PBZ CropCare ATV-MX240 Owner's Manual
by PBZ
Owner's Manual
20’ Manual Fold Boom
Model ATV-MX240
Manufactured by PBZ LLC
A Paul B Zimmerman Inc. Company
www.CropCareEquipment.com
Form: ATV-MX240OM
Revision A Rev. Date 01/17
Notes
2
Table Of Contents
Before You Begin ....................................................................................3
Safety Precautions.................................................................................4
Before Operation ........................................................................4
During Operation .......................................................................4
Following Operation .................................................................4
Transporting the Sprayer .........................................................4
Assembly Instructions .....................................................................5-7
ATV-MX240 Kit Contents ..........................................................5
ATV-MX240 Assembly Instructions ..................................6,7
F2500 Assembly Instructions .................................................8
Operating Instructions ........................................................................9
Boom Operation .........................................................................9
Calibrating the Sprayer.....................................................................10
Calculating the Speed ............................................................10
Determining Nozzle Size/Using Calibration Chart ......10
Maintenance Instructions ...............................................................11
Winterizing your Sprayer ...................................................... 11
Routine Maintenance .............................................................11
Breakdowns & Parts List .............................................................11-13
TeeJet® Nozzle Body Breakdown & Parts List ................11
ATV-MX240 Breakdown......................................................... 12
ATV-MX240 Parts List .............................................................13
CropCare® Limited Warranty ..........................................................14
Ordering Parts .....................................................................................14
Before You Begin
Please read and understand this manual and its instructions and warnings completely before operating.
• Be aware of all safety guidelines, warnings, and cautions including those of the tractor manufacturer.
• Read and understand the chemical manufacturer’s labels, warnings, and instructions.
• Know and fulll all state pesticide applicator license requirements.
• Familiarize yourself and other operators with the sprayer’s components and how all parts are operated.
3
Safety Precautions
Before Operation
• Be aware of the location of all the safety and warning
decals. Always replace any decals that are illegible or are
missing.
• Carefully study and understand this owner’s manual.
• Give the boom a visual inspection for any worn parts,
loose bolts, or other visible problems, and make any
necessary repairs. See the maintenance section (page 9).
During Operation
• To avoid injury from chemical hazards, wear the proper
protective clothing. Each chemical manufacturer’s
clothing requirements are listed under the “Personal
Protective Equipment (PPE) section in the chemical’s
instructions
• Always be aware of bystanders, particularly children!
Always look before moving the sprayer or engaging the
pump. Bystanders should never be allowed near the
sprayer during operation.
• All maintenance should be performed with the sprayer
unhooked from the tractor and clean of any harmful
chemicals.
• Make sure the area is clear of any people or obstructions
before using the sprayer.
• Be aware of dangerous terrain such as holes, slopes,
drop-os, banks, rocks, and hidden hazards. Operate
the tractor and sprayer up and down slopes, not across.
• Allow for sprayer boom length when making turns.
• Remember that accidents can even happen to seasoned
operators. Always take your time and follow all safety
instructions.
Following Operation
• Completely rinse the entire boom and all of its
components of all chemical residue after every use.
Transporting the Sprayer
• When transporting the sprayer, the sprayer’s boom
must be in the fully folded position.
• Dispose of rinsate in accordance with chemical
application guidelines.
4
Assembly Instructions
ATV-MX240 Kit Contents
Ref # Qty. Part Number Description
1 1 -- Center Frame
2 1 -- Left Wing
3 1 -- Right Wing
4 1 HDKMX240 Hardware & Nozzle Kit
5 1 ATV-MX240OM Manual, Owner’s ATV Manual Fold Boom 20’
HDKMX240 Hardware & Nozzle Kit Contents (Figure 1)
Ref # Qty. Part Number Description
6 3 6806052 Hose Clamp, 1/2" - 29/32" SS
7 2 AN38 Nut, Acorn 3/8-16
8 2 C-267 Spring, Hard Drawn Zinc, 26 lbs/in
9 2 CB38*1G5 Bolt, Carriage 3/8-16 x 1" Gr 5
10 6 CB38*214G5 Bolt, Carriage 3/8-16 x 2-1/4" Gr 5
11 8 FN38 Nut, Flange 3/8-16
12 2 FW38 Washer, Flat 3/8"
13 2 MX2023 20’ Manual Fold Boom, Mount Bracket
14 12 256121NYR Kit, Cap & Gasket Quick TeeJet Black
15 12 8079PP50 Strainer, Tip 50 Mesh Red Poly Body SS Screen
16 12 AIXR110025VP Tip, AIXR TeeJet Polymer Purple
17 2 AA111SQ112+ Clamp, Square Assembly Boom 1-1/2" Tube
18 4 875UV Cable Tie, 8” 75 Lb UV Black
ATV-MX240 Boxed Contents
+Only used if installing an F2500 foam marker kit onto the 20’ manual fold boom.
8
9
18
6
11
10
7
12
16
17
Figure 1: Boom hardware and nozzle kit
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14
15
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