Payne PH1S, PF1B User Manual

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Heat Pump System that Saves Energy and Provides Outstand­ing Heating and Cooling All Year
• all-season comfort in any climate
• high energy savings capability
• suitable for new construction or replacement
FEATURES/BENEFITS
System indoor and outdoor sections offer outstanding perfor­mance in either the Cooling or Heating mode
HEAT PUMP SYSTEM ENERGY SAVINGS OPPORTUNITY —
variable refrigeration circuiting provides improved heat transfer. The design combines check valves and fixed-bore refrigerant metering to improve the circuiting of the outdoor coil. This cir­cuiting achieves the best performance possible during both the heating and cooling modes. The VRC feature provides three valuable benefits that ordinary heat pump systems cannot match:
• Improved heat transfer, resulting in a higher Coefficient of Performance (COP), especially at temperatures below 47 F.
• Improved reliability, by ensuring the proper quality of refriger­ant is flowing to the compressor.
• Faster coil defrosting.
PH1S APPLICATION VERSATILITY — Whether for a new ap­plication or replacement, these split system heat pumps offer time-proven performance for year-round comfort in any climate.
RUGGED LONG LIFE COMPRESSOR — PH1S UNITS —
Model PH1S outdoor sections are equipped with semi-hermetic compressors, which are famous throughout the industry for their reliability. These compressors have vane-type oil pumps with positive oil pressure, an oil pressure regulating valve, class F stator windings, capacity reduction, oil level sight glass, and service valves. A Cycle-LOC™ device in the PH1S control box holds the compressor offline if any operational or safety device­trips the compressor. The unit can be reset manually at the thermostat.
FEATURES TO CONSIDER, PH1S UNITS Controls for Performance Efficiency — The PH1S090 unit of-
The unit also includes anti-short-cycling protection which pro­tects the compressor from the damage that can be caused by rapid compressor cycling. The 24-v control circuit transformer permits quick, easy wiring of standard and programmable 24-v thermostats.
Latest safety standards for PH1S090 units are assured through UL (Underwriters’ Laboratories) and UL, Canada approval.
The PH1S090 utilizes a state-of-the-art defrost board with field configurable timed defrost cycles. The defrost board may be easily configured for defrost cycles of 30, 50, or 90 minutes, de­pending upon the application.
PH1S090
PF1B090
SPLIT SYSTEM HEAT PUMP WITH AIR HANDLING UNIT
Model PH1S
With PF1B
71⁄2Tons
Form No. PDS PH1S.90.1
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HEAT PUMP PERFORMANCE — ENHANCED BY VARIABLE REFRIGERATION CIRCUITING — PH1S UNITS
Cooling Mode — During cooling, the PH1S outdoor coil con-
denses the hot gas through a converging series circuit. First the check valve system feeds all the hot gas through the circuits at the bottom half of the coil. This desuperheats and partially con­denses the hot gas. The hot gas is then routed through the up­per half of the coil and finally through the subcooling coil. The subcooled liquid then enters the liquid line. This process also occurs during defrosting, resulting in improved, more thorough defrosting by assuring that the bottom half of the coils is hot and clear so that the top frost slides down and off.
Heating Mode — During heating, the PH1S outdoor coil be­comes the evaporator, absorbing available heat from the out­door air. The check valve system directs the flow of liquid refrigerant to individual parallel circuits, creating a ‘‘full face’’ ac­tive condition; the entire coil face is exposed to the same tem­perature of entering refrigerant. The result is maximum recovery of heat from outdoor air, a higher COP, and improved reliability.
INNOVATIVE PF1B INDOOR UNITS ARE CUSTOM MATCHED TO PH1S OUTDOOR UNITS FOR SUPERIOR SYSTEM PERFORMANCE — The PF1B has excellent fan per-
formance, efficient direct-expansion (DX) coils, easy installa­tion, and a unique combination of indoor air quality features. Its versatility and state-of-the-art features help to ensure that your heat pump system provides economical performance now and in the future.
Easy Installation and Service — The PF1B multiposition de­sign and component layout help you to get the unit installed and running quickly. The direct-expansion (DX) coils have factory­installed thermostatic expansion valve (TXV) with matching dis­tributor nozzles. The PF1B unit also includes factory-installed check valve and piping for heat pump duty with the matching PH1S unit.
The PF1B unit can be converted from horizontal to vertical op­eration by simply repositioning the unit. Drain pan connections are duplicated on both sides of the unit. Fan motors and con­tactors are prewired. For easier service, the filters, motor, drive, TXV, check valve, and coil connections are accessible by re­moving a single side panel.
Indoor Air Quality (IAQ) Features — The unique combination of IAQ features in the PF1B indoor unit helps to make sure that only clean, fresh, conditioned air is delivered to the occupied space.
Standard 2-in. disposable filters remove dust and airborne par­ticles from the occupied space.
Thermal insulation contains an immobilized anti-microbial agent to inhibit the growth of bacteria and fungi. The anti-microbial agent is registered with the U.S. Environmental Protection Agency (EPA).
The pitched PVC drain pan can be adjusted for a right- or left­hand connection to provide positive drainage and to prevent standing condensate.
The PF1B accessory economizer can provide ventilation air to improve indoor air quality.
Economy — The PF1B air handler has low initial costs, and it continues to save money by providing reduced installation ex­pense and energy-efficient performance.
High-efficiency, precision-balanced fans minimize air turbu­lence, surging, and unbalanced operation, cutting operating expenses.
The economizer accessory precisely controls the blend of out­door air and room air to achieve comfort levels. When the out­side air enthalpy is suitable, outside air dampers can fully open to provide ‘‘free’’ cooling.
Rugged Dependability — The PF1B units are made to last. The die-formed galvanized steel panels ensure structural integ­rity under all operating conditions. Galvanized steel fan hous­ings are securely mounted to a die-formed galvanized steel deck. Coil housings are galvanized steel, and coils have alumi­num fins mechanically bonded to copper tubes. The PVC con­densate drain pans provide corrosion-free performance.
Coil Flexibility — Model PF1B coils have galvanized steel cas­ings; inlet and outlet connections are on the same end. The coils are designed for use with Refrigerant 22 and have copper tubes mechanically bonded to aluminum fins. The coils include matched, factory-installed TXV with matching distributor nozzle. Check valve and heat pump piping are also included.
Duplicate piping access holes on both sides of the unit eliminate drilling; condensate connections for both vertical and horizontal installations are also provided on both sides of the unit.
CONTENTS
Page
Features/Benefits ...........................1-3
Model Number Nomenclature ....................4
ARI Capacities..............................5
Physical Data ..............................6
Accessories — Outdoor Unit ....................7
Accessories — Indoor Unit......................7
Dimensions — Outdoor Unit.....................8
Dimensions — Indoor Unit .....................9,10
Selection Procedure .........................10
Performance Data..........................11-13
Typical Piping and Wiring......................14
Electrical Data ............................15,16
Controls .................................17
Typical Control Wiring Schematic................17-19
Application Data ...........................19-21
Guide Specifications — PH1S090 Outdoor Unit ......22,23
Guide Specifications — Indoor Unit ..............24,25
RUGGED COMPRESSOR
2
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COOLING AND HEATING CYCLES — TYPICAL FOR PH1S090 UNIT
COOLING
HEATING
LEGEND
C—Check Valve Closed O—Check Valve Open
LEGEND
C—Check Valve Closed O—Check Valve Open
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MODEL NUMBER NOMENCLATURE
PH1S P A 090 000 AA AA
PH1S — Commercial
Split System Heat Pump Unit
Voltage Designation E — 460-3-60 P — 208/230-3-60
A — Minor Series Designation
Electric Heaters
000 — No Factory-Installed Electric Heater
Design Variables
Factory-Installed Options AA — No Options
Nominal Tons
090 — 7-1/2
PF1B E H 090 090 GC
PF1B — Fan Coil/Heat Pump Duty
Voltage E — 208/230-3-60; 460-3-60 J — 208/230-1-60
Coil Option H — Heat Pump Coil with TXV and Check Valve
Nominal Cooling (Tons)
090 — 7-1/2
Nominal Heating (Btuh)
090 (90,000)
GC — Standard Unit
LEGEND
TXV — Thermostatic Expansion Valve
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ARI* CAPACITIES
OUTDOOR
UNIT
PH1S
INDOOR
UNIT
PF1B
AIRFLOW
(Cfm)
COOLING
HEATING
SOUND RATING
(Bels)
Hi-Temp Low-Temp
Net Cap.
(Btuh)
EER
Net Cap.
(Btuh)
COP
Net Cap
(Btuh)
COP
090 090 3000 86,000 9.8 83,000 3.0 46,000 2.0 9.2
LEGEND
Bels — Sound Level (1 bel = 10 decibels) Cap. — Total Net Capacity (1000 Btuh)
Btuh Output
COP — Coefficient of performance = or
Btuh input
(Based on ARI conditions)
Btuh output
Unit Power Input × 3.413
Btuh
EER — Energy Efficiency Ratio = (Based on ARI conditions)
Unit Power Input
*Air Conditioning & Refrigeration Institute.
NOTES:
1. Standard ratings are net values, reflecting the effects of circulating fan heat. Supplementary electric heat is not included. Ratings are based on:
Cooling Standard: 80 F db (dry bulb), 67 F wb (wet bulb) indoor entering-air temperature and 95 F db entering-air outdoor unit.
Hi-Temp Heating Standard: 70 F db indoor entering-air temperature and 47 F db/43 F wb entering-air outdoor unit.
Lo-Temp Heating Standard: 70 F db indoor entering-air temperature and 17 F wb/15 F db entering-air outdoor unit.
Rated in accordance with ARI Standard 210/240-89.
2. Sound ratings are in accordance with ARI Standard 270-84.
UNIT
PH1S
OPERATING
WEIGHT (Total)
WEIGHT (lbs)
Leg Location
1234
090 540 175 133 132 100
Weight Distribution
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PHYSICAL DATA
OUTDOOR UNIT
UNIT PH1S 090 NOMINAL CAPACITY (tons) 7
1
2
OPERATING WT (lb) 540 REFRIGERANT (R-22)
Operating Charge (lb)* 19.5
COMPRESSOR 06DA818
Cylinders 4 Rpm 1750 Oil Charge (pt) (ea) 5.5
OUTDOOR FANS Propeller Type
Discharge Vertical Qty 1 Rpm 1100 Blade Diameter (in.) 26 Motor Hp
3
4
Cfm 6500 kW 0.96
OUTDOOR COIL
No. of Rows...Fins/in. 2...17 Face Area (sq ft) 18.0 Storage Capacity (lb)† 16.6
*Based on approximately 25 ft of interconnecting piping. Unit supplied
with factory holding charge. Charge unit per charging chart located on unit. †With condenser 80% full of liquid at 120 F.
INDOOR UNIT
UNIT PF1B 090 NOMINAL CAPACITY (Tons) 7
1
2
OPERATING WEIGHT (lb)
Base Unit with TXV 385 Plenum 97
FANS
Qty...Diam. (in.) 1...15 Nominal Airflow (cfm) 3000 Airflow Range (cfm) 2250-3750 Nominal Motor Hp
208/230-1-60 2.4 208/230-3-60 and 460-3-60 2.4
Motor Speed (rpm)
208/230-1-60 1725 208/230-3-60 and 460-3-60 1725
REFRIGERANT R-22
Operating charge (lb) (approx per circuit)*
3.0
DIRECT-EXPANSION COIL Enhanced Copper Tubes,
Aluminum Sine-Wave Fins
Max Working Pressure (psig) 435 Face Area (sq ft) 8.33 No. of Circuits per Split 15 Rows...Fins/in. 3...15
STEAM COIL
Max Working Pressure
(psig at 400 F)
175
Total Face Area (sq ft) 6.67 Rows...Fins/in. 1...9
HOT WATER COIL
Max Working Pressure (psig) 150 Total Face Area (sq ft) 6.67 Rows...Fins/in. 2...8.5
PIPING CONNECTIONS,
Quantity...Size (in.)
DX Coil — Suction (ODF) 1...1
1
8
DX Coil — Liquid
Refrigerant (ODF)
1...5⁄
8
Steam Coil, In (MPT) 1...21⁄
2
Steam Coil, Out (MPT) 1...11⁄
2
Hot Water Coil, In (MPT) 1...11⁄
2
Hot Water Coil, Out (MPT) 1...11⁄
2
Condensate (Male PVC) 1...11⁄4ODM/IDF
FILTERS Throwaway — Factory Supplied
Quantity...Size (in.) 4...16 x 24 x 2 Access Location Either Side
LEGEND
TXV — Thermostatic Expansion Valve
*Units are shipped without refrigerant charge.
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ACCESSORIES — OUTDOOR UNIT
Motormaster® III head pressure control operates in cooling
mode at outdoor temperatures below 55 F. The Motormaster III control varies the speed of the outdoor-fan motor to maintain correct condensing temperature down to −20 F.
24-V thermostat and subbase provide precise control of space temperature by allowing the selection of heating or cooling and continuous or automatic fan operation.
Outdoor thermostat provides control to activate electric strip heaters.
Condenser coil guard protects outdoor coil from large objects and vandalism.
Condenser hail guard protects outdoor units from hail and other flying debris.
Gage panel package provides one suction pressure gage and one discharge gage mounted on a common panel. A shutoff valve is provided for each gage.
ACCESSORIES — INDOOR UNIT
Two-row hot water coils have5⁄8-in. diameter copper tubes
mechanically bonded to aluminum plate fins. Coils have non­ferrous headers.
One-row steam coil has 1-in. OD copper tube and aluminum fins. The Inner Distributing Tube (IDT) design provides uniform temperatures across the coil face. The steam coil has a broad operating pressure range; up to 175 psig at 400 F and up to 300 psig at 300 F. The IDT steam coils are especially suited to applications where sub-freezing air enters the unit.
Electric resistance heat coils have a one- or two-stage, open­wire design and are mounted in a rigid frame. Safety cutouts for high temperature conditions are standard.
Economizer (enthalpy controlled) provides ventilation air and ‘‘free’’ cooling if outside ambient temperature and humidity are suitable.
Discharge plenum directs the air discharge directly into the oc­cupied space; integral horizontal and vertical louvers enable re­direction of airflow. Cannot be used with electric, hot water, or steam heat options. Field assembly required.
Return-air grille provides a protective barrier over the return-air opening and gives a finished appearance to units installed in the occupied space.
Subbase provides a stable, raised platform and room for con­densate drain connection for floor-mounted units.
Overhead suspension package includes necessary brackets to support units in horizontal ceiling installations.
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DIMENSIONS — OUTDOOR UNIT
DIMENSION CHART
UNIT
UNIT WITH ALUMINUM-FIN COIL DIM. A DIM. B
PH1S090
18-89
[508.0]
18-59
[431.8]
WEIGHT (WITH ALUMINUM-FIN COIL)
STD UNIT CORNER W CORNER X CORNER Y CORNER Z
lb kg lb kg lb kg lb kg lb kg
540 245 132 60 100 45 133 60 175 80
SERVICE VALVE CONNECTIONS
UNIT SUCTION LIQUID
PH1S090 1
1
⁄89 [28.6]
1
⁄29 [12.7]
ELECTRICAL CONNECTIONS
CONNECTION SIZES
AA 1
3
⁄89 Dia. [35] Field Power Supply Hole
BB 29 Dia. [51] Power Supply Knockout CC 2
1
⁄29 Dia. [64] Power Supply Knockout
DD
7
⁄89 Dia. [22] Field Control Wiring Hole
NOTES:
1. Dimensions in [ ] are in millimeters.
2. Center of gravity. See Chart for dimensions.
3. Direction of airflow.
4. Minimum clearance (local codes or jurisdiction may prevail). a. Bottom to combustible surfaces: 0 in. b. Condenser coil, for proper airflow: 36 in. one side, 12 in. the other. The
side getting the greater clearance is optional. c. Overhead, 60 in. to assure proper condenser fan operation. d. Between units: Control box side, 42 in. per NEC (National Electrical
Code). e. Between unit and ungrounded surfaces: Control box side, 36 in. per
NEC. f. Between unit and block or concrete walls and other grounded surfaces,
control box side, 42 in. per NEC.
5. With the exception of the clearance for the condenser coil as stated in note 4b, a removable fence or barricade requires no clearance.
6. Units may be installedon combustible floors madefrom wood or classA, B, or C roof covering material.
PH1S090
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DIMENSIONS — INDOOR UNIT
UNIT
UNIT WEIGHT
(lb)
PF1B090 385
NOTES:
1. Dimensions in [ ] are in millimeters.
2. Direction of airflow.
3. Recommended clearance:
• Rear: 39
• Front: 28-69
• Right Side: 28-69
• Left Side: 28-69
• Local codes or jurisdiction may prevail.
4. Liquid piping not supplied.
5. Duct flange is factory supplied and field installed.
PF1B090
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DIMENSIONS — INDOOR UNIT (cont)
SELECTION PROCEDURE (with example)
I DETERMINE COOLING AND HEATING LOAD
REQUIREMENTS.
Total Cooling Load (TC) ................86,000 Btuh
Sensible Heat Capacity (SHC) ...........66,000 Btuh
Temperature Air Entering
Outdoor Unit (Edb) .........................95F
Temperature Air-Entering Indoor
Unit ..........................80Fedb/67 F ewb
Indoor-Air Quantity ......................3,000 cfm
External Static Pressure ................0.40 in. wg.
Heating Load at Winter Design .........100,000 Btuh
Temperature Air Entering Indoor Unit,
Heating ..................................70F
Winter Design, Outdoor .......................0°F
II SELECT SYSTEM THAT SATISFIES LOAD
REQUIREMENTS.
Select heat pump systems to satisfy cooling design load requirements. Enter the Combination Ratings, Gross Capacities — Cooling table, page 11. At outdoor unit air entering temperature of 95 F, indoor unit air entering at 3,000 cfm, and 80 edb/67 ewb, find that the system deliv­ers a TC of 89,000 Btuh and SHC of 67,400 Btuh at design conditions. These values satisfy the cooling requirements of the example shown.
III DETERMINE THE HEATING CAPACITY OF SELECTED
SYSTEM.
Enter the Combination Ratings Net Capacities — Heating table on page 12. Under the 0° F column, read down to the 70 F indoor-air section at 3,000 cfm and find an integrated heating capacity of 30,400 Btuh. The heating requirement is 100,000 Btuh, and the unit capacity is 30,400; therefore, 69,600 Btuh of supplemental electric heat is needed.
For this example, assume the electric heaters are supplied with 230 v.Refer to the Electric Heater Data—Indoor Units table, page 16. For this unit, find that the heater output for a 240-v, 25 kW (part no. CAELHEAT010A00) heater, derated to 230 v, is 78,300 Btuh. This satisfies the supple­mental heat requirements for the example described.
IV DETERMINE FAN RPM AND BHP (brake horsepower).
At the Indoor Unit Fan Performance Data table, page 12, enter the PF1B090 section at 3,000 cfm and move to External Static Pressure (ESP) 0.40 column. Note that the conditions require 645 rpm and .86 bhp.
PF1B090 With Electric Heater Accessory
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PERFORMANCE DATA
NOMINAL CAPACITIES
OUTDOOR UNIT
PH1S
INDOOR UNIT
PF1B
AIRFLOW
(Cfm)
GROSS COOLING
CAPACITY (Btuh)
NET HEATING
CAPACITY (Btuh)
090 090 3000 89,000 83,000
NOTES:
1. Gross cooling capacity is based on 67 F wb, 80 F db air entering in­door unit and 95 F db air entering outdoor unit.
2. Net heating capacity is based on 70 F db air entering indoor unit and 47 F db, 43 F wb air entering outdoor unit. Includes indoor fan heat and defrost effects.
INTEGRATED HEATING CAPACITIES
OUTDOOR
UNIT
PH1S
INDOOR
UNIT
PF1B
AIRFLOW
(Cfm)
TEMPERATURE OF AIR ENTERING OUTDOOR UNIT (F db)
-1001017203040475060
Cap. kW Cap. kW Cap. kW Cap. kW Cap. kW Cap. kW Cap. kW Cap. kW Cap. kW Cap. kW
090 090 3000 21.7 3.4 30.4 3.8 39.4 4.3 45.8 4.6 48.3 4.8 56.2 5.3 75.9 5.9 83.4 6.3 86.8 6.5 98.4 7.1
LEGEND
Cap. — Integrated Heating Capacity (1000 Btuh) — includes indoor-
fan motor heat and effects of defrost.
kW Total Compressor Motor Power Input
NOTES:
1. To obtain total outdoor unit power, add outdoor fan kW shown to compressor draw: PH1S090 — .96 kW.
2. Ratings are without supplementary heat and are based on 70 F db air entering indoor unit. Wet-bulb temperature entering outdoor unit varies with dry bulb; at 47 F db, wb is 43 F; at 17 F db, wb is 15 F.
COMBINATION RATINGS
GROSS CAPACITIES — COOLING
PH1S090 WITH PF1B090
Temp (F)
Air Ent
Outdoor
Unit
Airflow Air Entering Indoor Unit — Cfm/BF
2250/0.09 3000/0.12 3750/0.14
Temp Air Entering Indoor Unit — Ewb (F)
72 67 62 72 67 62 72 67 62
85
TC 96.9 89.1 81.9 101.0 93.3 86.7 104.0 95.9 90.9 SHC 48.7 60.5 72.2 53.8 69.0 82.9 58.5 76.6 90.2 kW 6.44 6.24 6.06 6.54 6.34 6.18 6.60 6.41 6.27
95
TC 92.6 85.1 78.2 96.4 89.0 82.8 98.8 91.5 86.8 SHC 47.1 58.9 70.3 52.2 67.4 80.6 56.8 75.0 86.8 kW 7.03 6.80 6.58 7.14 6.93 6.73 7.21 7.00 6.86
100
TC 90.3 83.1 76.3 94.0 86.8 80.9 96.3 89.2 84.9 SHC 46.2 58.0 69.4 51.3 66.5 79.4 55.9 74.0 84.9 kW 7.32 7.07 6.84 7.44 7.21 7.00 7.51 7.29 7.14
105
TC 88.0 81.0 74.3 91.6 84.5 78.8 93.7 86.8 82.8 SHC 45.3 57.2 68.4 50.5 65.6 78.0 55.1 73.1 82.8 kW 7.60 7.34 7.08 7.74 7.48 7.26 7.81 7.57 7.41
115
TC 83.3 76.5 70.4 86.4 79.7 74.9 88.4 81.9 79.0 SHC 43.6 55.4 66.4 48.7 63.7 74.9 53.3 71.1 79.0 kW 8.17 7.86 7.58 8.30 8.01 7.79 8.39 8.11 7.98
125
TC 78.3 71.8 66.3 81.1 74.7 71.0 83.0 76.8 74.7 SHC 41.8 53.5 64.1 46.9 61.8 71.0 51.5 68.9 74.7 kW 8.71 8.36 8.05 8.86 8.52 8.32 8.95 8.63 8.51
LEGEND
BF Bypass Factor Edb — Entering Dry Bulb Ewb — Entering Wet Bulb kW Compressor Motor Power Input, Total Ldb — Leaving Dry Bulb Lwb — Leaving Wet Bulb SHC — Sensible Heat Capacity, Gross (1000 Btuh) TC Total Capacity, Gross (1000 Btuh)
NOTES:
1. Direct interpolation is permissible. Do not extrapolate.
2. SHC is based on 80 F db air entering indoor coil. Below 80 F db, subtract (Corr Factor x Cfm) from SHC.
Above 80 F db, add (Corr Factor x Cfm) to SHC.
BYPASS FACTOR
ENTERING-AIR DRY-BULB TEMP (F)
79 78 77 76 75 under 75
81 82 83 84 85 over 85
Correction Factor
0.03 1.07 2.13 3.20 4.27 5.34
Use formula
given.
0.06 1.03 2.07 3.10 4.14 5.17
0.09 1.00 2.00 3.00 4.00 5.01
0.12 0.97 1.94 2.90 3.87 4.84
0.15 0.94 1.87 2.81 3.74 4.68
Interpolation is permissible. Correction Factor = 1.10 x (1 – BF) x (db – 80)
3. Formulas:
sensible heat capacity (Btuh)
t=t–
ldb edb
1.10 x cfm
t = wet-bulb temperature corresponding to enthalpy of air
lwb
leaving indoor coil (h )
lwb
total capacity (Btuh)
h=h –
lwb ewb
4.5 x cfm
where h = enthalpy of air entering indoor coil
ewb
4. Capacities are based on 25 actual ft (40 equivalent ft) of intercon­necting piping sized to the outdoor unit field connections. (Equivalent length is equal to the actual length plus a 50% allowance for fitting losses.)
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Page 12
PERFORMANCE DATA (cont)
COMBINATION RATINGS (cont)
NET CAPACITIES — HEATING
PH1S090 WITH PF1B090 Temp (F)
Air Ent
Indoor
Unit
Airflow
(Cfm)
Temp Air Entering Outdoor Unit (F)
-100 1017203040475060
60
2250
TH 26.2 35.2 44.6 51.7 54.5 64.9 76.2 83.5 86.1 94.9 THI 24.1 32.3 41.0 47.1 49.4 56.9 76.2 83.5 86.1 94.9 kW 3.27 3.70 4.16 4.51 4.65 5.18 5.80 6.21 6.36 6.85
3000
TH 27.9 37.1 46.9 54.0 57.0 67.7 79.2 86.2 88.1 94.4 THI 25.6 34.1 43.0 49.3 51.7 59.4 79.2 86.2 88.1 94.4 kW 3.24 3.64 4.07 4.38 4.51 4.99 5.56 5.88 5.97 6.25
3750
TH 29.1 38.5 48.4 55.8 58.7 69.6 80.5 86.6 89.0 97.0 THI 26.8 35.4 44.5 50.8 53.3 60.9 80.5 86.6 89.0 97.0 kW 3.22 3.60 4.01 4.30 4.42 4.87 5.35 5.61 5.71 6.05
65
2250
TH 24.2 33.2 42.7 49.8 52.6 63.1 74.5 82.4 85.5 96.1 THI 22.3 30.5 39.2 45.4 47.7 55.3 74.5 82.4 85.5 96.1 kW 3.33 3.78 4.26 4.63 4.78 5.33 5.97 6.46 6.63 7.21
3000
TH 25.8 35.1 45.0 52.2 55.2 66.0 77.6 85.1 87.0 93.5 THI 23.7 32.3 41.3 47.6 50.0 57.8 77.6 85.1 87.0 93.5 kW 3.30 3.73 4.18 4.51 4.65 5.15 5.74 6.11 6.20 6.50
3750
TH 27.0 36.6 46.6 54.0 57.0 67.9 79.6 85.5 88.0 96.1 THI 24.9 33.6 42.8 49.2 51.7 59.5 79.6 85.5 88.0 96.1 kW 3.29 3.70 4.13 4.44 4.57 5.03 5.59 5.83 5.94 6.32
70
2250
TH 22.1 31.1 40.7 47.7 50.7 61.1 72.5 80.6 84.4 97.1 THI 20.3 28.6 37.3 43.5 45.9 53.6 72.5 80.6 84.4 97.1 kW 3.39 3.86 4.36 4.74 4.90 5.48 6.14 6.63 6.88 7.71
3000
TH 23.6 33.0 43.0 50.3 53.2 64.1 75.9 83.4 86.8 98.4 THI 21.7 30.4 39.4 45.8 48.3 56.2 75.9 83.4 86.8 98.4 kW 3.37 3.81 4.29 4.64 4.78 5.31 5.90 6.30 6.49 7.14
3750
TH 24.8 34.5 44.6 52.1 55.1 66.1 78.0 84.9 87.5 96.0 THI 22.8 31.7 41.0 47.5 50.0 57.9 78.0 84.9 87.5 96.0 kW 3.35 3.78 4.24 4.57 4.70 5.20 5.76 6.08 6.21 6.62
75
2250
TH 19.8 29.0 38.6 45.6 48.5 59.1 70.4 78.6 82.4 95.1 THI 18.2 26.6 35.4 41.6 44.0 51.8 70.4 78.6 82.4 95.1 kW 3.44 3.93 4.46 4.85 5.02 5.63 6.30 6.81 7.06 7.90
3000
TH 21.2 30.8 40.9 48.2 51.2 62.1 74.0 82.2 85.4 96.1 THI 19.5 28.3 37.5 43.9 46.5 54.4 74.0 82.2 85.4 96.1 kW 3.42 3.89 4.39 4.75 4.91 5.46 6.08 6.55 6.71 7.24
3750
TH 22.4 32.3 42.5 50.0 53.1 64.2 76.3 83.9 87.0 97.5 THI 20.6 29.7 39.0 45.6 48.2 56.3 76.3 83.9 87.0 97.5 kW 3.41 3.87 4.34 4.69 4.83 5.35 5.93 6.31 6.47 7.01
LEGEND
kW — Compressor Power TH — Total Heating Capacity (Net) (1000 Btuh) THI — Integrated Heating Capacity (Net) (1000 Btuh)
INDOOR UNIT ACCESSORY COILS —
HYDRONIC HEATING CAPACITIES
UNIT
PF1B
AIRFLOW
(Cfm)
1-ROW
STEAM*
2-ROW
HOT WATER COIL†
Cap. Ldb Cap. Ldb Gpm PD
090
2,250 3,000 3,750
168 209 240
129 123 117
174.0
206.0
238.0
133 124 118
17.4
20.6
23.8
4.0
5.2
6.5
LEGEND
Cap. — Capacity (Btuh in thousands) Ldb — Leaving-Air Dry-Bulb Temp (F) PD Pressure Drop (ft water)
*Based on 5 psig steam, 60 F entering-air temperature. All steam coils are non-
freeze type.
†Based on 200 F entering water, 20 F water temperature drop, 60 F entering-air
temperature.
NOTES:
1. Maximum operating limits for heating coils: 175 psig at 400 F. Capacity (Btuh)
2. Leaving db = ent db (F) +
1.1 x cfm
3. See Heating Correction Factors table.
INDOOR UNIT ACCESSORY COILS —
HEATING CORRECTION FACTORS
HOT WATER COIL
Water Temp
Drop
(F)
Ent Water
Temp
(F)
Entering-Air Temp (F)
40 50 60 70 80
10
140 0.72 0.64 0.57 0.49 0.41 160 0.89 0.81 0.74 0.66 0.58 180 1.06 0.98 0.90 0.83 0.75 200 1.22 1.15 1.07 1.00 0.92 220 1.39 1.32 1.24 1.17 1.09
20
140 0.64 0.57 0.49 0.41 0.33 160 0.81 0.74 0.66 0.58 0.51 180 0.98 0.91 0.83 0.75 0.68 200 1.15 1.08 1.00 0.93 0.85 220 1.32 1.25 1.17 1.10 1.02
30
140 0.56 0.49 0.41 0.33 0.24 160 0.74 0.66 0.58 0.51 0.43 180 0.91 0.83 0.76 0.68 0.60 200 1.08 1.00 0.93 0.85 0.78 220 1.25 1.18 1.10 1.03 0.95
STEAM COIL
Steam Pressure
(psig)
Entering-Air Temp (F)
40 50 60 70 80
0 1.06 0.98 0.91 0.85 0.78 2 1.09 1.02 0.95 0.89 0.82 5 1.13 1.06 1.00 0.93 0.87
NOTE: Multiplycapacity given in the HydronicHeating Capacities table bythe cor-
rection factor for conditions at which unit is actually operating. Correct leaving-air temperature using formula in Note 2 of Hydronic Heating Capacities table.
INDOOR UNIT FAN PERFORMANCE DATA — 0.0-1.2 ESP
UNIT PF1B
AIRFLOW
(Cfm)
EXTERNAL STATIC PRESSURE (in. wg)
0.0 0.2 0.4 0.6 0.8 1.0 1.2
Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp
090
2,250 359 0.32 472 0.44 560 0.55 634 0.65 700 0.75 759 0.86 814 0.96 2,600 415 0.45 516 0.57 599 0.68 669 0.79 732 0.90 790 1.01 843 1.11 3,000 478 0.62 569 0.75 645 0.86 712 0.98 773 1.09 828 1.20 879 1.32 3,400 542 0.82 624 0.95 695 1.08 758 1.20 815 1.31 869 1.43 918 1.55 3,750 598 1.03 673 1.17 740 1.29 800 1.42 855 1.60 906 1.66 954 1.78
LEGEND
Bhp — Brake Horsepower Input to Fan ESP — External Static Pressure
Bold indicates factory-installed motor and drive package.
NOTES:
1. Maximum allowable fan speed is 1200 rpm.
2. Fan performance isbased on deductions forwet coil, clean 2-in. filters,and unit
casing. See page 13 for factory-supplied filter pressure drop.
3. Refer to fan motor and drives tables, page 21 to complete the selection.
12
Page 13
PERFORMANCE DATA (cont)
INDOOR UNIT FAN PERFORMANCE DATA — 1.4-2.4 ESP
UNIT
PF1B
AIRFLOW
(Cfm)
EXTERNAL STATIC PRESSURE (in. wg)
1.4 1.6 1.8 2.0 2.2
Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp
090
2,250 865 1.06 913 1.16 958 1.27 1001 1.37 1042 1.47 2,600 893 1.22 940 1.33 984 1.43 1027 1.54 1067 1.65 3,000 928 1.43 973 1.54 1017 1.65 1058 1.76 1098 1.87 3,400 965 1.66 1010 1.78 1052 1.89 1092 2.00 1131 2.12 3,750 1000 1.90 1043 2.02 1084 2.13 1124 2.25 1162 2.37
LEGEND
Bhp — Brake Horsepower Input to Fan ESP — External Static Pressure
NOTES:
1. Maximum allowable fan speed is 1200 rpm.
2. Fan performance is based on deductions for wet coil, clean 2-in. filters, and unit casing. See this page for factory-supplied filter pres­sure drop.
INDOOR UNIT FIELD-SUPPLIED FILTER
PRESSURE DROP (in. wg)
UNIT
PF1B
AIRFLOW
(Cfm)
PRESSURE DROP
(in. wg)
090
2,250 3,000 3,750
0.07
0.11
0.15
ACCESSORY PLENUM AIR THROW DATA —
INDOOR UNITS (Ft)
UNIT
PF1B
AIRFLOW
(Cfm)
VANE DEFLECTION
Straight 22
1
⁄2° 45°
090 3,000 45 38 28
NOTE: Throw distances shown are for 75 fpm terminal velocity. Use
the multipliers below to determine throw values for other terminal velocities.
TERMINAL VELOCITY
(Fpm)
THROW FACTOR
50 X 1.50 100 X 0.75 150 X 0.50
ACCESSORY PRESSURE DROP — INDOOR UNIT
(in. wg)
UNIT
PF1B
AIRFLOW
(Cfm)
DISCHARGE
PLENUM
RETURN AIR
GRILLE
HEATING COILS
ECONOMIZER
Hot Water Steam Electric
090
2,250 3,000 3,750
0.09
0.14
0.21
0.01
0.02
0.03
0.15
0.23
0.35
0.15
0.23
0.35
0.06
0.10
0.15
0.06
0.09
0.15
13
Page 14
TYPICAL PIPING AND WIRING
LEGEND
LLSV — Liquid Line Solenoid Valve NEC — National Electrical Code TXV Thermostatic Expansion Valve
*Accessory item.
†Field supplied.
NOTES:
1. All piping must follow standard refrigerant piping techniques.
2. All wiring must comply with applicable local and national codes.
3. Wiring and piping shown are general points-of-connection guides only and are not intended for, or to include all details for, a specific installation.
4. Bi-flow liquid line solenoid valve (solenoid drop control) is recom­mended to prevent refrigerant migration to the compressor.
5. Filter drier must be bi-flow type suited for heat pump duty.
6. Internal factory-supplied TXV and check valve not shown.
14
Page 15
ELECTRICAL DATA
OUTDOOR UNIT
UNIT V-PH-HZ
VOLTAGE RANGE COMPR FAN MOTORS POWER SUPPLY
Min Max LRA RLA
No. of
Fans
FLA
Min Ckt
Amps
MOCP
(Amps)
PH1S090
208/230-3-60 187 254 160 31.5 1 3.1 42.5 50
460-3-60 414 508 80 15.7 1 1.4 21.0 25
LEGEND
FLA Full Load Amps LRA Locked Rotor Amps MOCP — Maximum Overcurrent Protection (Fuse Only) RLA Rated Load Amps
INDOOR UNIT
UNIT PF1B
V*-PH-HZ
VOLTAGE
LIMITS
FAN MOTOR POWER SUPPLY
Hp FLA
Minimum
Circuit
Amps
MOCP
(Amps)
090
208/230-1-60 187-253 2.4 11.0 13.8 20 208/230-3-60 187-253 2.4 5.8 7.3 15
460-3-60 414-528 2.4 2.6 3.3 15
LEGEND
FLA Full Load Amps Hp Horsepower MOCP — Maximum Overcurrent Protection
*Motors are designed for satisfactory operation within 10% of nominal voltages shown.
Voltages should not exceed the limits shown in the Voltage Limits column.
15
Page 16
ELECTRICAL DATA (cont)
ELECTRIC HEATER DATA — INDOOR UNIT
HEATER
PART NO.
V-Ph-Hz
FAN
MOTOR
ELECTRIC HEATER(S)
MCA* MOCP*
Nom.
Cap. (kW)
Actual Capacity (kW)
FLA
Hp FLA Stage 1 Stage 2 Total
CAELHEAT001A00
208-3-60
2.4† 11.0 5 3.8 3.8 10.4 26.8 35
2.4 5.8 5 3.8 3.8 10.4 20.3 25
240-3-60
2.4† 11.0 5 5.0 5.0 12.0 26.8 35
2.4 5.8 5 5.0 5.0 12.0 22.3 25
CAELHEAT004A00
208-3-60
2.4† 11.0 10 7.5 7.5 20.8 39.8 45
2.4 5.8 10 7.5 7.5 20.8 33.3 35
240-3-60
2.4† 11.0 10 10.0 10.0 24.1 43.8 45
2.4 5.8 10 10.0 10.0 24.1 37.3 40
CAELHEAT005A00 480-3-60 2.4 2.6 10 10.0 10.0 12.0 18.3 20
CAELHEAT007A00
208-3-60
2.4† 11.0 15 11.3 11.3 31.3 52.8 60
2.4 5.8 15 11.3 11.3 31.3 46.3 50
240-3-60
2.4† 11.0 15 15.0 15.0 36.1 58.9 60
2.4 5.8 15 15.0 15.0 36.1 52.4 60
CAELHEAT008A00 480-3-60 2.4 2.6 15 15.0 15.0 18.0 25.8 30
CAELHEAT010A00
208-3-60
2.4 5.8 25 11.3 7.5 18.8 52.1 72.4 80
2.4† 11.0 25 11.3 7.5 18.8 52.1 78.9 80
240-3-60
2.4 5.8 25 15.0 10.0 25.0 60.1 82.4 90
2.4† 11.0 25 15.0 10.0 25.0 60.1 88.9 90
CAELHEAT011A00 480-3-60 2.4 2.6 25 15.0 10.0 25.0 30.1 40.8 45
CAELHEAT013A00
208-3-60
2.4 5.8 35 15.0 11.3 26.3 73.0 98.5 100
2.4† 11.0 35 15.0 11.3 26.3 73.0 105.0 110
240-3-60
2.4 5.8 35 20.0 15.0 35.0 84.2 112.5 125
2.4† 11.0 35 20.0 15.0 35.0 84.2 119.0 125
CAELHEAT014A00 480-3-60 2.4 2.6 35 20.0 15.0 35.0 42.1 55.9 60
LEGEND
ETL Engineering Testing Laboratory FLA Full Load Amps Hp Horsepower MCA Minimum Circuit Amps MOCP Maximum Overcurrent Protection (Amps) Nom. Cap. — Nominal Capacity
*Valuesshown are for single-point connection of electric heat accessory
and air handler.
†Single-phase motors. All other motors are 3-phase.
NOTES:
1. Electrical resistance heaters are rated at 208 v, 240 v, and 480 v. To determine heater capacity (kW) at unit nameplate voltage, multiply the 208-v, 240-v, or 480-v capacity (kW) by the factor shown in the table at right for the unit voltage.
FAN CONTACTOR COIL — INDOOR UNIT
UNIT PF1B VOLTAGE (vac) MAX HOLDING VA
090 24 10
HEATER
RATING
VOLTAGE
ACTUAL HEATER VOLTAGE
200 208 230 240 400 440 460 480
208 .924 1 1.222 1.331 240 .694 .751 .918 1 480 .694 .840 .918 1
2. The following equation converts kW of heat energy to Btuh: kW x 3,412 = Btuh.
3. Heater contactor coils are 24 v and require 8 va holding current.
4. Electric heaters are tested and ETL approved at maximum total
external static pressure of 1.9 in. wg.
16
Page 17
CONTROLS
SEQUENCE OF OPERATION — PH1S090 OUTDOOR UNIT WITH PF1B090 INDOOR UNIT — When power is supplied to
unit, the transformer (TRAN) is energized. The crankcase heater is also energized.
Cooling — With the thermostat subbase in the cooling position, and when the space temperature comes within 2° F of the cool­ing set point, the thermostat makes circuit R-O. This energizes the reversing valve solenoid (RVS) and places the unit in standby condition for cooling.
When the thermostat is satisfied, contacts open, deenergizing C. The COMP, IFM, and OFM stop.
Heating — On a call for heat, thermostat makes circuits R-Y and R-G. When compressor time delay (5 ± 2 minutes) is com­pleted, a circuit is made to C, starting COMP and OFM. Circuit R-G also energizes IFC and starts IFM after a 1-second delay.
Should room temperature continue to fall, circuit R-W is made through second-stage thermostat bulb. If optional electric heat package is used, a relay is energized, bringing on supplemental electric heat. When thermostat is satisfied, contacts open, deenergizing contactor and relay; motors and heaters deenergize.
Defrost — Defrost board (DB) is a time and temperature con­trol, which includes a field-selectable time period between checks for frost (30, 50, and 90 minutes). Electronic timer and defrost cycle start only when contactor is energized and defrost thermostat (DFT) is closed (below 28 F [−2.2 C]).
Defrost mode is identical to Cooling mode, except outdoor-fan motor (OFM) stops and a bank of supplemental electric heat turns on to warm air supplying the conditioned space. Defrost mode is terminated when the DFT reaches 65 F (18.3 C).
TYPICAL CONTROL WIRING SCHEMATIC
LEGEND
AWG American Wire Gage C—Contactor Compressor CB Circuit Breaker (Compressor) CH Crankcase Heater CLO Compressor Lockout COMP Compressor Motor COTP Compressor Over
Temperature Protection
CTD Compressor Time Delay DB Defrost Board DFT Defrost Thermostat EQUIP GND — Equipment Ground HC Heater Connector HPS High-Pressure Switch HR Heater Relay
HTR Heater IFC Indoor-Fan Contactor IFM Indoor-Fan Motor LCS Loss-of-Charge Switch LLSV Liquid Line Solenoid Valve NEC National Electrical Code OFC Outdoor-Fan Contactor OFM Outdoor-Fan Motor OL Overload Relay PCB Printed Circuit Board RVS Reversing Valve Solenoid TB Terminal Block TRAN Transformer T’STAT — Thermostat
Terminal Block Connection Terminal (Unmarked)
Terminal (Marked) Field Splice Factory Splice
Splice (Marked) Factory Wiring
Field Control Wiring Accessory or Optional Wiring Field Power Wiring PCB Run
NOTES (PH1S090 Unit)
1. If any of the original wire furnished must be replaced, it must be re­placed with type 90 C wire or its equivalent.
2. Set heat anticipator at .6.
3. Use copper conductors only.
4. Three-phase motors are protected under primary single-phasing conditions.
5. The CLO locks out the compressor to prevent short cycling on com­pressor overload and safety devices. Before replacing CLO, check these devices.
17
Page 18
TYPICAL CONTROL WIRING SCHEMATIC (cont)
PH1S090 — 208/230-3-60, 460-3-60
18
Page 19
TYPICAL CONTROL WIRING SCHEMATIC (cont)
APPLICATION DATA
OPERATING LIMITS
Maximum cooling load ...........................115F
Minimum return-air temperature ....................55F
Maximum return-air temperature ....................95F
Maximum outdoor-air operating
temperature in heating ..........................75F
Minimum outdoor-air operating
temperature in heating ........................−20F
Range of acceptable saturation suction
temperature..............................25to55F
Maximum discharge temperature ..................275F
Minimum discharge superheat .....................60°F
Maximum indoor unit fan speed ................1200 rpm
GENERAL
The indoor unit fan must always be operating when the outdoor unit is operating.
Ductwork should be sized according to indoor unit size, not building load.
PF1B
19
Page 20
APPLICATION DATA (cont)
LIQUID LINE SOLENOID VALVE (PH1S090 only)
Addition of a liquid solenoid valve (LLSV) is recommended when the piping system length exceeds 75 feet. The LLSV must be a bi-flow type suited for use in heat pump systems. The recommended valve is Sporlan model CB14S2 (5/8-in. ODF, 7/8-in. ODM). This solenoid valve requires Sporlan part no. MKC-2 coils that must be purchased locally. Wire the sole­noid valve in parallel with the compressor contactor coil.
MINIMUM OUTDOOR-AIR
OPERATING TEMPERATURE*
UNIT
PH1S
COMPR
CAP. (%)
SATURATED
CONDENSING
TEMP (F)
MINIMUM OUTDOOR
TEMPERATURE (F)
Std Unit
Head Pressure
Control
090 100 95 55 220
*Applies to cooling mode of operation only.
REFRIGERANT CHARGE AND
PIPING SELECTION DATA*
OUTDOOR
UNIT
PH1S
LENGTH OF PIPING (ft)†
MAXIMUM
LIQUID
LINE
(in. OD)
0-25 26-60 61-100
Line Size (in. OD)
LVLVLV
090
1
⁄211⁄
8
5
⁄811⁄
8
5
⁄811⁄
8
5
8
APPROXIMATE SYSTEM
CHARGE. R-22 (lb)**
MAXIMUM
CHARGE
090 19.5 26 32 35
L—Liquid Line V—Vapor Line
*If there is a vertical separation between indoor and outdoor units, see
Maximum Vertical Separation table.
†Approximately 4 elbows assumed in determining pipe sizes.
Maximum length of interconnecting piping is 100 feet.
**Approximate system charge is for estimating only. It includes charge
requirements for one outdoor unit, matching indoor coil, and length of interconnecting piping shown. System should be charged in accor­dance with installation instructions.
MAXIMUM VERTICAL SEPARATION*
OUTDOOR UNIT
PH1S
INDOOR UNIT
PF1B
DISTANCE (FT)
Indoor Unit
Above Outdoor Unit Below Outdoor Unit
090 090 65 75
*Vertical distance between indoor and outdoor units.
FACTORY-INSTALLED NOZZLE AND DISTRIBUTOR DATA — INDOOR UNIT
UNIT
PF1B
TXV
Qty...Part No.
DISTRIBUTOR
Qty...Part No.
FEEDER TUBES
PER DISTRIBUTOR
Qty...Size (in.)
NOZZLE
Qty...Part No.
090 1...SVE-8 1...1657 15...
1
4
1...C6
20
Page 21
APPLICATION DATA (cont)
STANDARD FAN MOTOR DATA — INDOOR UNIT
208/230-1-60, 208/230-3-60 AND 460-3-60 MOTORS
UNIT PF1B
090
Speed (rpm) 1725 Hp 2.4 Frame (NEMA) 56Y Shaft Dia (in.)
5
8
LEGEND
NEMA — National Electrical Manufacturers Association
STANDARD DRIVE DATA — INDOOR UNIT
UNIT PF1B
090
MOTOR DRIVE
Motor Pulley Pitch Diameter 2.8-3.8 Pulley Factory Setting
Full Turns Open
2.5
FAN DRIVE
Pulley Pitch Dia (in.) 8.8 Pulley Bore (in.) 1 Belt No. — Section 1—A Belt Pitch (in.) 41.3
FAN SPEEDS (rpm)
Factory Setting 647 Range 549-745 Max Allowable Speed 1200 Change per
1
⁄2Turn of Moveable Motor Pulley Flange
19.6
MAX FULL TURNS FROM
CLOSED POSITION
5
SHAFTS CENTER DISTANCE
(in.)
10.44-
12.32
FIELD-SUPPLIED AND INSTALLED MEDIUM-STATIC
DRIVE DATA
UNIT
PF1B
090
MOTOR DRIVE
Motor Pulley Pitch Diameter 3.4-4.4
FAN DRIVE
Pulley Pitch Dia (in.) 8.0 Pulley Bore (in.) 1 Belt No. — Section 1—A Belt Pitch (in.) 40.3
FAN SPEEDS (rpm)
Range 733-949 Max Allowable Speed 1200 Change per
1
⁄2Turn of Moveable Motor Pulley Flange
21.6
MAX FULL TURNS FROM
CLOSED POSITION
5
SHAFTS CENTER DISTANCE
(in.)
10.44-
12.32
FIELD-SUPPLIED AND INSTALLED HIGH-STATIC
DRIVE DATA
UNIT
PF1B
090
MOTOR DRIVE
Motor Pulley Pitch Diameter 3.4-4.4
FAN DRIVE
Pulley Pitch Dia (in.) 6.0 Pulley Bore (in.) 1 Belt No. — Section 1—A Belt Pitch (in.) 37.3
FAN SPEEDS (rpm)
Range 978-1200 Max Allowable Speed 1200 Change per
1
⁄2Turn of Moveable Motor Pulley Flange
28.7
MAX FULL TURNS FROM
CLOSED POSITION
5
SHAFTS CENTER DISTANCE
(in.)
10.44-
12.32
IMPORTANT: Do not adjust rpm so that motor is overloaded.
21
Page 22
GUIDE SPECIFICATIONS — PH1S090 OUTDOOR UNIT
SPLIT-SYSTEM HEAT PUMP OUTDOOR UNIT
HVAC GUIDE SPECIFICATIONS— SECTION 15678 SIZE RANGE: 50,000 to 83,000 Nominal Btuh Heating
7
1
⁄2Nominal Tons Cooling
MODEL NUMBER: PH1S090
PART 1 — GENERAL
1.01 SYSTEM DESCRIPTION A. Outdoor-mounted, electrically controlled, air-cooled split
system heat pump unit utilizing a reciprocating-type semi­hermetic compressor for refrigerant compression. Unit shall function as the outdoor component of an air-to-air electric heat pump system.
B. Unit shall be used in a refrigerant circuit to match Pack-
aged Air-Handling Unit, Section 15859, for matched sys­tem approved by manufacturer.
1.02 QUALITY ASSURANCE A. Unit performance shall be certified in accordance with ARI
Standards 210/240 and 270, latest versions.
B. The refrigerant coil shall be designed and tested in accor-
dance with ASHRAE 15 Safety Code for Mechanical Refrigeration.
C. Unit shall be constructed in accordance with UL and UL,
Canada regulations and shall carry the UL and UL, Canada labels of approval. Units shall be manufactured in a facility registered to the ISO 9002 manufacturing quality standard.
D. Coil leak testing shall be at 300 psig air pressure with the
coil submerged in water.After testing, the coil shall be de­hydrated and charged with dry air.
E. Unit casing shall be capable of withstanding Federal Test
Method Standard No. 141 (method 6061) 500-hour salt spray test.
1.03 DELIVERY, STORAGE, AND HANDLING
Unit shall be stored and handled in accordance with unit manufacturer’s instructions.
PART 2 — PRODUCTS
2.01 EQUIPMENT A. General:
Outdoor-mounted, air-cooled split system heat pump unit shall be suitable for on-the-ground or rooftop installation on a full level pad or on raised pads at each support point. The unit shall consist of a semi-hermetic reciprocating compressor, a fin-tube coil, propeller-type fan, fan motor, refrigeration control devices, and a control box. All com­ponents shall be factory assembled as a single unit. A holding charge of R-22 shall be included. Units shall be used in a refrigeration circuit matched with a PF1B090 packaged air-handling unit.
B. Unit Cabinet:
1. Cabinet shall be constructed of galvanized steel, bonderized, and finished with baked enamel.
2. Fan venturi housings and guards shall be assembled on the unit.
3. A removable panel shall be provided for access to compressor and control compartments.
4. A refrigerant accumulator with a fusible plug relief shall be installed in the cabinet.
5. Lifting holes shall be provided to facilitate rigging.
C. Fan:
1. Propeller fan shall be directly driven by weather-proof motors. Fan motor bearings shall be permanently lubricated.
2. Fan shall be arranged for vertical discharge.
D. Compressor/Motor Assembly:
1. Semi-hermetic, reciprocating-type compressor shall be complete with a motor and oil pump all on a single polished crankshaft.
2. Motor stator winding shall be NEMA Class F rated, suitable for operation in a refrigerant atmosphere.
3. Oil pump shall be automatically reversible.
4. Casing shall include discharge shutoff valves, oil level control orifice, oil-pressure regulating valve, and a crankcase oil heater.
5. Suction and discharge manifold valves shall be Swed­ish steel, reed-type flapper valves.
6. Pistons and connecting rods shall be high-density alu­minum alloy castings. Pistons shall be equipped with automotive-type compression and oil scraper rings.
7. Pump-end bearing shall be cast aluminum. Motor-end bearing shall be steel-backed, tin-base babbit type.
8. Compressor assembly shall be installed on spring vi­bration isolators.
E. Coil:
Coil shall have copper tubes, aluminum plate fins, and galvanized steel tube sheets. The fins shall be bonded to tubes by mechanical expansion. Coil shall be circuited for subcooling in cooling mode operation.
For refrigerant control, the unit shall be equipped with a liquid line, suction line, and compressor discharge service valves. The unit shall include an accumulator with a fus­ible plug relief and a reversing valve for effective heat pump operation. Each unit system shall have 3 service ports: one on the suction line, one on the liquid line, and one on the compressor discharge line. Each port shall be capped for leaktightness.
F. Controls and Safeties:
Operating controls and safeties shall be factory selected, assembled, and tested. Minimum control functions shall be as listed below:
1. Controls:
a. Time-delay restart control to prevent compressor
short-cycling.
b. Defrost control to consist of a time and tempera-
ture activated system that initiates defrost mode at selectable intervals of 30, 50, or 90 minutes in response to a temperature signal.
2. Safeties:
a. High discharge pressure cutout switch. b. Loss-of-charge cutout switch. c. Compressor motor current and temperature over-
load cutouts.
d. Five-minute recycle protection to prevent com-
pressor short cycling.
e. Device to hold the compressor off-line until
manual reset at the thermostat when any of the following are tripped: High discharge pressure, high compressor motor temperature, or loss of charge.
22
Page 23
GUIDE SPECIFICATIONS — PH1S090 OUTDOOR UNIT (cont)
G. Electrical Requirements:
1. Factory supplied and installed transformer shall pro­vide 24 v control voltage.
2. All power and control circuit wiring shall comply with local and national codes.
H. Special Features:
1. MotormasterT III Head Pressure Control: Control shall vary the fan motor speed in response to
the saturated condensing temperature of the unit. The control shall be capable of maintaining a condensing temperature of 100 F 6 10 F with outdoor tempera­ture at −20 F.
2. Outdoor Thermostat: Adjustable control shall activate electric heaters
in stages to provide supplemental heat. Range:
−30Fto90F.
3. 24-V Thermostat and Subbase: Thermostat/subbase shall provide control of space
temperature by allowing selection of heating or cooling, and continuous or automatic fan operation.
4. Coil Guard: Grille shall protect condenser coil from damage by
large objects or vandalism.
5. Hail Guard: Guard shall protect unit against damage from damage
by hail or flying debris.
23
Page 24
GUIDE SPECIFICATIONS — INDOOR UNIT
SPLIT SYSTEM HEAT PUMP INDOOR UNIT (Air-Handling Unit)
HVAC GUIDE SPECIFICATIONS— Section 15859 SIZE RANGE: 3,000 Cfm, Nominal Airflow
7
1
⁄2Tons, Nominal Cooling
MODEL NUMBER: PF1B
PART 1 — GENERAL
1.01 SYSTEM DESCRIPTION A. Indoor, packaged air-handling unit for use in commercial
heat pump split systems. Unit shall have a multi-position design and shall be capable of horizontal or vertical instal­lation on a floor or in a ceiling, with or without ductwork. (Only vertical units are to be applied without ductwork.) Unit shall function as the indoor component of an air-to-air electric heat pump system.
B. Unit shall be used in a refrigerant circuit with a matching
air-cooled condensing unit, section 15678, for matched system approved by manufacturer.
1.02 QUALITY ASSURANCE A. All coils shall be designed and tested in accordance with
ASHRAE 15 Safety Code for Mechanical Refrigeration, latest edition.
B. Unit shall be constructed in accordance with ETL and
ETL, Canada standards and shall carry the ETL and ETL, Canada labels.
C. Unit insulation and adhesive shall comply with NFPA-90A
requirements for flame spread and smoke generation. In­sulation shall contain an EPA-registered immobilized an­timicrobial agent to effectively resist the growth of bacteria and fungi as proven by tests in accordance with ASTM standards G21 and 22.
D. Unit shall be manufactured in a facility registered to the
ISO 9002 manufacturing quality standard.
E. Direct-expansion coils shall be burst tested at 435 psi and
leak tested at 150 psi.
1.03 DELIVERY AND STORAGE
Units shall be stored and handled per manufacturer’s recommendations.
PART 2 — PRODUCTS
2.01 EQUIPMENT
Indoor mounted, draw-thru, packaged air-handling unit that can be used with or without ductwork in a suspended horizontal configuration or free-standing vertical configu­ration. Unit shall be indoor component of a heat pump sys­tem. Unit shall consist of forward-curved belt-driven centrifugal fan, motor and drive assembly, prewired fan motor contactor, factory-installed refrigerant metering de­vice, bypass check valve, cooling coil, 2-in. disposable air filters, and condensate drain pans for vertical or horizontal configurations.
A. Base Unit:
1. Cabinet shall be constructed of mill-galvanized steel.
2. Cabinet panels shall be fully insulated with
1
⁄2-in. fire­retardant material. Insulation shall contain an EPA­registered immobilized antimicrobial agent to effectively resist the growth of bacteria and fungi as proven by tests in accordance with ASTM stand­ards G21 and 22.
3. Unit shall contain PVC condensate drain pans for both vertical and horizontal applications. Drain pans shall have connections on right and left sides of unit to fa­cilitate field connection. Drain pans shall have the abil­ity to be sloped toward the right or left side of the unit to prevent standing water from accumulating in pans.
4. Unit shall have factory-supplied 2-in. throwaway-type filters installed upstream from the cooling coil. Filter access shall be from either the right or left side of the unit.
B. Coils:
1. Coils shall consist of 3 rows of copper tubes with sine­wave aluminum fins bonded to the tubes by mechani­cal expansion. Coil tubing shall be internally rifled to maximize heat transfer. Refrigerant line connections shall be made on the same side of the coil.
2. Coils shall feature factory-installed thermostatic ex­pansion valve (TXV) for refrigerant control. The TXV shall be capable of external adjustment.
3. Coils shall have a factory-installed bypass line and check valve assembly around the TXV to allow liquid flow from the coil to the outdoor unit during the heating mode.
C. Operating Characteristics:
Unit shall be capable of providing
cfm airflow at
an external static pressure of
in wg.
D. Motor:
Fan motor of the size and electrical characteristics speci­fied on the equipment schedule shall be factory supplied and installed.
E. Field-Installed Accessories:
1. Hot Water Coil: Coil shall be 2-row, U-bend coil with copper tubes and
aluminum plate fins bonded to the tubes by mechani­cal expansion. Coil shall be mounted in a galvanized steel housing that shall be fastened to the unit’s fan deck for blow-thru heating operation. Coil shall have maximum working pressure of 150 psig.
2. Steam Distributing Coil: Coil shall consist of one row of copper tubes with alu-
minum plate fins, and shall have inner steam distrib­uting tubes. Coil shall be mounted in a galvanized steel housing and shall be fastened to the unit’s fan deck for blow-thru heating operation. Coil shall have maximum working pressure of 175 psig at 400 F.
3. Electric Heaters: Heaters for nominal 240 or 480 3-phase, 60 Hz power
supply shall be factory-supplied for field installation as shown on the equipment drawings. Electric heat as­sembly shall be ETL and ETL, Canada agency ap­proved, and shall have single-point power wiring. Heater assembly shall include contactors with 24-v coils, power wiring, 24-v control wiring terminal blocks, and a hinged access panel.
4. Air Discharge Plenum: Plenum shall be factory supplied to provide free-blow
air distribution for vertical floor-mounted units. A grille with moveable vanes for horizontal or vertical airflow adjustment shall be included. Plenum housing shall be field-installed on the unit’s fan deck for blow-thru air distribution.
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GUIDE SPECIFICATIONS — INDOOR UNIT (cont)
5. Return Air Grille: Grille shall be factory supplied for field installation on
the unit’s return air opening.
6. Unit Subbase: Subbase assembly shall be factory supplied for field
installation. Subbase shall elevate floor-mounted ver­tical units to provide access for correct condensate drain connection.
7. Economizer: Economizer for ventilation or ‘‘free’’ cooling shall be
factory provided for field installation. For free cooling applications, economizer shall be compatible with
factory-supplied thermostat; economizer dampers shall open when outdoor air enthalpy is suitable for free cooling. Economizer shall include enthalpy con­trol and damper actuator.
8. Overhead Suspension Package: Package shall include necessary brackets to support
units in a horizontal ceiling installation.
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Copyright 1998 Payne Heating & Cooling
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE
UNIT MUST BE INSTALLED INACCORDANCE
WITH INSTALLATION INSTRUCTIONS
Printed in U.S.A. 3/98 CATALOG NO. 52PH-1S0
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