PCE Instruments PCE-RE100P Users guide

Page 1

Read this document carefully before using this device. The guarantee will be expired by device damages if you don’t attend to the directions in the user manual. Also we don't accept any compensations for personal injury, material damage or capital disadvantages.

PCE-RE100P Series Programmable Profile Controller

Thank you for choosing PCE-RE100P series programmable profile controller.

* 96x96mm sized. * 3,5 inches TFT , graphic and 5 digit display. * Selectable TC, RTD, NTC, R, mA, V or mV inputs. * Input offset feature * 32 point linearization for analog inputs. * Selectable relay, SSR or analog outputs. * Selectable , input proportional transmitter output(mA or V). * 50ms sampling time. * PID control. * PID selftune. * PID auto-tune.

Selftune automatic PID calculation or manually enter PID parameters if known.

* Soft-Start feature. * 24Vdc for sensor supply. * 16 program and 8 step for profile control. * Selectable Single Setpoint Mode or Profile Control Mode. * Digital inputs for profile control. * In case of sensor failure manually , periodical or auto-periodical control can be selected. * Security levels for menu and configuration pages. * RS485 ModBus protocol communication feature.(optional) * CE marked according to Europen Norms.

Analog Inputs

B (Pt30Rh-Pt6Rh) E (NiCr-Con) J (Fe-Con) K (NiCr-Ni) L (Fe-Con)

N (NiCrSi-NiSi) R (Pt13Rh-Pt) S (Pt10Rh-Pt) T (Cu-Con) U (Cu-Con) Pt100

RTD

Input Type

200,0 ... 1800,0°C

-100,0 ..... 900,0°C

-100,0 ... 1300,0°C

-100,0 ..... 900,0°C

-200,0 ... 1300,0°C 0,0 ... 1700,0°C 0,0 ... 1700,0°C

-250,0 ..... 300,0°C

-200,0 ..... 400,0°C

-200,0 ..... 850,0°C

-100,00 ... 160,00°C

NTC

NTC 0 - 20mA 4 - 20mA 0 - 150mV

-60,0 ..... 150,0°C

0 - 5V

1 - 5V 0 - 10V 0 - 550

0 - 10kΩΩ

DIGITAL INPUTS (In order to use for profile control process)

Start-Stop Input Pause-Resume Input Previous Program Input Next Program Input

Range

392,0 ... 3272,0°F

-148,0 ... 1652,0°F

-148,0 ... 2372,0°F

-148,0 ... 1652,0°F

-328,0 ... 2372,0°F 32,0 ... 3092,0°F 32,0 ... 3092,0°F

-418,0 ..... 572,0°F

-328,0 ..... 752,0°F

-328,0 ... 1562,0°F

-148,00 .. 320,00°F

-76,0 ..... 302,0°F

-32768 ... 32767

-3276,8 ... 3276,7

-327,68 ... 327,67

-32,768 ... 32,767

5V or 30V pulse , Ri=100kΩ

1230.6

1200.0

Prog.No: Seg.No: 1 1

Prog.Remaining Time(min): 1:0

SSR

PRESS SET TO START PROFILE CONTROLLER

Accuracy

% ±0.1 or ±2°C (3,6°F) % ±0.1 or ±0,5°C (1°F) % ±0.1 or ±0,5°C (1°F) % ±0.1 or ±0,5°C (1°F) % ±0.1 or ±1.5°C (2.7°F) % ±0.1 or ±0,5°C (1°F) % ±0.1 or ±1°C (1.8°F) % ±0.1 or ±1°C (1.8°F) % ±0.1 or ±0,5°C (1°F) % ±0.1 or ±0,5°C (1°F) % ±0.1 or ±0,5°C (1°F)

% ±0.1 or ±0,5°C (1°F)

% ±0.1 or ±1 digit

% ±0.1 or ±20µV

% ±0.1 or ±1 digit

% ±0.2 or ±0.1Ω % ±0.5 or ±10Ω

PCE-RE-100P

°C

Input Resist.

Ri > 100kΩ

Ri = 50Ω

Ri > 100kΩ

Cable Color

+ undefined + purple + black + green + red + lilac + orange + orange + brown + red Sensor current 250µA

Sensor current 250µA

PV-SV

Program 1 is running

200 175 150 125 100

75 50 25

2 4 6 8 10 12 14 16

PCE-RE-100P

- white

- blue

- white

- brown

min

Standart

EN 60584

DIN43710

EN 60584

DIN43710 EN 60751

OUTPUTS

Control / Alarm 3 Alarm 1 Alarm 2 SSR mA V

250V AC, 2A . Selectable as NO+NC.10.000.000 switch without load and 200.000 switch under 250V AC 2A (resistive load) 250V AC, 2A . Selectable as NO+NC.10.000.000 switch without load and 200.000 switch under 250V AC 2A (resistive load) 250V AC, 2A . Selectable as NO.10.000.000 switch without load and 200.000 switch under 250V AC 2A (resistive load) Max. 40mA , 0 - 12Volt , short-circuit protection. 0 - 20mA or 4 - 20mA , Max. load resistance is 750 .

Max. 30mA , 0 - 10Volt , short-circuit protection.

ELECTRICAL CHARACTERISTICS

Supply Power consumption Wiring EMC Safety requirements

90-250V AC, 50/60Hz

Max. 7VA

2.5mm² screw-terminal EN 61326-1: 2013 EN 61010-1: 2010 (Pollution degree 2 , overvoltage category ||)

ENVIRONMENTAL CONDITIONS

Ambient/storage temp. Max. Relative humidity Rated pollution degree Height

Do not use the device in locations subject to corrosive and flammable gases.

0 ... +50°C/-25 ... 70°C

Relative humidity 80% for temperatures up to 31 .°C , decreasing linearly to 50% relative humidity at 40°C According to EN 60529 Front panel : IP65 , Rear

Max. 2000m

panel : IP20

HOUSING

Housing type Dimensions Weight Enclosure material

While cleaning the device , solvents(thinner,gasoline,acid etc.) or corrosive materials must not be used.

Suitable for flush-panel mounting. G96xY96xD81mm Approx. 400g.

Self extinguishing plastics.

PCE Teknik Cihazlar Paz. Tic. Ltd.Şti.

Halkalı Merkez Mah. Pehlivan Sok. No 6/C 34303 Küçükçekmece/ İstanbul Türkiye

1/10

PCE-RE100P-EN-03-190211

Page 2

DIMENSIONS

96mm

1230.6

1200.0

Prog.No: Seg.No:

96mm

SSR

PRESS SET TO START PROFILE CONTROLLER

1 1

Prog.Remaining Time(min):

PCE-RE-100P

°C

1:0

13 14 15

16 17 18

19 20 21

22 23 24 25 26 27 28

29 30 31 32 33

PANEL CUT-OUT

92mm

CONNECTION DIAGRAM

PCE-RE100P is intended for installation in control panels. Make sure that the device is used only for intended purpose. The electrical connections must carried out by a qualified staff and must be according to the relevant locally applicable regulations. During an installation , all of the cables that are connected to the device must be free of electrical power. The device must be protected against inadmissible humidity , vibrations , severe soiling and make sure that the operation temperature is not exceeded. The cables should not be close to the power cables or components.

GND1

RTD NTC

COM

Previous Program Input

Pause - Resume Input

Next Program Input

12 13

Start - Stop Input

90 - 230V AC

50/60Hz, MAX. 7VA

+24V DC (max. 30mA)

+12V DC (max. 30mA)

TCmA/mV/V

ModBus

RS 485

{

6mm

GND

+12V

69mm

16 29 17 30 18 31 19 32 20 33

15mm

SSR OUT

V OUT

mA OUT

21 22 23 24

Control

Alarm 3

Valve On

27 28

Alarm 1

Alarm 2

Valve Off

Flush mounting clamp

For removing the device from panel :

- While pressing both flush mounting clamps of the device in direction 1 , pull it in direction 2.

Not :

1) Panel thickness should be maximum 7mm.

2) If there is no 60mm free space at the back side of the device , it would be difficult to remove it from panel.

13 14 15

16 17 18

19 20 21

22 23 24 25 26 27 28

29 30 31 32 33

SUPPLY VOLTAGE

90-250V AC

50/60Hz

MAX. 7VA

Neutral

Holding screw

0.4-0.5Nm

F 100 mA 250V AC

Switch

Line

Fuse should be connected.

PCE Teknik Cihazlar Paz. Tic. Ltd.Şti.

Halkalı Merkez Mah. Pehlivan Sok. No 6/C 34303 Küçükçekmece/ İstanbul Türkiye

Cable size: 1,5mm²

Equipment is protected throughout by DOUBLE INSULATION.

90-230V AC

50/60Hz

MAX. 7VA

2/10

Logic output of the instrument is not electrically insulated from the internal circuits. Therefore , when using grounding thermocouple , do not connect the logic output terminals to the ground.

Not :

1) Main supply cords shall meet the requirements of IEC 60227 or

IEC60245.

2)In accordance with safety regulations,the power supply switch shall bring the identification of the relevant instrument and it should be easily accessible by the operator.

PCE-RE100P-EN-03-190211

Page 3

HOME SCREEN

Unit

Program Number Segment Number

Remaining time in min. % Output ratio Message box

Increase Key

Decrease Key

Input Key

°C

1:0

Process Value

123.4

Set Value

Ouput/ Alarm Relay and SSR status.

(If output is active,related led turns to green.)

Back Key

SET Key

SET Key : Start/Stop profile controller in “Profile Controller Mode”, Select/Unselect parameter for increase/decrease parameter value in “Programming Mode”.

Back Key :

Enter Key :

Increase Key :

Decrease Key :

NOTE 1 : Device must be in “Profile Control Mode” in order to start/stop profile control by pressing Set Key. NOTE 2 : When device in “Single Setpoint Mode”, Prog.No , Seg.No ve Prog.Remaning Time(min) informations are not shown on home screen. NOTE 3 : If Increase Key is held down while the device is powered up , factory parameters will be restored. NOTE 4 : “Single Setpoint Mode” can be selected under “Profile Controller Configuration Page” sub menu , device make a control related to SV ,

which can be adjusted on home screen in “Single Setpoint Mode”.

Change SV in “Single Setpoint Mode”.

Return previous page in “Programming Mode”.

Enter main menu and open sub pages and transition between sub pages in “Programming Mode”. Pause/Resume profile controller in “Profile Controller Mode”.

Transition between parameters (when parameter background is red) and increase selected parameter value (when parameter background is green) in “Programming Mode”.

Transition between parameters (when parameter background is red) and decrease selected parameter value (when parameter background is green) in “Programming Mode”.

200.0

Prog.No: Seg.No:

Prog.Remaining Time(min):

SSR

PRESS SET TO START PROFILE CONTROLLER

1 1

PCE-RE-100P

Adjusting Device Set Value in Single Setpoint Mode

123.4

200.0

SSR

SINGLE SET POINT MODE IS RUNNING

If Set Key pressed once , SV’s color will be green. In this case SV is adjusted by pressing Increase/Decrease keys. If Set Key pressed again or by waiting 3 seconds , SV’s color will be white on home screen.

°C

123.4

200.0

A3 A3 A3

A1 A1 A1

A2 A2 A2

SSR

SINGLE SET POINT MODE IS RUNNING SINGLE SET POINT MODE IS RUNNING SINGLE SET POINT MODE IS RUNNING

0% 0% 0%

°C

123.4

200.1

SSR

Profile Control Mode

23.4

A3 A3

A1 A1

A2 A2

SSR

Last saved program graph can be shown

by pressing Back Key.

50.0

Prog.No: Seg.No:

Prog.Remaining Time(min):

PRESS SET KEY TO START PROFILE CONTROL PROFILE CONTROL IS RUNNING

0 0 Prog.No: Seg.No: 1 1

0% 33%

°C

Profile control

0:0 Prog.Remaining Time(min):

is started by

pressing Set Key.

Profile control is stopped by

pressing Set Key and “PROFILE

CONTROLLER IS STOPPED”

message is given for 3 seconds

and device is turned back to

23.4

home screen.

50.0

SSR

23.4

SSR

50.0

Prog.No: Seg.No: 1 1

Prog.Remaining Time(min):

PROFILE CONTROLLER IS STOPPED

33%

°C

14:59

°C

14:59

Profile control

program graph

by pressing

is shown

Back Key.

°C

PV-SV

200 175 150 125 100

75 50 25

PV-SVPV-SV

200200 175175 150150 125125 100100

7575 5050 2525

123.4

200.0

SSR

Program 1 is running

22244466688810

Program 1 is running Profil control is finished.

PV is sampled and saved once in every minute and shown on program graph.

1010

min

minmin

1212

1414

1616

°C

3/10

PCE-RE100P-EN-03-190211

Page 4

Programming

Home Screen

123.4

200.0

Prog.No: Seg.No:

Prog.Remaining Time(min):

SSR

PRESS SET TO START PROFILE CONTROLLER

0 0

°C

0:0

Main menu is opened and “Programming Mode” is started by pressing Enter Key for 2 seconds.

PCE-RE100P PROFILE CONTROLLER

Input Configuration Page Output Configuration Page Alarm Configuration Page PID Control Configuration Page Communication Configuration Page Security Configuration Page Calibration Page Profile Controller Configuration Page

Digital Inputs Conf

Input Conf

Input 1 Type Scale Minimum Scale Maxmimum Unit Input offset

Coefficient of digital filter

Decimal Point Minimum Set Value Maximum Set Value

Digital Inputs Conf

Input Conf

Input 1 Type Scale Minimum Scale Maxmimum Unit Input offset

Coefficient of digital filter

Decimal Point Minimum Set Value Maximum Set Value

Digital Inputs Conf

Input Conf

Start - Stop Input: Pause - Resume Input: Previous Program Input: Next Program Input:

Linearization Table Conf

J Type Thermocouple

-100.0

900.0

°C

XXX.X

-100.0

900.0

Linearization Table Conf

K Type Thermocouple

-100.0

1300.0

°C

XXX.X

-100.0

1300.0

Linearization Table Conf

Keypad

Digital Input

Keypad - Digital Input

Keypad

Desired sub menu is selected by pressing Increase/Decrease Keys.

Selected sub menu is opened by pressing Enter Key. Selected sub menu can be opened if permission is given from “Security Configuration Page”.

If Back Key is pressed or by waiting 10 seconds , parameters will be saved and device turns back to home screen.

NOT 5 : If power failure is occurs while device is programming , parameters won’t be saved.

Programming Inputs (Input Configuration Page)

Desired parameter is selected by pressing Increase/Decrease Keys. Background of selected parameter turns red.

If SET Key is pressed , background of selected parameter turns to green and selected parameter can be adjusted to desired value.

If SET Key is pressed again , background of selected parameter turns to red and exits from parameter adjustment.

If Back Key pressed or by waiting 10 seconds , Input Configuration Page is closed and device turns back to main menu.

Digital Inputs Conf Digital Inputs Conf

Input Conf Input Conf

Input 1 Type Input 1 Type Scale Minimum Scale Minimum Scale Maxmimum Scale Maxmimum Unit Unit Input offset Input offset

Coefficient of digital filter Coefficient of digital filter

Decimal Point Decimal Point Minimum Set Value Minimum Set Value Maximum Set Value Maximum Set Value

Input 1 Type :

B, E, J, K, L, N, R, S, T, U, Pt100, NTC, 0-20mA, 4-20mA, 0-5V, 1-5V, 0-10V, 0-150mV, 0-550 ,

0-10kΩ Ω

Scale(Scale Min./Max.) :

Adjustable between

-32768 ... 32767 (Just for mA, V, mV, W, kW)

Minimum Set Value :

Adjustable between Scale Minimum and Maximum Set Value.

Digital Inputs : Start/Stop , Pause/Resume , Next/Previous Program processes can be made by digital inputs or device keypad. If process will be performed only by Keypad ,“Keypad” must be selected. If process will be performed only by Digital Input ,“Digital Input” must be selected. If process will be performed both by Keypad and Digital Input ,“Keypad and Digital Input” must be selected.

Start/Stop : Start-Stop Input and/or SET key. Pause/Resume : Pause-Resume Input and/or Back key. Previous program : Previous Program Input and/or Increase key. Next program : Next Program Input and/or Decrease key.

Linearization Table Conf Linearization Table Conf

J Type Thermocouple K Type Thermocouple

-100.0 -100.0

900.0 1300.0

°C °C

0 0

4 4

XXX.X XXX.X

-100.0 -100.0

900.0 1300.0

Maximum Set Value :

Adjustable between Scale Maximum and Minimum Set Value.

Unit : °C, °F, bar, %RH, Hz, mA, A,

mV, V, Ohm, kOhm, %, g, kg,

Input offset :

Adjustable between -99 ... 99.

Coefficient of digital filter :

1=200ms and it is device sampling time. Adjustable between 1 ... 32. Value of parameter should be increased in interference.

cm, m, m/s, m/min, km/h, cm3/s, m3/h, l/s, l/min, l/h (Just for mA, V, mV, W, kW)

Decimal Point :

According to range table , 1, 2 and 3 digit can be selected.

Digital Inputs Conf

Input Conf

Use Linearizasyon Table for 0-10 V

0.00

0.00 2.58 5.16 7.74

0.00

0.32 2.90 5.48 8.06

0.00

0.65 3.23 5.81 8.39

0.97 3.55 6.13 8.71

0.00

1.29 3.87 6.45 9.03

0.00

1.61 4.19 6.77 9.35

0.00

1.94 4.52 7.10 9.68

0.00

2.26 4.84 7.42 10.00

0.00

Linearization Table Conf

0.00

Linearization Table Conf :

If input type is selected as mA, V, mV, W or kW, linearizaton can be done at 32 points.

Use Linearization Table for 0-10 V can be activated by pressing keys respectively.

Corresponding values of input signals must be entered to table in order to linearize at 32 points.

4/10

PCE-RE100P-EN-03-190211

Page 5

Programming

Output Conf

Output Type

Re-Transmission

Maxmimum Analog Output Value(%)

Minimum Analog Output Value(%)

Output Hysteresis

Output Power Offset Around Set Point(%)

Output Conf

Control Configuration

Power Failure Behaviour

Output Power During Prob Failure(%) Soft Start Time(sec)

Consistently Control

SV Deviation

Control Conf

Valve Conf

Relay

None

100

Valve Conf

COOL

HEAT

Stop

Resume

1010

OFF

Programming Outputs(Output Configuration Page)

Output Type : Relay, SSR, Valve, or . If relay is not selected for output type , relay can be configured as Alarm3.

Re-Transmission : If output type is selected as relay or SSR , re-transmission can be selected as a 0/4 or V. If output type is selected as a 0/4-20mA , re-transmission can be selected as a 0-10V. If output type is selected as 0-10V , re-transmission can be selected as a 0/4-20mA.

Maximum Analog Output Value : % maximum analog output value. Minimum Analog Output Value : % minimum analog output value. Output Hysteresis : Adjustable between 0... 50. (If Proportional Band selected 0.0 , ON-OFF control and

output hysteresis will be active.) Output Power Offset Around Set Point : Output power offset around SV according to error. In order to reach to SV fast.

TotalOuput(%) = system output(%)+ (100 / Proportional Band) *error *OutputPowerOffset/100.

Control Configuration : Selectable as Cool/Heat control. The cooling control is only ON-OFF control (For Cooling control. Proportional Band must be 0.0). Power Failure Behaviour : If power failure occurs when profile control is running and device is powered on after power failure:

- If Stop is selected , profile control stops and turns to initial state.

- If Resume is selected , profile control resumes from where it is stopped.

Output Power During Prob Failure(%) : Adjustable between %0 ... %100. Output will continue in case of prob failure. Soft Start Time(sec) : Adjustable between 0 ... 200 seconds.

If device is in profile control mode , programmed segments of profile control starts according to soft start time. If device is in “Single Setpoint Mode” , device starts to control according to soft start time after device is powered on. Consistently Control : When profile control is finished ; If OFF is selected , profile control stops and turns to initial state. If ON is selected , profile control continues to control at last set value. SV Deviation : End of the every profile control step , If difference between process value and set value is bigger than SV Deviation value ( SV - PV > SV Deviation ) then time countdown is paused and control remains at last set value until difference between process value and set value is smaller than SV Deviation value ( SV - PV < SV Deviation ). SV Deviation process can be enabled/disabled with ON/OFF option.

0-20mA, 4-20mA 0-10V

-20mA 0-10

Output Conf

Valve Position When Power On

Control Conf

Valve On/Off Time(sn)

Alarm Set Conf

Alarm 1 Conf Alarm 2 Conf

Alarm 1 Set Value

Alarm 2 Set Value

Alarm 3 Set Value

Alarm 1 Conf Alarm 2 Conf

Alarm 1 Hysteresis

Alarm 1 Type

Alarm 1 Status

Alarm 1 Status During Prob Failure

Alarm 1 Up Limit

Alarm 1 Low Limit

Valve Conf

Alarm 3 Conf

150.0

500.0

850.0

Alarm 3 Conf

Independent

LOW

HIGH

OFF

160.00

-100.00

Valve Position When Power On : When device is pwer on, it provides to change to valve position.

Open

200

Valve On/Off Time(sn): It can set between 0-500 seconds.

Programming Alarms(Alarm Configuration Page)

Alarm 1 Set Value : Adjustable between Alarm 1 Up Limit and Alarm 1 Low Limit.

Alarm 2 Set Value : Adjustable between Alarm 2 Up Limit and Alarm 2 Low Limit.

Alarm 3 Set Value : Adjustable between Alarm 3 Up Limit and Alarm 3 Low Limit.

(In order to use Alarm 3 , Output Type parameter must be different from Relay otherwise Alarm 3 will be unavailable and Alarm 3 Conf page will be hidden.

Alarm 1 Hysteresis : Adjustable between 0 ... 50. Alarm 1 Type : Independent alarm, Deviation alarm, Band alarm, Band Alarm with Inhibition or

Profil control alarm can be selected. (In order to select Profile control segment alarms , Alarm 1 segments in Alarm Conf sub page of Profile Controller Configuration Page should be selected.

Alarm 1 Status : For the Independent alarm, Band alarm or Band Alarm with Inhibition to be active below the set value LOW must be selected , to be active above the set value HIGH must be selected. If LOW is seleced for Band alarm , alarm will be activated in band. If HIGH is selected , alarm will be activated out of band.

Alarm 1 Status During Probe Failure : For the alarm to be active in case of prob failure ON must be selected. For the alarm to be inactive in case of prob failure OFF must be selected.

Alarm 1 Up Limit : Adjustable between Scale Maximum and Alarm 1 Low Limit. Alarm 1 Low Limit : Adjustable between Scale Minimum and Alarm 1 Up Limit.

Alarm 2 “Alarm 2 Conf” and Alarm 3 “Alarm 3 Conf” are programmed in the same way.

PCE Teknik Cihazlar Paz. Tic. Ltd.Şti.

Halkalı Merkez Mah. Pehlivan Sok. No 6/C 34303 Küçükçekmece/ İstanbul Türkiye

5/10

PCE-RE100P-EN-03-190211

Page 6

Independent Alarm

Deviation Alarm

Band Alarm

Set

Value

OFF

Alarm

Hysteresis

Alarm Set

Value

Set Value+ Alarm Set Value

Set Value- Alarm Set Value

Programming

OFF

Set Value

OFF

Beginning of procedure

Alarm Status

HIGH

Alarm Status

LOW

OFF

Alarm Status : HIGH

Band alarm is possible

Set

Value

Set

Value

Alarm

Hysteresis

Alarm Set

Value

OFF

Alarm Status

HIGH

Alarm Status

LOW

Band Alarm with Inhibition

Alarm

Hysteresis

Set

Value

Set Value+ Alarm Set Value

Set Value- Alarm Set Value

Set Value

OFF

Beginning of procedure

Value

OFF

Alarm Set

Value

Alarm Status : LOW

Set

Alarm

Hysteresis

Alarm Set

Set

Value

Band alarm is possible

ONON

OFFOFF

Alarm Status

HIGH

Alarm Status

LOW

PID Control Conf

Proportional Band (%)

Integral Time (min)

Derivative Time (min)

Control Period (sec)

Auto Tune

Start Selftune

Modbus Conf

Modbus Communication

Device Address

Baudrate

9600

OFF

Programming PID Control (PID Control Configuration Page)

Proportional Band (%) : Adjustable between %0.0 ... %100.0.

4.0

1.0

OFF

If proportional band is selected 0.0 , ON-OFF control will be activated.

Integral Time (min) : Adjustable between 0.0 ... 100.0 minute. Derivate Time (min) : Adjustable between 0.0 ... 25.0 minute. Control Period (sec) : Adjustable between 0 ... 250 second. Auto Tune : Improve PID parameters while Self Tune is running.

if PV is oscillating while profile controller is running , auto tune improves PID parameters in order to best control. It will be activated if ON selected.

PID Self Tune :

Self Tune is started by selecting with keys and pressing by key. SELF TUNE IS

Start Selftune

STARTED and SELF TUNE IS RUNNING messages is shown respectively. When Self Tune process is successful:

- SELF TUNE IS FINISHED, PRESS BACK TO EXIT message is shown and waits for user intervention in profile control mode.

- SELF TUNE IS FINISHED, SINGLE SETPOINT IS RUNNING message is shown and continues to control.

In order to start Selftune process PV must be smaller than %60 of SV , otherwise SELF TUNE IS STARTED and SELF TUNE IS STOPPED messages are shown respectively and home screen returned. User must wait until PV drops under %60 of SV and start selftune again.

If key is pressed, SELF TUNE IS STOPPED message is shown and selftune is stopped and device turns back to home screen.

Programming ModBus (Communication Configuration Page)

Modbus Communication : If parameter is selected ON modbus will be active , otherwise will be inactive.

Device Address : Adjustable between 1 ... 247

Baudrate : 4800, 9600, 19200, 38400 or 57600.

Security Code

Input Configuration Page Visibility

Output Configuration Page Visibility

Alarm Configuration Page Visibility

PID Control Configuration Page Visibility

Communication Configuration Page Visibility

Calibration Page Visibility

Profile Controller Configuration Page Visibility

Enter security code in order to change page visibilities.

Yes

Programming Keypad Security Level(Security Configuration Page)

Security Code : In order to change security configuration , Security Code must be entered 123. Input Configuration Page Visibility : Yes, No or None. Output Configuration Page Visibility : Yes, No or None. Alarm Configuration Page Visibility : Yes, No or None. PID Control Configuration Page Visibility : Yes, No or None. Communication Configuration Page Visibility : Yes, No or None. Calibration Page Visibility : Yes or None. Profile Controller Configuration Page Visibility : Yes, No or None.

No : Page can be opened , parameters can not be changed. Yes : Page can be opened , parameters can be changed. None : Page can not be opened.

6/10

PCE-RE100P-EN-03-190211

Page 7

Program Conf

Program No:

Program Start Delay (min.): Time(min.) Temp.

Max. Step Count :

Program Repeat Count :

Next Program :

Alarms Conf

Soft Start Conf

1 1

Start Program: Single Setpoint

0 0.0

Segment1: Segment2:

Segment3 Segment4 Segment5 Segment6 Segment7 Segment8

Graph Page

0.0

Programming Profile Controller (Profile Controller Configuration Page)

Program No : Adjustable between 1 ... 16. Start Program : Adjustable 1 ... 16. Single Setpoint : If checkbox is selected , single set point will be activated.(In this case profile controller is inactive) Program Start Delay(min.) : Adjustable between 0 ... 180. Max. Step Count : Adjustable between 1 ... 8. Program Repeat Count : Adjustable between 1 ... 8. Next Program : Adjustable between 0 ... 16. If 0 is selected , control will be stopped at end of the program. Segment1/Time(min.) : Adjustable between 0 ... 32000 min. Segment1/Temp : Adjustable between Minimum Set Value and Maximum Set Value parameters.

2 ... 8. Segments are programmed in the same way., 3

Program Conf

Alarms Conf

Alarm1 Alarm2

Segment1 Segment2 Segment3 Segment4 Segment5 Segment6 Segment7 Segment8

Program1 Segment Alarms

Soft Start Conf

Programming

Program Conf

Alarms Conf Soft Start Conf

Soft Start

Segment1 Segment2 Segment3 Segment4 Segment5 Segment6 Segment7 Segment8

Program1 Segment Soft Starts

Alarms Conf Soft Start Conf

Program 1 Graph

200 175 150 125 100

75 50 25

2 4 6 8 10 12 14 16

Graph Page

Segment1/Alarm1 : If checkbox is selected , Alarm1 will be activated. Segment1/Alarm2 : If checkbox is selected , Alarm2 will be activated.

2 ... 8. Segments, 3 are programmed in the same way.

If Alarm Type parameter is selected profile control alarm , Alarm1 and Alarm2 can be configured for the profile controller.

Soft Start Conf :

1. Segment Soft Start : If checkbox is selected , Soft Start will be activated. Value of Soft Start Time parameter will be used as a selected segment’s soft start time.

2 ... 8. Segments are programmed in the same way., 3

Graph Page :

Configuration can be seen from Graph Page.

- Program number,

- Set values of segments

- Segment counts

- Segment lenght

min

MODBUS ERROR MESSAGES

Modbus protocol has two types error, communication error and operating error. Reason of the communication error is data corruption in transmission. Parity and CRC control should be done to prevent communication error. Receiver side checks parity and CRC of the data. If they are wrong, the message will be ignored. If format of the data is true but function doesn’t perform for any reason, operating error occurs. Slave realizes error and sends error message. Most significant bit of function is changed '1' to indicate error in error message by slave. Error code is sent in data section. Master realizes error type via this message.

ModBus Error Codes

Error Code

01 02 03

Message example;

Structure of command message (Byte Format)

Beginning address of coils.

Number of coils (N)

CRC DATA

ILLEGAL FUNCTION

ILLEGAL DATA ADDRESS

ILLEGAL DATA VALUE

Device Address

Function Code

Name

MSB

LSB

MSB

LSB

MSB

(0A)h

(01)h

(04)h

(A1)h

(00)h

(01)h

(AC)h

(63)h

The function code received in the query is not an allowable action for the slave. If a Poll Program Complete command was issued, this code indicates that no program function preceded it.

The data address received in the query is not an allowable address for the slave.

A value contained in the query data field is not an allowable value for the slave.

Structure of response message (Byte Format)

Device Address

Function Code

Error Code

CRC DATA

LSB

MSB

7/10

Meaning

(0A)h

(81)h

(02)h

(B0)h

(53)h

PCE-RE100P-EN-03-190211

Page 8

Modbus Address Map

PARAMETER INFORMATI ON DATA

TYPE

REG . ADR.

MİN. MAX. DEF.

Input Type 0 = B type Termokupl 1 = E 2 = J 3 = K 4 = L 5 = N 6 = R 7 = S

8 = T 9 = U 10 = Pt100 11= N TC 12 = 0-20 mA 13 = 4-2 0 mA 14 = 0-5 V 15 = 1-5 V

16 = 0-1 0 V 17 = 0-1 50 mV 18 = 0-550 Oh m 19 = 0-10 kOhm

Wo rd 0 0 19 2

Scale Minimum Can not be chang ed for Thermocou ple an d PT100 . Can be changed for U niv ersal In put s.

Scale Minimum is -10 0 for P T100 XXX.XX. Low limit for Set Val ue parameter.

Wo rd 1 -32768 32 767 -1 000

Scale Maximum Can not be ch anged for Th ermo coupl e and P T1 00 . Can be changed fo r Uni versal Inputs.

Scale Maximum is 160 for PT100 XXX.XX. Up li mit fo r Set Value parameter.

Wo rd 2 -32768 32 767 9 000

Unit 0 = °C 1 = °F 2 = Bar 3 = %RH 4 = Hz 5 = A 6 = V . Wo rd 3 0 6 0

Input Of fset Offs et added to Meas urement. Wo rd 4 -99 99 0 Digital Filter Coef fici ent 1 = Fast est response time 32 = Slo west respo nse ti me

Value of parameter sh oul d be increased in in terference.

Wo rd 5 1 32 4

Decima l Point 0 = XXX 1 = XXX.X 2 = XXX.XX 3= XXX.XXX . Accırd ing to Deci mal P oint parameter , modbus

read/ writ e data chan ged by 1,10,100,10 00 l inearl y.

Wo rd 6 0 3 1

Minimum Set Value A dju stab le between Scale Minimum and Maximum Set Valu e parameters . Wo rd 7 0 3 1

Maximum Set Value A dju stab le between Scale Mak simum and Mini mu m Set Val ue parameters. Wo rd 8 0 3 1

Start - Stop Input 0=D isab le 1= En able

P rofil Control st art/s top digital inpu t di sabl e/enab le.

Wo rd 9 0 1 0

Pause - Res ume Input 0= Di sabl e 1= Enable

P rofil Control pau se/res ume di git al input di sabl e/enab le.

Wo rd 10 0 1 0

Previous Program Input 0= Disable 1= Enab le

P rofil Control prev iou s pro gram digital inp ut disab le/en able.

Wo rd 11 0 1 0

Next Program Input 0 = Disable 1= Enabl e

P rofil Control next p rogram dig ital inpu t di sabl e/enab le.

Wo rd 12 0 1 0

Linearization Table [0-31].Points

Li nearizat ion table , valu e of points fro m 0 to 31 . Word [13 -44] -327 68 3 276 7 0

Output Type 0 = Relay 1 = SSR 2 = 0-2 0 mA 3 = 4-2 0 mA 4 = 0-10 V Word 45 0 4 0

Re-Tra nsmi ssi on 0 = Non e 1 = 0-20 mA 2 = 4-20 mA 3 = 0-10 V Wo rd 46 0 3 0

Maximum Analog Output Value

Wo rd 47 0 1 00 100

Minimum Analog Output Value

Wo rd 48 0 1 00 0

Output Hysteresi s A djus tabl e betw een 1 and 50. Wo rd 49 0 5 0 0

Output Power Off set Around Set Po int(%)

Ad ded offset(%) accordi ng t o error arou nd Set Value. Wo rd 50 0 1 00 0

Output Power During Prob Failure(%)

Aj ust able between %0 and %100 , outp ut wi ll con tin ue in case of pro b failure. Wo rd 51 0 1 00 0

Sof t Start Time(s ec) A djus tabl e betw een 0 and 200 seconds. Wo rd 52 0 2 00 10

SV Deviation If (SV - PV > SV Deviat ion) at the end of the s tep and If SV Deviation is enabl ed , time cou ntd own

wi ll be p aused and con trol remains at last set value un til (SV - PV < SV Deviation ) Please check

parameter defini tio n on page 5.

Wo rd 53 0 3 276 7 0

Alarm 1 Set Value Wo rd 54 -32 768 32767 10 00 Alarm 2 Set Value Wo rd 55 -32 768 32767 10 00 Alarm 3 Set Value Wo rd 56 -32 768 32767 10 00 Alarm 1 Hysteresi s Wo rd 57 0 5 0 0 Alarm 1 Type 0 =Indepen dent 1=D eviat ion 2=Band alarm 3 =Band alarm with in hib itat ion 4=Pro fil cont rol alarm Word 58 0 4 0

Alarm 1 Up Limit Word 59 -32768 3 276 7 90 00 Alarm 1 Low Limit Word 60 -32768 3 276 7 -10 00 Alarm 2 Hysteresi s Wo rd 61 0 5 0 0 Alarm 2 Type 0 =Indepen dent 1=D eviat ion 2=Band alarm 3 =Band alarm with in hib itat ion 4=Pro fil cont rol alarm Word 62 0 4 0

Alarm 2 Up Limit Word 63 -32768 3 276 7 90 00 Alarm 2 Low Limit Word 64 -32768 3 276 7 -10 00 Alarm 3 Hysteresi s Wo rd 65 0 5 0 0 Alarm 3 Type 0 =Indepen dent 1=D eviat ion 2=Band alarm 3 =Band alarm with in hib itat ion Wo rd 66 0 3 0 Alarm 3 Up Limit Word 67 -32768 3 276 7 90 00 Alarm 3 Low Limit Word 68 -32768 3 276 7 -10 00 Proporti onal Band (%) If it is set to %0.0 , ON-O FF cont rol is activ ated. If it is set to di fferent from %0.0 , PID cont rol is

acti vated . In order to read /wri te from modbu s mu tipl e/di vid e wit h 10. For example ; in order t o set

%5.5 , 5.5x10 =55 must be writ ten to parameter.

Wo rd 69 0 1 00 4

Integral Time (min) Ad jus tabl e between 0.0 and 100 .0.

If it i s set to 0.0 , PD contro l is acti vated. In ord er to read/ writ e from modbus mu tip le/d ivi de wi th 10.

For exampl e ; in order to s et %5.5 , 5.5x10=55 must b e written to parameter.

Wo rd 70 0 1 00 4

Derivative Time (min) Ad jus tabl e betw een 0.0 and 25.0

If it i s set to 0.0 , PI con trol i s activ ated. In ord er to read/write fro m modb us muti ple/ div ide with 10 .

For exampl e ; in order to s et %5.5 , 5.5x10=55 must b e written to parameter.

Wo rd 71 0 2 5 1

Control Period (sec) Ad jus tabl e between 1 and 250 second . Wo rd 72 1 2 50 4

Start Program P rofil e control's start ing program nu mb er. Wo rd 73 1 1 6 1

Set Value Wo rd 74 -32 768 32767 20 00

Holding Registers

PARAMETER LIST

Valve Position When Power On

Valve On/Off Time (sn)

When device is pwer on, it provides to change to valve position.

It can set between 0-500 seconds.

5 = Valve

8/10

Bit

Word

75 76

200

PCE-RE100P-EN-03-190211

500

Page 9

Related to Decimal Point parameter; Scale Minimum , Scale Maximum , Linearization Table Points , Alarm 1 Set Value , Alarm 2 Set Value , Alarm 3 Set Value , Alarm 1 Up Limit ,

PARAMETER INFORMATION DATA

TYPE

REG . ADR.

MİN. MAX. DEF.

Start Delay(mi n.) Delay before pro gram start ing. Word 1 000 + ( Pro gramNo-1 ) x 20 0 1 80 0

Max. Step Count Number of segments . Word 100 0 + ( Prog ramNo -1 ) x 20 + 1 1 8 8

Repeat Count Repeat count of program. Word 1 000 + ( Pro gramNo-1 ) x 20 + 2 1 8 1

Next Program Number of next pro gram. W ord 10 00 + ( Pro gramNo -1 ) x 20 + 3 0 1 6 0

Program Segment1 Time(min.)

Program segment1' s time Word 1 000 + ( Pro gramNo-1 ) x 20 + 4 0 32000 0

Program Segment1 Set Value

Program segment1' s valu e W ord 10 00 + ( Pro gramNo-1 ) x 20 + 5 -3 200 0 3 2000 0

Program Segment2 Time(min.)

Program segment2' s time Word 1 000 + ( Pro gramNo-1 ) x 20 + 6 0 32000 0

Program Segment2 Set Value

Program segment2' s valu e W ord 10 00 + ( Pro gramNo-1 ) x 20 + 7 -3 200 0 3 2000 0

Program Segment3 Time(min.)

Program segment3' s time Word 1 000 + ( Pro gramNo-1 ) x 20 + 8 0 32000 0

Program Segment3 Set Value

Program segment3' s valu e W ord 10 00 + ( Pro gramNo-1 ) x 20 + 9 -3 200 0 3 2000 0

Program Segment4 Time(min.)

Program segment4' s time Word 1 000 + ( Pro gramNo-1 ) x 20 + 100 320 00 0

Program Segment4 Set Value

Program segment4' s valu e W ord 10 00 + ( Pro gramNo-1 ) x 20 + 11-32000 3 2000 0

Program Segment5 Time(min.)

Program segment5' s time Word 1 000 + ( Pro gramNo-1 ) x 20 + 120 320 00 0

Program Segment5 Set Value

Program segment5' s valu e W ord 10 00 + ( Pro gramNo-1 ) x 20 + 13-32000 3 2000 0

Program Segment6 Time(min.)

Program segment6' s time Word 1 000 + ( Pro gramNo-1 ) x 20 + 140 320 00 0

Program Segment6 Set Value

Program segment6' s valu e W ord 10 00 + ( Pro gramNo-1 ) x 20 + 15-32000 3 2000 0

Program Segment7 Time(min.)

Program segment7' s time Word 1 000 + ( Pro gramNo-1 ) x 20 + 160 320 00 0

Program Segment7 Set Value

Program segment7' s valu e W ord 10 00 + ( Pro gramNo-1 ) x 20 + 17-32000 3 2000 0

Program Segment8 Time(min.)

Program segment8' s time Word 1 000 + ( Pro gramNo-1 ) x 20 + 180 320 00 0

Program Segment8 Set Value

Program segment8' s valu e W ord 10 00 + ( Pro gramNo-1 ) x 20 + 19-32000 3 2000 0

PARAMETER INFORMATION DATA

TYPE

REG . ADR.

MİN. MAX. DEF.

Measured Value Measu red PV , result must be div ided by 10. For example; If temperature is 32.5 °C , 325 will be read

over mod bus .

Wo rd 0 NONE NONE N ONE

Internal NTC Temperature

Measu red Intern al NTC temperature , result mus t be di vided by 10. For example; If temp erature i s 32.5

°C , 325 wi ll be read over mod bus.

Wo rd 1 NONE NONE N ONE

Analog Output Percentage

Ou tput % for 0-1 0V , 0-20mA or 4-20mA W ord 2 N ONE NO NE NON E

Current Progra m number

Run ning prog ram number wh ile pro fi le controller is run ning . Wo rd 3 NO NE NON E N ONE

Current seg ment number Run ning segment number wh ile pro fil e controller i s runn ing . Wo rd 4 NO NE NON E N ONE

Control Rem aining Time(min)

Remain ing time of runni ng program Wo rd 5 NONE NONE N ONE

Alarm 1 Low Limit , Alarm 2 Up Limit , Alarm 2 Low Limit , Alarm 3 Up Limit , Alarm 3 Low Limit , Program Segment1 Set Value , Program Segment2 Set Value , Program Segment3 Set Value , Program Segment4 Set Value , Program Segment5 Set Value , Program Segment6 Set Value , Program Segment7 Set Value , Program Segment8 Set Value parameters

are read/written linearly with 1,10,100,1000.

For example ; Decimal Point parameter is 1and If Set Value is 155.5 , Set Value will be read 1555 from modbus.

Profil Control Holding Registers

Profil control modbus addresses start from 1000. In order to write/read profile program parameters to/from Modbus base address is 1000 + ( ProgramNo-1 ) x 20. Related to Decimal Point parameter Profil Control Set parameters are read/written linearly with 1,10,100,1000. For example; Program5 Start Delay (min.) Holding Register Address is 1000 + (5-1) x 20 = 1080 Program5 Setment6 Time (min.) Holding Register Address is 1000 + (5-1) x 20 + 14 = 1094

Input Registers

9/10

PCE-RE100P-EN-03-190211

Page 10

Coil Registers

PARAMETER INFORMATION DATA

TYPE

REG . ADR.

MİN. MAX. DEF.

Use Linearization Table Di sabl e/Enable Li nearizat ion table

Can no t be us ed for Thermoco uple , PT10 0 and N TC . Can be used for Universal Inputs.

Bit 0 0 1 0

Control Configuration 0=ON-OFF COOLING 1=ON -OFF HEA TING

If Pro port ion al Band parameter is %0 , ON-OFF cont rol acti vated .

Bit 1 0 1 1

Power Fa ilure B ehaviour 0= Sto p 1= Resume

If pow er failure occu rs when profile con trol is run ning and dev ice powered on after po wer fai lure;

If sto p is sel ected , profile control wil l sto p and t urn to init ial state.

If resume is sel ected , profile cont rol wi ll resu me from where it stop ped.

Bit 2 0 1 0

Consistently Control 0 = OFF , profile co ntrol sto ps and turns to in iti al stat e.

1 = ON , profile con trol con tinu e to con trol at las t set value.

Bit 3 0 1 0

Sv Devia tion Enable 0 = OFF , 1 = ON Bit 4 0 1 0

Alarm 1 Status 0= LOW 1= HIG H Bit 5 0 1 1

Alarm 1 Status During Prob Failure

0=OFF , alarm is i nactive in case of prob failu re.

1=ON , alarm is act ive in case of prob fai lure.

Bit 6 0 1 1

Alarm 2 Status 0= LOW 1= HIG H Bit 7 0 1 1

Alarm 2 Status During Prob Failure

0=OFF , alarm is i nactive in case of prob failu re.

1=ON , alarm is act ive in case of prob fai lure.

Bit 8 0 1 1

Alarm 3 Status 0= LOW 1= HIG H Bit 9 0 1 1

Alarm 3 Status During Prob Failure

0=OFF , alarm is i nactive in case of prob failu re.

1=ON , alarm is act ive in case of prob fai lure.

Bit 1 0 0 1 1

Auto Tune 0 = OFF 1 = ON , Improve P ID parameters wh ile sel ft une is running . If PV is oscill atin g whi le

profile cont rol is running , aut otune wil l improve P ID parameters in order to best control.

Bit 1 1 0 1 0

Single Set Point 0 = OFF 1 = ON Bit 12 0 1 0

Function Co il Start/Stop Pro fi le cont rol can be st arted/ sto pped over modbus. If us er write 1 to this coi l , profile controll er will

start/stop.

Bit 1 00 0 1 0

Function Co il Pause/Resume

Profile con trol can be pau sed/resumed over modbu s. If user write 1 t o thi s coil , pro fi le cont roll er will

pause/resume.

Bit 1 01 0 1 0

Function Co il Next Profile co ntrol can start next pro gram over modb us. If user write 1 to thi s coil , profile co ntro ller wi ll

start to next program.

Bit 1 02 0 1 0

Function Co il Previous P rofile con trol can st art previous p rogram over modbus. If user write 1 to t his coi l , profile controller

will st art to p revious pro gram.

Bit 1 03 0 1 0

PARA METER INFORMATION DATA

TYPE

REG . ADR.

MİN. MAX. DEF.

C/A3 Output Sta tus Con trol Relay / A larm3 out put state( 0 = OFF , 1 = ON ) Bit 0 NO NE NONE NON E

A1 Output Status Alarm1 o utp ut st ate( 0 = OFF , 1 = ON ) Bit 1 NO NE NONE NON E

A2 Output Statıs Al arm2 ou tpu t stat e( 0 = OFF , 1 = ON ) Bit 2 NO NE NONE NON E

SSR Output Sta tus SSR ou tput st ate( 0 = OFF , 1 = ON ) Bit 3 NO NE NONE NON E

Prof ile Control ler Runni ng Status

P rofil cont roll er run st ate( 0 = OFF , 1 = ON ) Bit 4 NO NE NONE NON E

Prof ile Control ler Pause Status

P rofil cont roll er paus e state( 0 = OFF , 1 = ON ) Bi t 5 NO NE NON E N ONE

Prob Fail ure Status P rob failu re( 0 = OFF , 1 = ON ) Bit 6 NO NE NONE NON E

Discrete Input Registers

PCE Teknik Cihazlar Paz. Tic. Ltd.Şti.

Halkalı Merkez Mah. Pehlivan Sok. No 6/C 34303 Küçükçekmece/ İstanbul Türkiye

10/10

PCE-RE100P-EN-03-190211