PBI CheckMate 3 User Manual

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ON THE QUALITY LINE

CheckMate 3

User Guide

PBI-300042-B

10/2010

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CheckMate 3 EN User Guide

CheckMate 3

User Guide

PBI-Dansensor A/S

Rønnedevej 18 • DK-4100 Ringsted • Denmark

Tlf.: 57 66 00 88 • Fax: 57 66 00 99

E-mail: [email protected] • Internet: www.pbi-dansensor.com

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2User Guide EN CheckMate 3

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CheckMate 3 EN User Guide 3

Table of Contents

1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

About this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Intended Use of this Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Reservations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Important! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Safety and Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Notes, cautions and warnings! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Operation and Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

CheckMate 3 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Setting up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Connection of additional equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2. Operation and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . .15

Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Logging off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Daily Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Measuring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Getting the best measurement performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Explanation of the “Response time (T Correction for CO

offset calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

sensor temperature sensitivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

sensor temperature sensitivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

The Measuring screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Measuring modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Selecting a product for measuring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Performing a measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

cross-sensitivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Daily Shut-down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Error messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Cleaning and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Replacing measuring gas hose, filter and needle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Replacing printer paper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

)” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

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3. Menus and Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Main menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Product menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Edit product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

New product. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Copy product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Delete product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

View collected data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Delete collected data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Delete all collected data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Data log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Diagnostic menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

General setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Data log setup ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Serial data dump specification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Network setup ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Custom fields setup .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

User setup ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Access level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Offset (20,9%) calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Export/Import . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Standby . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Sleep . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Language. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

4. Technical Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49

Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Mechanical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Connectivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Gas connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Basic specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Zirconia O Electrochemical O

sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Accuracy specification (excl. calibration) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Standard calibration specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Specification conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

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CheckMate 3 EN User Guide 5

Consumable parts and options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Ordering items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Available User Guides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Consumable parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Toxic and Hazardous Substances or Elements . . . . . . . . . . . . . . . . . . . . 54

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6User Guide EN CheckMate 3

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CheckMate 3 EN User Guide 7

1. Introduction

Thank you for purchasing a PBI-Dansensor product, we hope that the product will fullfill your needs.

In order to learn more about our customers and the markets we serve, we kindly ask you to fill out the product registration form available on-line at

www.pbi-dansensor.com/register

In return we can offer to send important product information to you.

About this Manual

Intended Use of this Manual

• This manual describes the common use and maintenance procedures of the CheckMate 3 device. It is intended for the daily users and should be kept with the equipment for reference at all times.

Reservations

• This manual was written and illustrated using the best possible information available at the time of publication.

• Any differences between this manual and the equipment reflect improvements introduced after the publication of the manual.

• Changes, technical inaccuracies and typographic errors will be corrected in subsequent editions.

• As a part of our policy of continuous improvement, we reserve the right to alter design and specifications without further notice.

Important!

Safety and Use

• Prior to using the equipment it is assumed that it has been properly installed and configured as described in this manual.

• The manufacturer cannot be held responsible for any damage caused by incorrect use of this equipment.

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8User Guide EN CheckMate 3

Notes, cautions and warnings!

Throughout the manual notes, cautions, and warnings are indicated with various icons and written in bold like the example below:

CAUTION! Always replace a fuse with one of the same size and rating.

Explanation

NOTE! The operator should observe and/or act according to the information in order to obtain the best possible function of the equipment.

CAUTION! The operator must observe and/or act according to the information in order to avoid any mechanical or electrical damage to the equipment.

WARNING! The operator must observe and/or act according to the information in order to avoid any personnel injury.

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CheckMate 3 EN User Guide 9

Safety Instructions

Personnel operating and maintaining the device must be familiar with all aspects of its operation and be proficient in maintenance. Such personnel should review the following precautions to promote safety awareness.

General

• Always refer to the manual before operating or maintaining the equipment.

• Observe all WARNINGS, CAUTIONS and NOTES.

• Do not open the device. In case of technical problems please contact your service provider.

• Do not cover the machine with a cloth or piece of plastic to protect it from dust, as this prevents free air circulation around the machine and might lead to overheating.

• Do not expose the equipment to heavy moisture or heat and keep it away from direct sunlight.

• Never short circuit or remove safety devices.

Installation

• To ensure the best installation with the least technical problems, please install equipment as described in this manual.

• Never install the equipment in explosive environments.

• Always use correct fittings when connecting gas from the gas bottle.

• Provide adequate space around the equipment for proper ventilation.

• The units are Class 2 appliances and do not need to be connected to an earthed mains socket-outlet.

• It is the responsibility of the owner and operator(s) of the equipment, that the installation is made in accordance with local rules and regulations.

• When installing the equipment it is necessary to ensure proper ventilation in the room of the installation in accordance with requirements from manufacturer.

• The manufacturer cannot be held responsible for any damage caused by incorrect installation of this equipment.

Operation and Maintenance

• Be sure to disconnect electrical power and unplug the unit before performing any cleaning or maintenance.

• All panels and protective guards must be in place before operating the equipment.

• When operating or maintaining the equipment always obey the relevant rules and regulations for workers safety.

• Repair or replace damaged power cords immediately.

• Never block gas outlets or needles.

• Replace needles if they get clogged (e.g. when cutting through septa).

• Do not expose the needles to liquids.

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10 User Guide EN CheckMate 3

CheckMate 3 Overview

CheckMate 3 is based on an all-in-one concept which together with state-of-the-art sensor technology ensures fail-safe tests and documentation. With full self-diagnostics, CheckMate 3 detects most common operator faults and offers an efficient automatic report function.

 The arrow keys (navigation keys) are used to select menus and functions.

select previous item/scroll up

select next item/scroll down (Contrast adjustment in measuring screen)

go to previous menu or undo a change/selection

go to next menu level

(select)

(Contrast adjustment in measuring screen)

 select menu or select/confirm a value  (formfeed) feeding printer paper (version with built-in printer only)  print current screen contents for built-in printer (version with built-in printer only)

 undo a selection or a change. If you hold down the key you will automatically

return to the measuring screen or the warm-up screen

 (measuring key) starts or stops a measurement  measuring gas inlet for connection of filter and needle set/Smart Pen

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CheckMate 3 EN User Guide 11

10 11

12 13

148

 Main switch  Gas outlet  24VDC Power supply connection

 USB A port for connection of barcode reader, memory key and keyboard  USB B port for PC communication (for future use)

 Serial COM port for dump of data for external data collection

 Connection to local computer network (LAN) for external data collection

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12 User Guide EN CheckMate 3

Setting up

1. Place the device on a level and stable surface.

2. Connect the supplied needle set

right side of the device as shown below, then place the needle in the holder

NOTE! It is not possible to fit the needle set without a filter on the measuring gas inlet. Make sure that all connections are pressed firmly and carefully together, as leaks will compromise the measurement results.

3. Connect the power supply  between the main power supply outlet and the 24 VDC

connection

 at the back of the device (labelled ).

 to the measuring gas inlet  (labelled ) on the

.

4. Starting up and use of the device is described in Se afsnit 2 "Operation and

Maintenance" på side 15.

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CheckMate 3 EN User Guide 13

Connection of additional equipment

Barcode reader

It is possible to connect a barcode scanner  to CheckMate 3. The barcode scanner must be a USB type and we recommend using a “Datalogic Heron D130” barcode scanner.

The barcode scanner must be connected to the USB A connector back of the device.

The barcode scanner is avaliable as an option - see "Options" on page 54.

 (labelled ) at the

USB Memory Key

When importing and exporting data you may use a USB memory key . The memory key must be connected to the USB A connector

 (labelled ) at the back of the device.

USB Keyboard

A keyboard  can be connected to the device for keying in various data. The keyboard must be a USB type and it can be connected to the USB A connector

of the device.

 (labelled ) at the back

SmartPen

SmartPen is an optional needle retainer/measuring gas extractor with built-in protection and lock. The SmartPen replaces the standard needle set and must be connected to the

measuring gas inlet (labelled ) on the right side of the device.

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CheckMate 3 EN User Guide 15

Standby

13:46

08/17/06

Sleep 13:46

08/17/06

Meat 400 gr.

Product Menu

08/17/06 13:46

% O

Press to measure

0,482 29,5

70,0

Product: 47 Meat 400 gr. Measuring mode: Manual spot

Product Menu

08/17/06 13:46

% O

29,5

70,0

2. Operation and Maintenance

Modes

The device can be in one of 5 modes:

Switched off Power supply disconnected.

Standby mode Display shows the Standby screen.

User has been logged off (if login is required).

Sensor temperature is maintained.

Standby mode settings are set in chapter "General setup" on page 37 - see side 37 for details.

Sleep mode Display shows the Sleep screen.

User has been logged off (if login is required).

Sensor temperature is not

maintained.

Sleep mode settings are set in chapter "General setup" on page 37 - see side 37 for details.

Ready mode Display will normally show the measuring

screen. Sensor has correct temperature.

Measuring mode Display will normally show the measuring

screen.

Measuring has been started on the key.

While measuring the display will continuously show measurement values.

When in “Manual spot” measuring mode a progress bar is displayed in the bottom of the screen.

Product: 47 Measuring mode: Manual spot

Bal

0,482

Bal

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16 User Guide EN CheckMate 3

USER1 USER2 USER3

13:46

08/17/06

13:46

08/17/06

Different levels of login can be set up:

No login At start-up the device will automatically run the self-test and warm-

up period and when finished it changes to show the measuring screen and will be ready for measuring.

User login At start-up the display will show the list of users.

Use and keys to select user and press key to confirm. Now the device will run the self-test and warm-up period and when finished it changes to show the measuring screen and will be ready for measuring.

Scan user barcode or press

Either use barcode scanner (option) to scan User ID or press to bring up the touch screen keyboard.

Enter user id

CDEFG JKLMN

QRSTU

YZ .

Ins Del

NOTE! If you forget your User ID you can always log in using 57670124 as your User ID.

Enter the User ID by means of the touch screen keyboard or the external keyboard (option). Confirm by pressing the OK key. Now the device will run the self-test and warm-up period and when finished it changes to show the measuring screen and will be ready for measuring.

See Se afsnit "User setup ..." på side 42 for details about user and login settings.

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CheckMate 3 EN User Guide 17

Heating

Time left XX min

Product: 47 Meat 400 gr. Measuring mode: Manual spot

Product Menu

08/17/06 13:46

Product: 47 Meat 400 gr. Measuring mode: Manual spot

Product Menu

08/17/06 13:46

Press to measure

0,482 29,5

70,0

Logging off

To log off press the key from the measuring screen.

When device is switched into Standby or Sleep mode either automatically or when manually selected from the “Main menu”, current user will be logged off.

Daily Start-Up

At the start of the working day the device will normally be in one of the following modes:

•Switched Off

• Standby mode

• Sleep mode

Starting the device from the either of the three modes is described in the following:

1. If device is switched off apply power to it.

If device is in either Standby or Sleep mode simply touch the screen.

2. If no login is required the device will start up and automatically run a self-test and warm-

up period of approx. 10 min.

If device is started from Standby mode the sensor temperature has been maintained and the device will be ready after max. 1 min.

3. If User login or login with User ID is required, login as described in "Login" on page 16.

4. After a successful login the device runs the self-test and warm-up period and when

finished the display changes to show the measuring screen.

Bal

5. Now the device is ready to begin measuring.

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18 User Guide EN CheckMate 3

Measuring

Getting the best measurement performance

There are a number of factors to take into consideration when measuring O2 and CO2 gasses.

The following guidelines should help you to obtain the best possible measurement accuracy and performance from the CheckMate 3 device.

The device uses either a Zirconia (Zr) based O The electrochemical (EC) sensor has some limitations compared to the Zirconia based

sensor with regards to response time and cross sensitivity for CO the CheckMate 3 provides advanced Speed-Up functions in software allowing measurement

times down to 7 secs. For devices with built-in CO reducing the effects of cross sensitivity to CO

The CO

sensor (if installed) is of the Non Dispersive Infrared (NDIR) type.

Both sensors are temperature- and pressure compensated in software. However temperature compensation requires stabilizing internally for some time.

In spite of the above efforts there are still limitations to what can be physically achieved. To get the most out of your device, we strongly recommend that you read these next pages to familiarize yourself with the various conditions, which may have impact on the measurements.

sensor or an electrochemical (EC) O2 sensor.

gasses. Due to this fact

sensors we also incorporate a scheme for

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CheckMate 3 EN User Guide 19

O reading

[%]

time [sec]

T=0

Start value

Difference = Start value "True" value

T valu

e = Start value (0.95*Difference)

T value

"True" value

T=7

(1. measurement) (2. measurement)

T=14

Difference

Explanation of the “Response time (T95)”

NOTE! Only valid for devices with an Electro-chemical (EC) O2 sensor.

According to the specifications the Electro-chemical (EC) O

) of 7 sec.

sensor has a Response time

This means that when performing consecutive measurements in areas with large differences in the O

concentrations, the device will as a minimum reach 95% of the “true”

value during the first measurement (7 sec.).

Example:

(See illustration below):

• Last measurement was performed in i.e. 20.9% O

• The following value to be measured is 1.0% O

• Difference is:

20.9 - 1.0 = 19.9% O

• The expected read-out value after first measuring is:

20.9 - (0.95 * 19.9) = 2.0% O

Consequently this means that if there is a large difference in the O2 concentrations between two consecutive measurements, multiple measurements must be performed to obtain a

more accurate result.

Page 21

20 User Guide EN CheckMate 3

"True" O value = Read-out value - correction

10%

0000.000.000.070.100.100.100.100.100.10

00 004 009 013 016 018 019 019 020 020

00 000 007 007 013 013 021 023 027 027

0 0 0 00 0 11 0 11 0 11 0 11 0 16 0 16 0 20 0 20

0150150150.210,270,27

0000

0.18 0.18 0.33 0.33

0.11 0.11 0.30 0.30

0.00 0.24 0.24

0.00 0.14 0.14

0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

0.2 % .

0.4 % .

0.8 % .

1.2 % .

1.6 %

2.0 %

2.4 %

2.8 %

3.2 %

3.6 %

4.0 %

0.........

0.00 0.00 0.00 0.00 . . .

0.00 0.00 0.00 0.00 0.00 0.00 .18 .26 .33 .33

0.00 0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00 0.00 0.00

20% 30% 40% 50% 60% 70% 80% 90% 95%

Correction for CO2 cross-sensitivity

NOTE! Only valid for devices with an Electro-chemical (EC) O2 sensor and without CO

sensor.

Due to the Electro-chemical (EC) O

sensor’s cross-sensitivity to CO2, you must manually

compensate for the read-out value using the appropriate correction factor from the table below to obtain a more accurate result.

Example:

• Measurement performed in:

80% CO

• Display read-out value is:

1.2% O

• Correction factor according to table is:

0.16 (marked in table).

• “True” value is:

1.2 - 0.16 = 1.04% O

NOTE! For values in-between table values you will have to interpolate.

NOTE! Read-out values will always lie within specifications (see "Technical specifications" on page 49) but using manual compensation will ensure more accurate results.

Page 22

CheckMate 3 EN User Guide 21

O2 offset calibration

NOTE! Only valid for devices with an Electro-chemical (EC) O2 sensor.

An electrochemical (EC) sensor is to be treated as a wearing part as the chemistry inside wears proportionally to the amount of O We therefore recommend that you perform daily offset (20.9%) calibrations before starting measurements.

See "Offset (20,9%) calibration" on page 44 for details.

NOTE As a minimum weekly offset calibration is required to retain the 12 months calibration interval!

seen during its lifetime.

NOTE! If device is used entirely at very high O lifetime will be reduced proportionally. At O

concentrations above 20.9% the

levels up to 20.9% the normal lifetime

is approximately two years.

O2 sensor temperature sensitivity

NOTE! Only valid for devices with an Electro-chemical (EC) O2 sensor.

Due to the sensor design the readout will be affected when moving the device from cold to warm temperatures or vice versa. Normally for compensation to work properly the device must be stabilized at the current ambient temperature for some time (up to 1-2 hours)

However if you cannot wait for this time, use short stabilizing time, for example 10-15 min., and perform an offset (20.9%) calibration of the O series until device has stabilized. This will bring the calibration back in line with current response.

NOTE! When entering another ambient temperature area, the device must again be offset calibrated before use to ensure proper accuracy.

The sensor is also slower in response in cold environments so for better accuracy you should measure the values twice and skip first measurement (though the first measurement will comply with T

). Alternatively select longer measuring periods in the product setup for the

particular measurements.

sensor right before each measurement

CO2 sensor temperature sensitivity

The CO2 measurements however has faster response when changing ambient temperature zones so if you are only interested in measuring the CO offset but can start the CO

measurements right away.

values, you need not recalibrate O2

Page 23

22 User Guide EN CheckMate 3

Product: 47 Meat 400 gr.

Product Menu

08/17/06 13:46

% O

Press to measure

2,49

72,4

The Measuring screen

Measuring mode: Manual spot

25,1

Bal

 Upper section The upper section of the measuring screen displays the

current date and time, currently selected product number, product name and product measuring mode.

After each measurement perfomed in either Manual spot or

Auto spot mode the section will display the text Press here to mark measurement as invalid on an orange background.

Pressing anywhere on the screen will subsequently save the recent measurement as invalid in the data log. Function can be disabled - see "Data log setup ..." on page 38 for details.

 Yellow bar Shows the functions available from the measuring screen:

Pressing the key takes you to the Last used products screen (see "Selecting a product for measuring" on page 24 for details).

 Measurement section This section displays the result of the recent measurement.

 Bottom Shows required user operation or measuring status f.ex.

When display shows the measuring screen you can use the and keys to adjust

screen contrast.

Pressing the key takes you to the Main menu screen (see "Main menu" on page 31 for details).

Only values selected for display in the product set-up are displayed - see "Edit product" on page 33 for details.

Text colors indicate whether or not a value has exceeded an alarm limit:

Black indicates that the result is either within limit or

that no limit is defined for this gas.

Red indicates that the gas concentration has

exceeded an alarm value. The arrow symbol in front of the value indicates whether it is an upper or lower alarm.

During heating up the remaining heating time is also displayed in this area.

“Data required. Press “ or “Measuring”.

Page 24

CheckMate 3 EN User Guide 23

Measuring modes

Four different measuring modes are available:

Manual spot Press key to start the measuring.

The measuring stops automatically after the set-up product measuring time.

Auto spot The measuring starts automatically when the measured gas is different

from 20.9% O When the gas measuring is stable, it stops automatically.

To stop measuring manually press key.

Intermittent Press key to start the measuring.

The device will now perform continuous measurements at fixed intervals until it is stopped again by pressing the key.

The measurement time for each measurement and the time interval between measurements are set up in the product set-up menu.

Continuous Press key to start the measuring.

+/- 1.5%.

The unit will now perform continuous measurements until it is stopped again by pressing the key.

NOTE! Even though the pump is high quality, it is recommended to stop Continuous/Auto spot measurements when not used for longer periods.

The various measuring mode parameters are set up in the product set-up menu. See "Edit product" on page 33 for details.

Page 25

24 User Guide EN CheckMate 3

Find pro duct

47: Meat 400 gr. 100: Ham 200g r.

99: Food 9999: Jun k fo od

All products. Name order

Product number Product name Product barcode

5: 7: 8:

Sausage

Short Auto

Test 1 Meat 400gr.

Selecting a product for measuring

1. From the measuring screen press the key to bring up the Last used products screen.

Last us e d pr oducts

Total no. of products: 10

7: Meat mix 400gr.

This screen holds a list of the recently used products.

2. Use and keys to select the appropriate product then press to confirm and

return to the measuring screen.

If the required product is not listed press the key to bring up the Find products screen.

Find products

Total no. of products: 10

All products. Number order All products. Last used order

3. Use and keys to select the appropriate product search method then press or

key to confirm.

4. Selecting one of the All products.... methods brings up a list of all the products sorted in

the order as selected (ex. Number order).

Matching products: 10

Short Manual

Meat Mix 400gr.

47:

5. Use and keys to select the appropriate product then press to confirm and

return to the measuring screen.

Page 26

CheckMate 3 EN User Guide 25

"Sausage "

AB HI

Matching products: 2

6. Selecting one of the Product.... methods (ex. Product name) brings up an appropriate

touch screen keyboard for keying in the product data.

Enter product name

CDEFG

JKLMN QRSTU XYZ .

Ins Del

7. Key in the product name (ex. Sausage) and confirm by pressing the OK key. The Matching products screen will appear showing a list of all products a name starting with Sausage.

Sausag e 100 gr.

76:

Sausag e 250 gr.

8. Use and keys to select the appropriate product then press to confirm and return to the measuring screen.

TIP!

When selecting the Product name search method keying in only an “S” will bring up a list of all products starting with “S”.

When selecting the Product number search method keying in “1” will bring up only no. 1 and not

a list of all product numbers starting with “1” (ex. 1, 17, 134).

product

Page 27

26 User Guide EN CheckMate 3

Data required. Press

Performing a measurement

1. Make sure that the device is in Ready mode - see "Modes" on page 15.

2. Select appropriate product - see "Selecting a product for measuring" on page 24.

3. Place a septum leak-free gas extraction and thus accurate measuring.

4. Penetrate the septum package through the tip.

CAUTION! Do not let the needle touch the product, fluid or anything else in the package, as this could soil the needle, hose or filter. If this happens, the needle, hose and filter must be replaced to avoid destroying sensors or other items inside the unit.

5. The measuring method is displayed at the top of the screen

6. If selected product requires keying in of data before measurement (see "Edit product" on page 33 for details) Data required. Press will be displayed in the bottom of the measuring screen

 on the product/package  to be measured/analysed. This ensures

 with the needle  so that the gas can be sucked in from the

.

.

7. Pressing the key will bring up the appropriate touch screen keyboard for keying in of the required data. Key in the data and confirm by pressing the OK key, which will either bring up the next data request screen if required or return to the measurement screen ready for measuring.

8. Now start the measurement as required - see "Measuring modes" on page 23 for details.

Page 28

CheckMate 3 EN User Guide 27

Product Menu

08/17/06 13:46

Press to measure

2,49

72,4

Product

Warning

Yes

13:46

08/17/06

Note required. Press

9. When measuring finishes (or in case of periodic measuring, after each measuring) the recent result is shown on the screen

Product: 47 Meat 400 gr. Measuring mode: Manual spot

.

25,1

Bal

For continuous measurements the measuring results are displayed continuously on the screen during the measuring. If any alarm limits have been defined, the results are shown in different colours - see "The Measuring screen" on page 22 for details.

10. If device has been set up to use the Mark measurement as invalid function (only for Auto spot and Manual spot measurements) the screen becomes touch sensitive for a short while (5 sec.), while the upper section displays the text Press here to mark

measurement as invalid on an orange background

.

Press here to mark measurement as invalid

If you wish to invalidate the recent measurement, press anywhere on the screen. This will bring up a confirmation screen.

Mark last measurement as invalid?

Select Yes and press to confirm.

NOTE! If you want to save measurement as invalid, make sure to confirm this before entering any notes for the measurements if required (see item 11). Otherwise measurement will automatically be saved as valid.

11. If selected product requires keying in of notes after the measurement (only for Auto spot and Manual spot measurements) (see "Edit product" on page 33 for details) Note

required. Press will be displayed in the bottom of the measuring screen

.

12.Pressing the key will bring up the appropriate touch screen keyboard for keying in of the required note data. Key in the data and confirm by pressing the OK key to return to the measurement screen ready for another measuring.

Page 29

28 User Guide EN CheckMate 3

13. When finished the needle  should be removed from the product package and placed in the needle holder

 on the side of device.

Daily Shut-down

At the end of the working day you have various options to shut the device down:

Switch device off Simply switch off the main switch on the backside of

the device.

Set the device to Standby mode Select Standby from the Main menu.

The device switches into Standby mode. If a time has been set for Sleep mode in “General setup” (see side 37) the device will automatically switch from Standby mode to Sleep mode when set time is reached.

Set the device to Sleep mode Select Sleep from the Main menu.

The device switches into Sleep mode.

For a detailed description of the various modes - see "Modes" on page 15.

Error messages

Four types of error messages may occur in CheckMate 3:

• Information

• Warnings

• System error

• System failure

In case of an error an error number and an error message for identification of the error is displayed.

The error must be acknowledged by pressing .

The error number may be reported to a Service Technician to correct any errors.

A list of the most recent errors is available from the Diagnostics menu - see "Diagnostic menu" on page 36 for details.

Page 30

CheckMate 3 EN User Guide 29

Cleaning and Maintenance

General

Performing cleaning and maintenance regularly reduces the chances of equipment failure.

CAUTION! Personnel performing any maintenance or cleaning must familiarize themselves with the "Safety Instructions" on page 9 before attempting any of these procedures.

Cleaning

All of the device’s surfaces should only be cleaned using a mild soap solution and a wrung cloth.

CAUTION! Never use hard tools or abrasive materials when cleaning any part of the device.

WARNING! Never use cleaning agents containing chlorinated solvents or acetic or phosphoric acid. These constitute a health hazard and could damage the instrument.

Replacing measuring gas hose, filter and needle

During use of the device dust will over time be sucked through the measuring gas system.

The measuring gas filter environment in which the device is used.

The needle fluid from the packaging from which the measurement is taken. If this happens, it will be

necessary to replace both the needle and the filter.

 may sometimes touch the product being measured or the needle may suck

 will therefore have to be replaced regularly depending on the

If there is any dirt or fluid in the measuring gas hose using dry compressed air.

All of the parts can be ordered (and replaced) separately or as a complete kit. See "Consumable parts and options" on page 54.

, it should be replaced or cleaned

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30 User Guide EN CheckMate 3

Replacing printer paper

(Only models with printer)

To replace printer paper roll do the following:

1. Open the paper roll tray

2. Place new paper roll the printer catches it.

3. Press the key a couple of times until paper is led out through the upper paper slot

 by pulling it outwards, then remove the empty paper roll.

 in the tray and lead the paper into the lower paper slot  until

.

4. Close paper tray

CAUTION! Do not touch the paper tear-off mechanism located at the top of the upper paper slot

.

 as there is a risk of cutting your fingers.

Page 32

CheckMate 3 EN User Guide 31

Meat 400 gr.

Product Menu

08/17/06 13:46

% O

Bal

Press to measure

0,482 29,5

70,0

08/17/06

General setup

Calibra tion

Sta ndby Sleep Language

Access level

3. Menus and Settings

General

When device is switched on (after power off) it is locked in User access level. In User access level the operator has access to a limited number of functions only and is not allowed to perform parameter set-up.

To obtain full access you have to change the device to Supervisor access level. See "Access level" on page 43 for details.

Main menu

Pressing the key from the measuring screen brings up the Main menu

From the Main menu you can select the following submenus:

Menu items marked with an asterisk (*) are not available in User access level.

©Product menu* Create, edit and delete products.

 Data log View logged data for currently selected product.

´ Diagnostic menu Display device’s internal parameters and error diagnostics.

 General setup* Setting of various device parameters.

§ Access level Selection of access level for User, Supervisor and Service.

 Calibration* Calibration of sensors - for Service Technicians only.

Product: 47 Measuring mode: Manual spot

Main menu

Product menu Data log Diagnost i c menu

Export / Import

Display and delete logged product data. See "Product menu" on page 33 for details.

See "Data log" on page 36 for details.

See "Diagnostic menu" on page 36 for details.

See "General setup" on page 37 for details.

See"Access level" on page 43 for details.

13:46

Page 33

32 User Guide EN CheckMate 3

Export / Import* Export of product log data, export/import of products, users and

device settings. Requires connection of a USB memory key. See "Export/Import" on page 47 for details.

 Standby Log off and switch the device into Standby mode.

See "Standby" on page 47 for details.

 Sleep Log off and switch the device into Sleep mode.

See "Sleep" on page 48 for details.

 Language Change language of screens and menus.

See "Language" on page 48 for details.

Page 34

CheckMate 3 EN User Guide 33

Product menu

Total no. of products: 10 Edit product

New product Copy product Delete product View collected data Delete collected data Delete all collected data

47:

99:

Meat Mix 1000gr. Junk food Meat 400gr. Meat Mix 400gr. Food Sausage

Product menu

Selecting Product menu from the Main menu will display a menu with available product options.

Products : 10

25:

9999:

Selecting a function will display all products in the last used order. To find a product by sorting all products in a different order press key.

Up to 1000 different products can be stored.

Edit product

This function allows you to edit the set-up of a product. The following parameters can be set for each product:

Product name A unique product name of up to 40 characters

Product number A random product number (0 to 999999)

Barcode ID Unique product barcode. Used to perform a quick product

selection using the barcode reader (option)

Measure mode Select between the following 4 measuring modes:

Manual spot, Auto spot, Intermittent and Continuous.

See "Measuring modes" on page 23 for details. For the Manual spot and Intermittent modes you must set the required sample and delay times.

Display gasses Select whether or not a value should be displayed on the

measuring screen. The number of potential gasses depends on the CheckMate 3 type and the sensors installed. Up to 4 gasses/values can be displayed on the measuring screen.

Concentration alarms 1 - 6 Setting of the alarms. You have the following options for each

alarm:

- Inactive (Off), High alarm or Low alarm

- The limit value that must be exceeded to activate the alarm.

- The gas/value to be used for the particular alarm.

continues...

Page 35

34 User Guide EN CheckMate 3

Customer fields Select whether or not keying in of customer data before and/

or after the measurement is required.

Note data must be entered after the measurement if required. In these cases Note required. Press will be

displayed in the bottom of the measuring screen.

You have the following options for Note settings: (Only applies to products set to Auto spot or Manual spot measurement)

Off Keying in of data will not be required.

If alarm Keying in of data will be required if

measurement raises any type of alarm.

If no alarm Keying in of data will be required if

measurement raises no alarms.

Always Keying in of data will be required after

each measurement.

Free Keying in of data is possible, but not

required. In these cases Press to enter note will

be displayed in the bottom of the measuring screen.

Press key to enter the data or press

key to skip.

Custom field 1-5 data must be entered before start of the measurement if required. In these cases Data required.

Press will be displayed in the bottom of the measuring screen.

You have the following options for each of the Custom field

1-5 settings:

Off Keying in of data will not be required.

Always Keying in of data will be required before

each measurement.

Once Keying in of data will be required only

before the first of a series of measurements for the same product.

Each of the Custom fields can be named to show the operator the type of data to be entered. See "Custom fields setup ..." on page 41 for details.

New product

This function creates a new product with standard set-ups. The values can then be adjusted to the desired product (see "Edit product" on page 33).

Page 36

CheckMate 3 EN User Guide 35

Copy product

This function copies an existing product to a new product. The values can then be adjusted to the desired product (see "Edit product" on page 33). This function can be used to create a new product that is similar to an existing product.

Delete product

Unused products can be deleted. When deleting a product both the product and the product’s logged data are deleted. The action must be confirmed before deletion is performed.

View collected data

This function enables the operator to display logged data for any of the existing products.

(Selecting Data log from the main menu displays logged data for the currently selected product only.)

Delete collected data

Use function to delete the logged data for an existing product. The action must be confirmed before the data is deleted.

Delete all collected data

Use function to delete the logged data for all products. The action must be confirmed before the data is deleted.

Page 37

36 User Guide EN CheckMate 3

Product Meat: Mix 400gr. Data collection: 21 Sample time %CO2 Bal mbar

Data log

13:46

08/17/06

28/8/ 05 16:46:18 XX.X Low XX.X XXX. X 28/8/ 05 16:46:10 XX.X XX.X XXX.X 28/8/ 05 16:45:59 XX.X XX.X XXX.X 28/8/ 05 16:45:51 XX.X Low XX.X XXX. X 28/8/ 05 16:45:45 XX.X XX.X XXX.X 28/8/ 05 16:45:37 XX.X Low XX.X XXX. X

Printing

08/17/06

Data collection s

Statistics

Diagnostic

13:46

08/17/06

Atmospheric pressur e

XXXX,X mbar Sample h ose XXX,X mbar Packag e pressure

XXX,X mbar

O sensor (EC)

Diagnostic

28/8/2005 16:45 Er. xxxx Device temperatu re to high 26/8/ 200 5 1 1:45 Er . xxxx

6/8/2005 10:45 Er. xxxx xxxxxx 6/8/2005 10:44 Er. xxxx xxxxxx 6/8/2005 10:35 Er. xxxx xx xxxxxx xx xx xx xxxxxx 6/8/2005 10:01 Er. xxxx

Data log

Selecting Data log from the Main menu will display a screen with a list of all the logged data for the currently selected product. Measuments which have been interrupted or marked as invalid are displayed on a red background.

13:46

From here the logged data can be printed by pressing the key (devices with built-in printer only).

Logged data can be exported (see "Export/Import" on page 47 for details) or deleted (see "Product menu" on page 33 for details).

Data log memory full

If data log memory is full an error will occur (Error code: 2679, No free space on flash). In this case you must empty data log by using the functions for deleting of data collections see "Product menu" on page 33 for details. Please note that new measurements will not be logged until current data logs have been deleted.

Diagnostic menu

Selecting Diagnostic menu from the Main menu will display a screen showing the internal parameters of the device.

13:46

Error log

Current user USER1 Device temperature XX, X °C

O2 sensor temperature t o high

These are values such as current user, device’s internal temperature, the pressure in the sensors, the sensor’s conditions, serial numbers for main components, day/hour counters, time to calibration, and software versions, etc.

08/17/06

Pressing the key brings up an Error log screen with a list of all errors for the selected product.

The parameters can only be read and not changed.

Page 38

CheckMate 3 EN User Guide 37

Data log setup ... Network setup ...

User setup ... Back light 1 Contrast 7 Brightness 6 Measure dela y 1,0 sec

General setup

Selecting General setup from the Main menu will display a menu with available set-up parameters.

General setup

Custom fields setup ...

Menu items followed by ... brings up a submenu with available set-up parameters for the selected item.

The General setup menu holds the following items:

Data log setup ... Opens the Data log setup screen

Network setup ... Opens the Network setup screen

Custom fields setup ... Opens the Custom fields setup screen

User setup ... Opens the User setup screen

Back light Adjust display background light (1-5)

13:46

08/17/06

See "Data log setup ..." on page 38 for details.

See "Network setup ..." on page 41 for details.

See "Custom fields setup ..." on page 41 for details.

See "User setup ..." on page 42 for details.

Contrast Adjust display contrast. (1-10)

When display shows the measuring screen you can use the

and keys to adjust screen contrast.

Brightness Adjust display brightness (1-10)

Measure delay Time before measurement starts after pressing the key.

(0.0 - 999.9 sec.)

Standby after Time before device switches into Standby mode when not in

use. (0 = Off) (1-100,000,000 min.)

Please note that even though function is set to 0 (Off) the device can still be forced into Standby mode by selecting Standby from the Main menu - see "Standby" on page 47 for details.

Sleep mode after Time before device switches into Sleep mode when not in

use. (0 = Off) (1-100,000,000 min.)

Please note that even though function is set to 0 (Off) the device can still be forced into Sleep mode by selecting Sleep from the Main menu - see "Sleep" on page 48 for details.

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38 User Guide EN CheckMate 3

Data log setup ...

Log alarms only No Log interval 6 sec Log t o in terna l memor y Yes Print eac h measurement No Mark measurement as invalid

Yes Network logging setup Network logging No

Time Setting of current time (hh:mm:ss)

Date Setting of current date (using Date format) (

± 2 days)

Date format Setting of date format (DD/MM/YY or MM/DD/YY)

Decimal separator Select whether to use “,” or “.” as decimal separator

Printer header Select header text for printouts (ex. company name).

Supervisor pin code setup Setting up the pin code required for changing from User

access level to Supervisor access level. (See "Access level" on page 43 for details).

Data log setup ...

Selecting Data log setup ... from the General setup menu will display a screen showing the data logging parameters.

13:46

08/17/06

This is where you make all settings for logging of data.

As most of the parameters are self-explanatory only items requiring for further clarification are described below:

Log to internal memory Select whether or not log data should be saved in the

internal memory of the device to be displayed and printed from the Data log menu (see "Data log" on page 36).

Yes Log data is saved internally and send to

COM-port/LAN-server.

No Log data is send only to COM-port/LAN-server.

Print each measurement Yes Printer will print a header and subsequently each

logged measurement will be printed automatically line by line

No Function deactivated

Mark measurement as invalid Yes After each measurement performed in either

Auto spot or Manual spot mode you will be

asked if you want to mark measurement as invalid.

No Function deactivated

Page 40

CheckMate 3 EN User Guide 39

Network logging setup Network logging Select whether or not network logging is

required.

Server IP Set up an IP-address to be used for

collecting log data for each measurement via LAN. This requires for setting up of a Server

Port number as well.

Server Port See above.

If Server IP or Server Port or both are set to 0 the function is deactivated and data will only be send to the COM-port.

Acknowledge Acknowledge byte can be used if a

“handshake”is required for each measurement between device and server, each to be set up to same value. If value is set to 0 function is deactivated.

Function can be used together with the TCP Wedge or TCP File from Taltech, TCP File from Fogsoft or a proprietary setup TCP/IP server. Data is send out in same format and setup as for the COMport.

Data out format Format Select between ASCII or UNICODE

Data out Select which parameters are required for the data output.

Selected data is always send to the device’s COM-port and if a server has been set up in Network logging (see above) data is send here as well.

When using RS-232 COM port setting must be: 57600,N,8,1

Serial data dump specification

Each measurement is on one line terminated with a Carriage Return + Line Feed characters (ASCII 0x0D, 0x0A).

The line consists of data separated by semicolons (";"). Last parameter is also followed by a semicolon.

In the "Data log setup...” (see side 38) it can be selected whether the output format should be ASCII or UNICODE. When set to ASCII some international characters might come out as wrong ASCII characters.

The table on the next page shows which data is presented and the order of the data.

Page 41

40 User Guide EN CheckMate 3

Column

Start

pos.*

Length ** Type Description Note

1 1 8 Numeric O2 [%] Fixed decimal point, eg. "020.9465" 2 10 8 Numeric CO2 [%] Fixed decimal point, eg. "020.9465" 3 19 8 Numeric Balance [%] Fixed decimal point, eg. "020.9465" 4 28 8 Numeric CO [%] Fixed decimal point, eg. "020.9465" 5 37 1 Numeric O2 alarm [0=No alarm 1=High Alarm 2=Low Alarm] 6 39 1 Numeric CO2 alarm [0=No alarm 1=High Alarm 2=Low Alarm] 7 41 1 Numeric CO alarm [0=No alarm 1=High Alarm 2=Low Alarm] 8 43 6 Numeric Product number [Integer] No decimal point (e.g. "000032")

9 50 8 Text Date [MM/DD/YY] / [DD/MM/YY] Variable according to set-up 10 59 8 Text Time [HH:MM:SS] 11 68 40 Text Product name [Text] Left alligned 12 109 40 Text Product barcode [Text] 13 150 24 Text CheckMate II S/N [Text] 14 175 40 Text User ID [Text] 15 216 37 Text User field 1 [Text] 16 254 37 Text User field 2 [Text] 17 292 37 Text User field 3 [Text] 18 330 37 Text User field 4 [Text] 19 368 37 Text User field 5 [Text] 20 406 100 Text Note [Text] 21 507 14 Text SW version [Text] 22 522 1 Numeric Measure mode

[0=Continuous, 1=manual spot, 2=auto spot 3=intermitted] 23 524 6 Numeric Sample time [seconds] Fixed decimal point plus sign, eg. "+005.0" 24 531 6 Numeric Measure delay at intermitted [minutes] No decimal point 25 538 1 Numeric Alarm 1 type [0=Off, 1=high, 2=Low] 26 540 1 Numeric Alarm 1 gas [0=O2, 1=CO2, 2=CO] 27 542 8 Numeric Alarm 1 concentration [%] Fixed decimal point, eg. "020.9465" 28 551 1 Numeric Alarm 2 type[0=Off, 1=high, 2=Low] 29 553 1 Numeric Alarm 2 gas [0=O2, 1=CO2, 2=CO] 30 555 8 Numeric Alarm 2 concentration [%] Fixed decimal point, eg. "020.9465" 31 564 1 Numeric Alarm 3 type[0=Off, 1=high, 2=Low] 32 566 1 Numeric Alarm 3 gas [0=O2, 1=CO2, 2=CO] 33 568 8 Numeric Alarm 3 concentration [%] Fixed decimal point, eg. "020.9465" 34 577 1 Numeric Alarm 4 type[0=Off, 1=high, 2=Low] 35 579 1 Numeric Alarm 4 gas [0=O2, 1=CO2, 2=CO] 36 581 8 Numeric Alarm 4 concentration [%] Fixed decimal point, eg. "020.9465" 37 590 1 Numeric Alarm 5 type [0=Off, 1=high, 2=Low] 38 592 1 Numeric Alarm 5 gas [0=O2, 1=CO2, 2=CO] 39 594 8 Numeric Alarm 5 concentration [%] Fixed decimal point, eg. "020.9465" 40 603 1 Numeric Alarm 6 type[0=Off, 1=high, 2=Low] 41 605 1 Numeric Alarm 6 gas [0=O2, 1=CO2, 2=CO] 42 607 8 Numeric Alarm 6 concentration [%] Fixed decimal point, eg. "020.9465" 43 616 1 Numeric Note [0=Off, 1=At alarm, 2=At no alarm, 3= Always, 4=Always] 44 618 1 Numeric User field 1 required [0=no, 1=Always, 2=Once] 45 620 1 Numeric User field 2 required [0=no, 1=Always, 2=Once] 46 622 1 Numeric User field 3 required [0=no, 1=Always, 2=Once] 47 624 1 Numeric User field 4 required [0=no, 1=Always, 2=Once] 48 626 1 Numeric User field 5 required [0=no, 1=Always, 2=Once] 49 628 6 Numeric Device temperature [°C] Signed value and fixed point

(eg. "+023.0" or "-003.2") 50 635 6 Numeric Atmospheric pressure [mbar] No decimal point 51 642 1 Numeric Invalid measurement [0=No, 1=Yes]

Total: 644 Chars in ASCII (x4 in UNICODE) +CRLF

* Only when all elements are selected and format is ASCII. ** Length: Fixed length. When unicode length must be multiplied by 4.

Fixed decimal placement. Leading zero in numbers. Gas concentrations are always in % buth with ppm resolusion (regardless of accuracy) e.g. "020.9465"

Example:

000,8395;000,3200;098,8405;000,0000;0;0;0;000002;27/02/08;16:43:39;Product 2;

Serial data dump specification

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CheckMate 3 EN User Guide 41

IP-address XX.XX.XX.XX Subnet mask XXX.XXX.XXX.X Default gateway XXX.XX.X.X

Custom field 1: Custom field 2: Custom field 3: Custom field 4: Custom field 5:

Network setup ...

Selecting Network setup ... from the General setup menu will display a screen showing the network set-up parameters.

Network setup ...

DHCP No

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This is where you make the device’s network (LAN) settings.

It is possible to choose between a fixed (static) IP-address or a DHCP (dynamic) IP-address, where the device’s network settings are assigned from a DHCP server on the network.

Default setting is DHCP (Yes).

Setting DHCP to No brings up following parameters for setting up a static IP-address:

IP-address

Subnet mask

Default gateway

These parameters have to be set up to the existing network.

NOTE! Always consult your network administrator before making network settings, as incorrect settings can result in reduced or no network activity.

Custom fields setup ...

Selecting Custom fields setup ... from the General setup menu will display a screen showing the list of available Custom fields (1-5).

Custom fields

This is where you key in the text (max. 40 characters) which will be displayed as the header on each of the appearing Custom field data input windows when used.

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42 User Guide EN CheckMate 3

Show users Edit user New user

User log in: Yes Log in with ID: Yes

User setup ...

Selecting User setup ... from the General setup menu will display a screen showing the User setup parameters.

User setup ...

Delete user

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From here the user database is maintained. You can see a list of existing users, edit the settings for an existing user, create new users or delete users.

Users are created with a unique User name (max. 20 characters) and a unique login User ID (max. 40 characters).

The set-up of the login function is defined according to table below:

User log in Log in with ID Function

No No No login required (default setting)

At start-up the device will automatically run the self-test and warm-up period and when finished it changes to show the measuring screen and will be ready for measuring.

Yes No User login required

At start-up you are prompted to select user from appearing list and when done the device will run the self-test and warm-up period and when finished it changes to show the measuring screen and will be ready for measuring.

Yes Yes Login with User ID required

At start-up you are prompted to enter User ID either by keying it in from the touch screen keyboard or by using a barcode scanner (option). When done the device will run the self-test and warm-up period and when finished it changes to show the measuring screen and will be ready for measuring.

No Yes Not possible!

Setting User login to No will automatically change Login with ID to No.

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CheckMate 3 EN User Guide 43

Enter pincode: ****

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Access level

When device is switched on (after power off) it is locked in User access level. In User access level you have only access to a limited number of functions and is not allowed to perform parameter set-up.

To obtain full access you have to change the device to Supervisor access level. To do so select Access level from the Main menu menu to display the Access level screen.

Access level

lock instrument in user level Current access level: Supervisor

Press key to open a touch screen keyboard and enter the pin code for Supervisor access level. From the factory the pin code is set to “0”. The Supervisor pin code can be changed to one of your own selection - see "General setup" on page 37 for details.

To return the device to User level access either press the key from the Access level screen or power the device off and on.

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44 User Guide EN CheckMate 3

Product Menu

08/17/06 13:46

% O

Press to measure

0,482 29,5

70,0

Acces s level

lock instrument in user level

Current access level: User

Enter pincode: ****

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08/17/06

Ent er ac ce s s pi n c o de :

123+/456Del 789CA 000000OK

Calibration

NOTE! Apart from the below described “Offset (20,9%) calibration” all calibration procedures must be carried out by Service Technicians only, as calibration requires for special skills and the access to certified calibration gasses. Invalid calibration compromises measurement results.

Offset (20,9%) calibration

NOTE! Only applies to O2 EC (Electro-chemical) sensors.

Follow procedure below to perform the calibration:

1. From the measuring screen push the key.

2. If you are not already in Supervisor mode select Access level from the main menu.

3. To enter the pin code push the or key.

4. The standard code from the factory is "0", but it may have been changed. Use the appearing touch-screen keyboard to enter the appropriate code and push "OK".

Product: 47 Meat 400 gr. Measuring mode: Manual spot

Bal

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CheckMate 3 EN User Guide 45

13:46

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Main menu

Dat a lo g

Product menu

Diagnost ic menu Gener al se t u p

Calibration

Access level

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08/17/06

Calibrate

%mVmbardate

20,9460 18,208 1031,9 05/08/06

CO sensor (100%)

%mbardate

100,00 0,533 1034,0 05/08/06

60,00 0,463 1034,0 05/08/06 25,00 0,336 1034,0 05/08/06

2 2

Calibrate

Perfo rm calibration

Erase / enter calibration

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!!! WARNING !!! Calibration requires use of certified gases

Wrong calibration will cause invalid measurements

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O sensor (EC) O Response Pressure Calibration %mVmbardate

CO sensor (100%) CO Response Pressure Calibration %mbardate

2 2

20,9460 XX,XXX XXXX,X XX/XX/XX

Calibrating

Select gas and press

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XX,XXX XX,XXX

XXX,X

%O mV mbar

20,9460

Sensor: EMF: Pressure: 1:

5. In the Main menu use key to scroll down to the Calibration menu item then push the key to enter the

function.

6. The appearing Calibration menu holds a list of the various sensors in the device. For each sensor there is a table showing the appropriate calibration parameters.

To proceed with the calibration push the key.

7. From this menu you can select between the following items:

- Perform calibration

- Erase/enter calibration

Select Perform calibration, then push the key.

8. Use or key to select the 20,9460 field for the O

sensor (EC), then push the key.

Calibration

O sensor (EC) O Response Pressure Calibration

CO Response Pressure Calibration

Calibration

Select sensor and press to begin calibration

9. The pump starts and now make sure to expose the needle to a 20,946% O

Let measurement run for 10 min. then push key.

gas.

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46 User Guide EN CheckMate 3

Warning

XXXXX XXXXX

Old value: New value:

Select and press

Yes

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08/17/06

Information

Please wait

Calibrating

13:46

08/17/06

13:46

08/17/06

O sensor (EC) O Response Pressure Calibration % mV mbar date

CO sensor (100%) CO Response Pressure Calibration % mbar date

2 2

20,9460 XX,XXX XXXX,X XX/XX/XX

10. You will be asked to perform the calibration.

NOTE! Existing calibration value, if any, will be overwritten.

Select "Yes" then push key.

11. The calibration will be executed.

Perform calibration?

12. When calibration has finished, the pump stops and the display will return to the sensor menu. Note that the fields for the 20,9460% gas now have been updated with the values obtained during calibration.

13. Now the O

sensor (EC) has been calibrated.

To return to the start screen push the key 4 times.

Calibration

Select sensor and press to begin calibration

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CheckMate 3 EN User Guide 47

product Export Export

port all products Export users Import users Export CM3 Import CM3

all data collections all products

Export / Import

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08/17/06

Standby

13:46

08/17/06

Export/Import

Selecting Export/Import from the Main menu will display a screen listing the various functions for exporting and importing of data.

Export da ta collection of current

The functions cover export of product log data and export/import of product - and user data.

The Export/Import CM3 functions exports/imports products, users, and all non-device specific settings.

The export and import functions requires for a USB memory key to be connected to the USB A connector (labelled ) at the back of the device - see "Connection of additional

equipment" on page 13 for details.

NOTE! It is only possible to have one export file on a USB key. If a file is already on the USB key it will be overwritten.

Standby

Selecting Standby from the Main menu will force the device into Standby mode.

See "Modes" on page 15 for details.

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48 User Guide EN CheckMate 3

Sleep

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08/17/06

English standard Nederlands

Francais Deutsch Italiano Svenska

Dansk Español

Sleep

Selecting Sleep from the Main menu will force the device into Sleep mode.

See "Modes" on page 15 for details.

Language

Selecting Language from the Main menu will display a screen listing the available languages.

Select language

When selecting a language all text throughout the menus will be displayed in this language.

Page 50

CheckMate 3 EN User Guide 49

4. Technical Information

Technical specifications

Electrical connections

Mains 100-240V AC, 50-60 Hz

Power consumption Zirconia O2 sensor: max 40W

Electrochemical O

Mechanical data

Analyzer size 180 x 315 x 220 mm (H x W x D)

sensor: max 30W

Analyzer weight 3,7 kg

Box of one analyzer 400 x 320 x 300 mm (H x W x D)

Box weight 5,8 kg

IP classification IP 20

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50 User Guide EN CheckMate 3

Connectivity

Network/LAN Ethernet 10/100 mbit/s Base-T with DHCP client or

fixed IP

RS232 D-SUB 9 DTE interface (male connedtor)

USB Host, USB 2.0 Connector type A, max current 100mA

Device, USB 2.0 Connector type B

Gas connection

Gas inlet Sample hose: Length 60 cm, Ø0,5mm

Sample type/connector: Needle 0,8x40mm

or SmartPen 0,8x9mm

Filter/Water trap: 0,45 µ

Gas outlet Connection for hose (inner diameter Ø 3mm)

Basic specifications

Warm-up time Operational after 10 min.1

(60 minutes to full specifications)

Measuring ranges 0-100 % O2 and 0-100% CO

Ambient temperature Operational: +0 to +45 °C, less than 95 %RH,

non condensing

Storage: -20°C to +60°C, less than 95 %RH,

non condensing

Ambient pressure Operational: 900 hPa to 1050 hPa

Measurement gas Inert gasses (O2, CO2, N2 or Ar), less than 95 %RH,

non condensing.

Measurement gas flow 27 to 40 ml/min. (Typical flow 34 ml/min.)

Measurement gas temperature 5 °C to 35 °C

Sample pressure range Ambient +100 mbar -200mbar

Warm-up time is shortened at temporary power interrupts.

The flow will be lower than 27 ml/min when sample pressure is lower than atmospheric pressure.

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CheckMate 3 EN User Guide 51

Zirconia O2 sensor

Measure time Min. 3 sec. (incl. 1 sec. measure delay time)

Sample volume Min. 1,35 ml (with a 3 sec measuring time and a flow of

27 ml/min)

Typical sample volume 2,83 ml ( with a 5 sec measuring time and a flow of

34 ml/min)

Reference gas Ambient atmospheric air (20.9 % O2)

This time should be increased when the sample pressure is lower than atmospheric pressure.

Electrochemical O2 sensor

Measure time Min. 7 sec. (incl. 1 sec. measure delay time)

Sample volume Min. 3,15 ml (with a 7 sec. measuring time and a flow

of 27 ml/min)

Typical sample volume 3,97 ml (with a 7 sec. measuring time and a flow of

34 ml/min)

This time should be increased when the sample pressure is lower than atmospheric pressure.

CO2 sensor

Measure time Min. 10 sec. (including 1 sec measure delay time)

Sample volume Min. 4,5 ml (with a 10 sec measuring time and a flow of

27 ml/min)

Typical sample volume 8,5 ml (with a 15 sec measuring time and a flow of

34 ml/min)

This time should be increased when the sample pressure is lower than atmospheric pressure.

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52 User Guide EN CheckMate 3

Accuracy specification (excl. calibration)

Zirkonia sensor resolution 0,1 % absolute in range above 10 %

0,01 % absolute in range above 1 % 0,001 % absolute in range below 1 %

Zirkonia sensor accuracy ±0,01 % absolute in range below 1 %

±1 % relative in range above 1 %

Electrochemical sensor resolution 0,1 % absolute

Electrochemical sensor accuracy O2 version: ±0,25 % absolute + 2% relative

< 25%

@ CO

version: ±0,9 % absolute + 2% relative

@ CO

25%

/CO2 version: ±0,25 % absolute + 2% relative

@ CO

< 25%

/CO2 version: ±0,5 % absolute + 2% relative

25%

@ CO

CO2 sensor resolution 0,1 % absolute

CO2 sensor accuracy ±0,5 % absolute ±1,5% of reading

Standard calibration specification

Calibration gasses (O2) 100ppm, 1000 ppm, 1%, 80% (balance N2)

20.9 % (Compressed dried atmosphere air)

Calibration gas accuracy < 3 %

System diffusion < 25 ppm

Measurement gas flow 34 ml/min ± 6 ml/min

Ambient temperature 23 °C ± 2 °C

Ambient pressure 1013 hPa ± 50 hPa

Total calibration accuracy (RMS) ± (25 ppm + 4 % of reading)

in the range 100ppm - 80%

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CheckMate 3 EN User Guide 53

Specification conditions

Ambient temperature +23 °C

Ambient pressure 1013 hPa

Measurement gas temperature +23 °C

Measurement gas flow 34 ml/min

NOTE! All gas concentrations are specified in volume percent.

Conformity

•CE

•RoHS

• China RoHS Phase 1 compliance

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54 User Guide EN CheckMate 3

Consumable parts and options

Ordering items

When ordering any of the below listed items please state carefully the item number, the item specification and the number of items wanted and send the order to your spare parts dealer.

Available User Guides

All user guides are available on:

• CD, User guides, CheckMate cpl. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PBI 300049

Consumable parts

• Kit, standard consumable, CheckMate 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PBI 300436

- 5 pcs. Needle kit, Ø0.8mm (10 pcs.) ser. cpl. . . . . . . . . . . . . . . . . . . . . . . . .PBI 220078

- 2 pcs. Sampling kit cpl. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PBI 251134

- 1 pc. Hose, Sample Gas (5 pcs. 600mm x Ø0.51mm) . . . . . . . . . . . . . . . .PBI 251394

- 2 pcs. Filter Kit 0.2µ (10 pcs.) cpl. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PBI 280206

- 3 pcs. Septum Ø15mm (1000 pcs.) ser. cpl. . . . . . . . . . . . . . . . . . . . . . . . . .PBI 940301

• Printer paper 57mm x 25 m (2 pcs.) ser. cpl. . . . . . . . . . . . . . . . . . . . . . . . . . . .PBI 220076

• Hose, Sample Gas (5 pcs. 600mm x Ø0.51mm). . . . . . . . . . . . . . . . . . . . . . . . .PBI 251394

• Filter Kit 0.2µ (10 pcs.) cpl.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PBI 280206

• Printer Paper w/logo (2 pcs.) cpl. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PBI 270434

• Needle kit, Ø0.8mm (10 pcs.) ser. cpl.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PBI 220078

• Needle kit, Ø0.8mm (100 pcs.) ser. cpl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PBI 280204

• Filter Kit 0.2µ (100 pcs.) cpl. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PBI 280207

• Septum Ø15mm (100 pcs.) ser. cpl. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PBI 940296

• Septum Ø15mm (1000 pcs.) ser. cpl. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PBI 940301

• Septum Ø15mm (10000 pcs.) ser. cpl. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PBI 220157

Options

• Sampling Kit SmartPen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PBI 300433

• Barcode Scanner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PBI 260339

• CheckMate PC Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PBI 290142

• Can Piercer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PBI 940247

Toxic and Hazardous Substances or Elements

(For China RoHS compliance)

See table on the next page.

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CheckMate 3 EN User Guide 55

Component Name㧔兓⒕⚜䱿᧥

Lead

杔

(Pb)

Mercury

ᳮ

(Hg)

Cadmium

柘

(Cd)

Hexavalent

Chromium

౐ચ杻䱊⷟

(Cr6+)

Polybrominated

Biphenyls

ᄙ䅃▥勣啾

(PBB)

Polybrominated

Diphenyls Ethers

ᄙ䅃▥ℛ啾搩

(PBDE)

Metal enclosure㧔㊄ዻᄖᄂ㧕 OO O O O O

Sensor O2 Zirconia㧔᳎ൻ枕㘱⯃᧥ OO O O O O

Sensor O2 EC㧔䟄▥ⷵ㺶㘱⯃᧥ XO O O O O

Sensor CO EC㧔䟄▥ⷵ₏㺶▥䭂㘱⯃᧥ OO O O O O

Sensor CO2 Infrared㧔儱⮥兎ℛ㺶▥䭂㘱⯃᧥ OO O O O O

Display panel (LCD)㧔LCD㣍䯉㨎᧥ OO O O O O

Printer unit㧔ᛂශ◤⏒᧥ OO O O O O

Power supply (PSU)㧔ଏ䟄᧥ OO O O O O

Printed circuit board assembly (Main PCB)㧔ශ೚㓸ᚑ 䟄恾㨎᧥ OO O O O O

Heater Unit㧔ട䍼◤⏒᧥ OO O O O O

Pump㧔᛽᳆㾄

᧥ OO O O O O

Fan unit㧔歝㓖᧥ OO O O O O

Mounting hardware (screws, studs)㧔ⲷ€䷘揜ↅ᧥ OO O O O O

Internal cables㧔᧍ౝ䟄冕᧥ OO O O O O

Sample hose kit㧔㉻㫆㺣丰᧥ OO O O O O

CheckMate 3

Toxic or Hazardous Substances or Elements

᦭Ქ᦭ኂ‛德㒥⏒侯

O: Indicates that the toxic substance contained in all the homogenous materials for this component is below the limit requirements in SJ/T11363-2006

ઍ⴫࿷ᚲ᦭એห 德㧟㠨⋩兓⒕䤓㦘㹡䓸德⚺摞⇝ℝ SJ/T11363-2006 㪖⑕㓏尐㻑䤓⚺摞ᇭ

X: Indicates that the toxic substance contained in at least one of the homogenous materials for this component exceeds the limit requirments in SJ/T11363-2006

ઍ⴫એ⥋ዋ৻ 䱜⚛德㧟㠨⋩兓⒕䤓㦘㹡䓸德⚺摞怔扖 SJ/T11363-2006 㪖⑕㓏

尐㻑䤓⚺摞ᇭ

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56 User Guide EN CheckMate 3