For assistance with the operation of this product,
contact PCB Piezotronics, Inc.
Toll-free: 800-828-8840
24-hour SensorLine: 716-684-0001
Fax: 716-684-0987
E-mail: info@pcb.com
Web: www.pcb.com
Warranty, Service, Repair, and
Return Policies and Instructions
The information contained in this document supersedes all similar information that
may be found elsewhere in this manual.
Total Customer Satisfaction – PCB
Piezotronics guarantees Total Customer
Satisfaction. If, at any time, for any
reason, you are not completely satisfied
with any PCB product, PCB will repair,
replace, or exchange it at no charge.
You may also choose to have your
purchase price refunded in lieu of the
repair, replacement, or exchange of the
product.
Service – Due to the sophisticated
nature of the sensors and associated
instrumentation provided by PCB
Piezotronics, user servicing or repair is
not recommended and, if attempted,
may void the factory warranty. Routine
maintenance, such as the cleaning of
electrical connectors, housings, and
mounting surfaces with solutions and
techniques that will not harm the
physical material of construction, is
acceptable. Caution should be observed
to insure that liquids are not permitted to
migrate into devices that are not
hermetically sealed. Such devices
should only be wiped with a dampened
cloth and never submerged or have
liquids poured upon them.
Repair – In the event that equipment
becomes damaged or ceases to
operate, arrangements should be made
to return the equipment to PCB
Piezotronics for repair. User servicing or
repair is not recommended and, if
attempted, may void the factory
warranty.
Calibration – Routine calibration of
sensors and associated instrumentation
is recommended as this helps build
confidence in measurement accuracy
and acquired data. Equipment
calibration cycles are typically
established by the users own quality
regimen. When in doubt about a
calibration cycle, a good “rule of thumb”
is to recalibrate on an annual basis. It is
also good practice to recalibrate after
exposure to any severe temperature
extreme, shock, load, or other
environmental influence, or prior to any
critical test.
PCB Piezotronics maintains an ISO9001 certified metrology laboratory and
offers calibration services, which are
accredited by A2LA to ISO/IEC 17025,
with full traceability to SI through
N.I.S.T. In addition to the normally
supplied calibration, special testing is
also available, such as: sensitivity at
elevated or cryogenic temperatures,
phase response, extended high or low
frequency response, extended range,
leak testing, hydrostatic pressure
testing, and others. For information on
standard recalibration services or
special testing, contact your local PCB
Piezotronics distributor, sales
representative, or factory customer
service representative.
Returning Equipment – Following
these procedures will insure that your
returned materials are handled in the
most expedient manner. Before
returning any equipment to PCB
Piezotronics, contact your local
distributor, sales representative, or
factory customer service representative
to obtain a Return Warranty, Service,
Repair, and Return Policies and
Instructions Materials Authorization
(RMA) Number. This RMA number
should be clearly marked on the outside
of all package(s) and on the packing
list(s) accompanying the shipment. A
detailed account of the nature of the
problem(s) being experienced with the
equipment should also be included
inside the package(s) containing any
returned materials.
A Purchase Order, included with the
returned materials, will expedite the
turn-around of serviced equipment. It is
recommended to include authorization
on the Purchase Order for PCB to
proceed with any repairs, as long as
they do not exceed 50% of the
replacement cost of the returned
item(s). PCB will provide a price
quotation or replacement
recommendation for any item whose
repair costs would exceed 50% of
replacement cost, or any item that is not
economically feasible to repair. For
routine calibration services, the
Purchase Order should include
authorization to proceed and return at
current pricing, which can be obtained
from a factory customer service
representative.
Warranty – All equipment and repair
services provided by PCB Piezotronics,
Inc. are covered by a limited warranty
against defective material and
workmanship for a period of one year
from date of original purchase. Contact
PCB for a complete statement of our
warranty. Expendable items, such as
batteries and mounting hardware, are
not covered by warranty. Mechanical
damage to equipment due to improper
use is not covered by warranty.
Electronic circuitry failure caused by the
introduction of unregulated or improper
excitation power or electrostatic
discharge is not covered by warranty.
Contact Information – International
customers should direct all inquiries to
their local distributor or sales office. A
complete list of distributors and offices
can be found at www.pcb.com.
Customers within the United States may
contact their local sales representative
or a factory customer service
representative. A complete list of sales
representatives can be found at
www.pcb.com. Toll-free telephone
numbers for a factory customer service
representative, in the division
responsible for this product, can be
found on the title page at the front of this
manual. Our ship to address and
general contact numbers are:
PCB Piezotronics, Inc.
3425 Walden Ave.
Depew, NY14043 USA
Toll-free: (800) 828-8840
24-hour SensorLineSM: (716) 684-0001
Website: www.pcb.com
E-mail: info@pcb.com
PCB工业监视和测量设备 - 中国RoHS2公布表
PCB Industrial Monitoring and Measuring Equipment - China RoHS 2 Disclosure Table
This table is prepared in accordance with the provisions of SJ/T 11364.
O: Indicates that said hazardous substance contained in all of the homogeneous materials for this part is below the limit
requirement of GB/T 26572.
X: Indicates that said hazardous substance contained in at least one of the homogeneous materials for this part is above
the limit requirement of GB/T 26572.
Lead is present due to allowed exemption in Annex III or Annex IV of the European RoHS Directive 2011/65/EU.
DOCUMENT NUMBER: 21354
DOCUMENT REVISION: C
ECN: 45605
SENSORS AND INSTRUMENTATION FOR MACHINE CONDITION MONITORING
Model EX682 Series Differential Charge Amplifier
Operating Guide with Enclosed Warranty Information
MANUAL NUMBER: 55855
3425 Walden Avenue, Depew, New York 14043-2495
Phone (716) 684-0003
Fax (716) 684-3823
Toll Free Line 1-800-959-4IMI
MANUAL REVISION: C
ECN NUMBER: 44350
SENSORS AND INSTRUMENTATION FOR MACHINE CONDITION MONITORING
Warranty, Service & Return Procedur e ........................................................................... Page 7
Customer Service ............................................................................................................ Page 8
PAGE 2
SENSORS AND INSTRUMENTATION FOR MACHINE CONDITION MONITORING
Introduction
The EX682 Series of differential charge input amplifiers are designed to interface with differential output charge
sensors. The unit will convert the charge signal from any differential output charge sensor into a voltage output.
The front end differential charge amplifiers are designed to handle low sensor resistance that is common at very
elevated temperatures (>500ºF). An ICP
charge amplifier, to provide the appropriate power supply.
®
Din Rail Signal Conditioner is required for use with the differential
General Features
• Din Rail Mount
• Removable Terminal Blocks for easy wiring
• 35mm (1.38in.) Din Rail Mount configuration
• Space saving 22.5mm (0.9in.) wide design
Installation and Wiring
Installation
The EX682 Series is designed to be mounted on a 35mm Din Rail. Do not install in a harsh area where it can be
exposed to cleaning fluids or machine oils. The unit should be mounted in a NEMA type enclosure to protect the
electronics from contamination.
CE Requirements
The EX682 Series is CE marked (see Declaration of Conformity for specific standards). To meet the requirement,
the unit must be installed in a grounded metallic enclosure and sensor cable shield terminated to enclosure.
Failure to do so can cause erroneous readings where high frequency noise is present.
Outline Drawing
PAGE 3
SENSORS AND INSTRUMENTATION FOR MACHINE CONDITION MONITORING
Connector and Pinout Diagram
Pin Descriptions
The EX682 Series use plug-in type screw terminal connectors for all input and output connections.
Strip off ~8mm of insulation from the connection wire ends. Using a small screwdriver, remove the terminal block
from the enclosure in either the up or down direction, terminate the wire in the correct location. Do not exceed a
torque of 0.5Nm. Do not leave excess uninsulated wire which can short to adjacent wiring. Re-install the terminal
block.
This easy to assemble connection method allows devices to be exchanged easily and the electrical connection to
be visibly isolated.
:
Pin 5: Sig –
Negative Charge Input Signal
Pin 6: Shield (Common)
This pin connects shield to Pin 12.
Pin 7: Shield (Rail)
This pin connects to the Din Rail bar that the
amplifier is mounted on.
Pin 8: Sig +
Positive Charge Input Signal
Pin 9: VDC +
Attach to the positive of ICP® power supply
Pin 10: N/C
No Connection
Pin 11: N/C
No Connection
Pin 12: Common
Attach to the negative of ICP® power supply
PAGE 4
SENSORS AND INSTRUMENTATION FOR MACHINE CONDITION MONITORING
Typical Wiring Diagram
Warning 1 – ESD sensitivity
The power supply/signal conditioner sho u ld not be opened by anyone other than qualified service
personnel. This product is intended for use by qualified personnel who recognize shock hazards and are familiar
with the safety precautions required to avoid injury.
Warning 2 – ESD sensitivity
This equipment is designed with user safety in mind; however, the protection provided by the equipment may be
impaired if the equipment is used in a manner not specified by PCB Piezotronics, Inc.
Caution 1 – ESD sensitivity
PAGE 5
SENSORS AND INSTRUMENTATION FOR MACHINE CONDITION MONITORING
Cables can kill your equipment. High voltage electrostatic discharge (ESD) can damage electrical devices.
Similar to a capacitor, a cable can hold a charge caused by triboelectric transfer, such as that which occurs in the
following:
Laying on and moving across a rug,
Any movement through air,
The action of rolling out a cable, and/or
Contact with a non-grounded person.
The PCB solution for product safety:
Connect the cables only with the AC power off.
Temporarily “short” the end of the cable before attaching it to any signal input or output.
Caution 2 – ESD sensitivity
ESD considerations should be made prior to performing any internal adjustments on the equipment. Any
piece of electronic equipment is vulnerable to ESD when opened for adjustments. Internal adjustments should
therefore be done ONLY at an ESD-safe work area. Many products have ESD protection, but the level of
protection may be exceeded by extremely high voltage.
Warranty
IMI instrumentation is warranted against defective material and workmanship for 1 year unless otherwise
expressly specified. Damage to instruments caused by incorrect power or misapplication, is not covered by
warranty. If there are any questions regarding power, intended application, or general usage, please consult with your local sales contact or distributor. Batteries and other expendable hardware items are not covered by
warranty.
PAGE 6
SENSORS AND INSTRUMENTATION FOR MACHINE CONDITION MONITORING
Service
Because of the sophisticated nature of IMI instrumentation, field repair is typically NOT recommended and may
void any warranty. If factory service is required, return the instrumentation according to the “Return Procedure”
stated below. A repair and/or replacement quotation will be provided prior to servicing at no charge. Before
returning the unit, please consult a factory IMI applications engineer concerning the situation as certain problems
can often be corrected with simple on-s ite proc edures.
Return procedure
To expedite returned instrumentation, contact a factory IMI applications engineer for a RETURN MATERIAL
AUTHORIZATION (RMA) NUMBER. Please have information available such as model and serial number. Also, to insure efficient service, provide a written description of the symptoms and problems with the equipment to a
local sales representative or distributor, or contact IMI if none are located in your area.
Customers outside the U.S. should consult their local IMI distributor for information on returning equipment. For
exceptions, please contact the International Sales department at IMI to request shipping instructions and an RMA.
For assistance, please call (716) 684-0003, or fax us at (716) 684-3823. You may also receive assistance via email at imi@pcb.com or visit our web site at www.pcb.com.
PAGE 7
SENSORS AND INSTRUMENTATION FOR MACHINE CONDITION MONITORING
Customer Service
IMI, a division of PCB Piezotronics, guarantees Total Customer Satisfaction. If, at any time, for any reason, you
are not completely satisfied with any IMI product, IMI will repair, replace, or exchange it at no charge. You may
also choose, within the warranty period, to have your purchase price refunded.
IMI offers to all customers, at no charge, 24-hour phone support. This service makes product or application
support available to our customers, day or night, seven days a week. When unforeseen problems or emergency
situations arise, call the IMI Hot Line at (716) 684-0003, and an application specialist will assist you.
Phone: (716) 684-0003
ICP® is a registered trademark of PCB Group, Incorporated,
which uniquely identifies PCB sensors that incorporate built-in microelectronics.
3425 Walden Avenue, Depew, NY 14043-2495
•
USA Fax: (716) 684-3823 • INTL Fax: (716) 684-4703
PAGE 8
62912 REV. NR
ECO 44160
11/24/15
62912 REV. NR
ECO 44160
11/24/15
62912 REV. NR
ECO 44160
11/24/15
62912 REV. NR
ECO 44160
11/24/15
62912 REV. NR
ECO 44160
11/24/15
62912 REV. NR
ECO 44160
11/24/15
Model Number
EX682A40
DIFFERENTIAL DIN RAIL CHARGE AMPLIFIER
Revision: A
ECN #: 42284
[3]
Performance
ENGLISH
SI
Sensitivity(+/-5 %)
10 mV/pC
10 mV/pC
Input Range
+/-250 pC
+/-250 pC
Low Frequency Response(+/-5 %)
5 Hz
5 Hz
High Frequency Response(+/-5 %)
10 kHz
10 kHz
[2]
Amplitude Linearity
≤ 1 %
≤ 1 %
Environmental
Hazardous Area Approval
IECEx LCIE 130002X
IECEx LCIE 130002X
Hazardous Area Approval
LCIE 13 ATEX 3031X
LCIE 13 ATEX 3031X
Hazardous Area Approval
Ex ia IIC T4 Ga
Ex ia IIC T4 Ga
Hazardous Area Approval
LCIE 13 ATEX 1010X
LCIE 13 ATEX 1010X
Hazardous Area Approval
Ex nA IIC T4 Gc
Ex nA IIC T4 Gc
Hazardous Area Approval
Class I Div 1 Groups A, B, C, D Class I Div 1 Groups A, B, C, D
Hazardous Area Approval
Class I Div 2 Groups A, B, C, D Class I Div 2 Groups A, B, C, D
Temperature Range(Operating)
-40 to +176 °F
-40 to 80 °C
Temperature Response
≤ 1 %
≤ 1 %
Relative Humidity(Non Condensing)
<95 %
<95 %
Electrical
Excitation Voltage
22 to 28 VDC
22 to 28 VDC
Constant Current Excitation
3.1 to 4.1 mA
3.1 to 4.1 mA
Output Voltage
+/-2.5 Vpk
+/-2.5 Vpk
Output Bias Voltage
10 to 12 VDC
10 to 12 VDC
Broadband Electrical Noise(1 to 10,000 Hz)
200 µV
200 µV
[1]
Spectral Noise(1 Hz)
50 µV/√Hz
50 µV/√Hz
[1]
Spectral Noise(10 Hz)
15 µV/√Hz
15 µV/√Hz
[1]
Spectral Noise(100 Hz)
5 µV/√Hz
5 µV/√Hz
[1]
Spectral Noise(1 kHz)
2 µV/√Hz
2 µV/√Hz
[1]
Spectral Noise(10 kHz)
2 µV/√Hz
2 µV/√Hz
[1]
Discharge Time Constant
>0.25 sec
>0.25 sec
Resistance
>50,000 Ohm
>50,000 Ohm
Source Capacitance Loading
0.0003 %/pF
0.0003 %/pF
Output in Relation to Input
In Phase
In Phase
Physical
Electrical Connector(Input)
Terminal Strip
Terminal Strip
Electrical Connector(Output)
Terminal Strip
Terminal Strip
Weight
5.1 oz
145 gm
Mounting
DIN Rail
DIN Rail
Case Material
Injected Molded Nylon
Injected Molded Nylon
All specifications are at room temperature unless otherwise specified.
In the interest of constant product improvement, we reserve the right to change
specifications without notice.
ICP® is a registered trademark of PCB Group, Inc.
OPTIONAL VERSIONS
Optional versions have identical specifications and accessories as listed for the standard model
except where noted below. More than one option may be used.
NOTES:
[1]
Typical value.
[2] Tested using voltage source and input capacitor equal to the feedback capacitor, to simulate
a charge output sensor.
[3]
See PCB Declaration of Conformance PS123 for details.
Drawing Number: 62271
Revision: NR
Ecn Number:44469
Русский
Этот датчик был одобрен для Опасной Директивы 94/9/EC Местоположений, Ex ia IIC T4, Ex nA IIC T4
Для безопасного использования:
Norsk
Denne sensoren godkjenner for Farlige Plasseringer Direktiv 94/9/EC, Ex ia IIC T4, Ex nA IIC T4
For sikker bruk:
Nederlands
Deze sensor is voor Gevaarlijke Locaties Leidinggevende 94/9/EC, Ex nA IIC T4, goedgekeurd worden, Ex ia IIC T4
Voor veilige gebruik:
Português
Este sensor foi aprovado para a Diretiva 94/9/EC de Posições Arriscada, Ex ia IIC T4, Ex nA IIC T4
Para uso seguro:
Svensk
Den här sensoren er blitt gillat för Riskabel Lokaliseringarna Direktiv 94/9/ EC Ex ia IIC T4, Ex nA IIC T4.
För kassaskåp använda :
- Omgivande opera- temperatur ställa i rad :
- Все применимые местные электрические законы должны сопровождаться
- Поставка электрические параметры не должна превысить ни одной из следующих ценностей:
o Ui ≤28V, Ii≤100mA, Pi≤0.7 W, Ci≤ 0nF, Li≤ 0uH, Uo ≤28V, Io≤60mA, Po≤0.42 W, Co≤ 83 nF, Lo≤10uH,
- Окружающий операционный температурный диапазон:
o -40°C ≤ Ta ≤ +85°C
- Alle anvendelige lokale elektriske lover fulgt
- Forsyningen elektriske parametre må ikke overskride noe av de følgende verdiene:
o Ui ≤28V, Ii≤100mA, Pi≤0.7 W, Ci≤ 0nF, Li≤ 0uH, Uo ≤28V, Io≤60mA, Po≤0.42 W, Co≤ 83 nF, Lo≤10uH,
- Omgivende betjeningsav temperaturrekkevidde:
o- 40°C ≤ Ta ≤ +85°C
- Alle toepasbare plaatselijke elektrische wetten moeten gevolgd worden
- De aanbod elektrische parameters moeten de volgende waarde niet overschrijden:
o Ui ≤28V, Ii≤100mA, Pi≤0.7 W, Ci≤ 0nF, Li≤ 0uH, Uo ≤28V, Io≤60mA, Po≤0.42 W, Co≤ 83 nF, Lo≤10uH,
- Het omgevend bediening temperatuur bereik:
o- 40°C ≤ Ta ≤ +85°C
- Todas as leis elétricas locais aplicáveis devem ser seguidas
- O estoque parâmetros elétricos não devem exceder qualquer dos seguintes valores:
o Ui ≤28V, Ii≤100mA, Pi≤0.7 W, Ci≤ 0nF, Li≤ 0uH, Uo ≤28V, Io≤60mA, Po≤0.42 W, Co≤ 83 nF, Lo≤10uH,
- Variedade de temperatura operacional ambiente:
o -40°C ≤ Ta ≤ +85°C
- All användbar lokal elektrisk lag måste bli följde efter
- Tillförselen som elektriska parametrar inte måste överskrida några av värderar efter:
o Ui ≤28V, Ii≤100mA, Pi≤0.7 W, Ci≤ 0nF, Li≤ 0uH, Uo ≤28V, Io≤60mA, Po≤0.42 W, Co≤ 83 nF, Lo≤10uH,
o -40°C ≤ Ta ≤ +85°C
'PCB
A
PCB
PIEZOTRONICS
DIV.
EC
DeclarationofConformity123
In
AccordancewithISO/IEC17050
Manufacturer:
PCB Piezotronics,Inc.
3425
WaldenAvenue
Depew,
NewYork 14043USA
AuthorizedEuropeanRepresentative:
PCB
PiezotronicsEuropeGmbH
Porschestrasse
20-30
41836
Certifies
that
typeof
Whose
Product ModelsInclude:
Differential
ChargeAmplifier
EX682XYYYX:
itis aletter thatsignifies family type(A,
Y:
itis anumber thatsignifies changes to filtering,gain, frequency response,
A Div. of PCB Piezotronics, Inc.
3425 Walden Ave
Depew, NY 14043
USA
Attention: Nick Fulciniti
The products listed below are eligible to bear the CSA
Mark shown with adjacent indicators 'C' and 'US' for
Canada and US or with adjacent indicator 'US' for
US only or without either indicator for Canada only.
Jack Chin
Issued by:
Jack Chin
PRODUCTS
CLASS 2258 03
- PROCESS CONTROL EQUIPMENT - Intrinsically Safe and Non Incendive Systems - For Hazardous Locations
CLASS 2258 83
- PROCESS CONTROL EQUIPMENT-Intrinsically Safe and NonIncendive - Systems-For Hazardous Locations-Certified to U.S. Standards
Class I, Division 1, Groups A, B, C and D:
- Model EX682XYYYY Differential Charge Amplifier, input rated 28 Vdc max, 20 mA max; intrinsically safe
with entity parameters at Power terminals (VDC, COM): Vmax (Ui) = 28V, Imax (Ii) = 100mA, Pi = 0.7 W, Li
= 10.8 uH, Ci = 0 nF ; Sensor terminals (-SIG, +SIG): Voc (Uo) = 28V, Isc (Io) = 60 mA, Po = 0.42W, La (Lo)
= 8 mH, Ca (Co) = 83 nF. Intrinsically safe when installed per Dwg. 56543; Temperature Code T4 at maximum
ambient 85 deg C.
Notes:
• The Model EX682XYYYY shall be installed in a suitable enclosure acceptable to CSA or the local authority
having jurisdiction.
• The Model EX682XYYYY can only be connected to intrinsically safe Certified equipment per installation
drawing.
Certificate:
2646142
Master Contract:
184981
Project:
2646142
Date Issued:
November 8, 2013
DQD 507 Rev. 2012-05-22Page: 2
Class I, Division 2, Groups A, B, C and D:
- Model EX682XYYY Differential Charge Amplifier, input rated 28 Vdc max, 15 mA max; non-incendive with
entity parameters at Power terminals (VDC, COM): Vmax (Ui) = 28V, Imax (Ii) = 100mA, Pi = 0.7 W, Li = 10.8
uH, Ci = 0 nF; Sensor terminals (-SIG, +SIG): Voc (Uo) = 28V, Isc (Io) = 60 mA, Po = 0.42W, La (Lo) = 8 mH,
Ca (Co) = 83 nF. Installation per Dwg. 56543; Temperature Code T4 at maximum ambient 85 deg C.
Notes:
• The Model EX682XYYYY shall be installed in a suitable enclosure acceptable to CSA or the local authority
having jurisdiction.
• The Model EX682XYYYY shall only be connected to non-incendive Certified equipment per installation
drawing.
APPLICABLE REQUIREMENTS
CAN/CSA-C22.2 No. 0-2010 - General Requirements – Canadian Electrical Code, Part II
C22.2 No. 142-M1987 (R2009) - Process Control Equipment
CAN/CSA-C22.2 No.157-92 (R2012) - Intrinsically Safe and Non-Incendive Equipment for Use in Hazardous
Locations
C22.2 No. 213-M1987 (R2008) - Non-Incendive Electrical Equipment for Use in Class I, Division 2
Hazardous Locations
UL 913-5th Edition - Intrinsically Safe Apparatus and Associated Apparatus for Use in Class I, II and III,
Division 1, Hazardous Locations
UL 916-4th Edition - Energy Management Equipment
ANSI/ISA 12.12.01-2012 - Nonincendive Electrical Equipment for Use in Class I and II, Division 2 and Class
III, Divisions 1 and 2 Hazardous (Classified) Locations
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