PCB Piezotronics 377B02, 426B03, HT378B02, 426B31, 377A12 Installation And Operating Manual

...
Model 377B02
Precision Condenser Microphone
Installation and Operating Manual
For assistance with the operation of this product,
contact PCB Piezotronics, Inc.
Toll-free: 800-828-8840
24-hour SensorLine: 716-684-0001
Fax: 716-684-0987
Web: www.pcb.com
Warranty, Service, Repair, and
Return Policies and Instructions
The informati on contained in this document supersedes all similar i nformation th at may be found elsewhere in this manual.
Total Customer Satisfaction – PCB
Piezotronics guarantees Total Customer Satisfaction. If, at any time, for any reason, you are not completely satisfied with any PCB product, PCB will repair, replace, or exchange it at no charge. You may also choose to have your purchase price refunded in lieu of the repair, replacement, or exchange of the product.
Service – Due to the sophisticated nature of the sensors and associated instrumentation provided by PCB Piezotronics, user servicing or repair is not recommended and, if attempted, may void the factory warranty. Routine maintenance, such as the cleaning of electrical connectors, housings, and mounting surfaces with solutions and techniques that will not harm the physical material of construction, is acceptable. Caution should be observed to insure that liquids are not permitted to migrate into devices that are not hermetically sealed. Such devices should only be wiped with a dampened cloth and never submerged or have liquids poured upon them.
Repair – In the event that equipment becomes damaged or ceases to operate, arrangements should be made to return the equipment to PCB Piezotronics for repair. User servicing or repair is not recommended and, if attempted, may void the factory warranty.
Calibration – Routine calibration of sensors and associated instrumentation is
recommended as this helps build confidence in measurement accuracy and acquired data. Equipment calibration cycles are typically established by the users own quality regimen. When in doubt about a calibration cycle, a good “rule of thumb” is to recalibrate on an annual basis. It is also good practice to recalibrate after exposure to any severe temperature extreme, shock, load, or other environmental influence, or prior to any critical test.
PCB Piezotronics maintains an ISO­9001 certified metrology laboratory and offers calibration services, which are accredited by A2LA to ISO/IEC 17025, with full traceablility to N.I.S.T. In addition to the normally supplied calibration, special testing is also available, such as: sensitivity at elevated or cryogenic temperatures, phase response, extended high or low frequency response, extended range, leak testing, hydrostatic pressure testing, and others. For information on standard recalibration services or special testing, contact your local PCB Piezotronics distributor, sales representative, or factory customer service representative.
Returning Equipment – Following these procedures will insure that your returned materials are handled in the most expedient manner. Before returning
any equipment to PCB Piezotronics, contact your local distributor, sales representative, or factory customer service representative to obtain a Return
Materials Authorization (RMA) Number. This RMA number should be clearly marked on the outside of all package(s) and on the packing list(s) accompanying the shipment. A detailed account of the nature of the problem(s) being experienced with the equipment should also be included inside the package(s) containing any returned materials.
A Purchase Order, included with the returned materials, will expedite the turn-around of serviced equipment. It is recommended to include authorization on the Purchase Order for PCB to proceed with any repairs, as long as they do not exceed 50% of the replacement cost of the returned item(s). PCB will provide a price quotation or replacement recommendation for any item whose repair costs would exceed 50% of replacement cost, or any item that i s not economically feasible to repair. For routine calibration services, the Purchase Order should include authorization to proceed and return at current pricing, which can be obtained from a factory customer service representative.
Warranty – All equipment and repair services provided by PCB Piezotronics, Inc. are covered by a limited warranty against defective material and workmanship for a period of one year from date of original purchase. Contact
DOCUMENT NUMBER: 21354 DOCUMENT REVISION: B ECN: 17900
PCB for a complete statement of our warranty. Expendable items, such as batteries and mounting hardware, are not covered by warranty. Mechanical damage to equipment due to improper use is not covered by warranty. Electronic circuitry failure caused by the introduction of unregulated or improper excitation power or electrostatic discharge is not covered by warranty.
Contact Information – International customers should direct all inquiries to their local distributor or sales office. A complete list of distributors and offices can be found at www.pcb.com. Customers within the United States may contact their local sales representative or a factory customer service representative. A complete list of sales representatives can be found at www.pcb.com. Toll-free telephone numbers for a factory customer service representative, in the division responsible for this product, can be found on the title page at the front of this manual. Our ship to address and general contact numbers are:
PCB Piezotronics, I nc. 3425 Walden Ave. Depew, NY 14043 USA Toll-free: (800) 828-8840 24-hour SensorLine
SM
: (716) 684-0001 Website: www.pcb.com E-mail: info@pcb.com
PRODUCT GUIDE
377 SERIES MICROPHONES
426 SERIES PREAMPLIFIERS
Contents:
1.0 Introduction ................................................................................ 1
2.0 Standards .................................................................................... 1
3.0 Setting up a Microphone Measurement System ........................ 1
4.0 Taking Measurements ................................................................ 2
5.0 Accessories ................................................................................. 3
6.0 Maintenance ............................................................................... 3
7.0 Calibration .................................................................................. 4
8.0 Warranty and Service ................................................................. 4
1.0 Introduction
Thank you for your purchase of a PCB high quality microphone. These microphones offer highly accurate and reliable acoustic measurements and are typically used in research and design applications. They are accurate enough for laboratory usage, yet rugged enough for field-testing.
Sound within the typical 20 to 20,000 Hz audible range of a healthy human ear can either be pleasing to the ear, as in music, or unpleasant (or harmful), as in noise. As a result, many applications, from the de­velopment of consumer products to research in acoustics, measure sound, even sound outside the range of human hearing. The instrument typically used to measure sound is the microphone, which is designed, like the human ear, to transform pressure oscillations into a corresponding voltage oscillation.
2.0 Standards
Before selecting an acoustical instrument, it is important to identify which acoustical standards are appro­priate for the application in which the instrument will be used. Whether for legal purposes or for quality assurance programs, these standards will help determine the required quality, accuracy and consistency of the instrument. Standards that correspond to the performance requirements, dimensions and characteris­tics of acoustical components are established for microphones, sound level meters, calibrators, or other related components. The most common organizations producing these standards are the American Na­tional Standards Institute (ANSI) and the International Electrotechnical Commission (IEC). IEC 1094-4 establishes specifications for the mechanical dimensions and certain electroacoustic characteristics for standard industrial microphones. The performance specification sheet supplied with each PCB micro­phone identifies the standards to which the microphone is compliant.
3.0 Setting up a Microphone Measurement System
After the proper microphone has been selected, the corresponding preamplifier, cabling, power supplies, signal conditioning and data acquisition selections are ready to be installed. Not all of these components are required for all test set-ups. The figures below show typical set-ups for externally polarized and pre­polarized microphone systems.
A prepolarized microphone can be used with a standard Microphone Power Supply designed for external­ly polarized microphones, and its preamplifier, provided the supply voltage is set to zero.
1
dB
PS
V
SPL
ref
rms
 
 
 
 
Log20
dB
Pressure
Example
0
0.00002 Pa
Threshold of Hearing
60
0.02 Pa
Business Office
80
0.2 Pa
Shop Noise
94
1 Pa
Large Truck
100
2 Pa
Jackhammer
120
20 Pa
Airplane Take-Off
140
200 Pa
Threshold of Pain
Externally Polarized Microphone System
Prepolarized Microphone System
4.0 Taking Measurements
The following formula is used to calculate the pressure measured by the microphone from the output volt­age signal. The sensitivity of a microphone is typically measured at 250 Hz.
Pressure (Pa) = Voltage (mV) / Sensitivity (mV/Pa).
The lowest amplitude a healthy human ear can detect is 20 millionths of a Pascal (20Pa). Another scale more commonly used to describe sound pressure level is the decibel (dB). To convert the output voltage signal (measured in Vrms) to sound pressure level (measured in decibels), use the following formula:
where S is the sensitivity of the microphone in mV/Pa, and P
is the reference pressure in air, which is
ref
20 x 10-6 Pa. The decibel scale is logarithmic and more closely matches the response reactions of the human ear to the pressure fluctuations. Some examples of typical sound pressure levels are shown in the table below.
At very high-pressure amplitudes, the microphone’s diaphragm will start to distort the measured sound pressure. The maximum rated sound pressure level of a microphone is expressed as the amplitude at which the Total Harmonic Distortion (THD) reaches a specified amount, typically 3% THD. It is im­portant to note that the highest sound pressure level that can be measured with a microphone system may be limited by other parts of the system, such as the preamplifier, signal conditioner, or instrumentation. Conversely, the Cartridge Thermal Noise (CTN) specification provides the lowest measurable sound pres­sure level that can be detected above the electrical noise inherent within the microphone.
2
Temperature and pressure will affect the sensitivity of a microphone but these effects can be accounted for by adjusting the recorded microphone values using the coefficients specified for each microphone model. Simply calculate the difference in temperature and ambient pressure from those recorded during calibration and multiply this value by the proper coefficient to determine the sensitivity offset. In most cases, the offset will be very small and is therefore unnecessary.
5.0 Accessories
Transducer Electronics Data Sheet (TEDS)
Preamplifiers can incorporate TEDS devices, which have a built in read/write memory that contains rele­vant information about the sensor and its use. Information includes manufacturer name, model number, serial number, sensitivity, etc. The operation of TEDS devices is defined by IEEE P1451.4. A TEDS mi­crophone system includes a microphone mated with a preamplifier that contains the TEDS memory pro­grammed with both the microphone and preamplifier information. This is particularly helpful when using large channel count systems and array set-up.
A-Weight Inline Filter
The inline filter is used in conjunction with an ICP® preamplifier to provide A-weighting for acoustical measurements. The filter’s frequency response is weighted according to the A-weighting filter portion of both ANSI S1.4 and IEC 60651 Type 1 Sound Level Meter Standards. ICP® signal conditioners of 4 mA or greater are recommended when using inline filters.
Windscreens and Nose cones
Wind induced noise can be reduced by using a windscreen. This can offer some protection against dust particles and mechanical damage. In the presence of high-speed airflow from a well-defined direction, such as wind tunnels, a nose cone is recommended. When using windscreens and noise cones, the fre­quency response of the microphone will be attenuated at higher frequencies.
Clamps and stands
When holding a microphone in place, it is important to minimize the influence of the stand on the sound being measured. This can be accomplished by using low profile stands and clamps available from PCB.
Cables and Electronics
PCB carries LEMO cables as well as coaxial cables with BNC and 10-32 connectors. Traditional exter­nally polarized microphone power supplies along with a variety of ICP® signal conditioners are available that will fit almost any need.
6.0 Maintenance
Microphones are very stable over long periods of time, provided they are handled and stored properly. The microphone contains fragile components that can be damaged by misuse, in particular the diaphragm, which is made up of a very thin proprietary material and should be kept clean of dust, dirt, moisture and free any type of imperfection (scratch, dent, etc.).
The microphone’s grid cap is designed to let the true sound pressure level through to the diaphragm while preventing items from coming in contact with it. We do not recommend that you ever remove the grid cap or clean the microphone. If you take the precautionary measures to keep the microphone clean and dry, it should not be necessary. Use of accessories, like windscreens, and desiccants will help keep moisture off the microphone and maintain the specified sensitivity level. Nose cones will help keep turbulence off the microphone diaphragm and allow the sound pressure to be measured with greater accuracy.
Keep the microphone and preamplifier assembled while preparing for testing. Keep the rubber mainte­nance caps on the preamplifier’s electrical connector only. Do not place these rubber caps over the micro­phone. This will create a vacuum and undo pressure on the microphone diaphragm, which can stretch the diaphragm and cause a change in sensitivity. Store the microphones and preamplifiers in their protective
3
cases when not in use. With proper maintenance, the microphone and preamplifier should provide stable
Manual Number: 27042 Manual Revision: C ECO 42502
Printed in the U.S.A.
and accurate results for years to come. Dust, rain, oil, moisture or exposure to extreme temperatures may adversely affect the microphone and
preamplifier’s performance. If the microphone or the inside of the connection area of the preamplifier be­comes contaminated, use a light pressure rubber bulb to gently blow clean, dry air onto the unit in order to remove the dust. In the event that you absolutely must take off the grid cap and clean the microphone dia­phragm, we recommend using a blow bulb or a light pressure, clean and dry air hose to gently blow con­tamination off the diaphragm. The direction of the air should be parallel with the diaphragm, not directly (0 degree incidence) pointed at the diaphragm. Do not touch the microphone’s diaphragm with your fin­gers or let it come in contact with any sharp or pointed object. Please note that any contact to the micro­phone’s diaphragm can negatively impact the sensitivity and long term stability of the microphone.
If the microphone is ever dropped or comes into contact with any contamination, or is exposed to extreme temperatures, we recommend immediate recalibration of the microphone. Please note that heat from your hands can affect the calibration results. It is always good practice to wait a minimum of 30 seconds after placing the microphone on a test system before taking a calibration reading in order to minimize the effect that heat from your hands has on the calibration.
7.0 Calibration
PCB offers recalibration services for our precision microphones, as well as units produced by other A2LA manufacturers. Our internal metrology laboratory is certified to ISO 9001, accredited by A2LA to AN­SI/IEC 17025 and ANSI/NCSL Z540-1, complies with ISO 10012-1 (and former MIL-STD-45662A), and uses equipment directly traceable to one or more of the following National Labs (NIST, PTB or DFM). Our investment in equipment, traceability and conformance to industry standards ensures accurate calibra­tion against relevant specifications. We also carry a line of acoustic calibrators that can be used to cali­brate microphone sensitivity on site as needed.
8.0 Warranty and Service
All equipment and repair services provided by PCB Piezotronics, Inc. are covered by a warranty against defective material and workmanship under a Total Customer Satisfaction policy. If, at any time, for any reason, you are not completely satisfied with any PCB product, PCB will repair, replace, or exchange it at no charge. You may also choose to have your purchase price refunded. See the supplemental sheet, con­tained with this manual, for information on our service, repair and return policies, procedures and instruc­tions. When unexpected problems arise, call our 24-Hour SensorLineSM (716-684-0001) to speak with an Application Engineer. Visit www.pcb.com for a complete statement of our warranty.
3425 Walden Avenue, Depew, NY 14043-2495 24-hour SensorLineSM: 716-684-0001 E-Mail: info@pcb.com U.S.A. Fax: 716-684-0987 Website: www.pcb.com Toll-free (in the U.S.A.): 800-828-8840
A PCB GROUP COMPANY ISO 9001 CERTIFIED A2LA ACCREDITED to ISO 17025
2014 PCB Group, Inc. In the interest of constant product improvement, specifications are subject to change without notice. PCB and ICP are registered trademarks of PCB Group, Inc. Sensor Line is a service mark of PCB Group, Inc. All other trade­marks are properties of the respective owners.
4
Model Number
377B02
PRECISION CONDENSER MICROPHONE
Revision: H
ECN #: 42896
Performance
ENGLISH
SI
Nominal Microphone Diameter
1/2"
1/2"
Frequency Response Characteristic(at 0° incidence)
Free-Field
Free-Field
Open Circuit Sensitivity
50 mV/Pa
50 mV/Pa
[3]
Open Circuit Sensitivity(± 1.5 dB)
-26 dB re 1 V/Pa -26 dB re 1 V/Pa
[3]
Frequency Range(± 1 dB)
5 to 10,000 Hz 5 to 10,000 Hz
Frequency Range(± 2 dB)
3.15 to 20,000 Hz 3.15 to 20,000 Hz
Lower Limiting Frequency(-3 dB)
1.0 to 2.4 Hz 1.0 to 2.4 Hz
Resonant Frequency(90° Phase Shift)
10,400 Hz
10,400 Hz
[1]
Inherent Noise
<15 dB(A) re 20
µPa
<15 dB(A) re 20
µPa
Dynamic Range(3% Distortion Limit)
>146 dB re 20 µPa >146 dB re 20 µPa
Standards Designation(IEC 61094-4)
WS2F
WS2F
Environmental
Temperature Range(Operating)
-40 to +302 °F -40 to +150 °C
Temperature Coefficient of Sensitivity(+14 to +122°F (-10 to +50°C)) 0.005 dB/°F
0.009 dB/°C
[1][3]
Static Pressure Coefficient
-0.013 dB/kPa -0.013 dB/kPa
[1][3]
Humidity Coefficient of Sensitivity(0 to 100%, non-condensing)
± 0.001 dB/%RH ± 0.001 dB/%RH
[3]
Influence of Axial Vibration(0.1g (1 m/s²))
63 dB re 20 µPa 63 dB re 20 µPa
[1]
Long Term Stability(150°C (302°F))
>2 hrs/dB
>2 hrs/dB
Electrical
Capacitance(Polarized)
12 pF
12 pF
[1]
Polarization Voltage
0 V
0 V
[2]
Physical
Housing Material
Stainless Alloy Stainless Alloy
Venting
Rear
Rear
Mounting Thread(Preamplifier)
0.4606 - 60 UNS 11.7 mm - 60 UNS
Mounting Thread(Grid)
0.5 - 60 UNS 12.7 mm - 60 UNS
Size (Diameter x Height)(with grid)
0.52 in x 0.64 in
13.2 mm x 16.2 mm
Size (Diameter x Height)(without grid)
0.5 in x 0.6 in
12.7 mm x 15.3 mm
Weight
0.28 oz
7.8 gm
[1]
All specifications are at room temperature unless otherwise specified. In the interest of constant product improvement, we reserve the right to change specifications without notice.
ICP® is a registered trademark of PCB Group, Inc.
OPTIONAL VERSIONS
Optional versions have identical specifications and accessories as listed for the standard model
except where noted below. More than one option may be used.
NOTES:
[1]
Typical.
[2] Prepolarized
[3]
re 250 Hz
SUPPLIED ACCESSORIES:
Model ACS-20 Calibration of Precision Condensor Microphones (1)
Entered: AP Engineer: MJN Sales: MV
Approved: MT
Spec Number:
Date: 5/7/2014 Date: 5/7/2014 Date: 5/7/2014 Date: 5/7/2014
29289
3425 Walden Avenue, Depew, NY 14043
Phone: 716-684-0001 Fax: 716-684-0987 E-Mail: info@pcb.com
PCB Piezotronics Inc. claims proprietary rights in the information disclosed hereon. Neither it nor any reproduction thereof will be disclosed to others without the written consent of PCB Piezotronics Inc.
8
2
REVISIONS
REV DESCRIPTION DIN
NR RELEASED TO DRAFTING
1
8 2 9 2
DIAPHRAGM
B B
.52 [13.2]
.48 [12.1] .47 [12.0]
.04[1.0]
BLACK O-RING
.5000-60 UNS
.64 [16.4]
[12.7mm-60 UNS] THREADS
.60 [15.3]
.36 [9.2]
A A
.50 [12.7]
.4606-60 UNS [11.7 mm-60 UNS] THREADS
WITH GRID CAP
WITHOUT GRID CAP
UNLESS OTHERWISE SPECIFIED TOLERANCES ARE:
DIMENSIONS IN INCHES
DECIMALS XX ±.03
ANGLES 2 DEGREES
XXX ±.010
FILLETS AND RADII
.003 - .005
DIMENSIONS IN MILLIMETERS
[ IN BRACKETS ]
DECIMALS X ± 0.8
ANGLES 2 DEGREES
XX ± 0.25
FILLETS AND RADII
0.07 - 0.13
2
DRAWN CHECKED ENGINEER
TITLE
JDM
9/14/05
ECB
9/14/05
OUTLINE DRAWING
1/2" PRE-POLARIZED
MICROPHONES
CCL
9/14/05
3425 WALDEN AVE. DEPEW, NY 14043
(716) 684-0001 E-MAIL: sales@pcb.com
IDENT. NO.
52681
SCALE: SHEET
29288
4X
DWG. NO.
CODE
1
1 OF1
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