drift of environment temperature value, battery
power change or, meter used for a long time or other
reasons. The display value may exist not zero value
( few digits ) in case of no signal into the " Vibration
Sensor ". General speaking those not zero value will not
effect the measurement typically. However if intend to
make the precision measurement, the following zero
adjustment procedures should be executed as :
1)Press the " Function buttion " ( 3-5, Fig. 1 )
to the " Acceleration " position.
2)No signal into the vibration sensor.
3)Press the " Zero button " ( 3-3, Fig. 1 ) continuously
at least 2 second, the display will return to
zero value with default.
4-7 Data Logger
The data logger function can save 1000-point
data for the vibration function.
The data logger procedures are as following :
a)Press the " REC Button " ( 3-4, Fig. 1 ) once to
start the Data Record function and there will be a
" REC. " symbol on the display.
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b)Auto Data Logger ( Sampling time can select to
the Data Logger function. The " " symbol is
At the same time the " " symbol will be.
execute the data logger function, the symbol " "
1, 2, 10, 30, 60, 600, 1800, 3600 seconds )
Press the " Logger Button " ( 3-6, Fig. 1 ) once to start
flashed per the sampling time and the data will be
saved into the memory circuit.
Now the Date Logger function is executed.
Manual Data Logger ( Sampling time set to 0
second )
Press the " Logger Button " ( 3-6, Fig. 1 ) once will
save the data one time into the memory circuit.
flashed.
Memory full
During execute the data logger function, if the display
show " FULL ",
it indicate the memory data already over
1000 no. and the memory is full.
c) During the Data Logger function is executed, press the
" Logger button " ( 3-6, Fig. 1 ) once will stop to
will be disappeared. If press the " Logger Button "
( 3-6, Fig. 1 ) once again will continuous the Data
Logger function.
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Remark :
1)
If intend to change the data logger sampling time,
please refer section 4-10/point 4, page 19.
2)
If intend to know the space of balance data
numbers into the memory IC, please refer section
4-10/point 5, page 19.
3)
If intend to clear the saving data from the memory
please refer section 4-10/point 6, page 20.
4-8 How to send the data out from the meter
1)Before sending data out from the meter, exit the "
Hold function " and the " Record " function.
2)Press the " Send Button " ( 3-5, Fig. 1 ) at least 2
seconds until display show " r-232 ", then release the
button.
3)Push the " Send Button " ( 3-5, Fig. 1 ) once, display will
count down, at the same the storage data logger data
will send out the meter from the " RS-232 Output
Terminal " ( 3-19, Fig. 1 ).
4)If intend load the data to the computer, it should
connect the RS232 cable ( optional, model : UPCB-02)
or USB cable ( optional, model : USB-01 ) and apply
the Data Logger software ( optional, Model :
SW-DL2005 ).
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4-9 Auto power off
.
.
.
The meter is default to auto power off.
If the user intend to disable the " Auto Power off "
function, refer the section 4-10/point 3, page 18.
Note :
During execute the record function, the auto power
function will disable too.
4-10 Advanced setting procedure
1)Power off the meter, first use the finger to press the
the " Hold button " ( 3-3, Fig. 1 ) continuously, then
press the " Power button " ( 3-2, Fig. 1 ) once.
Release the finger from " Hold button ".
2)One by one to press the " Hold button " ( 3-3, Fig. 1 )
once a while to select the five four function and display
will show flashing text with as :
OFF......
SEC...... Change the data logger sampling time
Cnt....... To show the balance data numbers in the memory
CLr.......
ESC......
Auto power On/Off
3)
a. Use the " Hold button " to select the main function to
" OFF ".
Auto power On/Off management
Clear the existing saving data from the memory
Escape the advanced setting function
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b. Press the " Function button " ( 3-5, Fig. 1) or " Unit
button " ( 3-6, Fig. 1) to select " 1 " or " 0 ".
* If the display value show " 0 ", it will disable the Auto
Power Off function.
* If the display value show " 1 ", it will execute the Auto
PowerOff function.
c. After select the desiring value ( 1 or 0 ), press the "
Enter button " ( 3-4, Fig. 1 ) to save the data with
default.
4)
Change the data logger sampling time
a. Use the " Hold Button " to select the main function to
" SEC ".
b. Press the " Function button " ( 3-5, Fig. 1) or " Unit
button " ( 3-6, Fig. 1) to select the data logger
sampling time to 0, 1, 2, 10, 30, 60, 600, 1800, 3600
seconds.
c. After the sampling time value is determined, press the
" Enter button " ( 3-4, Fig. 1 ) to save the sampling
time with default.
5)
To show the balance data numbers in the
memory
Use the " Hold button " to select the main function to
" Cnt ".
In the same time display will show the balance data
point that exist into the memory ( allow memorize
data no. ).
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6)
Clear the existing saving data from the memory
a. Use the " Hold button " to select the main function to
" CLr ".
b. Press the " Function button " ( 3-5, Fig. 1) or " Unit
button " ( 3-6, Fig. 1) to select " 1 " or " 0 ".
* If the display value show " 0 " , it will be not to clear
the memory.
* If the display value show " 1 " will execute the
memory clear function..
c. After select the desiring value ( 1 or 0 ), press the "
Enter button " ( 3-4, Fig. 1 ) to save the data with
default.
7)
ESC
a. Use the " Hold button " to select the main function to
" ESC ".
b. Press the " ESC button " ( 3-3, Fig. 1 ) will escape
the above advanced setting function.
5. TACHOMETER MEASURING
PROCEDURE
5-1 Change the function
1)Press the " Operation Button " ( 3-7, Fig. 1 )
continuously an not release the finger from the button.
2)Press " Function Button " ( 3-5, Fig. 1 ) momentarily in
sequence, the function will change to
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a. Contact RPM measurement, display shows
Monitor Indicator " ( ) lights when the target
" RPM " symbol.
b. Surface speed ( m/min. ) measurement,
display shows " m/min " symbol.
c. Surface speed ( ft/min. ) measurement,
display shows " ft/min " symbol.
d. Photo RPM measurement, display shows "
RPM " symbol, at the same the " Laser
Light Beam " ( 3-16 ) will be generated.
Note :
* After the function be selected, release the
buttons, the function will saved into the meter
even turn off the meter.
* Turn on the meter again, the existing select
function will present .
5-2 Photo RPM measurement
1)Select ( default ) the function to " Photo RPM ", refer
chapter 5-1, page 20, 21.
2)Apply a " Reflecting Mark " to the object being
measured. Press the " Operation button " ( 3-7, Fig. 1 )
continuously and align the " Laser Light Beam " ( 3-16,
Fig. 1 ) with the applied target. Verify that the LCD "
pass through the light beam.
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Measuring consideration :
If the measured RPM values is very low ( for
example less than 50 RPM ), recommend to attach
more " Reflecting Marks " average to the object. It
will get the real RPM with high resolution, precisely
& fast sampling time when divided the reading
values by the no. of the " Marks ".
5-3 Contact RPM measurement
1)Select ( default ) the function to " Contact RPM ", refer
chapter 5-1, page 20, 21.
2)Press the " Operation Button " ( 3-7, Fig. 1 ) & lightly
pressing the " RPM Adapter " ( 3-9, Fig. 1 ) against the
center hole on the hole of the measured rotating axis.
Release the " Measuring Button " when the reading
stabilizes ( approx. 2 sec. ).
5-4 Surface Speed Measurement
1)Select ( default ) the function to surface speed " m/min "
or " ft/min ", refer chapter 5-1, page 5.
2)Press the " Operation button " ( 3-7, Fig. 1 ) and simply
attaching the " Surface Speed Wheel " ( 3-8, Fig. 1 ) to
the detector. Release the " Power Button " when the
reading stabilizes ( approx. 2 sec. ).
5-5 Memory recall
1)The readout of " last value ", " max. value " & " min.
value " can be obtained immediately & memorized
into the circuit automatically after turning off the
" Operation Button " ( 3-7, Fig. 1 )
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2)When finish the measuring procedures ( after release
the operation button ), the memorized values can be
displayed on the LCD display whenever :
a. First push the " REC button " ( 3-4, Fig. 1 ) -
To display the last value ( " LA " and " the last value "
will be displayed alternately ).
b. Second, push the " REC button " again -
To display the maximum value ( " UP " and " the
max. value " will be displayed alternately).
c. Third, push the " REC button " again -
To display the minimum value ( " dn " and " the min.
value " will be displayed alternately ).
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6. IR ( Infrared ) TEMPERATURE
MEASURING PROCEDURE
1)Power off the meter.
2)Prepare the IR Temp. probe ( optional, IR-962 ),
connect the cable plug of IR Temp. probe into the " IR
probe input socket " ( 3-18, Fig. 1 ).
3)Power on the meter.
4)Power on the IR Temp. probe.
7. RS232 PC SERIAL INTERFACE
The instrument has RS232 PC serial interface via a 3.5
mm terminal ( 3-19, Fig. 1 ).
The data output is a 16 digit stream which can be
utilized for user's specific application.
A RS232 lead with the following connection will be
required to link the instrument with the PC serial port.
MeterPC
(3.5 mm jack plug)(9W 'D" Connector)
Center Pin.......................... Pin 4
Ground/shield.....................Pin 2
2.2 K
resister
Pin 5
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The 16 digits data stream will be displayed in the
following format :
If the display reading is 1234, then D8 to
D1 is : 00001234
D0End Word = 0D
RS232 setting
Baud rate9600
ParityNo parity
Data bit no.8 Data bits
Stop bit1 Stop bit
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8. BATTERY REPLACEMENT
1)When the left corner of LCD display show " ",
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it is necessary to replace the battery. However,
in-spec measurement may still be made for several
hours after low battery indicator appears before the
instrument become inaccurate.
2)Open the " Battery Cover " ( 3-20, Fig. 1 ) away from
the instrument and remove the battery.
3)Install 1.5 V battery x 4 PCs ( UN-3, AA, Alkaline or
heavy duty ) and replace the cover.
9. OPERATIONAL ACCESSORIES
RS232 cable* COM port Computer interface cable.
UPCB-02* Isolated RS232 cable.
USB cable* USB Computer interface cable.
USB-01* Isolated RS232 cable.
Data Logger * Software the used to download
software the data logger ( data recorder )
SW-DL2005 from the meter to computer.
Data Acquisition * The SW-U801-WIN is a multi
softwaredisplays ( 1/2/4/6/8 displays )
SW-U801-WINpowerful application software,
provides the functions of data
logging system, text display,
angular display, chart display,
data recorder high/low limit, data
query, text report, chart report..
.xxx.mdb data file can be
retrieved for EXCEL, ACESS..,
wide intelligent applications.
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IR Temp. probe* Infrared temperature probe
IR-962
10. CLASSIFICATION RANGES
For the valuation of machines and equipment in the ISO
2372 and VDI 2056, four different kinds of machine
groups with four classification ranges and their limits for
vibration severity ( mm/s ) are determined.
The classifications for each machine group are specified
as follows :
Small machines, especially production electrical
motors of up to 15 KW ( Group K )
Good 0 to 0.71 mm/s
Acceptable 0.72 to 1.80 mm/s
Still permissible 1.81 to 4.5 mm/s
Dangerous > 4.5 mm/s
Medium sized machines, especially electrical
motors with 15 up to 75 KW output, without special
foundations ( Group M )
Good0 to 1.12 mm/s
Acceptable1.13 to 2.80 mm/s
Still permissible2.81 to 7.1 mm/s
Dangerous> 7.1 mm/s
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Large machines on heavy foundations ( Group G )
Good0 to 1.80 mm/s
Acceptable 1.81 to 4.50 mm/s
Still permissible 4.51 to 11.2 mm/s
Dangerous > 11.2 mm/s
Largest machines and turbo machines with a
special foundations ( Group T ).
Good 0 to 2.80 mm/s
Acceptable 2.81 to 7.10 mm/s
Still permissible7.11 to 18.0 mm/s
Dangerous> 18 mm/s