PCE Americas PCE-VM 5000 Operation Manual

SD card real time data recorder, RS232/USB
4 Channels
Vibration Analyzer
PCE-VM 5000
Y
our purchase of this 4 C H A NNEL S VIBRATION METER with SD CARD DAT
A
RECORDER marks a step forward for you into the field o
f
precision measurement.
A
lthough this METER is a complex and delicate instrument, its durable structure will allow many years of use if proper operating techniques are developed. Please read the following instructions carefully and always keep this manual within easy reach.
OPERATION MANUAL
PCE Americas Inc. 711 Commerce Way Suite 8 Jupiter FL-33458 USA From outside US: +1 Tel: (561) 320-9162 Fax: (561) 320-9176 info@pce-americas.com
www.pce-instruments.com/english
www.pce-instruments.com
PCE Instruments UK Ltd.
Units 12/13
Southpoint Business Park
Ensign way
Hampshire / Southampton
United Kingdom, SO31 4RF
From outside UK: +44
Tel: (0) 2380 98703 0
Fax: (0) 2380 98703 9
info@pce-instruments.com
TABLE OF CONTENTS
1. FEATURES........................................................................ 1
2. SPECIFICATIONS.............................................................. 2
3. FRONT PANEL DESCRIPTION.............................................9
4. MEASURING PROCEDURE.................................................. 11
4-1 Preparation................................................................. 11
4-2 Unit selection ( Acc./Velocity/Displacement
selection )...................................................................
.
12
4-3 Function selection ......................................................
.
14
4-4 Zero adjustment, Max hold reset procedures................. 15
4-5 Data Hold...................................................................
.
16
4-6 Data Record ( Max./ Min. reading )...............................16
4-7 LCD Backlight ON/OFF................................................. 16
5. DATALOGGER................................................................... 17
5-1 Preparation before execute datalogger function.............17
5-2 Auto Datalogger ( Set sampling time 1 second )....... 18
5-3 Manual Datalogger ( Set sampling time = 0 second )....19
5-4 Check time information................................................ 19
5-5 Check sampling time information..................................20
5-6 SD Card Data structure................................................ 20
6. Saving data from the SD card to the computer....................22
7. ADVANCED SETTING.........................................................23
7-1 Set clock time ( Year/Month/Date,
Hour/Minute/ Second ).............................................. 23
7-2 Set sampling time .......................................................24
7-3 Auto power OFF management ..................................... 24
7-4 Set beep Sound ON/OFF.............................................. 24
7-5 Decimal point of SD card setting...................................25
7-6 SD memory card format...............................................25
7-7 Set Metric/Imperial unit...............................................
.
26
8. POWER SUPPLY from DC ADAPTER.................................... 26
9. BATTERY REPLACEMENT................................................... 27
10. SYSTEM RESET............................................................... 27
11. RS232 PC serial interface................................................. 27
12. CLASSIFICATION RANGES............................................... 29
13. SENSITIVITY RELATIVE according ISO 2954..................... 30
14. PATENT.......................................................................... 31
1. FEATURES
* 4 channels vibration recorder, use SD card to save the
4 channels' data along with time information, paperless.
* Applications for industrial vibration monitoring :
All industrial machinery vibrates. The level of vibration is a useful guide to machine condition. Poor balance, misalignment & looseness of the structure will cause the vibration level increase, it is a sure sign that the maintenance is needed.
* Channels no. : 4 channels ( CH1 to CH4 )
vibration measurement.
* Frequency range 10 Hz - 1 kHz, sensitivity relative meet
ISO 2954.
* Professional vibration meter supply with vibration sensor
& magnetic base, full set.
* Metric & Imperial display unit * Acceleration, Velocity, Displacement measurement. * RMS, Max hold, Peak value measurement. * Max. Hold reset button, Zero button. * Wide frequency range. * Data hold button to freeze the desired reading. * Memory function to record maximum and minimum
reading with recall.
* Separate vibration probe with magnetic base, easy operation. * Real time SD memory card Datalogger, it Built-in Clock
and Calendar, real time data recorder , sampling time set from 1 second to 3600 seconds.
* Manual datalogger is available ( set the sampling
time to 0 ), during execute the manual datalogger function, it can set the different position ( location ) No. ( position 1 to position 99 ).
1
* Innovation and easy operation, computer is not need
to setup extra software, after execute datalogger, just take away the SD card from the meter and plug in the SD card into the computer, it can down load the all the measured value with the time information ( year/month/date/ hour/minute/second ) to the Excel directly, then user can make the further data or graphic analysis by themselves.
* SD card capacity : 1 GB to 16 GB. * LCD with green light backlight, easy reading. * Can default auto power off or manual power off. * Data hold, record max. and min. reading. * Microcomputer circuit, high accuracy. * Power by UM3/AA ( 1.5 V ) x 8 batteries or DC 9V adapter. * RS232/USB PC COMPUTER interface. * Include 1 PC vibration sensor, VB-83. * Extra vibration sensor, VB-83 can be ordered.
When change the VB-83, it is not necessary to make calibration again.
2. SPECIFICATIONS
2-1 General Specifications
Circuit Custom one-chip of microprocessor LSI
circuit.
Display LCD size : 82 mm x 61 mm.
* with green color backlight.
Channels 4 channels :
CH1, CH2, CH3, CH4.
Measurement Velocity, Acceleration, Displacement
2
Function
Acceleration, Velocity :
RMS, Peak, Max Hold.
Displacement :
p-p ( peak-peak ), Max Hold p-p.
Unit
Measurement Metric Imperial
Acceleration meter/s^2, g ft/s^2, Velocity mm/s, cm/s inch/s Displacement mm inch
Frequency 10 Hz to 1 KHz range
* Sensitivity relative during the
the frequency range meet ISO 2954 Refer to table 1, page 30.
Circuit Exclusive microcomputer circuit. Peak
Acceleration, Velocity :
Measurement To measure and update the peak
value.
Displacement :
To measure and update the peak to peak ( p-p ) value.
Max Hold
Acceleration, Velocity :
Measurement To measure and update the max. peak
value.
Displacement :
To measure and update the max. peak to peak ( p-p ) value.
Zero Button Under Acceleration ( RMS ) measurement,
sensor motionless , press two Buttons ( 3-5, 3-7, Fig. 1 ) >3 seconds.
Max. Hold Reset Under Max. hold measurement, press Button two Buttons ( 3-5, 3-7, Fig. 1 ) >3
seconds.
3
Datalogger Auto 1 second to 3600 seconds Sampling Time
@ Sampling time can set to 1 second,
Setting range
but memory data may loss.
Manual Push the data logger button
once will save data one time.
@ Set the sampling time to
0 second.
@ Manual mode, can also select the
1 to 99 position ( Location ) no.
Data error no. 0.1 % no. of total saved data typically. Memory Card SD memory card 1 GB to 16 GB. Advanced * Set clock time ( Year/Month/Date, setting Hour/Minute/ Second )
* Set sampling time * Auto power OFF management * Set beep Sound ON/OFF * Decimal point of SD card setting * SD memory card Format * Set Metric/Imperial unit
Data Hold Freeze the display reading.
* Only available for the RMS function.
Memory Recall Maximum & Minimum value.
* Only available for the RMS function.
Data Output RS 232/USB PC computer interface.
* Connect the optional RS232 cable
UPCB-02 will get the RS232 plug.
* Connect the optional USB cable
USB-01 will get the USB plug.
Sampling Time Approx. 1 second. of Display Operating 0 to 50 . Temperature Less than 85% R.H. and Humidity
4
Power Supply
*
A
Alkaline or heavy duty DC 1.5 V battery ( UM3, AA ) x 8 PCs, or equivalent.
*
A
DC 9V adapter input. ( AC/DC power adapter is optional ).
Power Current Normal operation ( w/o SD card save
data and LCD Backlight is OFF) :
Approx. DC 12 mA.
When SD card save the data and LCD Backlight is OFF) :
Approx. DC 35 mA.
Weight
Meter :
515 g/ 1.13 LB.
Probe with cable and magnetic base :
99 g/0,22 LB
Dimension
Meter :
203 x 76 x 38 mm
Vibration sensor probe:
Round 16 mm Dia. x 37 mm.
Cable length : 1.2 meter.
Accessories * Instruction manual....................... 1 PC
Included * Vibration sensor set, VB-83 with
cable........................................... 1 PC
* Magnetic base..............................1 PC
* Carrying case ( CA-08 )................
.
1 PC Optional * Vibration sensor set, VB-83 with cable. Accessories * SD Card ( 2 G ).
* AC to DC 9V adapter. * USB cable, USB-01. * RS232 cable, UPCB-02. *
Data Acquisition software,SW-U801-WIN.
5
2-2 Electrical Specifications (23± 5 )
Acceleration ( RMS, Peak, Max Hold )
Unit m/s^2 Range 0.5 to 199.9 m/s^2 Resolution 0.1 m/s^2 Accuracy ± ( 5 % + 2 d ) reading
@ 160 Hz, 80 Hz, 23 ± 5
Calibration 50 m/S^2 ( 160 Hz ) Point
Unit g
@ 1 g = 9.8 m/s^2
Range 0.05 to 20.39 G Resolution 0.01 G Accuracy ± ( 5 % + 2 d ) reading
@ 160 Hz, 80 Hz, 23 ± 5
Calibration 50 m/S^2 ( 160 Hz ) Point
Unit ft/s^2 Range 2 to 656 ft/s^2 Resolution 1 ft/s^2 Accuracy ± ( 5 % + 2 d ) reading
@ 160 Hz, 80 Hz, 23 ± 5
Calibration 50 m/S^2 ( 160 Hz ) Point
Remark :
RMS : To measure the true RMS value. Peak : To measure and update the peak value. Max. Hold : To measure and update the max. peak value.
6
Velocity ( RMS, Peak, Max Hold )
Unit mm/s Range 0.5 to 199.9 mm/s Resolution 0. 1 mm/s Accuracy ± ( 5 % + 2 d ) reading
@ 160 Hz, 80 Hz, 23 ± 5
Calibration 50 mm/s ( 160 Hz ) Point
Unit cm/s Range 0.05 to 19.99 cm/s Resolution 0. 01 cm/s Accuracy ± ( 5 % + 2 d ) reading
@ 160 Hz, 80 Hz, 23 ± 5
Calibration 50 mm/s ( 160 Hz ) Point
Unit inch/s Range 0.02 to 7.87 inch/s Resolution 0.01 inch/s Accuracy ± ( 5 % + 2 d ) reading
@ 160 Hz, 80 Hz, 23 ± 5
Calibration 50 mm/s ( 160 Hz ) Point
Remark :
RMS : To measure the true RMS value. Peak : To measure and update the peak value. Max. Hold : To measure and update the max. peak value.
7
Displacement ( p-p, Max Hold p-p )
Unit mm Range 1.999 mm Resolution 0.001 mm Accuracy ± ( 5 % + 2 d ) reading
@ 160 Hz, 80 Hz, 23 ± 5
Calibration 0.141 mm ( 160 Hz ) Point
Unit inch Range 0.078 inch Resolution 0.001 inch Accuracy ± ( 5 % + 2 d ) reading
@ 160 Hz, 80 Hz, 23 ± 5
Calibration 0.141 mm ( 160 Hz ) Point
Remark :
p-p :
To measure the Peak to Peak value. Max. Hold p-p : To measure and update the max. Peak to Peak value.
@ Above specification tests under the environment RF Field Strength
less than 3 V/M & frequency less than 30 MHz only.
8
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