PBZ CropCare ATV-BASE Owner's Manual
by PBZ
Owner's Manual
25 Gallon ATV Sprayer
Model ATV-BASE
Manufactured by PBZ LLC
A Paul B Zimmerman Inc. Company
www.CropCareEquipment.com
Form: ATV-BASEOM
Revision B.1 Rev. Date 04/19
Table Of Contents
Identication of Machine ......................................................................3
Specications ............................................................................................. 3
Before You Begin ....................................................................................... 4
Safety Precautions....................................................................................4
General Guidelines ........................................................................ 4
Before Operation ...........................................................................5
During Operation .......................................................................... 5
Following Operation .................................................................... 5
Pump Safety Precautions ............................................................5
ATV-BASE Kit Contents ...........................................................................6
ATV-BASE Box .................................................................................. 6
Hardware Bag .................................................................................7
Assembly Instructions ............................................................................8
Boom Mount Bracket & Gauge Assembly ............................. 8
Mounting the Sprayer .............................................................................8
Base Unit ........................................................................................... 8
Wiring Harness ...............................................................................9
Calibrating the Sprayer.........................................................................10
1. Calculating the Speed ...........................................................10
2. Determining Nozzle Size/Using Calibrastion Chart ....10
3. Adjusting the Sprayer Pressure ..........................................11
Boom Calibration Chart.............................................................11
Boomless Nozzle Chart ..............................................................11
Operating Instructions .........................................................................12
Spraying with the Boom ...........................................................12
Spraying with the Spray Gun ..................................................12
Following Operation ..................................................................13
Maintenance Instructions ...................................................................13
Routine Maintenance .................................................................13
Winterizing your Sprayer ..........................................................14
Troubleshooting .....................................................................................14
Breakdowns and Parts Lists ................................................................15
Base Unit Breakdown .................................................................15
Base Unit Parts List ......................................................................16
Shuro® Pump Breakdown & Parts List ...............................17
Relief Valve Breakdown & Parts List ......................................17
CropCare® Limited Warranty ..............................................................18
Ordering Parts .........................................................................................18
Identication of Machine
• Model #’s: ATV-BASE
• The model number and revision identication decal is located on top of the tank .
Specications
25 gallon ATV sprayers
Tank capacity ................................................................................ 25 gal
Min power supply ...................................................12 volt / 10 amp
Wiring harness length ........................................................................ 8’
Pump:
Type ...........................................................................Diaphragm pump
Manufacturer ............................................................................ Shuro
Max pressure ..................................................................................45 psi
Max ow rate ............................................................................... 3 gpm
®
Weight:
Base unit (empty) .........................................................................44 lbs
Base unit (full) ..............................................................................240 lbs
12’ boom .......................................................................................... 32 lbs
20’ boomless..................................................................................... 5 lbs
Sprayer:
Spraying width (12’ boom) ...........................................................160”
Spraying width (20’ boomless) ...................................................240”
Hose length (for handgun) .............................................................15’
3
Before You Begin
Please read and understand this manual and its instructions and warnings completely before operating
the sprayer.
• Be aware of all safety guidelines, warnings, and cautions including those of the ATV or utility vehicle that the
sprayer may be mounted on.
• Read and understand the chemical manufacturer’s labels, warnings, and instructions.
• Know and fulll all state pesticide applicator license requirements.
• Familiarize yourself and other operators with the sprayer’s components and how all parts are operated.
Safety Precautions
General Guidelines
Every year many unnecessary accidents occur due to improper equipment handling and a disregard for safety precautions. You, the
operator, can avoid accidents by observing the precautions listed in this section.
• The operator should be a responsible adult. Do not
allow persons to operate this sprayer until they have
displayed a thorough understanding of sprayer safety
precautions and operational use!
• All operators must also fulll state pesticide applicator
license requirements!
• Never attempt to operate this sprayer when under the
inuence of alcohol or drugs.
• The best defense against accidents is a careful and
responsible operator.
• A chemical warning decal and an owner's manual
warning decal are located on the sprayer’s tank. (Figure
1, Figure 2). Be aware of their location. Always replace
any warning or safety decals that are not legible or are
missing.
• When transporting the sprayer on public roads, always
follow state and local regulations regarding safety and
transportation requirements. Use the necessary lights
and slow moving vehicle (SMV) emblems.
• If there is any portion of this manual that you do not
fully understand, please contact the orignal retailer of
this product.
Figure 1: Chemical Warning Decal (DEMT3980)
Warning
Read Entire Owner’s
Manual Before Operation
Figure 2: Owner’s Manual Decal (DE39)
4
Safety Precautions
Before Operation
• Carefully study and understand this owner's manual.
• Read and follow chemical manufacturer's labels,
warnings, and instructions! A material safety data
sheet (MSDS) should be provided by the chemical
manufacturer.
• To avoid injury from chemical hazards, wear the proper
protective clothing. Each chemical manufacturer's
clothing requirements are listed under the “Personal
Protective Equipment (PPE) section in the chemical
instructions.
• Do not wear loose-tting clothing which may catch in
moving parts.
During Operation
• Always be aware of bystanders, particularly children!
Always look before moving the sprayer or the ATV.
• No passengers are allowed on or in the ATV or sprayer
at anytime.
• Keep hands and body parts clear of all moving parts.
• Be aware of dangerous terrain such as holes, slopes,
drop-os, banks, rocks, and hidden hazards.
• Never exceed the ATV or utility vehicle manufacturer's
load rating.
• Give the sprayer a visual inspection for any worn parts,
loose bolts, or other visible problems, and make the
necessary repairs. See the maintenance section for
instructions (page 13).
• Make sure the area is clear of any people or obstructions
before using the sprayer.
• Have all operators practice operating the sprayer and
its attachments, using clean water only, until all persons
are completely capable of safe operation.
• Operate the ATV and sprayer up and down slopes, not
across.
• Allow for sprayer boom length when making turns.
• Never leave running equipment unattended!
• Remember that accidents can even happen to seasoned
operators. Always take your time and follow all safety
instructions.
Following Operation
• Following operation, stop ATV unit, set brakes, shut o
engine, and remove ignition key.
• Store the sprayer away from human and livestock
activity.
Pump Safety Precautions
• Never pump ammable or explosive uids such as
gasoline, fuel oil, kerosene, etc.
• Note: The pump may be run dry for limited periods of
time without resulting in damage.
• Park the sprayer on a hard level surface
• Do not permit children to play on or around sprayer.
• Always disconnect the power to the pump when
working on the pump. Failure to do this could result
in electrical shock.
5
ATV-BASE Kit Contents
ATV-BASE Box
Ref # Qty. Part Number Description
1 1 ATV-BASE Sprayer, 25 Gallon ATV Base Kit
2 2 T229 ATV Mounting Bracket
3 1 ATV-BASEOM Manual, Owner’s ATV Srayer Base Kit
4 1 GG60 Gauge, 2-1/2” Liquid Filled 60 PSI
5 1 -- Hardware Bag
ATV-BASE Boxed Contents
3
4
1
5
2
Figure 1: ATV-BASE Boxed Contents
6
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