Payne PY2PNB060090AA, PY2PNB060115AA, PY2PNB042060AA, PY2PNB048090AA, PY2PNB036060AA Installation Guide

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Installation & Start-up

Instructions

PY1P, PY2P

Single Packaged Gas Heating/

Electric Cooling Units

NOTE: Read the entire instruction manual before starting the insta]lation.

TABLE OF CONTENTS

SAFETY CONSIDERATIONS ..................................................................................................................................................................................... 2

INTRODUCTION .......................................................................................................................................................................................................... 3

RECEIVING AND INSTALLATION .......................................................................................................................................................................... 3

CHECK EQUIPMENT ............................................................................................................................................................................................ 3

IDENTIFY UNIT ................................................................................................................................................................................................ 3

INSPECT SHIPMENT ........................................................................................................................................................................................ 3

INSTALLATION ................................................................................................................................................................................................ 3

PROVIDE UNIT SUPPORT ................................................................................................................................................................................... 3

ROOF CURB ...................................................................................................................................................................................................... 3

SLAB MOUNT ................................................................................................................................................................................................... 3

GROUND MOUNT ............................................................................................................................................................................................ 3

FIELD FABRICATE DUCTWORK ....................................................................................................................................................................... 3

PROVIDE CLEARANCES ...................................................................................................................................................................................... 6

RIG AND PLACE UNIT ......................................................................................................................................................................................... 8

CONNECT CONDENSATE DRAIN ...................................................................................................................................................................... 8

INSTALL FLUE HOOD .......................................................................................................................................................................................... 8

INSTALL GAS PIPING .......................................................................................................................................................................................... 9

INSTALL DUCT CONNECTIONS ...................................................................................................................................................................... 12

CONFIGURING UNITS FOR DOWNFLOW (VERTICAL) DISCHARGE ................................................................................................ 12

INSTALL ELECTRICAL CONNECTIONS ........................................................................................................................................................ 14

HIGH-VOLTAGE CONNECTIONS ............................................................................................................................................................... 14

SPECIAL PROCEDURES FOR 208-V OPERATION ................................................................................................................................... 15

CONTROL VOLTAGE CONNECTIONS ...................................................................................................................................................... 15

HEAT ANTICIPATOR SE'FflNG .................................................................................................................................................................. 15

TRANSFORMER PROTECTION ................................................................................................................................................................... 15

PRE-START-UP .......................................................................................................................................................................................................... 16

START-UP ................................................................................................................................................................................................................... 18

CHECK FOR REFRIGERANT LEAKS ............................................................................................................................................................... 18

START-UP HEATING AND MAKE ADJUSTMENTS ..................................................................................................................................... 18

CHECK HEATING CONTROL ...................................................................................................................................................................... 18

CHECK GAS INPUT ....................................................................................................................................................................................... 22

ADJUST GAS INPUT ...................................................................................................................................................................................... 22

CHECK BURNER FLAME ............................................................................................................................................................................. 23

AIRFLOW AND TEMPERATURE RISE ...................................................................................................................................................... 23

HEATING SEQUENCE OF OPERATION ..................................................................................................................................................... 23

LIMIT SWITCHES ........................................................................................................................................................................................... 23

AUXILIARY LIMFF SWITCH (ROLLOUT) ................................................................................................................................................. 24

START-UP COOLING AND MAKE ADJUSTMENTS ..................................................................................................................................... 24

CHECKING COOLING CONTROL OPERATION ....................................................................................................................................... 24

CHECKING AND ADJUSTING REFRIGERANT CHARGE ...................................................................................................................... 24

INDOOR AIRFLOW AND AIRFLOW ADJUSTMENTS ............................................................................................................................. 25

COOLING SEQUENCE OF OPERATION .................................................................................................................................................... 25

MAINTENANCE ........................................................................................................................................................................................................ 26

AIR FILTER ..................................................................................................................................................................................................... 28

EVAPORATOR BLOWER AND MOTOR .................................................................................................................................................... 28

FLUE GAS PASSAGEWAYS ......................................................................................................................................................................... 30

COMBUSTION-AIR BLOWER ...................................................................................................................................................................... 30

LIMIT SWITCH ............................................................................................................................................................................................... 31

BURNER IGNITION ........................................................................................................................................................................................ 31

Form: IM-PY1P-03 Cancels: IM-PY1P-02 Printed in U.S.A. 11-02 Catalog No. 53PY-1P15

MAIN BURNERS ............................................................................................................................................................................................. 31

CONDENSER COIL, EVAPORATOR COIL, AND

CONDENSATE DRAIN PAN .......................................................................................................................................................................... 33

CONDENSER FAN .......................................................................................................................................................................................... 33

ELECTRICAL CONTROLS AND WIRING .................................................................................................................................................. 34

REFRIGERANT CIRCUIT ............................................................................................................................................................................... 35

GAS INPUT ...................................................................................................................................................................................................... 35

EVAPORATOR AIRFLOW ............................................................................................................................................................................. 35

METERING DEVICE ACUTROL DEVICE ............................................................................................................................................. 35

LIQUID LINE STRAINER .............................................................................................................................................................................. 35

TROUBLESHOOTING ............................................................................................................................................................................................... 35

START-UP CHECKLIST ............................................................................................................................................................................................ 35

NOTE TO INSTALLER Before the installation, READ THESE INSTRUCTIONS CAREFULLY AND COMPLETELY. Also, make sure the User's Manual and Replacement Guide are left with the unit after installation. The furnace is NOT to be used for temporary heating of buildings

or structures under construction.

A99338

Fig. 1--Unit PYIP and PY2P

(Low NOx Model Available)

SAFETY CONSIDERATIONS

installation and servicing of air*conditioning equipment can be hazardous clue to system pressure and electrical components. Only trained and qualified personnel should install, repair, or service air*conditioning equipment.

Untrained personnel can perform basic maintenance functions of cleaning coils and filters. All other operations should be performed by trained service personnel. When working on air-conditioning equipment, observe precautions in the literature, tags, and labels attached to the unit, and

other safety precautions that may apply. Follow all safety codes. Wear safety glasses and work gloves. Use quenching cloth for unbrazing operations. Have fire extinguisher available for

all brazing operations.

WARNING: Improper installation, adjustment, alteration, service, maintenance, or use can cause carbon monoxide

poisoning, fire, or an explosion which can result in personal injury or unit damage. Consult a qualified installer, service agency, or gas supplier for information or assistance. The qualified installer or agency must use only factory-authorized kits

or accessories when modifying this product.

A WARNING: Before performing service or maintenance operations on unit, turn off gas supply to unit. Then turn off unit

main power switch and install lockout tag, Electrical shock or explosion could cause serious injury or death.

Recognize safety information. This is the safety-alert symbolz_x. When you see this symbol in instructions or manuals, be alert to the potential for personal injury.

Understand the signal words DANGER, WARNING, CAUTION, and NOTE. These words are used with the safety*alert symbol. DANGER identifies the most serious hazards which will result in serious injury or death. WARNING signifies a hazard which could result in serious injury

or death. CAUTION is used to identify unsafe practices which would result in minor personal injury or product and property damage. NOTE is used to highlight suggestions which will result in enhanced installation, reliability, or operation.

.... 2==.

These instructions cover minimum requirements and conform to existing national standards and safety codes. In some instances, these instructions exceed certain local codes and ordinances, especially those that may not have kept up with changing residential construction practices. We require

these instructions as a minimum for a safe installation.

INTRODUCTION

The PYIP and PY2P units (See Fig. I) are fully self-contained, combination Category 1gas heating/electric cooling units designed for outdoor installation (See Fig. 2 and 3 for unit dimensions). All unit sizes have return and discharge openings for both horizontal and downflow

configurations, and are factory shipped with all downflow duct openings covered. Units may be installed either on a rooftop, a cement slab, or directly on the grounst if local codes permit (See Fig. 4 for roof curb dimensions).

Models with an N in the thirteenth position of the model number are dedicated Low NO×units designed for California installations. These models meet the California maximum oxides of nitrogen (NOx) emissions requirements of 40 nanograms/joule or less as shipped from the

factory and must be installed in California Air Quality Management Districts where a Low NO× rule exists.

RECEIVING AND INSTALLATION

PROCEDURE I--CHECK EQUIPMENT

A. IDENTIFY UNIT

The unit model number and serial number are stamped on unit identification plate. Check this information against shipping papers and job data. Verify unit voltage and amperage requirements listed on unit rating plate agree with power supply provided to unit.

B. INSPECT SHIPMENT

inspect for shipping damage while Emitis still on shipping pallet. If unit appears to be damaged or is torn loose from its anchorage, have it examined by transportation inspectors before removal. Forward claim papers directly to transportation company. Manufacturer is not responsible for any

damage incurred in transit. Check all items against shipping list. immediately notify the nearest distributor if any item is missing.

To prevent loss or damage, leave all parts in original packages until installation.

C. INSTALLATION

1. Remove unit from shipping carton. Leave top shipping skid on the unit as a spreader bar to prevent the rigging straps from damaging the unit. if the wood skid is not available, use a spreader bar of sufficient length to protect unit from damage.

2. Position the lifting bracket assembly around the base of the unit. Be sure the strap does not twist.

3. Place each of the 4 metal lifting brackets into the rigging holds in the composite pan.

4. Thread lifting bracket strapping around bottom perimeter of unit as follows: a. Open lever of tension buckle (ratchet type).

b. Feed strapping through tension buckle as shown in Fig. 7A. c. Pull strapping through tension buckle unit taut.

d. Snap lever down to lock strap in tension buckle. To release strapping, squeeze safety latch, lift lever, and pull webbing outward.

5. Tighten the tension buckle until it is taut. Lifting brackets must be secure in the rigging holds.

6. Attach field-supplied clevis or hook of sufficient strength to hole in the lifting bracket (See Fig. 7B).

7. Attach the 2 safety straps directly to the clevis or hook at the 4 rigging brackets. DO NOT attach the safety straps to the lifting brackets (See Fig. 7B).

8. Position lifting point directly over the unit's center of gravity.

9. Lift unit. When unit is directly over the roof curb, remove the 2 safety straps. Lower the equipment onto the roof curb.

PROCEDURE 2--PROVIDE UNIT SUPPORT

A. ROOFCURB

install accessory roof curb in accordance with instructions shipped with curb (See Fig. 4 for roof curb dimensions), install insulation, cant strips, roofing, and flashing. Ductwork must be attached to curb.

IMPORTANT: The gasketing of the unit to the roof curb is critical for a watertight seal. Install gasketing material supplied with the roof curb. improperly applied gasketing can also result in air leaks and poor unit performance. Curb should be level to within 1/4 in. This is necessary for unit drain to function properly. Refer to accessory roof curb installation instructions for additional information as required.

B. SLAB MOUNT

Place the unit on a solid, level concrete pad that is a minimum of 4 in. thick with 2 in. above grade. The slab should be flush on the compressor end of the unit (to allow condensate drain installation) and should extend 2 in. on the three remaining sides of the unit (See Fig. 6). Do not secure the unit to the slab except when required by local codes.

C. GROUND MOUNT

The unit may be installed either on a slab or placed directly on the ground if local codes permit. Place the unit on level ground prepared with gravel for condensate discharge.

PROCEDURE 3--FIELD FABRICATE DUCTWORK

Secure all ducts to roof curb and building structure on vertical discharge units. Do not connect ductwork to unit. For horizontal applications, unit is provided with flanges on the horizontal openings. Installation of flexible duct connector is recommensted to prevent transmission of vibration

and/or noise to structure. All ductwork should be secured to the flanges, insulate and weatherproof all external ductwork, joints, and roof openings with counter flashing and mastic in accordance with applicable codes.

.... 3___

BLOCKOFFPANELON0180NL/_

[15.83] 0PENIN6 OPENING

SUPPLT RETUR_

DUCT DUCT

I I

[3_48]

-- 249_6 --550.5 149_6

REAR VIEW

REQUIRED CLEAP_,NCE TO COMGUSTIBLE MATL,

TOP OF UNIT ................................................................................... 1400 3556]

DUCT S DE OF UNIT ......................................................................... 2.00 508

SIDE OPPOSITE DUCTS ................................................................ 1400 3558]

BOTTOM OF UN T ............................................................................. 0.50 127

ELECTRIC HEAT PANEL ................................................................. 3600 [9t4 4]

NEC. REQUIRED CLEARANCES.

BETWEEN UN TS, POWER ENTRY S DE .................................... 4200 10668

UNIT AND UNGROUNDED SURFACES, POWER ENTRY SIDE 3600 [91401 UNIT AND BLOCK OR CONCRETE WALLS AND OTHER

GROUNDED SURFACES, POWER ENTRY SIDE ......................... 4206 [1066 8]

iNCHES [mm]

_NCHES mm]

LEGEND

CG- Center of Gravity COND- Coi_densor

EVAP_Evaporator

NEC -NationalElectricalCode

REQrD- Required NOTE:Dimensions areinin [mm]

I193_ [4700]

EVAP_ C01L_

TOPVIEW

REQUIRED CLEARANCE F0N OPERATION AND SERVICING

EVAR CO_L ACCESS SIDE ............................................................ 36.00 9140

POWER ENTRY SIDE .................................................................... 36001914 0l

(EXCEPT FOR NEe REQUIREMENTS)

UNIT TOP ....................................................................................... 48.00 [1219.2

S DE OPPOS TE DUCTS .............................................................. 3600 [9 40

DUCT PANEL ................................................................................. 1200 [304 8] *

*MINIMUM DISTANCES: IF UNIT iS PLACED LESS THAN 1200 [304 8] PROM

WALL SYSTEM, THEN SYSTEM PERFORMANCE MAYBE COMPROMISE

iNCHES [mm]

Note: Wire Grilles are a field installed option.

--1163 [4.58]

I /J, , ,

L_COMPRES_OR, BLO_ER_ GAS SECTION

& ELECTRICAL ACCESS PANEL

122_3 [482B]

FRONT VIEW

Ib k9

"A"

50 [0.20]

RIGHT SIDE VIEW

CENTER OF GRAVITY

X Y

IN. {aM)

20.0 (508.0) 14.0 (355.6)

22.5 (571.5) 13.0 (330.2)

21.5 (548.1) 13.75 (349.3)

22.5 (571.5) 14.0 (355.6)

21.5 (548.1) 13.5 (342.9)

22.0 (558.8) 14.5 (368.3)

22.0 (558.8) 15.3 (387.4)

UNIT

PYtPO18040

PY1 P824040/860 PY1 P930040/860

PY1 P936060/890 PY1 P942060/890 PY2P824040/060

PY2P930040/860 PY2P936060/890

42 7 [h_B]

--326_5

_72 4

_31.0

[32.72]

[2_85]

LEFT SIDE VIEW

ELECTRICAL CHARACTERISTICS UNIT WEIGHT UNIT HEIGHT IN. (MM)

208/230-1-60 249.0 113.2 35.02 (889.5) 208/230-1-60 280.0 127.3 35.02 (889.5)

208/230-I-60, 208/230-3-60 280.0 127.3 35.02 (889.5)

208/230-1-60, 208/230-3-60, 460-3-60 320.0 145.1 37.02 (940.3) 208/230-1-60, 208/230-3-60, 460-3-60 355.0 161.4 35.02 (889.5)

208/230-1-60 290.0 131.5 37.02 (940.3)

208/230-I-60, 208/230-3-60 313.0 142.0 39.02 (991.1)

208/230-1-60, 208/230-3-60, 460-3-60 321.0 145.6 35.02 (889.5)

Fig. 2--PYIP018-042 and PY2P024_036 Unit Dimensions

Ducts passing through an unconditioned space must be insulated and covered with a vapor barrier. if a plenum return is used on a vertical unit, the return should be ducted through the roof deck to comply with applicable fire codes.

A minimum clearance is not required around ductwork. Cabinet return-air static shall not exceed -.25 in. wg.

.... 4 ....

C00055

15.0 (381.0)

13.0 (330.2)

16.0 (406.4)

17.6 (447.0)

16.5 (419.1)

li tttil

j lllLL

4066 [16 01]

402T0•

[15i_3]

SUPPLY FURN

DUCT JCT

OPENING " 1

NING

T COND

Y COIL _

EVAP

[3.48]

REQUIRED CLEARANCE TO COMBUSTIBLE MATL.

TOP OF UNIT ................................................................................... 14.00 [355.6]

DUCT SIDE OF UNIT ......................................................................... 2.00 [50.8]

SIDE OPPOSITE DUCTS ................................................................ 14.00 [355.6]

BOTTOM OF UNIT ............................................................................. 0.50 [12.7]

FLUE PANEL .................................................................................... 36.00 [914.4]

NED. REQUIRED CLEARANCES.

BETWEEN UNITS, POWER ENTRY SIDE .................................... 42.00 [1066.8]

UNIT AND UNGROUNDED SURFACES, POWER ENTRY SIDE .36.00 [914.0] UNIT AND BLOCK OR CONCRETE WALLS AND OTHER

GROUNDED SURFACES, POWER ENTRY SIDE ......................... 42.00 [1066.8]

3512 3473

[13 83] [13 67] [ 13.83]

REARVIEW

1090B

[4294]

INCHES [mm]

1193.9

[47 00]

TOP VIEW

REQUIRED CLEARANCE FOR OPERATION AND SERVICING

EVAP. COIL ACCESS SIDE ............................................................ 36.00 [914.0]

POWER ENTRY SIDE .................................................................... 36.00 {914.0]

(EXCEPT FOR NEC REQUIREMENTS)

UNIT TOP ....................................................................................... 48.00 [1219.2]

SIDE OPPOSITE DUCTS .............................................................. 36.00 [914.0[

DUCT PANEL ................................................................................. 12.00 [304.8] *

*MINIMUM DISTANCES: IF UNIT IS PLACED LESS THAN 12.00 [304.8] FROM

WALL SYSTEM, THEN SYSTEM PERFORMANCE MAYBE COMPROMISE.

Note: Wire Grilles are a field installed option.

LEGEND

CG- Centerof Gravity COND-Condensor

EVAP-Evaporator NEC-NationalElectricalCode

REQ'D-Required

--115.4 [454]

NOTE:Dimensionsarein in. [ram]

INCHES [mini

1123 I

[44 22]

LEFT SIDEVIEW

UNIT

PY1 P048090/115/130 PY1 P060090/115/130

PY2P042060/090 PY2P048090/115/139 PY2P060090/115/139

T ] 141111 llllll

/ !Jlttt ittttl

[I 6_]

_3290

[1295]

_;2 4

[285]

ELECTRICAL CHARACTERISTICS

208-230/1/60, 208/230-3-60, 460-3-60 208/230-1-60, 2081230-3-60, 460-3-60 208/230-1-60, 208/230-3-60, 460-3-60 208/230-1-60, 208/230-3-60, 460-3-60

208/230-1-60, 208/230-3-60, 460-3-60

Fig. 3--PYIP048-060 and PY2P042-060 Unit Dimensions

_OMPRES_OR, BLOWER, GAS SECTION

& ELECTRICAL ACCESS PANEL

122L3 [48.2_]

FLUEHOOD

FRONTVIEW

UNIT WEIGHT UNIT HEIGHT IN. (MM)

Ib k 9

415 188.6 38.98 (990.2) 450 204.5 38.98 (990.2)

382 173.3 38.98 (990.2) 421 191.0 38.98 (990.2) 468 212.3 42.98 (1091.1)

"A"

[5.61]

RIGHTSIDEVIEW

CENTER OF GRAVITY

X Y Z

22 (558.5) 16 (406.4) 17 (432.0) 22 (558.5) 16 (406.4) 17 (432.0)

23.0 (584.2) 16.3 (412.8) 16.6 (421.6)

21.5 (546.1) 16.6 (422.1) 18.0 (457.2)

23.5 (596.9) 16.3 (412.8) 17.6 (447.0)

IN. (MM}

C00056

Roof Curb for Small Cabinet

Note A: When unit mounting screw is used,

retainer bracket must also be used.

UNIT SIZE

PYIP018-042 PY2P024-036

PYIP048-060 PY2P042-060

ODS CATALOG NUMBER

CPRFCURB006A00 CPRFCURB007A00

CPRFCURB008A00 CPRFCURB009A00

insulated Gasket around deck pan outer edge \

IN. (MM)

8 (203)

14 (356)

8 (203)

14 (356)

Roof Curb for Large Cabinet

Note A: When unit mounting screw is used,

retainer bracket must also be used.

, /

R/A S/A

"_-_Gssket areund_ / _

\\\ duct

IN. (MM)

11(279) 11(279)

16 3/16 (411) 16 3/16 (411)

IN. (MM) 161/2 (419) 161/2 (419)

17 3/8 (441) 17 3/8 (441)

\ /

COOO76

iN. (aM)

28-3/4 (730) 28-3/4 (730)

40-1/4 (1022) 40-1/4 (1022)

NOTES:

1. Ro_ curb mustbe setup Drunitbeinginstalled.

2. Seal strip must be applied, as required, to unit being installed.

3. Dimensions in ( ) are in millimeters.

4. Roof curb is made of f6-gage steel.

5. Table lists only the dimensions, per part number, that have changed.

6. Attach ductwork to curb (flanges of duct rest on curb).

7. Insulated panels: 1-in. thick fiberglass 1 Ib density.

8. Dimensions are in inches. g. When unit mounting screw is used (see Note At, a retainer bracket must be used as well. This bracket must also be used when required by code for hurricane or seismic

conditions. This bracket is available through Micromefl.

Fig. 4--Roof Curb Dimensions

PROCEDURE 4---PROVIDE CLEARANCES

The required minimum operating and service clearances are shown in Fig. 2 and 3. Adequate combustion, ventilation and condenser air must be provided in accordance with section 5.3, Air for Combustion and Ventilation, of the National Fuel Gas Code ANSI (American National Standards institute) Z223.1 or spplicable provisions of local building code. In Canada, follow sections 7.2, 7.3, or 7.4 or CardCGA. (Canadian Gas

Association) B149 Installation Codes or applicable provisions of local building code.

CAUTION: Do not restrict condenser airflow. An air restriction at either the outdoor*air inlet or the fan discharge can

be detrimental to compressor life.

.... 6__.

1 2

CORNER # 018 024 030 036 042 048 060 024 030 036 042 048 060

1 47.3 53.2 53.2 59.7 67.5 78.9 85.5 55.1 59.5 61.0 72.6 80.0 88.9

2 44.8 50.4 50.4 56.5 63.9 74.7 81.0 52.2 56.3 57.8 68.8 75.8 84.2 3 77.2 86.8 86.8 97.3 110.1 128.7 139.5 89.9 97.0 99.5 118.4 130.5 145.1

4 79.7 89.6 89.6 106.5 113.6 132.8 144.0 92.8 100.2 102.7 122.2 134.7 149.8

TOTAL WEIGHT 249 280 280 320 355 415 450 290 313 321 382 421 468

PYIP PY2P

Fig. 5--PYIP and PY2P Unit Corner Weights

EVAP. COND.

COIL COIL

Fig. 6--Slab Mounting Details

C00070

C99014

HOOK

FEED

Fig. 7A--Threading Bolt for Rigging

The condenser fan pulls air through the condenser coil and discharges it through the top cover. Be sure that the fan discharge does not recirculate to the condenser coil. Do not locate the unit in either a corner or under an overhead obstruction. The minimum clearance under a partial overhang

(such as a normal house overhang) is 48-in. above the unit top. The maximum horizontal extension of a partial overhang must not exceed 48-in.. Do not place the unit where water, ice, or snow from an overhang or roof will damage or flood the unit. Do not install the unit on carpeting, tile,

or other combustible materials. The unit may be installed on wood flooring or on Class A, B, or C roof covering materials.

.... 7 ....

C99067

C99015

SIZE

MAXIMUM WEIGHT A B

I kg in. I mm I mm

JNIT PYIP

018 271 123.2 20.0 508.0 14.0 355.6

024 302 137.3 22.5 571.5 13.0 330.2 030 302 137.3 21.5 546.1 13.75 349.3 036 342 155.1 22.5 571.5 14.0 355.6 042 377 171.4 21.5 546.1 13.5 342.9

048 437 198.6 22.0 558.5 17.0 432.0 060 472 214.5 22.0 558.5 17.0 432.0

INIT PY2P

024 312 142 22.0 558.5 14.50 368.3 030 335 152 22.0 558.5 15.30 388.6

036 343 156 22.0 558.5 15.30 388.6 042 404 183 23.0 584.2 16.3 414.0 048 443 201 21.5 546.1 16.3 414.0 060 490 222 23.5 596.9 16.3 414.3

PROCEDURE 5--RIG AND PLACE UNIT Fig. 7B--Suggested Rigging

CAUTION: When installing the unit on a rooftop, be sure the roof will support the additional weight.

Use spreader bars or crate top when rigging the unit. The units must be rigged for lifting (See Fig. 6). Refer to Table 1 and 2 for operating weight.

Use extreme caution to prevent damage when moving the unit. Unit must remain in an upright position during all rigging and moving

operations.The unit must be level within I/4" for proper condensate drainage; therefore, the ground-level pad or accessory roof curb must be level

before setting the unit in place. When a field-fabricated support is used, be sure that the support is level and properly supports the unit. Lifting point should be directly over the center of gravity for the unit.

PROCEDURE 6--CONNECT CONDENSATE DRAIN

NOTE: When installing condensate drain connection be sure to comply with local codes and restrictions,

Models PYIP and PY2P dispose of condensate water through a 3/4 in. NPT fitting which exits through the compressor access panel (See Fig. 2 and 3 for location).

Condensate water can be drained directly onto the roof in rooftop installations (where permitted) or onto a gravel apron in ground-level installations. Install a field-supplied condensate trap at end of condensate connection to ensure proper drainage. Make sure that the outlet of the

trap is at least 1 in. lower than the drain pan condensate connection to prevent the pan from overflowing (See Fig. 8). Prime the trap with water. When using a gravel apron, make sure it slopes away from the unit, if the installation requires draining the condensate water away from the unit, install a 2-in. trap at the condensate connection to ensure proper

drainage (See Fig. 8). Make sure that the outlet of the trap is at least I in. lower than the drainpan condensate connection. This prevents the pan fi'om overflowing. Prime the trap with water, Connect a drain tube - using a minimum of 3/4-in. PVC or 3/4-in. copper pipe (all field-supplied) - at the outlet end

of the 2-in. trap. Do not undersize the tube. Pitch the drain tube downward at a slope of at least 1-in. for every 10 fl of horizontal run. Be sure to check the drain tube for leaks.

PROCEDURE 7--INSTALL FLUE HOOD

The flue hood assembly is shipped screwed to the coil panel in the indoor blower compartment. Remove the service access panel to locate the assembly (See Fig. 31). NOTE: Dedicated low NO× models MUST be installed in California Air Quality Management Districts where a Low NO× rule exists. These models meet the California maximum oxides of nitrogen (NO×) emissions requirements of 40 nanograms/joule or less as shipped from the

factory. NOTE: Low NO× requirements apply only to natural gas installations.

A CAUTION: The venting system is designed to ensure proper venting. The flue hood assembly must be installed as

indicated in this section of the unit installation instructions.

Table l--Physical Data--Unit PYIP

UNIT SIZE PYIP

NOMINAL CAPACITY (ton)

OPERATING WEIGHT (lb.)

COMPRESSORS

Quantity

REFRIGERANT (R-22)

Quantity (lb.)

REFRIGERANT METERING DEVICE

Orifice ID (in.)

CONDENSER COIL

Rows...Fins/in.

Face Area (sq ft)

CONDENSER FAN

Nominal Cfm

Diameter (in.)

Motor Hp (Rpm)

EVAPORATOR COIL

Rows...Fins/in.

Face Area (sq ft)

EVAPORATOR BLOWER

Nominal Airflow (Cfm)

Size (in.)

Motor HP (Rpm)

FURNACE SECTION*

Burner Orifice No. (Qty_.Drill Size)

RETURN-AIR FILTERS (in.)t

* Based on aRitudeof 0 to 2000 ft.

t Required filter sizes shown are based on the larger of the ARI (Air Conditioning and Refrigeration Institute) rated cooling airflow or the heating ai_ow velocity of 300 if/minute for throwaway type or 450 ft/minute for high-capacity type. Air filter pressure drop for non-standard filters must not exceed 0.08 in. wg.

Natural Gas

Propane Gas

Throwaway

018040 024040

1½ 2

249 280

2.6 3.5 3.5 3.65 4.4 5.7 5.7

.034 .034

1-.17 1...17

6.1 9.1

2000 2400

22 22

1/8 (825) 1/8 (825)

2-.15 2.-15

3.1 3.1

600 800

10x10 10x10

1/4 (875) 114(1075)

2.-45 2...45

2.-50 2...50

024060

280

.034

1.-17

9.1

2400

1/8 (825)

2.-15

3.1

800

10 x 10

114(1075)

2.-38

2.-46

20 X 20

030040

2½

280

.034

1.-17

9.1

2400

1/8 (825)

2,-15

3.1

1000

10x10

1/4 (1o75)

2,-45 2,-50

20 x 20

030060 036060

2½ 3

280 320

Reciprocating

3.65 4.4

Acutrol TM Device

.034 .032

1_.17 1..,17

9.1 10.9

2400 3000

22 22

1/8 (825) ¼ (1100)

2.,.15 3..,15

3.1 3.1

1000 1200

10x10 11x10

1/4 (1075) 1/2 (1075)

2.,.38 2..,38

2._46 2...46

20 X 20 20 X 24

036090

320

.032

1...17

10.9

3000

¼ (1100)

3...15

3.1

1200

11 x 10

112 (1075)

3...38 3-.46

20X24

042060

3½

355

.034

1.-17

9.1

3000

¼ (1100)

4...15

3.1

1400

11 x 10

3_ (1075)

2.-38

2.-46

20x2420 x 20 20 x 20

042090

3½

355

.034

1.-17

9.1

3000

¼ (1100)

4.-15

3.1

1400

11 x 10

3_ (1075)

3,..38

3.-46

20 x 24

install the flue hood as follows:

i. This installation must conform with local building codes and with the National Fuel Gas Code (NFGC), ANSI Z223.1 (in Canada,

CAN/CGA B i49. I, and B 149.2) or NFPA (National Fire Protection Association) latest revision. Refer to Provincial and local plumbing or wastewater codes and other applicable local codes.

2. Remove flue hood #am shipping location (inside the blower compartment). Place vent cap assembly over flue panel. Orient screw holes in vent cap with holes in the flue panel.

3. Secure flue hood to flue panel by inserting a single screw on the right side and the left side of the hood.

PROCEDURE 8--INSTALL GAS PIPING

The gas supply pipe enters the unit through the access hole provided. The gas connection to the unit is made to the i/2-in. FPT gas inlet on the manual shutoff or gas valve.

install a gas supply line that runs to the heating section, Refer to Table 3 and the NFGC for gas pipe sizing. Do not use cast-iron pipe, It is recommended that a black iron pipe is used. Check the local utility for recommendations concerning existing lines. Size gas supply piping for 0.5

in. wg maximum pressure drop. Never use pipe smaller than the 1/2-in. FPT gas inlet on the unit gas valve. For natural gas applications, the gas pressure at unit gas connection must not be less than 4.0 in. wg or greater than 13 in. wg while the unit is

operating. For propane applications, the gas pressure must not be less than 7.0 in. wg or greater than 13 in. wg at the unit connection. An i/8-in. NPT plugged tapping, accessible for test gage connection, must be installed immediately upstream of the gas supply connection to the

gas valve. When installing the gas supply line, observe local codes pertaining to gas pipe installations. Refer to the NFGC ANSI Z223.1-1988 NFPA latest

edition (in Canada, CAN/CGA B149. I, (2)-M86). in the absence of local building codes, adhere to the following pertinent recommendations:

i. Avoid low spots in long runs of pipe. Grade all pipe I/4 in. in every 15 ft to prevent traps. Grade all horizontal runs downward to risers.

Use risers to connect to heating section and to meter.

2. Protect all segments of piping system against physical and thermal damage_ Support all piping with appropriate straps, hangers, etc. Use a minimum of one hanger every 6 ft. For pipe sizes larger than I/2 in., follow recommendations of national codes.

3. Apply joint compound (pipe dope) sparingly and only to male threads of joint when making pipe connections. Use only pipe dope that is resistant to action of liquefied petroleum gases as specified by local and/or national codes. Never use Teflon tupe.

4. Install sediment trap in riser leading to heating section (See Fig. 9). This drip leg functions as a trap for dirt and condensate.

5. Install an accessible, external, manual main shutoff valve in gas supply pipe within 6 ft of heating section.

6. Install ground-joint union close to heating section between unit manual shutoff and external manual main shut-off valve.

7. Pressure-test all gas piping in accordance with local and national plumbing and gas codes before connecting piping to unit.

.... 9 ....

Table 1--Physical Data--Unit PYIP (Continued)

UNIT SIZE PYIP

NOMINAL CAPACITY (ton)

OPERATING WEIGHT (lb.)

COMPRESSORS

Quantity

REFRIGERANT (R-22)

Quantity (lb.)

REFRIGERANT METERING DEVICE

Orifice ID (in.)

CONDENSER COIL

Rows.-Fins/in.

Face Area (sq ft)

CONDENSER FAN

Nominal Cfm

Diameter (in.)

Motor Hp (Rpm)

EVAPORATOR COIL

Rows._Fins/in.

Face Area (sq ft)

EVAPORATOR BLOWER

Nominal Airflow (Cfm)

Size (in=)

Motor Hp (Rpm)

FURNACE SECTION*

Burner Orifice No. (Qty._Drill Size)

Natural Gas

Burner Orifice No. (Qty._Drill Size)

Propane Gas

RETURN-AIR FILTERS (in.)1"

Throwaway

* Based on altitude of 0 to 2000 ft.

Required filter sizes shown are based on the larger of the ARI (Air Conditioning and Refrigeration Instffute) rated cooling airflow or the heating airflow velocity of 300

ft/minute for throwaway type or 450 ftlminute for high-capacity type. Air filter pressure drop for non-standard filters must not exceed 0.08 in. wg.

048090 048115 060115 060139

4 4 5 5

415 415 450 450

048130 060090

4 5

415 450

Scroll Reciprocating

1 1

6.0 6.0 8.0 8.0

6.0 8.0 Acut rol Device

.032

1._17

12.3

3600

V, (1100)

3._15

4.7

1600

11 X 10

3/4 (1075)

3...38

3._46

24 X 30

.032

1...17

12.3

3600

¼ (1100)

3._15

4.7

1600

11X 10

3/4 (1075)

3...33 3-.42

24 X 30

.032 .030

1...17 2._17

12.3 12.3

3600 3606

22 22

I/, (1100) ¼ (1100)

3.-15 4-.15

4.7 4.7

1600 2000

11X10 11X10

3/4 (1075) 1.0 (1075)

3...31 3.-38

3.-41 3-.46

24 X 30 24 X 30

.030

2...17

12.3

3600

¼ (1100)

4_,15

4.7

2000

11 X 10

1.0 (1075)

3_.33

3...42

24X30

2...17

3600

V, (1100)

4...15

2000

11 X 10

1.0 (1075)

3...31

3...41

24 X 30

.030

12.3

4.7

Table 2iphysical DataiUnit PY2P

UNIT SIZE PY2P

NOMINAL CAPACITY (ton) OPERATING WEIGHT (lb.)

COMPRESSORS

Quantity

REFRIGERANT (R-221

REFRIGERANT METERING DEVICE

Burner Orifice NO. (Qty...Drgl Size)

* Based on altitude of 0 1o 2000 ft.

Required filter sizes shown are based on the larger of the ARI (Air Conditioning and Refrigeration institute) rated cooling airflow or the heating airflow velocity of 300

ft/minute for high-capacity type. Air filter pressure drop for non-standard filters must not exceed 0.08 in. wg.

Quantity (lb.)

Orifice ID fin.)

CONDENSER COIL

Rows...Fins/in.

Face Area (sq ft)

CONDENSER FAN

Nominal Cfm Diameter (in.)

Motor Hp {Rpm)

EVAPORATOR COIL

Rows...Fins/in.

Face Area (sq ft)

EVAPORATOR BLOWER

Nominal Airflow (Cfm)

Size (in.)

Motor Hp {Rpm)

FURNACE SECTION*

Natural Gas

Propane Gas

RETURN*AIR FILTERS (in.)_

Throwaway

624040 024060 630046 030060 036060 636096 042060 042090

2 2 2½ 2½ 3 3 3½ 3½

290 290 313 313 321 321 382 382

3.7 3.7 4.4 4.4 5.2 5.2 6.4 6.4

.034 .034 .030 .030 .032 .032 .034 .034

1...17 1...17 1...17 1...17 2._17 2...17 2...17 2...17

10.8 10.8 12.7 12.7 g.f 9.1 12.3 12.3

2350 2350 2350 2350 2350 2350 3300 3300

22 22 22 22 22 22 22 22

1/8 (825) i/8 (825) 1/8 (825) 118 (825) 1_ (825) 1/8 (825) im (825) 1/8 (825)

3...15 3...15 3...15 3...15 3...15 3...15 3...15 3...15

3.1 3.1 3.1 3.1 3.7 3.7 4.7 4.7

800 800 1000 1000 1200 1200 1400 1400

10X10 10X10 10Xf0 i0X10 11X10 11X10 11X10 11Xf0

iN (1075) 1/4(1075) 114 (1075) 1_ (1075) 1/2(1075) i/2 (1075) 3/4 (1075) 314 (1075)

2...44 2...38 2...44 2...38 2._38 3...36 2...38 3...38

2...50 2...46 2...50 2...46 2...46 3...46 2...46 3...46

20X20 20X20 20X20 20X20 20X24 20X24 24X30 24X30

Scroll

NOTE: Pressure test the gas supply system after the gas supply piping is connected to the gas valve. The supply piping must be disconnected from the gas valve during the testing of the piping systems when test pressure is in excess of 0,5 psig. Pressure test the gas supply piping system

at pressures equal to or less than 0.5 psig. The unit heating section must be isolated from the gas piping system by closing the external main manual shutoff valve and slightly opening the ground-joint union.

.... I0 ....

Table 2iphysical DataiUnit PY2P (Continued)

UNIT SIZE PY2P 048090 048115 048130 060090 060115 060130

NOMINAL CAPACITY (ton) 4 4 4 5 5 5

OPERATING WEIGHT (lb.) 421 421 421 468 468 468

COMPRESSORS Scroll

Quantity 1

REFRIGERANT (R-22) 8.3 8,3 8,3 8.1 8.1 8.1

Quantity (lb.)

REFRIGERANT METERING DEVICE Acutrol Device

Orifice ID (in.) .034 ,034 .034 ,032 .032 .032

CONDENSER COIL 2_.17 2_,17 2._17 2...17 2,,.17 2._17

Rows...Fins/in.

Face Area (sq ft) 12.3 12.3 12.3 16.4 16,4 16.4

CONDENSER FAN 3300 3300 3300 3300 3300 3300

Nominal Cfm 22 22 22 22 22 22

Diameter (in.)

Motor Hp (Rpm) ¼ (1100) 1/, (1100) ¼ (1100) ¼ (1100) 1/, (1100) ¼ (1100)

EVAPORATOR COIL 4,,.15 4..,15 4._15 4...15 4.,.15 4_.15

Rows...Fins/in. 4.7 4.7 4.7 4.7 4.7 4.7

Face Area (sq ft)

EVAPORATOR BLOWER 1600 1600 1600 1750 1750 1750

Nominal Airflow (Cfm) 11 X 10 11 X 10 11 X 10 11 X 10 11 X 10 11 X 10

Size (in.)

Motor Hp (Rpm) 3/4 (1075) 3/4 (1075) 3/4 (1075) 1.0 (1075) 1.0 (1075) 1.0 (1075)

FURNACE SECTION*

Burner Orifice No. (Qty._Drill Size) 3-.38 3.,,33 3._31 3_,38 3,-33 3_.31 Burner Orifice No. (Qty._Drill Size)

RETURN-AIR FILTERS (in.)1" 24 X 30 24 X 30 24 X 30 24 X 30 24 X 30 24 X 30

* Based on a_titudeof 0 to 2000 ft. t Required filter sizes shown are based on the larger of the ARI (Air Conditioning and Refrigeration Institute) rated cooling airflow or the heating airflow velocityof 300

if/minute for high-capacitytype. Air filter pressuredrop for non-standard filters mustnot exceed 0.06 in. wg.

Natural Gas 3_.46 3._42 3._41 3_.46 3...42 3_.41

Propane Gas

Throwaway

Table 3--Maximum Gas Flow Capacity*

NOMINAL INTERNAL LENGTH OF PIPE, FT t

IRON PIPE, DIAMETER

SIZE

(IN.) (IN.) 10 20 30 40 50 60 70 80 90 100 125 150 175 200

'/2 .622 175 120 97 82 73 66 61 57 53 50 44 40 -- -- _/, .824 360 250 200 170 151 138 125 118 110 103 93 84 77 72

1 1,049 680 465 375 320 285 260 240 220 205 195 175 160 145 135

1'/, 1,380 1400 950 770 600 580 530 490 460 430 400 360 325 300 280 1'/2 1,610 2100 1460 1180 990 900 810 750 690 650 620 550 500 460 430

* Capacity of pipe in cuft of gas per br for gas pressure of 0.5 psig or less. Pressure drop of 0.5-in. wg (based on a 0.60 specific gravity gas). Refer to Table C-4, National Fire Protection Association NFPA 54.

t This length includes an ordinary number of fittings.

TRAP OUTLET

1" rain.

2" rain,

COOOOg

Fig. 8iCondensate Trap

CAUTION: Unstable operation may occur when the gas valve and manifold assembly are forced out of position while

connecting improperly*routed rigid gas piping to the gas valve. Use a backup wrench when making connection to avoid strain on, or distortion of, the gas control piping.

.....]i .........

TEE

3-MIN

Fig. 9--Sediment Trap

CAUTION: If a flexible conductor is required or allowed by the authority having jurisdiction, black iron pipe shall be

installed at the gas valve and shall extend a minimum of 2 in. outside the unit casing.

WARNING: Never use a match or other open flame when checking for gas leaks. Never purge gas line into combustion

chamber. Failure to follow this warning could result in an explosion causing serious injury or death.

C99020

8. Check for gas leaks at the field-installed and factoryqnstalled gas lines after all piping connections have been completed. Use soap-and-water solution (or method specified by local codes and/or regulations).

PROCEDURE 9--INSTALL DUCT CONNECTIONS

The unit has duct flanges on the supply- and return-air openings on the side and bottom of the unit. For downshot applications, the ductwork connects to the roof curb (See Fig. 2 and 3 for connections sizes and locations).

A. CONFIGURING UNITS FOR DOWNFLOW (VERTICAL) DISCHARGE

WARNING: Before performing service or maintenance operations on the system, turn off main power to unit. Electrical

shock could cause serious injury or death.

I. Open all electrical disconnects before starting any service work.

2. Remove return duct cover located on duct panel by breaking connecting tabs with screwdriver and a hammer (See Fig. 10A & 10B).

• o

;UPPLY RETURN

DUCT DUCT

OPENING OPENING

3. To remove supply duct cover, break fi'ont and right side connecting tabs with a screwdriver and a hammer. Push louver down to break rear and left side tabs (See Fig. 10A & 10B).

Fig. 10A Supply and Return Duct Opening

.... 12....

C99011

DUCT COVERS REMOVED

C99012

Fig. lOB---Vertical Duct Cover Removed

4. If unit ductwork is to be attached to vertical opening flanges on the unit composite base 0ackstand applications only), do so at this time.

z_ CAUTION: Collect ALL screws that were removed. Do not leave screws on rooftop as permanent damage to the roof may

occur,

5. It is recommensted that the unit base insulation around the perimeter of the vertical return-air opening be secured to the unit base with aluminum tape. Applicable local codes may require aluminum tape to prevent exposed fiberglass.

6. Cover both horizontal duct openings with the duct covers fi'om the accessory duct cover kit. Ensure opening is air- and watertight.

7. After completing unit conversion, perform all safety checks and power up unit.

NOTE: The design and installation of the duct system must be in accordance with the standards of the NFPA for installation of nonresidenceqype air conditioning and ventilating systems, NFPA 90A or residence*type, NFPA 90B; and/or local codes and ordinances.

Adhere to the following criteria when selecting, sizing, and installing the duct system:

1. Units are shipped for horizontal duct installation (by removing duct covers).

2. Select and size ductwork, supply*air registers, and return*air grilles according to American Society of Heating, Refrigeration and Air Constitioning Engineers (ASHRAE) recommendations.

3. Use flexible transition between rigid ductwork and unit to prevent transmission of vibration. The transition may be screwed or bolted to duct flanges. Use suitable gaskets to ensure weathertight and airtight seal.

4. All units must have field*supplied filters or accessory filter rack installed in the return*air side of the unit. Recommended sizes for filters are shown in Tables 1 and 2.

5. Size all ductwork for maximum required airflow (either heating or cooling) for unit being installed. Avoid abrupt duct size increases or decreases or performance may be affected.

6. Adequately insulate and weatherproof all ductwork located outdoors, insulate ducts passing through unconditioned space, and use vapor barrier in accordance with latest issue of Sheet Metal and Air Conditioning Conlractors National Association (SMACNA) and Air Conditioning Contractors of America (ACCA) minimum installation standards for heating and air conditioning systems. Secure all ducts to building structure.

7. Flash, weatherproof, and vibration-isolate all openings in building structure in accordance with local codes and good building practices.

....13....

PROCEDURE 10--INSTALL ELECTRICAL CONNECTIONS

WARNING: The unit cabinet must have an uninterrupted, unbroken electrical ground to minimize the possibility of

serious injury if an electrical fault should occur. This ground may consist of an electrical wire connected to the unit ground lug in the control compartment, or conduit approved for electrical ground when installed in accordance with NEC (National

Electrical Code) ANSI/NFPA (latest edition) and local electrical codes. In Canada, follow Canadian Electrical Code CSA

(Canadian Standards Association) C22.1 and local electrical codes. Failure to adhere to this warning could result in serious injury or death.

A CAUTION: Failure to follow these precautions could result in damage to the unit being installed:

1. Make all electrical connections in accordance with NEC ANSI/NFPA (latest edition) and local electrical codes governing such wiring, in Canada, all electrical connections must be in accordance with CSA standard C22.1 Canadian Electrical

Code Part 1 and applicable local codes. Refer to unit wiring diagram.

2. Use only copper conductor for connections between field-supplied electrical disconnect switch and unit. DO NOT USE ALUMINUM

WIRE.

3. Be sure that high-voltage power to unit is within operating voltage range indicated on unit rating plate.

4. Do not damage internal components when drilling through any panel to mount electrical hardware, conduit, etc. On 3-phase units, ensure phases are balanced within 2 percent. Consult local power company for correction of improper voltage and/or phase

imbalance.

A. HIGH-VOLTAGE CONNECTIONS

The unit must have a separate electrical service with a field-supplied, waterproof, disconnect switch mounted at, or within sight from, the unit. Refer to the unit rating plate for maximum fuse/circuit breaker size and minimum circuit amps (ampacity) for wire sizing (See Tables 4 and 5 for

electrical data). The field*supplied disconnect switch box may be mounted on the unit over the high-voltage inlet hole when the standard power and low-voltage

entry points are used (See Fig. 2 and 3 for acceptable locution). See unit wiring label and Fig. 11 for reference when making high voltage connections. Proceed as follows to complete the high-voltage connections

to the unit.

HIGHVOLTAGE r- - - - POWER LEADS 4¢c-

(SEE UNIT WIRING LABEL) _-

--_--

FIELD-SUPPLIED

GND

CONTROL BOX

LOW-VOLTAGE _ O- POWER LEADS-

(SEE UNIT O-

WIRING LABEL) _O-

SPLICE BOX

FUSED DISCONNECT

O-

_G_RN_(G_)_ (TTHy_IRcMAOL_TAT

Fig. 11--High- and Control-Voltage Connections

Single phaseunits:

I. Run the high*voltage (LI, L2) and ground leads into the control box.

2. Connect ground lead to chassis ground connection.

3. Connect LI to pressure lug connection I 1 of the compressor contactor.

4. Connect L2 to pressure lug connection 23 of the compressor contactor.

Three-phase units:

I. Run the high-voltage (LI, L2, L3) and ground leads into the control box.

2. Connect ground lead to chassis ground connection.

3. Locate the black and yellow wires connected to the lines side of the contactor.

4. Connect field LI to black wire on connection 11 of the compressor contactor.

5. Connect field wire L2 to yellow wire on connection 13 of the compressor contactor.

....14....

C99018

Table4--Electrical Data--Unit PYIP

UNIT SIZE

PYIP

018 208/230-1-60 187 253 9.0 024 208/230-1-60 187 253 12.8

030

036 208/230-3-60 187 253 9.0

042 208/230-3-60 187 253 10.7

848 208/230-3-60 187 253 13.5

060 208/230-3-60 187 253 18.6

V-PH-HZ

208/230-1-60 187 253 14.4 208/230-3-60 187 253 12.6

208/230-1-60 187 253 13.0

460-3-60 414 506 4.5

208/230-1-60 187 253 18.6

460-3-60 414 506 5.3

208/230-1-60 197 253 25.3

460-3-60 414 506 6.7

208/230-1-60 187 253 28.9

460-3-60 414 506 8.5

VOLTAGE

RANGE

Min Max

COMPRESSOR MOTOR

RLA LRA FLA

45.0

61.0

73.0

68.0

81.0

78.0

40.0

105.0

85.0

42.0

131.0

108.0

47.5

147.0

125.0

66.5

OUTDOOR FAN

0.8

1.6

0.9

1.6

0.9

1.6

0.9

1.6

0.9

INDOOR FAN

MOTOR POWER SUPPLY

FLA MCA Max Fuse or

1.8 13.9 20 2,0 18.8 30 2,0 20.8 30

2,0 13.2 20

3.6 24.0 35

3.6 16.5 25

1.9 8.4 15

3.8 27.5 45

3.8 18.8 25 2,0 9.5 15

3.8 37.0 60

3.8 22.3 35 2,0 11.3 15

6.2 43.9 60

6.2 31.1 45

3.2 14.7 20

C_ Bkr

6. Connect field wire L3 to Blue wire from compressor.

B. SPECIAL PROCEDURES FOR 208-V OPERATION

z_x WARNING: Before making any wiring changes, make sure the gas supply is switched off first. Then switch off the power

supply to the unit and install lockout tag, Electrical shock can cause serious injury or death,

C. CONTROL VOLTAGE CONNECTIONS

Do not use any type of power-stealing thermostat. Unit control problems may result. Use no, 18 American Wire Gage (AWG) color-coded, insulated (35 C minimum) wires to make the control voltage connections between the

thermostat and the unit, if the thermostat is located more than 100 fi from the unit (as measured along the control voltage wires), use no. 16 AWG color-coded, insulated (35 C minimum) wires.

STANDARD CONNECTION

Remove knockout hole located in the flue panel adjacent to the control access panel (See Fig. 2 and 3). Remove the rubber grommet from the installer's packet (included with unit) and install grommet in the knockout opening. Provide a drip loop before running wire through panel.

Run the low-voltage leads from the thermostat, through the inlet hole, and into unit low-voltage splice box.

Locate five 18-gage wires leaving control box. These low-voltage connection leads can be identified by the colors red, green, yellow, brown, and white (See Fig. 11). Ensure the leads are long enough to be muted into the low-voltage splice box (located below right side of control box). Route leads through hole in bottom of control box and make low-voltage connections (See Fig. 11). Secure all cut wires, so that they do not interfere with operation of unit.

D. HEAT ANTICIPATOR SETTING

The room themmstat heat anticipator must be properly adjusted to ensure proper heating performance. Set the heat anticipator, using an ammeter between the W and R terminals to determine the exact required setting.

NOTE: For thermostat selection purposes, use 0.18 amp for the approximate required setting. Failure to make a proper heat anticipator adjustment will result in improper operation, discomfort to the occupants of the conditioned space, and inefficient energy utilization; however, the required

setting may be changed slightly to provide a greater degree of comfort for a particular installation.

E. TRANSFORMER PROTECTION

The trans[brmer is of the energy-limiting type. It is set to withstand a 30-sec. overload or shorted secondary condition.

.... 15....

EXAMPLE: Supply voltage is 460-3-60.

FLA -- Full Load Amps l_ AC = 455 v LRA -- Locked RotorAmps Average Voltage = 452 + 464 + 455

MCA -- Minimum Circuit Amps 3 MOCP -- Maximum Overcurrent Protection

RLA -- Rated Load Amps = 137"1 CKT BKR -- Circuit Breaker 3

NOTES:

1. In compliance with NEC (National Electrical Code) requirements for multimotor and combination load equipment (refer to NEC Articles 430 and 440), the overcurrent protective device for the unit shall be Power Supply fuse. Canadian units may be

fuse or circuit breaker.

2. Minimum wire size is based on 60 C copper wire. If other than 60 C wire is used, or if length exceeds wire length in table,

determine size from NEC.

3. Unbalanced 3-Phase Supply Voltage

Never operate a motor where a phase imbalance in supply volt- age is greater than 2%. Use the following formula to determine

the percentage of voltage imbalance. % Voltage imbalance

= 100 x max voltage deviation from average voltage

LEGEND LIP_I_US A B C AB=452V

(_ BC = 464 v

Determine maximum deviation from average voltage.

(AB) 457 452=5v (BC) 464 457=7v (AC) 457 455=2v

Maximum deviation is 7 v. Determine percent of voltage imbalance.

% Voltage Imbalance = 100 x --

= 1.53%

This amount of phase imbalance is satisfactory as it is below the

maximum allowable 2%.

average voltage

iMPORTANT: If the supply voltage phase imbalance is more than 2%, contact your local electric utility company

immediately.

= 457

457

Table 4iLegend

Table 5iElectrical DataiUnit PY2P

UNIT RANGE SIZE V-PH-HZ

PY2P Min Max

024 208/23(_1-60 187 253 030

036 208/230-3-60 187 253

042 208/23(_3-60 187 253

048 208/230-3-60 187 253

060 208/230-3-60 187 253

208/230-1-60 187 253 208/230-3-60 187 253

208/230-1-60 187 253

460-3-60 414 506

208/230-1-60 187 253

460-3-60 414 506

208/230-1-60 187 253

460-3-60 414 506

208/230-1-60 187 253

460-3-60 414 506

VOLTAGE

COMPRESSOR

RLA LIRA

10.9 54.0

13.5 73.0

9.0 63.0

16.7 97.0

11.2 75.0

5.4 37.5

17.9 104.0

12.4 88.0

6.1 44.0

23.4 126.0

13.0 93.0

6.4 46.5

28.8 169.0

17.3 123.0

9.0 62.0

OUTDOOR FAN

MOTOR

FLA

0.9

0.8

0.9

1.6

0.9

1.5

0.9

1.6

0.9

INDOOR FAN POWER SUPPLY

MOTOR

FLA MCA Ckt Bkr

2.0 15.7 25

2.1 19.8 30

2.1 14.2 20

3.6 25.3 40

3.6 18.4 25

1.9 9.6 15

4.1 28.1 45

4.1 21.2 30

2.0 10.5 15

4.1 34.9 45

4.1 21.9 30

1.9 10.8 15

6.2 43.8 60

6.2 29.4 45

3.2 15.4 20

Max Fuse or

C99024

PRE-START*UP

WARNING: Failure to observe the following warnings could result in serious injury:

1. Follow recognized safety practices and wear protective goggles when checking or servicing refrigerant system.

2. Do not operate compressor or provide any electric power to unit unless compressor terminal cover is in place and secured.

3. Do not remove compressor terminal cover until all electrical sources are disconnected.

4. Relieve and recover all refrigerant from system before touching or disturbing anything inside terminal box if refrigerant leak is suspected around compressor terminals.

5. Never attempt to repair soldered connection while refrigerant system is under pressure.

6. Do not use torch to remove any component. System contains oil and refrigerant under pressure. To remove a component,

wear protective goggles and proceed as follows: a. Shut off gas supply and then electrical power to unit,

b. Relieve and recover all refrigerant from system using both high- and low-pressure ports, c, Cut component connecting tubing with tubing cutter and remove component from unit.

d. Carefully unsweat remaining tubing stubs when necessary, Oil can ignite when exposed to torch flame,

Proceed as follows to inspect and prepare the unit for initial startup:

I. Remove access panel.

2. Read and follow instructions on all WARNING, CAUTION, and INFORMATION labels attached to, or shipped with, unit.

.... 16....

EXAMPLE: Supply voltage is 460-3_60,

A a C AB = 452 v

FLA -- Full LoadAmps LRA -- Locked Rotor Amps b MCA -- Minimum Circuit Amps

MOCP -- Maximum Overcurrent Protection RLA -- Rated Load Amps

CKT BKR -- Circuit Breaker

NOTES:

fuse or circuit breaker.

2. Minimum wire size is based on 60 C copper wire. If other than 60 C wire is used, or if length exceeds wire length in table,

determine size from NEC.

3. Unbalanced 3-Phase Supply Voltage

Never operate a motor where a phase imbalance in supply volt- age is greater than 2%. Use the following formula to determine

the percentage of voltage imbalance. % Voltage imbalance

= 100 x max voltage deviation from average voltage

3. Make the following inspections: a. Inspect for shipping and handling damages such as broken lines, loose parts, disconnected wires, etc.

b. inspect for oil at all refrigerant tubing connections and on unit base. Detecting oil generally indicates a refrigerant leak. c. Leak test all refrigerant tubing connections using electronic leak detector, halide torch, or liquid-soap solution. If a refrigerant leak is

detected, see the Checkjbr Re[Hgerant Leaks section.

d. inspect all field- and factory-wiring connections. Be sure that connections are completed and tight. e. Ensure wires do not contact refrigerant tubing or sharp sheet metal edges. fi Inspect coil fins. If damaged during shipping and handling, carefully straighten fins with a fin comb.

4. Verify the following conditions:

LEGEND " @ 118

average voltage

Table 5--Legend

(_ BC = 464 v

Determine maximum deviation from average voltage.

(AB) 457 452=5v (B0) 464 457=7v (AC) 457 455=2v

Maximum deviation is 7 v, Determine percent of voltage imbalance.

% Voltage Imbalance = fog x !

This amount of phase imbalance is satisfactory as it is below the

maximum allowable 2%.

IMPORTANT: If the supply voltage phase imbalance isJ more than 2%, contact your local electric utility company J immediately.

AC = 455 v

Average Voltage = 452 + 464 + 455

= 1371

= 457

457

= 1.53%

C99024

CAUTION: Do not purge gas supply into the combustion chamber. Do not use a match or other open flame to check

for gas leaks. Failure to follow this warning could result in an explosion causing serious injury or death.

a. Make sure gas line is free of air. Before lighting the unit for the first time, perform the following with the gas valve in the "OFF'"

position: if the gas supply pipe was net purged before connecting the unit, it will be full of air. It is recommended that the ground joint union be loosened, and the supply line be allowed to purge until the odor of gas is detected. Never purge gas lines into a combustion chamber, immediately upon detection of gas odor, retighten the union. Allow 5 minutes to elapse, then light unit.

b. Make sure that condenser-fan blade is correctly positioned in fan orifice. Leading edge of condenser-fan blade should be 1/2 in.

maximum from fan orifice venturi.

c. Ensure fan hub is I/8 in. maximum from motor housing (See Fig. 12).

MOTOR AND FAN HUB MOTOR SHAFT

Fig. 12--Fan Blade Clearance

d. Make sure that air filter(s) is in place. e. Make sure that condensate drain trap is filled with water to ensure proper drainage.

fi Make sure that all tools and miscellaneous loose parts have been removed.

.........17.........

C99009

MANIFOLD

Fig. 13--Burner Assembly

f _F)ANIFOLD

Fig. 14---Monoport Burner

START*UP

PROCEDURE 1--CHECK FOR REFRIGERANT LEAKS

Proceed as follows to locate and repair a refi'igerant leak and to charge the unit:

I. Locate leak and make sure that refrigerant system pressure has been relieved and reclaimed from both high- and low-pressure ports.

2. Repair leak following Refrigerant Service procedures.

NOTE: Install a filter drier whenever the system has been opened for repair.

3. Add a small charge of R-22 refi'igemnt vapor to system and leak-test unit.

4. Recover refrigerant from refrigerant system and evacuate to 500 microns if additional leaks are not found.

5. Charge unit with R-22 refrigerant, using a volumetric-charging cylinder or accurate scale. Rq[er to unit ratingplure[br required charge. Be sure to add extra refi-igerant to compensate for internal volume of filter drier.

PROCEDURE 2--START*UP HEATING AND MAKE ADJUSTMENTS

PIPE PLUG

BURNER FLAME

BURNER

C99019

C99021

z_ CAUTION: Complete the required procedures given in the Pre-Start-Up section before starting the unit.

Do not jumper any safety devices when operating the unit. Make sure that burner orifices are properly aligned. Unstable operation may occur when the burner orifices in the manifold are misaligned.

Follow the lighting instructions on the heating section operation label (located inside the burner or blower access door) to start the heating section. NOTE: Make sure that gas supply has been purged, and that all gas piping has been checked for leaks.

A. CHECK HEATING CONTROL

Start and check the unit for proper heating control operation as follows (see furnace lighting instructions located inside burner or blower access panel):

I. Place room thermostat SYSTEM switch in the HEAT position and the fan switch is placed in AUTO. position.

.... 18---

FIELD

SUPPLY

EQUIP GND

POWER

SCHEMATIC 208/230q +60

COOUNGFANLOG_C

G G

ENERGIZED DE.ENERGIZED

HEATING FAN LOGIC

ENERGIZED DE.ENERGiZED

I 24VSPLICE BOX

W13 ELK

WlgWHT

_W2O GRN

Wt5YEL

SECONDARY

24V

W39 RED J2

IGC _

W43 ELK

OFM

COMP

IFM

_ IDM

W46 BRN

"(N?

C_5

°AUTO I

_COO TCI YI I

_To I I

_AN I I

FIELD-THERMOSTAT I

COMMON

UNIT COMPONENT ARRANGEMENT

OUTDOORFAN SECTION

SECTION _ECTION

CQM£RESSORINDOORFAN _

COMP

C 8

LARGECHASSISLOC

I I I I

I I I

W21 RED

_} vl0 @ v_o

YEL GVR

@ HF

_,_,

EQUEP

Lh ©

AHA - AdjuStabM Heat NEC - Nationa_ Electrical

Anticipator Code

BR - B_ower Relay OFM - Outdoor-Fan Motor C -^ Contactor QT - OuadrupleTerminal CAP -- Capacitor RS - Rollout Switch COMP- Compressor Motor SEN - Sensor

CR - Combustion Relay SW - Switch CS - Centrifugal Switch TRAN - Transformer EQUIP- Equipment / k

FS - FMme Sensor _ Field Spllce

FU - Fuse

GND - Ground _ Terminal (Marked) GV - Gas VMve GVR - Gas Valve Relay O Terminal (Unmarked)

HS - Hail Effect Sensor HV - High VoYage • Spli_ TRAN - Transformer t - Ignitor _ Sptice (Marked)

tDM - tnd_tced-D_af[ Motor Factory Wiring tFC - indoor-Fan Contacto_ Field Control Wiring

tFM - indoor-Fan Motor tGC - integrated Gas Unit -- -- - Field Power Widng

Controller Accessory OF LI - Line Optional Wiring LS - Limlt Switch -- TO _ndlcate Common

LS1 - Limlt Switch Potengal Only, Not MGV - Main Gas Valve to Represent Wiring

NOTES:

1 If any of the original wires fomJshed am replaced, they must be

replaced with type 90 degree C wire Or its equivalent¸ See pdce pages for thermostat and subbases

Use 75 degree C cop er conductors for field installation

41 For high speed IFM, _sconnect RED _re from IGC terminal BM

and connect BLK w_refrom IEM For medium speed, disconnect RED wire from IGC terminal SM and connect BLU wire from IFM

BLU RS

_#SEE NOTE #5

BLU

MSV

W35 SRA _

_IAMESEN

YEL K? i _

DISCONNECT PERN£C

LEGEND

W3OBRN

Fig. 15---208/230-1-60 Wiring Diagram, Units PYIP and PY2P

....19....

C00057

COOLING FJ_t,JLOGIC

_, + T%

G G

ENR_IZF_ DEENERGrzED

HEATIN_ FAN LOGIC

I , I

W BFt W BR

ENERG[ZE_ DE ENERGIZED

_J_

_ °_TO

FAN G

F_ELD-THENM_-AT

I I I I r

J I I

W14 B K

TN,_NI

W_3 ELK

I 24V SPLICE BOX

WIgWIIT

_2_ GRN

W21 RED

W64YEL

W15YEL _RIMA_ v

2z-V

_g RED _L_ I Q

IGC

r _

(SEE NOTE _t4)_

WE£YEL

<N?

W43 BLK BLK_,..

W6YEL _RN

W8 BLK L_ (06!) ON_Y)

W58 BcJ _

vi0

v10

e._P_ YEL OFM

L__ COMP

B_J4¢WI_T IFM

_ OAPI[)ORYE

YEL IDM

CA_3

_BR

QT _ _RNyE_L_

BLU

_GV

W35GRA_

FL_E SEN

W46 BRN

U NIT COMPONENT ARRANGEMENT

OU_OORFAN

S_¢TION

OOMFRE$$OR $E¢_ON SECTION

LEGEND

AHA - Adjustable Heat NEG - Nat:onz Ele¢_cal

A,_iJ¢ootor Code

BR - Bo_er R_lzy OFIV - Outdco,---a,_IVo#r C - Cenf_oto, QT - QuzdrupeTer,t_i_al CAP - t.tapacitor R_ - Rolout_'wi_¢h CO'_P - _mp_'esscr Motor SEN - L*ierscr

CR - f._oml_stio_ Reay SW - _'v_itch

CS - t.tenfyit_g_Swi#h TRAN - Tr_nslonrer E_P- Equipraert

FS - Flame Se_so" Field _plies FU - FLSe

GND - G'curd 0 Ter,t_iral_Marked_ GV - GasValve

GVR - GasValveRelay 0 Ter,t_iral_Unmarked} HS - Hall EPeot_e_scr

HV - H;ghVo;ta=ge • Splice

TP_N T_r_rra_"

I - _itO" _ Spliee(IVarked) 13M - _duced-Dt_ff. _o#r F_c_ry Wirin£

I--C - r'd¢o'-F_l _nf_ot_" Field_*3ertrolWidng I--M - r'd¢o'-F_l IVo_r

IGC - _ ,ate4clGas Unit -- -- - Field Pc_rWidng

f.ten_lL'-" _SSO ry or

LI - Lhe O*_Jo_alWirir_ LS - Lb_it_'v_itch -- TOndi_.4_ Cen'_or

LS_ - Li,ait_.'_it_h PO_Otal Only, Not MGV - WainGas V_ve to Repr'=,.sentWidng

NO=ES: t. f any ofthe=orgi'_alwires fJrn sheda_ rep aced, _ey "nJstbe

_placed w;th _,pe 90 deg_e C w_ ori_ equivaler t

2. 8e_=pri_ p_J_ for them_o_L_ and _udba_e_.

;or high _ed IF'C, _'!sr_re_ RE_ w!_ _'n IGC _='mi_al BM 8_d _r_ BLK'_ir_ {1_1_iFM. For i_d!Ul_ •,_,_d_ d!sr_r_i

_ED _'_ _n_ IGC termiral BV and r,_lln_'_ _LU wi_ fl_m I;V.

[]

3A_8E_TION

E_UIF

D[SGCf_NECT FERNE0

Fig. 1_208!230-3-60 Wiring Diagram, Units PYIP and PY2P

W_J BRN

CO005B

_0_

ENEPGIZED DE=ENERG[ZF_

_OFF I

HEAT _

_HEAT I °AUTO

] 24VSPLICE BOX

I r I I

W13 3LK

WIgWIIT W2CGRN

_IRED

W3_ RED _ I_

, _

_D Vl0

@ vl_)

MGV

_CC'OTCIAtj_YI I

_ON •

FIELB-_ EF{r,4OSTAT I

COMMON

IJNIT OOMFON ENT ARRANGEMENT

OUTL30,OPF&_ []

_E0_ON

r_OMS0MP1 _

30MP

GAS_E_f_ON

[]

E(_JIP GNI_I

_I$_3NNECT PERNEC

VV35GRA_

FL_JE _EN

LEGEND

AHA - AdjLsf_ble "-eat

Ardicip_r

BR - Blowe, Relay C - _3ortabor

f.'.&P - Capacitor RS - RolIoLt SwItC_ COICP - Compre_so"I¢o_r SEN - Sensor

CR - CombJSfionRel._f SW - Switc_

- Ce_tri%£al Switc_ TF_AN - T'ans_r,t_e, EQUP- EqL prcent / k FS - Flame Senser _ Field Splice FU - Fuse

eND - GroJnO _) Terrcnal {M_rked) GV - Gas V_ ve

GVR - Gas V_ve Relay 0 Termnal {_t_a,_e_) HS - Hal =_fl,actSenso, HV - Hi8_Volt,_.ge • Splice

TRAN - Tr_nsl_rmer ' - Ignitor _ Splios _'*_arl_.'

DM - IndL_-3rafl "*40tot Fa_ory Wid,_g

FC - Indoor-Fan Cor'ta_or Field Control WP_lg

FM - Indoor-Fan "*_otor

GO - Intege_ec_G_s U_it -- -- - Field Pov_rWP_g

Controler Accessoryer

L1 - Line Opt:on_ _,_ld_g LS - Lin'tSwitcl -- T¢ I,ldi_eOo,'an'on LSI - Liter Switcl F_te,l_J_Or';v_Not

ICGV - "._ahGasValve toReprese_tWP_g NOTES:

If ally ¢f tile _rigi='alw rss fu_nislled a_e =_e?la6eL-,th_yn_us["_8 S_ _d_ pa_s _ ther'r_stat am" s_bbases

41 Fcr higl_ s__'_1 IFM, _r,_r _ _ED v_'e fmn_I_C t_rmiral BV

RE_ w!_ _'n IGO _='mi_al BM _nd r_nn_ BLU_i=_ "ram IFM

NEC - Na_JoralElectr:ca

Cede

OF'*_ - O_oor=Fan "*_otor

QT - f2Jad'Lpie Terr¢na

VV30BRN

Fig, 17_460-3-60 Wiring Diagram, Units PYIP and PY2P

--2]--

000059

Table 6_Heating Inputs

HEATING

INPUT

{BTUH)*

40,000 2 60,000 2 90,000 3

115,000 3 130,000 3

* When a unit is converted to propane, diff_rem size erifice_ must be used. See separate, _acural-te-propa_e _nver_ie_ kit inslructions.

B_e_ on altitutJes from sea level to 2000 ff above sea level. For alti|utJes above 2000 ft, reduce input rating € gercem for earA_ additional 7000 _l aPove sea level. In

_at_atJa, _rom 2000 _ above sea level te ,;500 ff above sea level, _erate file unit J0 percet_t.

NUMBER

ORIFICES

Min

4,0 4,0

4,0 4,0 4,0

GAS SUPPLY PRESSURE

0N. WG)

Natural

Max

13.0 1&0

1&0 1&0 1&0

M[n

4,0 4,0

4,0 4,0 4,0

Pr_panof

Msx

13.0

MANIFOLD

PRESSURE

(IN. WG)

Natural Propanof

3.5 3,5

3.5 3,4

3.5 3,7

3.5 3,5

2, Set the heating tompem_

control of the thermostat above morn tompemtum,

3, The indueed-dr_,ff'c motor will s[urt.

4, Afier a call for healing, the moJn burner should light within 5 sen, If the burners do not light, them is a 22-scc, delay before another 5-sec,

W. If the burners still do not light, this sequence is repeated, If the burners, do not light within 15 minutes from the inltio] call for heat, them

is a lockout, To m_t the control, break the 24-v power to W.

5, The evaporator fan _vill _'n on 45 sac. afl_-r the flame has been established. The evaporator fan will mm off 45 see. afl_-r the thermostat

has been astlsfied,

B. CHECK GAS INPUT

Check gas input said tnanifbld pressure afier unit start-up (See Table 6). If adjustment is required proceed as fbllows:

• The rated gas inputs shown in Table 6 are for altitudes from sea level to 2000 fl above sea level, These inputs are based on natural gas with

a heating value of 1050 B_'fL s at 0.65 specific gravib,, or propane gas with a heating value of 2500 Bta/ff s at 1,5 _cclfic gravity.

• For elevations above 2000 fl, reduce input 4 pameat for each 1000 fL above sea level,

• When the gas supply being used has a dlffereat heating value or specific gravity, refer m national and local codes, or contact your distributor to d_tenulne the reqtm_zd orifice size,

z_ CAUTION: These units are designed to consume the rated gas inputs using the fixed orifices at specified manifold

pressures as shown in Table 6, DO NOT REDRILL THE ORIFICES UNDER ANY CIRCUMSTANCES.

C. ADJUST GAS INPUT

The gas input to the unit is determined by measuring the gas flow ut the meter or by measuring the manifold pressure, Measuring the gas flow at the meter is recommended for natural gas units, The manifold pressure must be measured to determine the input of propane gas units,

MEASURE GAS FLOW (NATURAL GAS UNITS}

Minor adjustment to the gas flow can be made by changing the mmfifold pressure. The manifold pressure must be maintained between 3,4 and 3,6 in, wg, If lurger adjustments oa'ere.tired, change main burner orifices fbllowlng the recommendations of national and local codes,

NOTE: All other applimlecs that use the same meter must be _m'ned off whoa gas flow is measured at the meter.

Proceed as follows:

1, Turn off gas supply to tmlt,

2, Remove pipe plug on manifold (See Fig, 13) and connect mmlomcter. Turn on gas supply to unit,

3, Record number of seconds for gas meter test dial to make one revolution.

4, Divide number of seconds in Sto_ 3 into 3600 (number of seconds in one hour).

5, Multiply result of Ste9 4 1_, the number ofcu fl shown for one revolution of test dial to obtain en fi of gas flow per hour, 6, Multiply result of Nto_ 5 by Btu heudng value of gas to obtain total measured input in Btuh. Compare thls value _%4thhealing input shown

in Table 6 (Consult the local gas suppller if the healing value of gas is not known),

EXAMPLE: Assume that the size of test dial is 1 cufL one revolution takas 32 see,, and the healing value of the gas is 1050 Bta/ft s, Proceed as follows:

1, 32 sac, to complete one revolution,

2, 3600 + 32 = 112,5,

3, 112.5xl 112.Sf13ofgasflow/hr.

4, 112.5 x 1050 = 118,125 B_h input,

If the desired gas input is 115,000 Bmh, only a minor change in the mo:nlfold pressure is required, Ob_rve manifold pressure said proceed as follows to adjust gas input:

_2_

Table 7--Air Delivery(Cfm) atlndicatedTemperatureRise and Rated Heating Input

HEATING TEMPERATURE RISE _F

INPUT

(BTUH) 20 25 30 35 40 45 50 55 60 55 70

40,000 1500 1200 1000 857 750 867 600 545 500 -- -- 60,000 2250 1800 1500 1286 1125 1000 900 818 750 892 --

80,000 -- -- 2250 1929 1688 1500 1350 1227 1125 1038 964

115,000 -- -- -- 2464 2156 1917 1725 1588 1438 1327 1232 130,000 -- -- -- 2788 2438 2167 1050 1773 1825 1500 --

NOTE: Dashed areas de net {all within the 8pproved temperature rise range of the uNt.

]. R_movc cover sarew over regulator adjusttrz3nt screw on gas vslvc,

2. Turn regulator adjustment sarerv clockwise to increase gas input, or turn regulator adjustment sarew counterelocknvlse to dearease input,

Manifold pressure must bc betwcan 3,4 and 3,6 in, wg, Uusafc operation of the trait may result if manifold pressure is outside this range, Personal injury or unit damage may result,

z_ WARNING: Unsafe operation of the unit may result if manifold pressure is outside this range, Serious injury, death

or unit damage may result.

3. Replace cover screw cap on gas valve.

4. Turn off"gas supply to unit. Remove manometer from pressure tap and replace pipe plug on gas valve, Turn on gas to tmlt sad check for

leaks.

MEASURE MANIFOLD PRESSURE (PROPANE UNITS)

The main burner ofificas on a propszae gas trait are sized for the trait rated input whea the m,q_ifbld Wessure reading matehas the level _ecified in Table 6,

Precced as follows to adjust gas input on a propsaae gas trait:

1. Turn off gas to malt.

2. Remove plpe plug on manifold, and connee't manometer (See Fig, 13).

3. Turn on gas to mat.

4. Remove cover screw over regttlator adjustment screw on gas valve,

5. Adjust regulator adjustmeat screw to the correct manifold pressure, as _ccified in Table 6, Turn adjusting screw alockwise to increase manifold pressure, or aun adjusting screw counterelock3vlse to decrease manifold, pressure,

6. Replace cover screw.

7. Turn off gas to mat. Remove manometer from pressure tap. Replace pipe plug on gas valve, then turn on gas to mat, Check for leaks.

D. CHECK BURNER FLAME

With burner anecss ps:nal removed, ob_rve the mat heating operation. Watch the bm'ner flamas to see if they sac light blue sad soft in appearance, sad that the flamas arc approximately the same f_ canh burner, Preps:he will have blue flame with yellow tips (Sec Fig, 14), Refer to the

Maintenance see'danfor information on 1miner removal,

E, AIRFLOW AND TEMPERATURE RISE

The heating see'dan for each size mat is designed and aPtTmvcd for heating opemtlon within the temparature-rlse range stsrnpcd on the mat radng plate,

Table 7 shows the approved temperature rise range for each heating input, and the _ dellverg cfm at various temperature rises, The heating opemfian _flow must preduee a temparature rise that fhlls within the approved range.

Refbr to Indoor Airflow and Airflow A4iustments see'dan to adjust heating airflow whea reqtul'ed.

F, HEATING SEQUENCE OF OPERATION

(Sec Fig. 15-17 s:nd tm_t ,_g label), On a call for heuting, tt,_'minal "W" of the thermostat is energized, starting the indueed-draft motor, When the h011.-offect sensor on the

induced-draft motor _nsas that it has reached the reqtfired _ecd, the burner sequence begins, This rime'don is performed by the integrated gas control (IGC). The evaporator-fan motor is cnargJzed 45 scc, after flame is established. When the thermostat is satisfied s:nd "W" is deanergJzed,

the burnars stop firing and the evaporator-fan motor shuts off after a 45-see. tlmc-off delay. An LED (light-emi_g diode) indicator is provided on the control bom'd,to monitor operation. The control board is locuted by removing the burner

aecass panel. Dung normal operation, the LED is contlnueusly on (See Table 8 for error codes).

G, LIMIT SWITCHES

Normally closed, limit sv¢iteh (LS) completes the control clrcult through the thermostat R clrcult. Should the leaving-sir temparature rise above the maximum allowable temparature, the lhnit switeh opens s:nd the R control clrmtit "breaks." Any interruption in the R control elrertit instantly

closes the gas valve s:nd stops gas flow to the burners s:nd pilot. The blower motor continues to nm tmtll LS resets, When the _ tompem_ at the limit swlteh drops to the low- tomperature setting of the limit sv¢iteh, the switeh closes s:nd completes the R cantml

cirealt. The electric-spark ignltion _stom cyclas and the tmlt retm'ns to normal heutSng operation.

Table 8_LED Indications

ERROR CODE LED INDICATION

Normal Operation On

Hardware Failure Off

Fan On/Off Delay Modified 1 Flash

Limit Switch Fault 2 Flushes

Flame Sense Fault 3 Flushes

Four Consecutive Limit Switch Faults 4 Flushes

Ignition Lockout Fault 5 Flushes

Induced-Draft:Motor Fault 6 Flushes

Rollout Switch Fault 7 Flushes

Internal Control Fault 8 Flushes

Temporary lock-out (1 hr) 9 Flushes

NOTES:

q. Therl_ is a 3-SI_C. p_use _e_el_ error _e displays.

2. If more than one error o_de exists, all applicable error o_d_ will be _isplayed in i_lJmefi_l seQiJetloO

3. This chart is Olnlhe wi_ng diagram located inside the bLimer access panel.

HI AUXILIARY LIMIT SWITCH (ROLLOUT)

The funedon of the switeh is to elosc the main gas valve in the eveat of flame rollout. The swlteh is located above the main burners, When the tomperaatre at the auxiliary swltch reaches the maximum allowable temperature, the R control cirmtit trips, elosing the gas valve and stopping gas

flow to the burners. The indoor (evaporator) fan motor (IFM) and induced draft motor continue to run until sv¢itoh is reset, The IGC LED will display FAULT CODE 7,

PROCEDURE _START-UP COOLING AND MAKE ADJUSTMENTS

CAUTION: Complete the required procedures given in the Pro-Start-Up section before starting the unit,

Do not jumper any safety devices when operating the unit, Do not operate the compressor when the outdoor temperature is below 40°F (unless accessory low-ambient kit is installed).

Do not rapid-cycle the compressor, Allow 5 minutes between "on" cycles to prevent compressor damage,

A. CHECKING COOLING CONTROL OPERATION

Start and check the unit for proper cooling control operation as follows:

1, Plaec room thermostat SYSTEM swlteh in OFF position. Observe that blower motor starts whet FAN swlteh is placed in ON position end

shuts do'vla when FAN switch is placed in AUTO. position.

2, Place SYSTEM swlteh in COOLposition and FAN switch in AUTO. position. Set cooling control below room temperature. Observethat

eomprossor, eondeuserfan, andevaporator blower motors,start. Observethat eooling cycle shutsdo;viawhen control setting is satisfied, The evaporator fen will eontlnue to run for 30 see,

3, _rYbenllSing +31 aUtoichengCOVer room thermostat, place both SYSTEM end FAN swltchas in AUTO, positions, Ob_rve that tmlt operates

in Heating mode when temperature eontrol is set to "call for heating" (above room temperature) and operates in Cooling mode whet

temperature control is set to "call for cooling" (below room tomperattun),

IMPORTANT: 2larea-phasc, seroU compressor _.mha(PYIP048 end PY'2P030-060) are dJl'_,Ctionioriented, These lellts I'_lllStbc checked to ensure proper compressor 3iphasc power lead orientation, If not con'ectod within 5 minutes, the intern01 protector shuts off the compres_r. The 3-phase power leads to the _.mltmust be reversed to correct rotation, When V.mling hackwmxis, scroll compressors emit

elevated noise levels, and the differ,,_ncc boavecn compressor sue'don end di_hasgc preasuras may be dren'_tically lower then noN.

BI CHECKING AND ADJUSTING REFRIGERANT CHARGE

The refrigerant system is fiflly charged with R-22 refrlgemnt, tested, and factory-se23ed,

NOTE: Adjustment of the refrigerant charge is not required _.mlaasthe unit is sm_pcetod of nat having the proper R122 charge, A superheat charging chart is a_,_hed to the outside of the ser'_qec access penal. The chart includes the required suction line tomperattun at given

suction line preasuras and outdoor ambient tompera_aras, An accurate superheat, thermocouplc- or thermlstor-type thermometer, a sling psychrometer, end a gauge menifbld are required when using the

superheat ch_ing method for evaluating the tmlt eha:rgc, Do not use mercury or small dial-type Nermometers because Nay are not adequateJbr thL_type 6J'mea_rement,

A CAUTION: When evaluating the refrigerant charge, an indicated adjustment to the specified factory charge must

always be very minimal, If a substantial adjustment is indicated, an abnormal condition exists somewhere in the cooling system, such as insufficient airflow across either coil or both coils,

Proeecd as follows:

1, Remove caps from low- end high-pressure servica fittings,

2, Using hoses with valve eoro d.eprassora, aRach low- end high-prassum gauge hoses to low- and high-prossum _rvice fittings, raspcefivaly.

24_

3.StartunitinCoolingmodeandla'tanitrtmlmtilsystempressuresstabilize.

4.Measureoaldreanrd the following:

a, €_ltdoor ambieat-_ temperature (_'F db),

b. Evaporator inlet-_ temperature (_F wb).

e, Suction-tube temperature (_F) at low-side sarv'iec fit_g. d. Suction (low-side) pressure (psig).

5. Using "Conling Charging Charts," onmpare outdeor-_ tempar_--,Jture(°F db) wlth the suction llaaepressure (psig) to deton'nlaae desirad system

opara_g sue'don line temperature (S_ Fit, 18-30).

6. Compare actual suction-tube temperature with desired suetlon-tubc temperature, Using a tolcro_oc of ± 3_F, add refrlgemnt if antw.1 temperature is more than 3_F higher tlw_ proper suction-tube temperaau'e, or remove refrigerant if antw.1temperature is more than 3_F lower

tlwaa reqtfirad suction-tube temperature.

NOTE: If the problem causing the inaeonmte readings is a refrigerant leak, refbr to the CheckJbr Refrigerant Leal_ s_tion.

C. INDOOR AIRFLOW AND AIRFLOW ADJUSTMENTS

A CAUTION: For cooling operation, the recommended airflow is 350 to 450 elm for each 12,000 Btuh of rated cooling

capacity. For heating operation, the airflow must produce a temperature rise that falls within the range stamped on the unit rating plate.

Table 7 shows the temperature rise at various airflow rates. Tables 1] and 13 show both heating and eonling airflows ut various external static pressures. Refer to these tables to deton'nlaae the _flow for the Wstom being installed (See Tables 14 and 15 for ",vetcoil pressure drop),

NOTE: Be sure that all supply- and return-air grilles are open, free from obstructions, mad adjusted properly,

WARNING: Before changing blower speed, shut off gas supply. Then disconnect electrical power to the unit and install

lockout tag, Electrical shock or explosion can cause serious injury or death.

Airflow con be changed by changing the lead connections of the blower motor, Unit PY]P two- or thr_-spccd motors. (except size 030) m'e factory wired for low _ced operation, Unit PY]P030 is fantox3, wired for medium

speed. All PY2P traits are faetox3' w'h'ed for low _ced and may need to be wired for medium or high _ced in the field.

FOR 2081230V

For color and.ingon the 2081230V motor leads, see Table 9,

Table 9-Color Coding for 208f230-V Motor Leads

3-SPEED 2-SPEED

black = high speed black = high speed

blue = medium speed

red = low speed rod = low speed

To change the sp_d of the blower motor (BM), remove the fan motor speed leg leed from the blower relay (BR). This w'ire is attached to tt,mninal BM of the integrated gas control (IGC) board for single- and 3-phase traits. To change the _ccd, remove and replace with lead for desired blower

motor sp_d. Insulate _he removed lead _oavoid contact wi_h chassL_ parts,

FOR 460-V GE MOTORS

For color anding on the 460-'¢GE motor leads, see Table 10.

Table lf)-Color Coding for 460-V GE Motor Leads

3*SPEED 2-SPEED

black = high speed block = high speed

violet = jumper blue = jumper

orange = medium speed

red = low speed red = low speed

To clxange the speed of the blower motor (BM), remove fan motor sp_d lead from the blower relay (BR) and replane xv'iththe leed for the desired blower motor speed, The motor _ced leed is attached to ton'nlaaal BM of the integrated gas eonb'ol (IGC) board. For low madmedium _ccds, black

must be connected to the jumper wire. [nsulaee removed lead end ¢o avoid contact wieh chassL_parts', To sclce't high speed on 460-v GE motors, separate the black (female quiak connee't - QC - from the jumper lead (male quiak connee't - QC) mad connect the black lead to the BR. Insulate

_hejumper R_avoid contact with arty chassL_ parts,

D. COOLING SEQUENCE OF OPERATION

With the room thermostat SYSTEM swlteh in the COOL position mad the FAN swlteh in the AUTO, position, the eonling sequence of operation is as follows:

--25--

1,WhentheroomtemperaturerisastoapointthatisslightlyabovethecoolingeuntTol s_g of the thermostat, the thermostat completes the

circuit bo_vecn thermostat t_mrhnal R to terminals Y mid G, These completed cira_ulmthrough the thermostat:

2, The nonually open eontaets of cnraglz_ eontac_rur (C) close and complcCmthe elxcult through compros_r motor (COMP) to eonden_r

(outdoor) fan motor (OFM), Both motors, start instantly.

3, The set of normally open eontacets of energized r_,lay BM close end eompletc the eircult through evaporator blawra (indoor) fen motor

(rF_t),

NOTE: Ounc the eomprassur has sturted oaadthen stopped, it should not be sturted again uatll 5 mlnutes have elapsed. The cooling cyalc remains "on" tmtll the room temperature drops to a point that is slightly below the cooling control setting of the room thermostat. At this point, the

thermostat "breaks" the elrault bc_'_,ecn thermostat terminal R to _rmlmJs Y end G. These open circuits doenragize eontae'mr coil C. The eondeuscr mad eomprossur motors, stop. Afire" a 30-see. delay, the blower motor stops. The unit is in a "standby" condition, woJting for the next "call fbr cooling" fi'om the room thermostat.

MAINTENANCE

To ensure continuing high performance mad to minimize the possibility of pt_nnatuse equipment fMlum, periodic m0Jntenanec must be performed on this equipment. This eombluatlon heatlng/cooling unit should be inspected at lcust once each year by a qualified set'dec person. To t_'oublashoot

cooling or heating of units, refer to Tables 16-18. NOTE: Consult your local dealer about the availability ofa maintma0aaec cont:meL

Table 14_PY1PWet Coil Pressure Drop

UNIT SIZE

PYIP

018

024

030

036

042

048

060

AIRFLOW

(CFM)

500

600 700

700 600 900 900

1000 1100 1100 1200 1300 1300

1400 1500 1500 1600 1700

1900 2000 2100

PRESSURE DROP

0n. wG)

0.049

9.070

0.095

0.077

0.100

0.127

0.085

0.060

0.097

0.064

0.100

0.177

0.103

0.120

0.138

0.065

0.100

0.113

0.105

0.120

0.132

z_& WARNING: The ability to properly perform maintenance on this equipment requires certain expertise, mechanical

skills, tools, and equipment. If you do not possess these, do not attempt to perform any maintenance on this equipment other than those procedures recommended in the User's Manual. FAILURE TO HEED THIS WARNING COULD RESULT IN SERIOUS INJURY AND POSSIBLE DAMAGE TO THIS EQUIPMENT.

z_ WARNING: Failure to follow these warnings could result in serious injury:

1, First, turn Off gas supply to the unit, Then turn off electrical power to the unit and install lockout tag before performing any

maintenance or service on the unit.

2. Use extreme caution when removing panels and parts. As with any mechanical equipment, personal injury can result from sharp edges, etc.

3. Never place anything combustible either on, or in contact with, the unit.

4. Should overheating occur or the gas supply fail to shut off, turn off external main manual gas valve to the unit. Then shut off electrical

supply and install lockout tag.

z_ CAUTION: Errors made when reconnecting wires may cause improper and dangerous operation. Label all wires prior

to disconnection when servicing,

The mJnlmum malnteaenec requirements fbr this cquigrncnt arc as follows:

_6--

Table 11--Dry Coil Air Delivery* - Horizontal Downflow Discharge -

Unit PYIP018*060 (Deduct 10 percent for 208 Volts)

230 AND 460 VOLT

Unit Motor External Static Pressure (in. wg)

618 Med

624 Med

630 Med

636 Med

642 Med

648 Med

660 Med

* Air delivery values are without air filter and are for dry coil (See Table 14-PY1 P Wet Coil Pressure Drop). NOTE: Deduct field-supplied air filter pressure drop and wet coil pressure drop to obtain external static pressure available for ducting.

Speed 0.0 0.1 0.2 03 0.4 0.5 0.6 0.7 0.8 0.9 1.0

Low

Watts 227 212 196 177 165 153 .....

Cfm 1082 1016 929 796 668 428 .....

Watts ...........

Cfm ...........

Watts 287 275 266 253 242 234 226 ....

High Cfm 1270 1179 1054 932 780 633 372 ....

Low

Watts 280 275 270 267 264 262 260 ....

Cfm 950 880 825 750 670 580 400 ....

Watts 380 375 365 360 355 350 344 335 312 -- --

Cfm 1220 1150 1090 1025 970 860 760 620 450 -- --

Watts 485 475 470 460 455 445 437 430 415 385 --

High Cfm 1475 1440 1350 1275 1200 1125 1025 925 750 400 --

Low

Watts 280 275 270 267 264 262 260 ....

Cfm 950 880 825 750 670 580 400 ....

Watts 380 375 365 360 355 350 344 335 312 -- --

Cfm 1220 1150 1090 1025 970 860 760 620 450 -- --

Watts 485 475 470 460 455 445 437 430 415 385 --

High Cfm 1475 1440 1350 1275 1200 1125 1025 925 750 400 --

Low

Watts 576 566 556 536 512 497 481 466 450 435 --

Cfm 1430 1403 1365 1263 1157 1068 973 900 827 704 --

Watts 680 671 660 624 604 620 602 558 534 512 496

Cfm 1720 1630 1538 1439 1346 1267 1167 1126 1018 858 781

Watts 810 800 790 782 766 742 723 709 688 661 627

High Cfm 1800 1745 1660 1600 1547 1465 1360 1270 1163 967 876

Low

Watts -- 675 660 650 640 630 620 610 595 580 --

Cfm -- 1454 1387 1326 1275 1204 1142 1081 995 918 --

Watts -- 886 855 825 795 778 765 750 735 718 700

Cfm -- 1515 1458 1406 1350 1285 1224 1163 1091 1013 932

Watts -- -- -- 1000 950 925 910 890 875 855 833

High Cfm -- -- -- 1551 1488 1424 1360 1296 1233 1148 1071

Low

Watts -- 727 712 700 688 666 644 622 595 569 --

Cfm -- 1678 1639 1600 1561 1500 1440 1379 1289 1198 --

Watts -- 853 836 821 807 782 756 730 699 667 640

Cfm -- 1914 1870 1825 1780 1711 1642 1573 1470 1367 1270

Watts -- 979 959 943 927 897 868 838 802 766 730

High Cfm -- 2150 2100 2050 2000 1922 1845 1767 1600 1535 1419

Low

Watts 1033 949 864 836 822 808 772 737 705 674 642

Cfm 2105 2057 2009 1943 1909 1876 1823 1770 1698 1627 1531

Watts 1084 1054 1024 994 971 955 928 897 867 835 803

Cfm 2318 2248 2179 2110 2058 2000 1932 1885 1829 1740 1638

Watts -- -- 1184 1152 1120 1102 1084 1056 1029 997 965

High Cfm -- -- 2349 2278 2207 2124 2041 2000 1960 1853 1745

Table 12--Filter Pressure Drop (In. wg)

UNIT SIZE

0'18,024, 030

036

042, 048, 060

FILTER SIZE

20X20X1 20X24X1 24X30X1

500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300

0.05 0.07 0.08 0.10 0.12 0.13 0.14 0.15

0.00 0.10 0.11 0.13 0.14 0.15 0.16

0.07 0.08 0.09 0.10 0.11 0.12 0.13 0.14 0.15 0.16 0.17 0.18

CFM

1. Inspect air filter(s) each month. Clean or replace when necessary. Certain geographical locations may require more frequent inspections.

2. Inspect indoor coil, outdoor coil, drain pan, and condensate drain each cooling season for cleanliness. Clean at least once per heating / cooling season or more often if needed.

3. Inspect blower motor and wheel for cleanliness at the beginning of each heating and cooling season. Clean when necessary. Forfirst heating and cooling season, inspect blower wheel bi-monthly to determine proper cleaning frequency.

4. Check electrical connections for tightness and controls for proper operation each heating and cooling season. Service when necessary.

5. Ensure wires are not contacting refrigerant tubes or sharp sheet metal edges.

.....27....

Table 13_Dry Coil Air Delivery* - Horizontal and Downfiow Discharge -

Unit PY2P024-060 (Deduct 10 percent for 208 Volta)

230 AND 460 VOLT

Unit Motor Exi:umal Static Prossuru (in. wq)

624 Mud

630 Mud

036 Mud

642 Mud

048 Mud

660 Mud

* Air deliveryvalL_esare without_ir rltar _nd _re for drycoil (See Table 15 FtY2PWet CoilFtreS_L_r_Drobtable).

NOTE: DetJL_ctfeltJ-s_bblied _ir ritar pressuretJropanti _et c_il proselytedrop to obtak_external sta_cpressure availablefor d_cting.

5, (;hockand inspect heating section bofbm eanh heating season, Clan _d adjust when necessaly. 7, Check flue hood and remove any obs_ruetlous, if necessary,

E, AIR FILTER

Spucd 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0

Low

High Cfrn ..... 994 913 826 730 620 --

Low

High Cfrn .... 1202 1111 1021 929 826 -- --

Low

High Cfrn -- -- -- 1491 1412 1325 1226 1120 1003 -- --

Low

High Cfrn ....... 1699 1602 1494 1367

Low

High Cfrn .... 1958 1879 1797 1709 1615 1514 1408

Low

High Cfrn -- -- 2497 2224 2075 1988 1915 1831 1721 1586 --

WatI8 281 282 281 278 276 ......

Cfm 899 826 757 691 619 ......

WatI8 I I I 375 370 363 357 352 I I I

Cfm I I I 969 897 824 744 649 I I I

Watts ..... 466 457 444 431 423 --

WatI8 246 244 243 241 .......

Cfrn 982 860 806 736 .......

Watt_ 343 339 336 332 326 322 317 ....

Cfm 1233 1170 1109 1036 953 855 754 ....

Watts .... 441 432 421 410 400 -- --

WatI8 -- 470 456 445 430 415 399 3_4 -- -- --

Grin -- 1463 1406 1344 1273 1186 1091 983 -- -- --

Watt8 -- -- 614 601 487 471 455 436 422 -- --

Cfrn -- -- 1497 1426 1346 1255 1152 1042 929 -- --

Watts -- -- -- 646 636 626 614 602 589 -- --

WatI8 643 625 614 605 693 674 649 616 485 454 --

Cfrn 1626 1614 1579 1532 1476 1421 1361 1295 1216 1120 --

Watts .... 726 695 661 625 591 561 540

Cfrn .... 1731 1672 1610 1541 1468 1345 1193

Watt_ ....... 790 766 742 713

Watt_ 614 586 577 572 566 556 539 517 491 -- --

Cfrn 1591 1549 1516 1490 1460 1421 1372 1312 1242 -- --

Watt_ 776 756 736 719 699 676 650 623 596 572 555

Cfrn 1854 1837 1804 1759 1705 1643 1577 1506 1440 1375 1315

Watt_ .... 896 862 829 800 775 752 726

WatI8 834 813 782 746 712 680 652 626 -- -- --

Cfrn 2018 1955 1896 1840 1781 1717 1646 1568 -- -- --

WatI8 941 889 851 822 797 772 745 714 679 639 --

Cfm 2379 2233 2124 2036 1964 1892 1814 1727 1628 1511 --

WatI8 -- -- 960 949 920 883 845 812 783 753 --

,_ CAUTION: Never operate the unit without a suitable air filter in the return-air duct system, Always replace the filter with the

same dimensional size and type as originally installed (See Tables 1 and 2 for recommended filter sizes),

Inspect _ fllto_s) at least once each month and r.-'plaee (thmwaway4ypo) or el_ (cleanable-_2pe) at least twice during each heating and cooling sedan or whenever the filto_o) becomes clogged, with dust and/or fi_t,

F. EVAPORATOR BLOWER AND MOTOR

NOTE: All motors ore permo:anndy lubricated, Do not a_tompt to lubricate those motors.,

For longer llfo, operating economy, and continuing efficieaey, clean ancuranlated d:iYt and grease from tho blower wheel and motor annually,

,_ WARNING: Before cleaning the blower motor and wheel, disconnect gas supply, Then turn off and tag electrical power

to the unit, Failure to adhere to this warning could cause sedous injury or death,

CLEANING THE BLOWER MOTOR AND WHEEL

1, Remove maddisassemble blower as_mbly as follows:

a, Remove tmlt access panel.

b. Diseannoct motor lead from blower relay (BM). DiNonnoet yellow lead from terminal L2 ofth¢ contactor.

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c, (_ all lmlts, remove bfowcr assembly from lmlt. Remove3crow3seeming 5lower toblower par'titian _:nd31idaassemblyout.Be carafttl

not to tear instflatian inblower compartmem,

& gusura proper r-v,asscrnbly by marking blower whecl and motor in rcladan to blower housing bafbro disputably, c, Lousan sakqc_s) that samwo3whecl to motor 3haft, Rcrnovc sc_'cws that secure motor motmt braekots to housing, and 31idamotor and

motor mount am of housing,

2. gornovc oald clean blower whecl a3 follows: a, Eusum proper massornbly by marking wheal orientation,

b. Lift wheal from housing. When hmldling and/ur olcaning blower wheal, be sum not to disturb balance weights (dlps) on blowor wheal

VaIlaS,

o, Romovc caked.-an d_t from wheal and housing with abrush, Remora lint and/or dirt acmmaulatlous from whecl oaldhousing with vac_urn

eleanor, using sor_ Nawh _tachmanL Rornova grease and off with mild 3olvant.

d. R¢as_mbla wheal into housing, c, Rea33ornblc motor into housing. Be sure satsorow3 arc tlghtan¢d on motor shaft fiats and not on round part of shafL

£ gein3_l tmlt acec33 panel.

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3, Restore dec_eal power to trait. Start tmlt and check for proper blower rotation and motor speeds dud_g heating and cooling cTdes.

G. FLUE GAS PASSAGEWAYS

To inspect the flue collector box and upper areas of the heat cx&anger:

1, Remove the combustion blower wheel oa_dmotor assembly aeaoNJng to directions in the Comb_'ti_.n,,lir Blower section,

2, Remove the 3 screws holding the blower housing to the flue collector box cover (See Fig, 31-34),

3, Remove the 12 screws holding the flue collector box cover (See Fig. 33-34) to the heat exchanger assembly, Inspect the heat exchangers..

4, Clean all sttrfaecs, as required, using a wlre brush.

H. COMBUSTION-AIR BLOWER

Clean perlod&ally to assure proper airflow and heating efficiency, In.._ee't blower wheel every fhll oaadperiodically during the heating season, For the first heating season, in..gee't blower wheel hi-monthly to de'u,_nine proper cleaning frequeacT.

To in_ect blower wheel, remove draft hood assembly. Shine a flashlight into opening to in_ect wheel. If cleaning is required, remove motor and wheel as follows:

1, Remove unit access panel (See Fig. 32).

2, Remove the 7 sere'_vs that attach indu,eed-dmft motor rnotmtlng plate to blower housing (See Fig. 33).

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Fig, 29_Cooling Charging Chart, PY2P048 Unit_ °°°53

3. Slide the motor and blower wheel _sembl), out of the blower housing (See Fig, 33), Clean the blower wheel, If additional cleaning is

requlzed, eantinue with Steps 4 and 5.

4. To remove blower, remove 2 setscrews.

5. To remove motor and cooling fan _sembly, remove 4 serervsthat hold blowerhousing to rnotmtlng plate.

6. To reinstoXl, reverse the proec,.dure ouOined above,

I. LIMIT SWITCH

Remove _.mltaeceas p_zael, Limit swlteh is located on the blower pm'tition.

J. BURNER IGNITION

Unit is ec!ulpped with a dh'eeL spark ignition 100 percent lockout system. Ignition module is located in the eantrel box, Module eantalns a self:diagnostic LED, D_._g servicing, refer to label d.Jagxm_ for LED interpretation,

If lockout occurs, unit may be reset by either momantoMly interrupting power supply to _.mftor by turning selector swlteh to OFF position at the thermostat,

K. MAIN BURNERS

At the beg:inning of each heating season, inspee't for de'_ioradan or blockage due to eorrosian or other ea_qos, Obse_'e the maka burner flames _;ad adjust, if ueees_x3,.

m3]m

UNIT SIZE

PY2P

024

030

036

042

048

060

Table 15_PY2P Wet Coil Pressure Drop

AIRFLOW

(CFM}

700 300 900 900

1000 1100 1100 1200

1300 1300 1400 1500

1500 1600 1700 1900

2000 2100

(06Cl 80HZ C_AR,31_ G CHART ;JT_:,-_=

ooi IIIIII

PRESSURE DROP

(iN. wG)

9.0535

9.037

9.123

9.0337

9.033

9.150

0.034

0.100

0.177

0.099

0.177

0.204

0.199

0.137

0.156

0.105

0.120

0.132

g_" 5"80 I I II I 1

-- I I I I I I ¢'_ 24

._ _.° IIIIII

:i IIIIII

481 _[0 II I IIII I I I I'1

' II I II I

I I I I I I

2/I 80

2Ci 80

80 /C 8S 80

I I I I I I I

-1 t. 10 _6 2_ 2t" 35 S_C-ION L NE ]]EMFERA-URE (_8_

Fig, 38_Cooling Charging Chart, PY2P060 Units

z_ CAUTION: When servicing gas train, do not hit or plug orifice spuds,

REMOVAL OF GAS TRAIN

To remove the gas _Mn for servicing:

1, Shut off man gas valve,

2, Shut offpower to ttult and install lockout tag,

3, Remove unit access panel (See Fig. 32).

4, Di_onneet gas piping at unit gas valve,

5, Remove _6_s connected to gas valve. Mark each wire. 6, Remove ignitor and sensor wires at the ignitor module. 7, Remove the mounting semw that attaches the burner rack to the unlt base (See Fig. 31).

8, Slide the burner reek out of the unit (S_ Fig, 31 and 34). 9, To reinstall, reverse the procedure outlined above.

--32_

jr_ ._F)

C00054

INDUCED DRAFT MOTOR MOUNT

! ij

VENTHOOD FLUE_ \ SWITCH

INSHIPPING COLLECTORBLOWER BURNER MOUNTING LOCATION BOX HOUSING RACK SCREW

C990)2

Fig. 31--Blower Housing and Flue Collector Box

ff ROLL(JUT

FRONT

ACCESS PANEL

C990g'1

Fig. 32--Unit Access Panel

L CONDENSER COIL, EVAPORATOR COIL, AND

CONDENSATE DRAIN PAN

Inspect the condenser coil, cwapomtor coil, and condensate dv,dn pan at least onec each your or more o&en if necessary, The coils am easily elaancd when dry; therefore, inspect and cleaa the coils either bulbre or after each cooling sea_n. Remove all obsmlcfious,

including weeds and slvabs, that interfere with the airflow through the eonden_r coil. Straighten bent fins v¢ith a fin comb, If eoate4 with diet or lint, clean the coils v¢ith a vacuum elaancr, using the soft brush attachment, Be eamftfl

not to bend the flus, If coated v¢ith oil or grease, cl¢_n the coils v¢ith a mild detorgcnt-and.-wator solution. Rinse coils with clear water, using a garden hose. Be careful not to _lash water on motors., insulation, wiring, or air filtoffs), For best results, spray condenser coil flns from inside

to outside the trail. (_intmlts vdth _:a outer and inner eonden_r coil, be sure to elc_:a between the coils, Be sure to flush all diet and debris from the unit b_,

Inspect the drain pan and condensate dv,dn line when inspecting the enils. Cl¢_n the drain pan and condensate dmJn by mmovlng all fbreign matter from the pan. Flush the pan and drain tube ",,iqthclear wtuar. Do not _lash water on the insulation, motor, wiring, or _ filtoffs), If the drain tube

is restricted, elaar it W'ith a "plumbers snake" or s_ probe device, Ensure that the au.'xillary drain port above the dv,dn tube is also clear

M. CONDENSER FAN

A CAUTION: Keepthec_ndenserfanfreefr_ma___bstructi_nst_ensurepr_perc___ing_perati_n-Neverp_aceartic_es

on top of the unit. Damage to unit may result.

1. Remove 6 screws holding eondeusar grille and motor to top cover,

2. Turn motor/_'illa assembly upside dmvn on top cover to expose the fan blade, m3.'_-

BLOWER HOUSING

2 SETSCREWS

(HIDDEN)

Fig, 33_Removal of Motor and Blower Wheel

C990_5

C990_8

Fig. 34_Bunner Reck Removed

3, rnspce't the fan blades for creeks or bends,

4, If fan needs to be removed, loosen the setscrew an_t slide the fan off the motor shaft,

5, When roplaelng fan blade, position blade so the hub is 1/8 in, away from the motor en_t (1/8 in. of motor shaft ,still be visible. See Fig. ] 2). 6, Ensure that sek_cmw engages the flat area on the motor shall whoa tightening. 7, Rcplaec grille,

N. ELECTRICAL CONTROLS AND WIRING

In@cot s_d cheek the electrical enntmls s_d ,_vi_g saanually. Be s_re _o _urn <yf the gas s_*pply, aa_dthen dte electrical power to the _*ni_. Remove access psaael to locate all the eleettleal eonta'ols sad "sfixing.Cheek all eleetrleal eonneetlons for tightness, Tighten all scrmv eonneetlons,

If any smok T or burned ennneetlons are noticed, disassemble the ennneetlon, clean all the psfts, restrip the ",_ en_tan4 reassemble the conneetion properly an_t securely.

After inspcetlng the electrical enntmls sad w'Mng, mplaee the aeeass psaacl, Stoa'tthe _.mlt,sad obse_'e at least one enmpleto heating cycle sad one complete enollng cycle to ensure proper operation, If diserepancias are observed in either or both operating eyclas, or if a suspected malfime'don

has oeeun'ed, cheek each elecCtrleal component with the proper electrical instrenaeatation. Refer to the _.mit wing label when making these checkouts,

m3a_--

NOTE: Refer to the heating and/or anollng sequence of operation in this publieatlan as an aid in de'_nlning tTmpar eantml operation

O, REFRIGERANT CIRCUIT

Annually inspect oN refrlgevant tubing conneetious and the lmit base for oil ananmuiatious, Detecting oil ganerally indicates a refrigerant leak,

Z]X WARNING: System under pressure, Relieve pressure and recover all refrigerant before system repair or final unit

disposal to avoid serious injury or death, Use all service ports and open all flow-control devices, including solenoid valves.

If oi1 is detanted or if low cooling performance is suspected, leak-test oll refrigerant tubing using an clcetTonie leak-deteator, halide torch, or liquid/soap solution. If a refrigerant leak is detected, refer to the ChechJbr Refi'igerant I_al_" section.

If no refrigerant leaks are fbund and low anollng performance is s_pceted, refL_rto the ChecMng and Adju_.ting ReJkigerant Charge scetSan,

P, GAS INPUT

The gas input does not require checking unless imtTmpar heating performance is s_pceted. If a problem exists, refer to the Start-Up section.

Q, EVAPORATOR AIRFLOW

The heating and/or cooling _flow does not require ehec_ng _.mlessimproper pefformanec is suspected, ffa problem eM_'ts,t_ s_re that all supply- and ret_mt-air grilles are open and fi'ee f!'om obstractions, and that the air filter i_"clean, Vv_an nceas_.13,, refL_rto the Indoor Airflow and Airflow

Ad_tTnents section to cheek the system airflow.

R. METERING DEVICE-- ACUTROL DEVICE

metering de,Bee is a fixed orifice and is located in the header to the evaporator coil.

S, LIQUID LINE STRAINER

The llqmd llne st_'uiner (to protect metering de,Bee) is made of wlre mesh mad located in the liltuid line on the inlet side of the metering de,Bee,

TROUBLESHOOTING

Use the Troubleshooting (h_ides (See Tables 16-18) if problems occur with these units,

START-UP CHECKLIST

Use the Start-Up Checklis't to ensure proper st0xt-up procedures are fi)llowcd.

m35m

Table l_Troubleshooting Guide_Cooling

SYMPTOM

Power Failure

Compressor a.d conde,set fa. will .or start.

Compressor will i1ot start b,t co,denser

fan runs.

Three-phas_ scroll compressor (W1 P048 a.d PY2Pg30-g60 only) Scroll ¢ompreasor is rotating in the wron_ direction

makes excessive noise, and there may be a low pressure differe.tial.

Compressor cycles (other than

normally satisfying thermostat),

Compressor opiates co,tin,o_sly.

Excessive head pressure.

Head pressure too low.

Excessive s_ctio_1 pressure.

S_ction prese;tzr_ too low,

Fuse bl_vn or ci_it breaker tripped

[_sfe_ive thenllostat, contacter, B3ns_rmer_ or c_lntrol relay Insu_cient lille voltage

Incorrecl or _aulty wiring

Themlostat setSn_j too high

Faul_ wiring or loose _nnectiens in Compressor circuit Conlpres_or motor b_rned Out, seized, or il_ternal overload open

E)sfective run,start capacitor, overload, Start relay One leg of 3-priase power deed

Ft_sfrigeralntovercha_e or undercha_le

E_sfe_ive _lllpressot

Insu_cient lii_evol_age

Blocked ¢_ndenser

[_sfe_ive run_sta_ capachor, overload or s_rt _l_y

[_sfe_ive _enllostat

Faul_ _i_denser-fan nlot_r or _pacitor

_e_'iction in refrigerant s_tem

[_ir_, air 61tot

Unit _i_der_ized for loed Them_osta_ _et too low

Low re_gerant charge

LeakiTlg _lves in _._lllpressot Air in S'?stern

Condenser c_ildirtyor restricted

Bir_jairfilter

Birh'c_ndenser c_il

Rsfrioerant overcha_ed Air in S'?s:em

Condenser airresWictedorairshor_-cycling

Low re_gemnt charge Compressor valvesleaking

ResB'icUonin liquidtube

High rieat load Conlpres_o r valves leaking

Refrigerant overcharged

[_it?j air filter

Low re_er_nt charge

Metering device or low side restricted

Insu_cient evaporator airfl_rw Tempemtore too lew in condiSoned area

O_door ambient below 40°F

Field4nsL_lled fiber<lrier resb'icted

CAUSE

Call power company.

Replace _se or reset circuit breaker. Replace c_nlponerit.

D_rnline Cause al_d correct. Check wirin_j diagram and rewire correctly.

Lower triermost_ s_il_g below room tenlperat_re. Check wirin_j and repair Or replace. D_rmine caLise

Replace _nlpressot. D_rnline Cause al_d replace.

Replace _se or reset circuit breaker. D_rmine caLise.

Correctthedirecgonsfr(_ationby reversingthe 3_phase power leadstothe unit.Sh_t d_ unit _oall_ pressures_oequalize.

Recover _rigerai_t,eva_ale Sys_m, and recha_leto capacitiesshO_l_ oi_nameplate. Replace and d_rmii_e caLise.

D_rmine cause ai_dcorrect. D_rmine cause ai_dcorrect.

D_rmine cause ai_dreplace. Replace [hen1_ostat.

Replace. Loca_e re_iric[@oi_ai_dremove.

Replace 61tot. Decease Io3det i_oease uni__ize.

Reset thermostat. Loca_e leak,repair,and recha_e. Replace _nlpressot.

Recover _rigerant_eva_ale S'fs_m_and recha_e. Clean coilor remove resiric_ion.

Replace 61tot. Clean coil.

Recover excess _igerant. Recover _rigerant_eva_ale S'fs_m_and recha_e.

D_rmine cause ai_dcorrect. Check forleak_,repair,and rechar_'ie.

Replace _nlpressot. Remove re_iric[@oi_.

Check _r source ai_delimii_ale. Replace _nlpressot.

Recover excess _i_erant. Replace Fi_er. Check forleak_,repair,and recha_e.

Remove sourcesf restriction.

Increaseairquantity.Check _i_er replaceifnecessary.

Reset thermostat.

Installlow_ambientki_.

Replace.

REMEDY

Table 17--Troubleshootin,

SYMPTOM

E_n1_r_ will _1ot i_lit_,

Inadequate healing.

Poor _]ame characteristics. Aldeh_le odors, carbon monoxide, sooting

Wa_r in gas line

NO power to _Jmace

NO 2€-v pa_er Supply to conWol circuit

Mi_wired or Ioo_._econl3e_ion$ B_rned-out hem anticipator in

thermostat Brekel_ triermc_tat wire

Misali_ned spark ele_n_des

NO gas i_ main b_rners

[_ir_j air filter Gas inp_ to _rnace too low

Unit _l_de_ized [or application Restricted air_ow

Blower speed too low

Limit switch _cles main bunnePa

Incomplete r_rnbus_ioln results in:

flame, floating flame

CAUSE

Guid_Heating

Drain. Install drip leg. Check power s_egly _ses, wiring, or circ_i_ breaker.

Check Wans?ormer. NOTE: Some tmnsformens have ir_emal overc_rrent

prete_ion that requires a cooI<lo_l_ period to rese:. Check all wirin 9 and wirenut connections

Replace thermostat. Run con_inui?jcheck. Replace wire if neceasar_,.

Check flanle i_ni_on and sense electrege pasitionil_.

P_j_st as necessan/.

.Check _as line for air. P_q_e as necet, sary.

NOTE: After p_rg_ng _as line of air, _it at least 5 minules f_r any

gas to dissipate before a:temp_ing to ligh: unit.

2. Check gas valve. Clean or replace _il_eras necest, ar_,. Check gas pressure at manifold match with that on _ni_ nameplate. Replace wi_ri proper _ni_ or add additional unit.

Clean or replace _il_er. Remove any restriction. Use fasl_r speed tap if available, Or install abema_e

t*t_o_eF.

Check €oration of ble_er, _hermosL'_t heat anticipator settings, temperature rise of _mit. _just as neceasar_,.

1.Tighten all screwa around burner c_mpartmect.

2. Cracked heat exchanger. Replace.

3. Unit overtired. Reduce inp_: (change orifices or adlust gas line Or manifold pret,s_re).

€. Check burner alignment.

REMEDY

m36_

Table 18_Troubleshooting Guide_LED Error Codes

CAUSESYMPTOM

Check _-amp fLise OI_IGC*. bower to _l_it, 24 v ci_i_ breaker, and

Hardwa_ failure,

(LED OFFI

Fan OH/OFF delay modilied

(LED{FLASHI

Limit switch faults.

(LED 2 flashes)

Flame _nse fault,

(LED 3 flashes) 4 consecative limit switch faaltc.

(LED 4 flashes)

Ignition Iockoat.

(LED 5 flashes)

led_ced-draft motor fault IGC bees n_ sense triat induced_l_

(LED 6 flashes) m_er is eberatinG.*

Rollout switch fault,

(LED 7 flashes) RolIo_ swil_h has opened.

Rollout control fault. _icrobroce_,sor has sensed _n error in the

(LED g flashes) se[tware or riardware. If error code isinet deared by reset'ring u=_itpower, replace the IGC*. Temporary sot'tware lOCk o_t. Etsctric_l interference Reset 2_-vI to _lntrol board or t_m thermostat off,

(LED 9 flashes) impeding IGC software reset itself in one (1) hour.

* WARNINGz_ : I_trie IGC must be replaced, be sL_reto _round yourself to dissipats any electrical criarge trim may be prese_ before riandling =_ewc_=_trolboard. The IGC

issensitive to static electricity _nd m_y be d_rnaged if trie necessary precautions are net _ken.

IMFtORTANT: Refar to Table17 _re_btssheotingGuide He_ngforadditienaltroLtsleshootil_an_lysis.

LEGEND

IOC I Ints_ratsd Gas Unit Col_troller

LED I Li_ri_Ernitting Diode

LOSSof power to control modLile (IGC)*.

High limit _itori pee=_s0uring rieet exchanger warm-up period he.re _a=_-o=_

delay expires. Limit switori opens withil_ triree minutes after blewer_o_ del_f timil_;i in Heatin;i mode.

High temperature limit _itori is Open.

The IGC* sel_sed flame that shetlld net be present.

Inadeq_at_ airflow _ unit

Ul_it UnS_C_Ss_Ily a_ill_d i_nitioin for 15 nlin_es.

trai_sfonlle_ Llni[s withe_ _ 24 v circuit bre_er h_ve an internal overio_d in _e 24 v trans_rmer. I_the overload trips, _llow 10 mil_-

_e_ for a_r_illa_ic reset.

Ensure _l_it is fired on rats; ensure tsmperat_re rise is correct. Ensure _l_it's extsn_l st._tic DressLire is within _bDlica_ien _Llidelil_eS.

Check _e operabon Of trie indoor (ev,_peretor_ fan motor. Ensure that trie s_ppl_ir temberetLire ri_ is in _r:_'_rd_nOS with the range Ol_the unit nanleptsts.

Reset Linit. I_ problem bersists, replace control board.

Check operation of i=_deor(evaperetor_ bn motor _nd Ihet supel_ir temper_Jre rise _rees witri Pal_e on unit n_meDla_e il_rm_tion.

Check i_nitor _nd fl_me sensor electrede sDacil_, gaps, etc. El_SLire that _l_me sense al_d igl_itionwires _re DreDerly tsrrnin_tsd. Veri_ that unit is obtaining _ro_er amount of _s.

Check for proper voltage. If motor is ebera_ing, check the speed sensor plu_[l_C Tenllinal J2 COnl_e_ion. Proper connection:

_IN 1 Wh_e _IN 2 Red _IN 3 ¸ BI_Ck.

FtolleLIt switch will _Litom_celly reset, b_ IGO* will cor_inLle to lock- out unit. Check gas v_lve operation. Ensure that inducedrdra_ blower wheel is properly secured to nloter sh_. Re_t _l_it at Linit

discennecL

then on 3gain. F_lt will _tem_tically

REMEDY

I37I

START-UP CHECKLIST

(Remove and Store in Job File)

L PRELIMINARY INFORMATION

MODEL NO: .............................................................................................................................................................

SERIAL NO: ..............................................................................................................................................................

DATE: ........................................................................................................................................................................

TECTqNTCTAN: ...........................................................................................................................................................

JOB LOCATION: ...........................................................................................................................................................

II. PRE-START-UP 0nsert checkmark in box as each item is completed)

VER]_'Y THAT ALL PACKING MATE:RIALS _AVE BEEN REMOVE:D FROM LINTT VER]_'Y THAT CONDENSATE CONNECTION ZS INSTALLED PE:R1NSTALLATZON 1NSTRUCTZONS

CT-TECKALL ELECTRICAL CONNECTZONS AND T_:RMINALS FOR TZGHTNESS CT-TECKGAS PIPING FOR LEAKS

__ CT-TECKTHAT INDOOR (_7VAPORATOR) AIR FTLTE:RZS CLEAN AND IN PLACE

VERT?Y THAT L_ITTINSTALLATION ZS LE:VEL CT-TECKFAN WHEEL PROPELLER FOR LOCATION IN HOUSING ORTFICE AND SETSCREW TZG_TNESS

rli. START-UP

ELECTRICAL SUPPLY VOLTAGE L1-L2 L2-L3

COMPRESSOR AMPS L1 U2 COMPRESSOR AMPS L1 Y52

L3-L1

L3 L3

INDOOR (EJCAPORATOR) FAN AMPS

TENIPERATURES

OUTDOOR (CONDENSER) AIR TEMPERATURE: DB RETURN-ATR TEMPERATURE: DB WB COOLTNG SUPPLY ATR: DB WB

GAS HEAT SUPPLY ATR:

PRESSURES

GAS INLET PRESSURE IN, WG GAS MANTFOLD PRESSURE IN, WG RE:FRTGER ANT SUCTION PSIG RE:FRTGER ANT DZSCTSARGE PSIG

VER]qZY REYRTGE:RANT CHARGE USING CHARGJNG TABLES

__ VER]qZY THAT 3-PHASE SCROLL COMPRESSOR (PYI P048 and P'¥'2P030-060) IS ROTATING 1N CORRECT DIRECTION.

* M_a._llr'_| a sll_,'fi_n ae'ot tt_¢_mp_sscr"

M_a._ur,xl a IJculd lin_ l_av:ag Ca_._as_-

SUCTTON LINE TEMP* DISCHARGE LTNE TEMP+

-39-

Form: IM-PY1P-03 Cancels: IM-PY1P-O2 Printed in U.S.A, 2002 Payne Heating & Cooling 11-02 Page 40 Catalog No. 53PY-1P15

Payne PY2PNB060090AA, PY2PNB060115AA, PY2PNB042060AA, PY2PNB048090AA, PY2PNB036060AA Installation Guide

Specifications and Main Features

Frequently Asked Questions

User Manual