Payne PH1P018, PH1P030, PH1P024, PH1P036, PH2P024 Installation & Start-up Instructions

...
& Start-Up Instructions
PHI P, PH2P
Single-Packaged Heat Pump Units
NOTE: Read the entire instl_action manual before starting the installation
TABLE OF CONTENTS
SAFETY ( ONSIDERATIONS 2
INTRODUCTION .......................................................................................................................................................................................................... 2
RECEIVrNG AND INSTALLATION .......................................................................................................................................................................... 2
Check Equipment ..................................................................................................................................................................................................... 2
Provide Lnit Support ................................................................................................. 3
Provide Clearances ................................................................................................. 5
Rig and Place Unit ................................................................................................................................................................................................... 5
Select and Install Ductwork ................................................................................................ 7
CONVERTING HORIZONTAL DIS(HARGE UNITS TO DOVv_FLOW (VERTICAL) DIS(HARGE UNITS .................... 8
Provide fbr (ondensate Disposal ................................................................................... 9
Install Electrical Connections ....................................................................................... 11
HIGH-VOLTAGE ( ONNECTIONS ....................................................................................
ROUTING POWER LEADS INTO UNIT .............................................................................. 11
CONNE(TING GROUND LEAD TO GROUND LUG ............................................................ 11
ROUTING (ONTR()L POWER WIRES (24-V) ......................................................................... 11
SPE(IAL PRO(EDURES FOR 208-V OPERATION .................................................................. 13
PRE-START-L P ...................................................................................................... 17
START-UP ............................................................................................................... 18
(beck for Refi'igerant Leaks ........................................................................................ 18
Start-Up Adjustments .............................................................................................. 19
CHECKING (00LING AND HEATING
CONTROL OPERATION ........................................................................................... I9
CHE(KING AND ADJUSTING REFRIGERANT (HARGE ........................................................ 19
REFRIGERANT CHARGE ........................................................................................... I9
NO CHARGE 19
LOW CHARGE COOLING 19
TO USE COOLING CHARGING (HARTS 19
Air Filter 22 Indoor blower and motor 22
OUTDOOR COIL, INDOOR (OIL, AND CONDENSATE DRAIN PAN 22
Outdoor fhn 23 Electrical controls and wiring 24
Refrigerant circuit 25
Indoor airflow ......................................................................................................................................................................................................... 25
Metering device ...................................................................................................................................................................................................... 25
Liquid line strainers ................................................................................................................................................................................................ 26
High Flow Valves .................................................................................................................................................................................................. 26
Time-delay relay 27 Loss of"charge switch 27
Check defiost them_ostat 27 Defi'ost Thermostat 27
Form: IM-PH1P-04 Cancels: tM-PHIP-03 Printed in U.S.A. 11-02 Catalog No. 53PH-1P7
TROUBLESHOOTING 27 START-UP ( HECKLIST 27
NOTE TO INSTALLER READ THESE INSTRU(TIONS (AREFULLY AND COMPLETELY befbre installing this unit. Also, make sure the Owner's Manual and Service Instl_/ctions are left with the unit after installation.
C99001
Fig. l--ModeJ PHIP/PH2P
SAFETY CONSIDERATIONS
Installation and servicing of air=conditioning equipment can be hazardous due to system pressure and electrical components Only trained and qualified personnel should install, repair, or service air-conditioning equipment.
Untrained personnel can perform basic maintenance fkmctions of cleaning coils and filters. All other operations should be performed by tlained
service personnel. When working on air-conditioning equipment, observe precautions in the literature, tags, and labels attached to the unit, and other safety precautions that may apply.
Follow all safety codes. Wear safety glasses and work gloves. Use quenching cloth for unbrazing operations. Have fire extinguisher available for
all brazing operations.
Z_ WARNING: Improper installation, adjustment, aReration, service, maintenance, or use can cause explosion, fire,
electric shock, or other occurrences, which could cause serious injury or death or damage your property. ConsuR a qualified installer or service agency for information or assistance. The qualified installer or agency must use only factory-authorized
kits or accessories when modifying this product.
Recognize safety information. This is the safBty=alert symbolz_ x . When you see this symbol on the product or in instructions or manuals, be alert to the potential for personal iajury.
Understand the signal words DANGER, WARNING, CAUTION, and NOTE. Danger identifies the most serious hazards, which will result in severe personal injury or death. Warning indicates a condition that could cause serious personal injury or death. Caution is used to identif)- unsafe
practices, which would result in minor personal injury or product and property damage. NOTE is used to highlight suggestions which will result
in enhanced installation, reliability, or operation.
1. The power supply (volts, phase, and hertz) must cot_'espond to that specified on unit rating plate.
2. The electrical supply provided by the utility must be sufEcient to handle toad imposed by this unit.
3. This installation must cont'orm with local building codes and with NEC (National Electrical Code). Refer to provincial and local plurnbing
or waste water codes and other applicable local codes.
Z_ WARNmNG: Before performing service or maintenance operations on system, turn off main power to unit. Turn off
accessory heater power switch if applicable. Electrical shock could cause severe injury or death.
INTRODUCTmON
The PH1P and PH2P heat pumps are fully self-contained and designed for outdoor installation (See Fig. 1). Standard units are shipped in a
horizontal=discharge configuration _br installation on a ground=level slab. Units can be converted to downflow (vertical) discharge configurations
fbr rooftop applications.
RECEBMmNG AND INSTALLATION
PROCEDURE I--CHECK EQUBPMENT
A. BDENTIFY UNIT
The unit model number and serial number are stamped on the unit identification plate Check this inJ:bm_ation against shipping papers
2
EVAPORA/OR CO_L
CORNER4 L_
TOP VIEW
l .............
4020 _15831
117¸7 [463]
IlJllJllJitllllI]lllt
i tlJtIIIIJltlIItlIIIItL
_UCT
.... OPEN NG
J i
-5505 .................
!983) [21 6T} [9 83]
883 _ _ ......
_s4B_ REAR VIEW
REQUIRED CLEARANCES TO COMBUS_BLE MATL.
MULIMETERS /IN]
10P O_ UNII .......................... 3556 [14 OOJ
DUCT SIDE OF UNiT ......................................... 508 1200]
SIDE OPPOSITE DUCTS ........................ 3556 [140O]
BOTTOM OF UNIT ..................................... IRT [050]
EIECTRIC HEAT PANEl...................................... 9144 [3NDD]
NEC. REQUIRE) CLEARANCES.
MIILIMETERS IIN]
BETWEEN UNITS, POWER [NTRT SIDE ............... lORD8 [4200]
UNIT AND UNGROUNDED SURFACES. POWER ENTRY SIDE .......... 9140 [3600]
UNIT AND DLOC_ OR CONCREIE WALLS AND OTIER
GROUNDED SURFACES, POWER ENTRY S!DE .................... _ODD8 [4200]
I_QUIP_) CLEARANCE FOR OP_A_ON AND SERV_INC
MILLIMETERS EJN1
EVAP COIL ACCESS S_DE .................. 9F4 O [3600]
POWER ENTRY SiDE ........................................ 9[40 [360D]
(EXCEPT FOR NEC REQUIREMENTS)
UNIT TOP ......................................... 9F4 O [3600]
SIDE OPPOSITE DUCTS ..................................... 9140 [BROO]
DUCI PANEL .................... 304 B IIROOD
,MINIMUM DISTANCES:IF UNIT IS PIACED LESS THAN 3048 !I?DO] FROM WAIL
SYSTEM,THEN SYSTEM PERFORMANCE MAYBE COMPROMISED
DIMENSIONS IN [] ARE }N }NCHES
91!
Z
[3272] _DRAIN 0UT[E]
LEFT SIDE VIEW _90 [0 ?S] N PT
220 [087] DP
[47 00]
t
i]4j iJJ-JJiiiJ IIJlJii
IIIII IIIIIIIIIH
\.
_2;6 3
{48 281
FRONT VIEW
{1087]
BT_
[3¸43}
122 2 _4 B!l
....iiii i11iil....
lilllilillillill
{o 2o}
RIGHT SIDE VIEW
UNIT
PH1P018 PH1P024
PH1P030 PH1P036 PH1P042
PH2P024
PH2P030
PH2P03$
UNIT WEIGHT UNiT HEIGHT
ELECTRICAL CHARACTERBSTICS IN. (MM)
Ib kg "A"
208/230-1-60 208/230-1-60
208/230-I-60, 208/230-3-60
208/230-1-80, 208/230-3-60, 460-3-80 208/230-1-60, 208/230-3-60, 480-3-60
208/230-1-60
208/230-1-60, 208/230-3-60
208/230-1-80, 208/230-3-80, 480-3-80
X
283 19.5 (495.3) 289 19.7 (500.4) 287 19.5 (495.3)
291 19.5 (495.3) 323 19.7 (500.4) 299 19.0 (482.6) 320 19.7 (500.4) 328 19.7 (500.4)
Units shown with Optional Field installed Wire Griles
Fig. 2--PHIP018-042/PN2P024-036 Unit Dimensions
128.4 37.02 (940.3)
131.1 39.02 (991.1)
130.2 39.02 (991.1)
132.0 37.02 (940.3)
146.5 37.02 (940.3)
135.6 41.02 (1041.9)
145.2 37.02 (940.3)
148.8 37.02 (940.3)
B. INSPECT SHIPMENT
CENTER OF GRAVITY
IN. (MM)
¥
13.7 (348.0)
13.9 (353.1)
13.7 (348.0)
13.7 (348.0)
14.0 (355.6)
13.7 (348.0)
14.0 (355.6)
14.0 (355.6)
C00137
Z
15.0 (381.0)
15.0 (381.0)
15.0 (381.0)
13.0 (330.2)
13.0 (330.2)
16.0 (406.4)
17.6 (447.0)
16.5 (419.1)
Inspect %r shipping damage while unit is still on shipping pallet. If unit appears to be damaged or is torn loose fi'om its anchorage, have it examined by transportation inspectors before removal Fmavard claim papers directly to transportation company Manuf_mtmer is not responsible [br any
damage incun'ed in transit. Check all items against shipping list. Immediately notif) the nearest Payne Air Conditioning office if any item is missing. To prevent loss or damage, leave all parts in original packages until installation.
PROCEDURE 2--PROVIDE UNIT SUPPORT
A. ROOF CURB
Install accesso W roof curb in accordance with instructions shipped with curb (See Fig 5) Install insulation, cant strips, roofing, and flashing_ Ductwork must be attached to curb
IMPORTANT: The gasketing of the unit to the roof curb is critical for a watertight seal, Install gasketing material supplied with the roof curb,
Improperly applied gasketing also can result in air leaks and poor unit performance.
3
t TOP VIEW
REtiRED CLEARAr_ES TO COMBJSTIBLE MATL
MIllIMETERS [IN]
TOP OF UNIT ............................................. 355¸0 [1400]
DUCT SIDE OF UNIT .... S0 8 [200]
S!DE OPPOSITE OUCIS ..................................... 355¸0 [1400]
BOTTOM OF UNIT ........................... {27 (050]
ELECTRIC _EAT PANEL ...................................... 9[4¸4 [30001
NEC. REQUIRED CLEARANCE&
M_LLiMEEERS [IN]
BETWEEN UNITS, POWER ENTRY SIDE ........... 10668 I4E00]
UNIT AND UNGROUNOED SURFACES, POWER ENTRY SlOE .......... 914¸0 [3600]
UNIT AND BLOCK OR CONCRETE WALLS AND OTNER
GROUNDED SURFACES, POWER ENTRY SIDE .................. 1066¸8 [4200]
7
4020
[15631
J
[4 631
88 5 {3 48}
.........lITIl 'ffTT
IIIIIlllIllllllIl
SUPPL? RETURN DQCT DUCT
OPENING OPENING
[13 831 {13 6/] [13 8_]
REAR VIEW
REQUIRE_ CLEARANCE FOR OPERATION AND SERVICING
MILLIMETERS [IN1
EVAP COIL ACCESS SIDE .................................. 9140 [36001
POWER ENTRY SIDE .............. 914 0 [36 001
{EXCEPT FOR NEC REOUIREMENIS}
UNIT TOP ............................. 9140 [36001
SIDE OPPOSITE DUCTS .................................... 9140 [3600]
OUCT PANEL .............................................. 3048 [1200],
,M]N!M_M D_STANBES;W UNI[ IS PLACED LESS IHAN 3048 [IRO0] FROM WALL
STSTEM,TREN SYSTEM PERFORMANCE MAYBE COMPROMISED¸
DIMENSIONS IN [1 ARE IN INCHES
UNIT
PN1P048
PN1P060
PN2P042
PN2P048
PN2P0$0
1090 6
[42 94/
F£LD ENTRY_
SERVICE PORTS
h
]
{47 00]
.....T
I IItlllllIIIlIIIIll
z
__LL_____ ±
12Z_ 3
.......................................... 1{234 ............................................... _ 148 28]
[44 22] \_
\ORAIN OUTLET
_90 [075] NPT
LEFT SIDE VIEW ,,,o_o,.D, FRONT VIEW
445
POWER
222 [o 88] O{A ilOL[_
CONTROL EN#RY
13 431 _222 _"
[48}]
•%
...... 50
{020}
RIGHT SIDE VIEW
_=LECTRBCAL CNARACTr=R_STICS
208/230-1-60, 208/230-3-60, 460-3-60 208/230-1-60, 208/230-3-60, 460-3-60 208/230-1-60, 208/230-3-60, 460-3-60 208/230-1-60, 208/230-3-60, 460-3-60 208/230-1-60, 206/230-3-60, 460-3-60
UNIT WEIGNT
Ib kg
353 160.1 418 189.6
350 158.8 315 170.1 428 194.1
UNIT HEIGHT
IN. {MM)
_A_
38.98 (990.2)
38.98 (990.2)
40.98 (1040.9)
40.98 (I040.9)
42.98 (1091.7)
X
19.9 (505.5)
19.9 (505.5)
19.9 (505.5)
19.9 (505.5)
19.9 (505.5)
Units shown with Optional Field Installed Wire Grilles
Fig, 3--PNIP048-060/PHEP042-060 Unit Dimensions
CENTER OF GRAVITY
IN.(NM)
Y
15.7 (398.8)
15.7 (398.8)
15.7 (398.8)
15.7 (398.8)
15.7 (398.8)
C00136
Z
17.0 (431.8)
17.0 (431.8)
16.6 (421.6)
18.0 (457.2)
17.6 (447.0)
Curb should be level to within 1/4 in. (See Fig. 6). This isnecessary %r unit drain to _hnction properly. Refer to accessory- roof curb installation instructions fbr additional infbrmation as required
B. SLAB MOUNT
Place the unit on a solid, level concrete pad that is a minimum of" 4 in tl-gick with 2 in. above grade (See Fig. 7) The slab should extend approximately 2 in beyond the casing on all 4 sides of the unit Do not secure the unit to the slab except when required by local codes.
C. GROUND MOUNT
The unit may be installed either on a slab or placed directly on the ground if total codes permit Place the unit on tevel ground prepared with gravel fbr condensate discharge, 4
1 2
Y
4 x 3
o
i
o
CORNER WEIGHTS (SMALL CABINET)
Unit 18 24 30 36 42
Total Weight 283 289 287 291 323 Corner Weight 1 65 67 66 67 83 Corner Weight 2 53 56 54 55 55 Corner Weight 3 61 62 62 63 78
Corner Weight 4 103 104 105 106 107
CORNER WEIGHTS {Small Cabinet_
Yota_ Weidht 999 320 32_ -- -- Corner Weiqht 1 63 63 64 -- -- Corner Weight 2 62 74 76 -- --
Corner Weight 3 56 56 58 -- -- Corner Weight 4 118 127 130 -- --
Fig. 4--Corner Weights
CORNER WEIGHTS (LARGE CABINET)
Unit 48 60
Total Weig ht 353 418
c_ Corner Weight 1 76 90
Corner Weight 2 49 58
"O
O
:_ Corner Weight 3 96 114
Corner Weight 4 132 156
PROCEDURE 3--PROVIDE CLEARANCES
C00071
CORNER WEIGHTS (Lame Cabinet_
_tnit 47 4,_ 60
o_ Yet_t W_ir_ht 350 375 428
oJ
!
m. Corner Weiaht 1 75 81 92 _ Corner Weight 2 49 52 60
O
:_ Corner Weight 3 95 102 116
Corner Weight 4 131 140 160
in Pounds)
The required minimum service clearances are shown in Figs. 2 and 3. Adequate ventilation and outdoor air must be provided. The outdoor fire &aws air through the outdoor coil and discharges it through the top fun grille. Be sure that the fan discharge does not recirculate to the outdoor
coil. Do not locate the unit in either a comer or under an overhead obstruction. The minimum clearance under a partial overhang (such as a no*real house overhang) is 36 in. above the unit top. The maximum horizontal extension of a partial overhang must not exceed 48 in. For extended
overhangs, provide a minimum clearance of 48 in mMPORTANT: Do not restrict outdoor airflow. An air restriction at either the outdoor-air inlet or the fan discharge may be detrimental to
compressor life. Do not place the unit where water, ice, or snow from an overhang or roof will damage or flood the unit. Do not install the unit on carpeting or
other comhustible materials. Slab-mounted units should be at least 4 in. above the highest expected water and runoff levels. Do not use unit if it has been under water.
PROCEDURE 4--RIG AND PLACE UNmT Rigging and handling of d_is equipment can be hazardous %r many reasons due to the installation location (roofs, elevated structures, etc.)
Only trained, qualified crane operators and ground support staff should handle and install this equipment When working with this equipment, observe precautions in the literature, on tags, stickers, and labels attached to the equipment, and any other
safety precautions that might apply. Follow all applicable safety codes. Wear safety shoes and work gloves.
A. mNSPECTION
Prior to initial use, and at monthly intervals, all rigging brackets and straps should be visually inspected for any damagQ evidence of wear, structural defbm_atiom or cracks. Particular attention should be paid to excessive wear at hoist hooking points and load support areas. Brackets
or straps showing any kind of wear in these areas must not be used and should be discarded.
B. mNSTALLATION
1. Remove unit from shipping carton Leave top shipping skid on the malt as a spreader bar to prevent the rigging straps from damaging the unit If the wood skid is not available, use a spreader bar of sufficient length to protect unit f?om damage.
2 Position the lifting bracket assembly around the base of the unit. Be sure the strap does not twist 3 Place each of the 4 metal lifting brackets into the rigging holds in the composite pan
5
Roof Curb for Small Cabinet
Note A: When unit mounting screw is used,
retainer bracket must also be used
Roof Curb for Large Cabinet
Note A: When unit mounting screw is used,
retainer bracket must also be used
(/125 5mrr)
R/A
\ _ Gasket around_,
duct
\
\ /
\
\\ /
S/A
/2
Insulated Gasket around deck pan outer edge \
\\\
UNIT SIZE
PH1P018-042 PH2P024-036
PH1P048-060 PH2P042-060
NOTES: 1 Roof curb must be set up for unit being installed.
ODS CATALOG NUMBER
CPRFCURB006A00 CPRFCURB007A00 CPRFCURB098A00
CPRFCURB009A00
A
IN. (MN)
8 (203)
14 (356)
8 (203)
14 (356)
B
IN. {MM)
11(279)
11(279) 16 3/16 (411) 16 3/16 (411)
C
IN. (MM)
161/2 (419)
161/2 (419) 17 3/8 (441) 17 3/8 (441)
C00076
D
IN. (NM)
28-3/4 (730)
28-3/4 (730) 40-1/4 (1022) 40-1/4 (1022)
2 Seal strip must be applied, as required, to unit being installed. 3 Dimensions in ( ) are in millimeters
4 Roof curb is made of 16-gage steel.
5 Table lists only the dimensions, per part number, that have changed. 6 Attach ductwork to curb (flanges of duct rest on curb) 7 Insulated panels: i-in thick fiberglass 1 Ib density
8 Dimensions are in inches 9 When unit mounting screw is used (see Note A), a retainer bracket must be used as well This bracket must also be used when required by code for hurricane or seismic
conditions This bracket is available through Micrometl.
Fig. 5--Roof Curb Dimensions
4. Thread lifting bracket strapping around bottom perimeter of unit as %ltows: a Open lever of tension buckle (ratchet type)
b. Feed strapping through tension buckle as shown in Fig 8
c Pull strapping through tension buckle unit taut. d. Snap lever down to lock strap in tension buckle To release strapping, squeeze safety latch, lift lever, and pull webbing outward.
5. Tighten the tension buckle until it is taut Lifting brackets must be secure in the rigging holds.
d. Attach fieldosupplied clevis or hook of sufficient strength to hole in the lifting bracket (See Fig. 9).
d
C
MAXIMUM ALLOWABLE
DIFFERENCE (in)
A-B B-C A-C
1/4 1/4 1/4
Fig. 6--Unit Leveling Tolerances
C99065
I- IIIII I lllll
I lllll I
2" I
±I
L
EVAP.COIL
COND. COIL
Fig. 7--Slab Mounting Detail
C99096
HANDHOLD
/
/
/
HOOK _ ....
FEED m_I_
C99067
Fig. 8--Threading Belt
7 Attach the 2 safety straps directly to the clevis or hook at the 4 rigging brackets DO NOT attach the safety straps to the
lifting brackets (See Fig. 9)
g Position lifting point directly over the unit's center of gravity
9. Lift unit. When unit is directly over the roof curb, remove the 2 safety straps. Lower the equipment onto the roof curb.
PROCEDURE 5--SELECT AND BNSTALL DUCTWORK
The design and installation of the &/ct system must be in accordance with the standards of [l_e NFPA [br installation of non-residence type air conditioning and ventilating systems, NFPA 90A or residence type, NFPA 90B and/or local codes and ordinances.
Select and size ductwork, supply=air registers, and remm air grilles according to ASHRAE (American Society of Heating, Refrigeration, and Air Conditioning Engineers) recommendations.
The unit has duct flanges on the supply- and return-air openings on the side of the unit. When designing and installing ¢lt/ctwork_ consider the following:
z_ WARNING: For vertical supply and return units, tools or parts could drop into ductwork and cause serious injury or
death. Install a 90 degree turn in the return ductwork between the unit and the conditioned space. If a 90 degree elbow cannot be installed, then a grille of sufficient strength and density should be installed to prevent objects from falling into the
conditioned space. Units with electric heaters require 90 degree elbow in supply duct.
1. All units shonld have field=supplied filters or accessory filter rack installed in the return-air side of the unit. Recommended sizes %r filters are sho_xn in Tables 1 and 2
2. A_oid abla/pt duct size increases and reductions. Abrupt change in duct size adversdy affects air performance.
7
DETAIL A
SCALE 0250
TIGHTEN STRAPPING SECURBL:Y
WITH TENSION SUCKLE
/
SEE DETAIL A
INSTALL SAFETY STRAPS TO
RIGGING CLEVIS AT 4 RIGGING BRACKETS
PLACE RIGGING BRACKET ASSEMBLY IN 4 RIGGING HOLES AND INSTALL TIE DOWN STRAP AROUND PERIMETER OF UNIT AND THROUGH SPACE IN BRACKET ASSEMBLY
C99075
MAXIMUM WEIGHT
UNiT A B
{INCLUDES SHIPPING SKID)
Size Ib kg in. mm. in. mm.
PH1P018 305 138.4 19.5 495.3 16.75 425.5 PH1P024 311 141.1 18.5 469.9 16.75 425.5
PH1P030 309 140.2 19.5 495.3 17.50 444.5 PH1P036 313 142.0 19.5 495.3 17.75 459.9 PH1P042 345 156.4 19.5 495.3 17.75 450.9 PH1 P048 375 170.1 20.5 520.7 20.62 523.8
PH1P0$0 440 199.6 19.5 495.3 19.75 501.7 PH2P024 321 145.6 19.0 482.6 18.25 463.6 PH2P030 342 155.2 20.0 508 19.25 489 PH2P036 350 158.8 20.0 508 19.0 482.6
PH2P042 372 168.8 21.0 533.4 20.5 520.7 PN2P048 377 171.0 20.0 508 21.25 539.8 PN2P0g0 450 204.2 21.0 533.4 20.0 508.0
Fig. 9--Suggested Rigging
mNPORTANT: /se flexible connectors between ductwork and m_it to prevent tlansmission of vibration./se s_/itable gaskets to ensure weather
tight and airtight seal When electric heat is installe& use fireproof canvas (or similar heat resistant material) connector between ductwork and unit
discharge connection. If flexible duct is used, insert a sheet metal sleeve inside duct. Heat resistant duct connector (or sheet metal sleeve) must extend 24-in. from electric heater element.
3. Size ductwork for cooling air quantity (cfm). The minimum air quantity' %r proper electric heater operation is listed in Tables 3 and 4. Heater limit switches may trip at air quantities below those recommended.
4. Seal, insulate, and weatherproof all external ductworlc Seal, insulate and cover with a vapor barrier all ductwork passing through conditioned spaces. Follow latest Sheet Metal and Air Conditioning Contractors National Association (SMACNA) and Air ( onditioning
Contractors Association (AC(A) minimum installation standards for residential heating and air conditioning systems.
5. Secure all ducts to building stlucmre. Flash, weatherproo£ and vibration-isolate duct openings in wall or roof according to good construction
practices.
A, CONVERTING HORIZONTAL DISCHARGE UNITS TO DOWNFLOW (VERTICAL) DISCHARGE UNITS
Z_ WARNING: Before performing service or maintenance operations on system, turn off main power to unit and install
lockout tag. Turn off accessory heater power switch if applicable. Electrical shock could cause serious injury or death.
1. Open all electrical disconnects and install lockout tag be%re starting any service work.
2. Remove side duct covers to access bottom return and supply knock outs.
NOTE: These panels are held in place with tabs similar to an electrical knockont.
3. Use a screw&iver and hammer to remove the panels in the bottom of the composite unit base
4. Ensure the side duct covers are in place to block off the horizontal air openings.
8
Fig.10--TypicalInstallation
NOTE:Avoidab_/ptductsizeincreasesandreductions,Abruptchangeinductsizeadveiselya_:_ctsairper%m_ance PROCEDURE6--PROVBDEFORCONDENSATEDISPOSAL NOTE:Ensurethatcondensate-waterdisposallllethodscomplywithlocalcodes,restrictions,andpractices.
C00139
Horizontal Duct Covers
Fig, 11--PH2P with Duct Covers On
C99030
The units dispose of condensate through a 3/4 in. NPT female fitting that exits on the compressor end of the unit Condensate water can be &ained directly onto the roof in toot'top installations (where permitted) or onto a gravel apron in ground level installations. Install a field=supplied
condensate trap at end of condensate connection to ensure proper drainage. Make sure that the outlet of the trap is at least 1 in. lower than the &ain-pan condensate connection to prevent the pan l:i'om overflowing. Prime the a'ap with water. When using a gravel apron, make sure it slopes
away fi'om the unit. If the installation requires draining the condensate water away fi'om the unit. install a field=supplied 2=in. tIap at the condensate connection to
ensure proper drainage. (ondensate trap is available as an accessoE¢ or is field-supplied. Make sure that the outlet of the trap is at least 1 in. lower than the unit &ain-pan condensate connection to prevent the pan t'rom overflowing. Connect a drain trough using a mininmna of field=supplied 3/4
-in. PVC or field-supplied 3/4 -in. copper pipe at outlet end of the 2 =in. trap (See Fig. 12). Do not undersize the robe. Pitch the drain trough downward at a slope of at least 1 in. ever}' 10 it. of horizontal run. Be sure to check the &ain trough for leaks. Prime the tIap at the beginning
of the cooling season start-up.
1" (25ram) MIN.
TRAP
2" (50ram) MIN.
Fig. 12--Condensate Trap
C99013
9
Table l--Physical Data
UNIT SIZE PH1PO18 PH1PO24 PH1PO3O PH1P036 PH1PO42 PN1PO48 PH1POG0
NOMINAL CAPACITY (ton) 1-1/2 2 2-1/2 3 3-1/2 4 5
OPERATBNG WEBGBT (_b.) 283 289 287 291 323 353 418
COMPRESSOR QUANTITY 1
TYPE RECIPROCATING COMPRESSOR SCROLL COMPRESSOR
REFRIGERANT R-22
REFRIGERANT METERING DEVICE AccuRater@
Refrigerant {R-22) Quantity (_b.) 6.5 5.3 5.6 7.6 8.0 7.85 9.3
ORIFICE ID (in.) 0.053 0.061 0.068 0.078 0.078 0.088 0.093
ORBFIOE OD (in.) 0.040 0.035 (2) 0.042 (2) 0.046 (2) 0.052 (2) 0.057 (2) 0.061 (2)
OUTDOOR COBL
1...17 1...17 1...17 2._17 2._17 2._17 2._17
Rows... Fins/in.
10.2 12.0 12.0 10.3 10.3 11.6 11.6
Face Area (sq. ft.)
OUTDOOR FAN
2400 2400 2400 2800 2400 3300 3300
Nomina_ Airflow (CFM) 22 22 22 22 22 22 22
Diameter
1/8 (825) 1/8 (825) 1/8 (825) 1/4 (1100) 1/8 (825) 1/4 (I100) 1/4 (1100)
Motor HP (RPM)
INDOOR COiL
2._15 2._15 3...15 3._15 4...15 3...15 4...15
Rows... Fins/in.
3.7 3.7 3.7 3.7 3.7 4.7 4.7
Face Area (sq. ft.)
iNDOOR BLOWER
700 800 1000 1200 1250 1600 2000
Nomina_ Airflow (CFM) 10X10 10X10 10X10 11X10 11X10 11X1O 11X10
Size (in.) 1/8 (1075) 1/4 (1075) 1/4 (1075) 1/2 (1075) 3/4 (t075) 3/4 (I075) 1 (1100)
Motor NP (RPM)
RETURN-AIR FBLTERS (in.) 20X20Xl 20X20X1 20X20X1 20X24X1 24X30X1 24X30Xt 24X30X1
throwaway
Tabme 2--Physical Data
UNiT SIZE PN2P024 PN2P030 PH2P036 PH2P042 PN2P648 PN2P660
NOMINAL CAPACBTY (ton) 2 2-1/2 3 3-1/2 4 5
OPERATING WEIGHT (_b.) 299 320 328 350 375 428
COMPRESSOR QUANTITY
TYPE SCROLL COMPRESSOR
REFRIGERANT R-22
REFRIGERANT METERING DEVBCE AccuRater®
Refrigerant {R-22} Quantity (lb.) 5.1 6.4 7.0 10.8 10.1 12.3
ORBFICE ID (in,) 0.065 0.073 0.076 0.080 0.088 0.093
ORBFICE OD (in.) 0.037 (2) 0.043 (2) 0.040 (2) 0.052 (2) 0.057 (2) 0.063 (2)
OUTDOOR COIL
1._17 2...17 2._17 2._17 2._17 2...17
Rows... Fins/in.
13.7 10.3 10.3 13.7 13.7 15.7
Face Area (sq. ft.)
OUTDOOR FAN
2350 2350 2800 2800 3300 3300
Nominal Airflow (CFM) 22 22 22 22 22 22
Diameter
1/8 (825) 1/8 (825) 1/4 (1100) 1/8 (825) 1/4 (1100) 1/4 (1100)
Motor BP (RPM}
INDOOR CO_L
3...15 3...15 4...15 4._15 4...15 4...15
Rows... Finstin.
3.7 3.7 3.7 4.7 4.7 5.7
Face Area (sq. ft.)
iNDOOR BLOWER
800 1600 1200 1400 1450 1750
Nominal Airflow (CFM) 1OX1O 1OX1O 10XI0 11X10 11X1O 11X1O
Size (in.)
Motor HP (RPM) 1/4 (1075) 1/4 (1075) 1/2 (1075) 1/2 (1075) 1/2 (1075) 1 (1040)
RETURN-AIR FILTERS (in.) 20X2OX1 20X2OX1 20X24X1 24X30X1 24X30X1 24X30X1
throwaway
NOTE: Air filter pressure drop for non-standard filters must not exceed 008 in wg.
Table 3--Minimum Airflow for Reliable Electric Heater Operation (Cfm)
AIRFLOW(CFM)I 660 600 1000" 1206 I 1400 I 1600 I 20OO
The 030 size models must be run on medium or high speed when used in conjunctionwith 15 kw electric heat accessory
]0
Table 4--Minimum Airflow for Reliable Electric Heater Operation (Cfm)
sBzE l P.2Po24 P.2PoaoI P.2Poa6n PH2P042n P.2PO48U P.2PO6O
[ AI*FLOW(CFM) n S00 1000" I 1200 U 1400 1600 [ 200O
* The 030 size models must be run on medium or high speed when used in conjunction with 15 kw electric heat accessory
PROCEDURE 7--BNSTALL ELECTRICAL CONNECTIONS
Z_ WARMNG: The unit cabinet must have an uninterrupted, unbroken electrical ground to minimize the possibility of
personal injury if an electrical faumtshould occur. This ground may consist of an electrical wire connected to the unit ground lug in the controJ compartment, or conduit approved for electrical ground when instalmed in accordance with NEC, ANS[/NFPA
American National Standards Institute/National Fire Protection Association {latest edition) (in Canada, Canadian Electrical Code CSA C22.1) and local electrical codes. Failure to adhere to this warning could result in serious injury or death.
Z_ CAUTION: Failure to follow these precautions could resuR in damage to the unit being installed:
1. Make aH electrical connections in accordance with NEC ANSI/NFPA (latest edition) and local electricam codes governing such wiring. In Canada, aH electricam connections must be in accordance with CSA standard C22.1 Canadian Electrical
Code Part 1 and applicable Bocal codes. Refer to unit wiring diagram.
2. Use only copper conductor for connections between field-supplied electrica! disconnect switch and unit. DO NOT USE ALUMINUM WIRE.
3, Be sure that high-voltage power to unit is within operating voltage range indicated on unit rating plate. On 3°phase units, ensure
phases are balanced within 2 percent. Consult local power company for correction of improper voltage and/or phase imbalance.
4, Insulate low-voltage wires for highest voltage contained within conduit when low-voltage control wires are in same conduit as
high-voltage wires.
5, Do not damage internal components when drilling through any panel to mount electrical hardware, conduit, etc,
A. HGH-VOLTAGE CONNECTIONS
The unit must have a separate electrical service with a _ield-supplied., waterproof disconnect switch mounted at, oi"within sight flora the uniL Refer to the unit rating plate, NEC and local codes for maximum f_/seicircuit breaker size and minimum circuit amps (ampacity) for wire sizing (See
Tables 5 and 6 for electrical data). The field-supplied disconnect may be mounted on the unit over the high-voltage inlet hole (See Fig 2 and 3).
If the unit has an electric heater, a second disconnect may be required. Consult the Installation, Start=Up, and Service Instructions provided with the accessory fbr electrical service connections.
Operation of unit on improper line voltage constitutes abuse and may cause unit damage that could aft'oct wa_Tanty.
B. ROUTING POWER LEADS BNTO UNBT
Use only copper wire between disconnect and unit. The high=voltage leads should be in a conduit until they enter the duct panel; conduit termination at the duct panel must be watertight. Run the high-voltage leads through the power entry knockout on the power entry side panel See
Fig. 2 and 3 t'or location and size. When the toads are inside the unit, run leads up the high-voltage raceway to d_e tine wiring splice box (See Fig
13 19) For single-phase units, connect leads to the black and yellow wires; for 3=phase units, connect the leads to the black, yellow, and blue wires
(See Fig 18)
© ©
© ©___
THERMOSTAT
AND SUBBASE
L_
Li
L_
1__
UNIT CONTROL POWER
SPLICE BOX
C99056
Fig. 17--Control Connections
C. CONNECTING GROUND LEAD TO GROUND LUG
Connect the ground lead to the chassis using the ground tug in the wiring splice box (See Fig. 18)
D. ROUTING CONTROL POWER W_RES {24-V)
Form a dripqoop with the thermostat leads before routing them into the unit Route [he thermostat leads through grommeted, tow-voltage hole provided in unit into unit control power splice box (See Fig. 2 and 3) ( onnect thermostat leads to unit control power tends as shown in Fig 17
11
UNIT PH1P
SIZE
018
O24
O3O
036
O42
048
060
V-PN-HZ
208/230-1-60
208/230-1-60
208/230-1-60
VOLTAGE
RANGE
MIN MAX
187 253
187 253
187 253
Table 5--Electrical Data--PHIP
COMPRESSOR ELECTRIC NEAT
RLA LRA
90 48
128 61
OFM IFM
147 82
208/230-3-60 187 253 99 78 0.9 2.0
208/230-1-60
208/230-3-60
460-3-60
208/230-1-60
2081230-3-60
460-3-60
208/230-1-60
187 253
187 253
414 506
187 253
187 253
414 506
187 253
187 253
414 506
187 253
187 253
414 506
2081230-3-60
460-3-60
208/230-1-60
168 82
99 85
55 40
206 115
124 90
67 45
244 140
141 105
71 53
288 165
194 125
80 63
208/230-3-60
FLA FLA Nominal
Kw*
3.8/50
0.9 1.8
5.4/72
75/10.0
4-
3.8/50
0.9 2.0
5.4/72
75/10.0
4-
3.8/50
0.9 2.0 5.4/72 75/10.0
11.3/15.0
4-
3.8/50
75/10.0
11.3/15.0
4-
3.8/50
1.5 4.1 5.4/72 75/10.0
11.3/15.0
4-
3.8/50
1.5 4.1 75/10.0
11.3/15.0
5
0.8 19
10 15
3.8/50
5.4/72
0.9 38 75/10.0
11.3/15.0
15.0/20.0
4-
3.8/50
0.9 3.8 75/10.0
11.3/15.0
15.0/19.9
5
0.8 18 10
15
20.0
4-
3.8/50
5.4/72
1.5 35 75/10.0
11.3/15.0
15.0/19.9
4-
3.8/50
1.5 35 75/10.0
11.3/15.0
15.0/20.0
5
0.8 18 10
15 2O
3.8/50
5.4/72
1.5 62 75/10.0
11.3/15.0
15.0/20.0
4-
3.8/50
1.5 62 75/10.0
11.3/15.0
15.0/19.9
5
0.8 3.2 10
15 2O
FLA
-/-
181/208 260/300 361/417
4-
181/208 260/300
361/417
4-
181/208 260/300 361/417 542/625
4-
104/12 0 208/241 313/361
4-
181/208 260/300 361/417 542/625
-p
104/120 31 3/361 361/417
-p
6.0 120 180
4-
181/208 260/300 361/417 542/625 722/833
-p
104/120 208/241 31 3/361 41 6/480
-p
6.0 120 180
241
4-
181/208 260/300 361/417 542/625 722/833
-p
104/120 208/241 313/361 41 6/480
6.0 120 180
241
4-
181/208 260/300 361/417 542/625 722/833
4-
104/120 208/241 31 3/361 41 6/480
6.0 120 180
241
FUSE OR
MCA
CKT BKR
14.0/140 20/20
36.5/400 40/45
46.4/51 5 50/60
59.1/660
18.9/189 25/25
41.5/449 45/45
51.4/564 60/-
64.0/71 0
21.3/21 3 25/25
43.8/473 45/50
53.8/588
66.4/734
89.0/994
15.3/153 20/20
28.3/303 30/35
41.3/453 45/50
54.4/604 60/-
26.6/266 35/35
49.2/526 50/60
59.1/641
71.7/787
94.3/1047
18.0/180 25/25
31.0/330 35/35
44.0/480 45/50
57.1/631 60/-
9.6 15
17.1 20
24.6 26
32.1 35
30.5/305 40/40
53.0/565 60/60
62.9/680
75.6/825
98.1/1086
120.7/134.6
20.2/202 26/25
33.2/352 40/40
46.3/503 50/60
59.3/653 60/-
72.2/802
11.0 15
18.5 20
26.0 30
33.5 35
41.0 45
35.5/355 45/45
58.1/615
68.0/730
80.6/876
103.2/113.6
125.8/139.7
22.6/226 30/30
35.7/377 40/40
48.7/527 50/60
61.7/677
74.6/826
11.5 15
19.0 20
26.5 30
34.0 35
41.5 45
43.7/437 60/60
66.3/697
76.2/81 2
88.8/958
111.4/121.8
134.0/147.9
32.0/320 40/40
45.0/470 50/50
58.0/62 1
71.1/771
83.9/91 9
14.0 20
21.5 25
29.0 30
36.6 40
44.1 45
460-3-60
SINGLE POINT POWER SUPPLY
MOCP
60/70
-/70
70/80
70/70 70/80
90/100
-/70
70/80 80/80
100/110
-/70
80/90
80/90 100/110 125/150
-/70
80/90
70/70
90/90
90/100 110/125 150/150
70/70 80/90
70/80 100/110 100/110 125/125 150/150
60/70
80/80
90/100
The unit trans%rmer supplies 24-v pox_er %r complete system including accesso_ electrical heater An mltomaticoreset circuit breaker (See Fig
0}
19) is provided in the 24-x circuit; see the caution label on the transformer or Fig. 20. Transformer is factory wired for _30o_ operation, If supply
xoltage is 208=v, rewire trausfi_rmer primaw as described in Special Procedures for 208-v Operatiou section,
12
UNIT PH2P
S_ZE
024
03O
036
042
048
06O
WPH=HZ
208/230-1-60
208/230-1-60
208/230-3-60
208/230-1-60
208/230-3-60
460-3-60
208/230-1-60
208/230-3-60
460-3-60
208/230-1-60
208/230-3-60
460-3-60
208/230-1-60
208/230-3-60
460-3-60
VOLTAGE
RANGE
MIN MAX
187 253
187 253
187 253
187 253
187 253
414 506
187 253
187 253
414 506
187 253
187 253
414 506
187 253
187 253
414 506
TaMe 6--Electrical Data--PH2P
COMPRESSOR ELECTRIC HEAT
OFM
FLA
090
RLA LRA
10.8 56
14.0 73 0.9
10.4 63 0.9
16.7 97 1.6
11.2 75 1.6
54 375 0.9
18.4 104 0.9
12.4 88 0.9
58 44 0.9
23.4 126 1.6
13.0 93 1.6
64 465 0.9
28.8 169 1.4
17.3 123 1.4
_FM FLA
Nominal Kw _ FLA
4- 4-
3.8/50 181/208
20
5.4/72 260/300
7.5/10.0 361/417
4- 4-
3.8/50 181/208
21 5.4/72 260/300
7.5/10.0 361/417
11.3/15.0 542/625
4- 4-
3.8/50 104/120
21
7.5/10.0 208/241
11.3/15.0 313/361
4- 4-
3.8/50 181/208
36 5.4/72 260/300
7.5/10.0 361/417
11.3/15.0 542/625
4- 4-
3.8/50 104/120
36
7.5/10.0 361/417
11.3/15.0 313/361
-E 4- 5 6
19
10 12 15 18
4- 4-
3.8/50 181/208
5.4/72 260/300
41
7.5/10.0 361/417
11.3/15.0 542/625
15.0/20.0 722/833
4- 4-
3.8/50 104/120
41 7.5/10.0 208/241
11.3/15.0 313/361
15.0/20.0 416/480
-/- 4- 5 6
20 10 12
15 18
20 241
4- -/-
3.8/50 181/208
5.4/72 260/300
41
7.5/10.0 361/417
11.3/15.0 542/625
15.0/20.0 722/830
4- 4-
3.8/50 104/120
41 7.5/10.0 208/241
11.3/15.0 313/361
15.0/20.0 416/480
-/- 4- 5 6
20 10 12
15 18
20 241
4- 4-
3.8/50 181/208
5.4/72 260/300
62
7.5/10.0 361/417
11.3/15.0 542/625
15.0/20.0 722/833
4- 4-
3.8/50 104/120
62 7.5/10.0 208/241
11.3/15.0 313/361
15.0/19.9 416/480
-E 4- 5 6
32 10 12
15 18 20 241
MCA
164/164 390/424 489/539 61 5/685 205/205 431/465
530/580 656/726
882/986 160/160
290/31 0 421/461 551/61 1 261/261 486/521 586/636 71 2/782
938/104.2
192/192 322/342 452/493 583/643
96 171 246 321
280/280 506/540 605/655 731/801
957/106.1
1183/132.2
205/205 335/355 466/506 596/656 725/805
102 177 252 327
402 349/349 574/609 673/724 800/869
1025/113.0 1251/139.0
21 9/21 9 349/369 479/51 9 609/670 738/81 8
108 183 258 333
408 436/436 662/696
761/181.1
887/957
111 3/121.7 1339/147.8
292/292 423/443 552/594 683/743 81 2/892
154 229 304 379
454
SINGLE POINT POWER SUPPLY
MOCP
FUSE OR CKT BKR
20/20 40/45 60/60
25/25 45/50
20/20 35/35 45/50
35/35 50/60
35/35 50/50
15 2O 25 35
35/35 60/60
25/25 40/40 50/60
15 20 30 35 45
45/45
30/30 40/40 50/60
15 20 3O 35 45
60/60
35/35 50/50 60/60
90 62 0.9
20 25 35 40 50
70/70
70/70 70/80
90/100
60/70
70/80 80/80
100/110
60/70
80/80
80/90 100/110 125/150
60/70
80/90
70/70
90/90
90/90 110/125 150/150
70/70
80/90
70/80 100/110 100/100 125/125 150/150
70/80
90/90
E. SPECIAL PROCEDURES FOR 208-V OPERATION
1 Disconnect the yellow primary lead from the transformer. See unit wiring label (See Fig 13 and 14).
2 Connect the yellow prima W lead to the trans_brmer terminal labeled 200°v,
Indoor blower-motor speeds may need to be changed for 208-v operation, Re_r to indoor airflow and airflow adjustments section,
13
FIELD
MAXIMUM WIRE I _ WlBLK SIZE 2 AWG _ SUPPLY
i II_I L WR YEL
USED WITH POWER ACCESSORY EQUIP GND
BLK_
,
NAXWIRE i YEL_ (30 AMP FOR S KW)_
(FUI & FU4)_----
I I BO AMP SB MIR
USED WITH _BLKJ ACCESSORY
ELECTHEAT I _W
OPTION ONLY I I GO AMP SB HTR:
USED WITH I _ELECT_ YLL
HEATER OPTIONS 60 AMP SB 5NW {048060) F
IOHW (DIS 060> I __BIK
210 MAXWIRE SO AMP SB
_MTPl
GO AMP SB
_TO I
30 AMP SIB. HTR
_TO ,
30 AMP SB Hi_.
60 AMP SB HTRI
50 AMP S IB I
210 MANIWlRE
F7 SCHEMATIC
_ .C,--/ _ IDR _BLK _ 208/230-1-60
_ __,__w_ OLN_OLN _X
[_ __W4 YEL _¢Ap21cAp2 YBERLN_ )OFM
: i
i CCH {50JS036 ONLY) LwY YEL COMP
t BLK _ _W9 BLU_
/___TD_ RED o _&_To_LV)NED SPEED FOR
1"' ,ELo :E:T SmF
cAPSoR;2
_W70 °LK
WIlD YEL_
3.2 AMP MANUAL RE
_YEL TRANI
HEAT!%{ WOORN_
ZBT SEE NOTE
LW D RED
O"G L
FAN
AUTO sw
?N
"_N THI 0
SUPPL SUPL HEAT E
SUPPL HEAT
FIELD THERMOSTAT
SEE NOTEA2
/-
I
W6 PNN
W72 WHT
W69 VIO
Wl2O GRA
W21BRN WIIG BRN
:ONNECTION
:OR i []
£LECT HEAT i
DEFROS'_
BOARD
/
SEE HEATER
SCHEMATIC _
FORWIRING
_%SPL,C_
I f
24V SPLICE BOX
UNIT COMPONENT ARRANGEMENT
OUTDOOR FAN
SECTION
COMPRESSOR INDOOR FAN SECTION SECTION
r_ _....U
50JS048 & 060
R
DEFROST BOARD <DB)
GRN YEL_
GRN YEL
Wll BRN
W12 BRN
PNK_ PNK_
LPS
BLU_ BLU_jI023 BRNBRN
°LK_W23 BRN
z_,P.
_ _-_ECTI
--24V POWER ENTRY
PL I
W12 BRN
ACCESSSORY ELECTRIC HEAT_
HR, EY hrY
[5 NW) Wl23 °RN
116 BRN
HRI & 2 (10 KW)__22 BRN
I
_Wl23 BRN
HRI,2 & 3 (15 KW}_ I 121 °RN
HRI,2,3 & 4 (20 KW)
LEGEND
TDR(I 3) FAN SEQUENCE
FIELD SPLICE AHA ADJU$TABLEHEAT ANTICIPATOR
O TERMINAL [MARKED3 C CONTACTOR
o TERMINAL (UNMARKEDI CAP CAPACITOR
SPLICE CB CIRCUIT BREAKER
OISPLICE {MARKED3 CCH CRANKCASEHEATER
COMP COMPRESSORMOTOR
FACTORYWIRING ¢TD COMPRESSORTIME DELAY FIELD CONTROLWIRING DB DEFROSTBOARD
i. FIELDPO_ER WIRING OFT DEFROSTTHERMOSTAT =ii ACCESSORYOR OPTIONAL DR DEFROSTRELAY
WIRING EOUlP EOUlPMENT
FU FUSE
I TO INDICATECOMMON GND GROUND
POTENTIALONLY: HR HEATERRELAY NOT TO REPRESENTWIRING HTR HEATER
IFM INDOORFAN MOTOR LPS LOWPRESSURESWITCH
OFM OUTDOOR FAN MOTOR QT QUADRUPLETERMINAL
RV_ REVERSINGVALVE SOLENOID
$B, SLOWBLOW FU_E TC THERMOSTATCOOLING
TDR TIMEDELAY RELAY TH THERMOSTATHEATING TRAM TRANSFORMER
I
i _T',O
ENERGIZED DE ENERGIZED
CTD (TI,T2) COMPRESSOR DELAY
I , i i MIIN.
o 5 SECT T+5
CI CI
CLOSES OPENS
TSAT
NOTE_
I_ IF ANY OF THEORIGINALWIRESFURNISHEDARE REPLACED,
IT _U_T BE REPLACED_ITHTYPE _0 DE_REEC _IREOR IT'SEQUlVALENT_
_ SEE PRICEPAGESFORTHERMOSTATAND SUBBASES_
USE7S DEGREECOPPERCONDUCTORSFORFIEL_ INST_LLATION
4_ FOR HIGH_PEEDIF_,DlSCONNECTRED
*IREFRO_ T_R _ ANDCONNECT_LK_IRE FBOM IF_ FOR _EDIUMSPEED,DISCONNECTRE__IRE
FRO_TDR _ ANDCONNECTBLU_IRE FRO_IFM_
S_ _EFROSTTIMERTO BESET AT _0 MINUTESEXCEPT
FOR 50JSO4aA_ MODELSSETAT _0MINUTES_
CYCLE T:90
15oJ85OOOO516.c
C
Fig, 13--Wiring Schematics (208/230o%60)
00133
14
MAXIMUMWIRE m _Wl BLK
S'ZE2AW°__ W2YEL
I%EOUIP GND Wl2111BLUUSED WITH .....
ACCESSORY ELECT HEAT m _ _ '
OPTION ONLY L BLK R
USED WITH I_ _TO HT
/
HEATER OPTIC I
5 & IOKW (0_ I
060)
MAXWlRE
2 AWG I
(50 AMP FOR K I
{FL 3 &
USED WITH I
ACCESSORY ELECTHEAT
OPTION ONLY USED WITH I
HEATER OPTIC
16 K W (024 060)
19.9 NW {042 060)
2/0 MAXWIRE i
(20 KW SHOWN)
32 AMP CB
MANUAL RESET_[_.._,._,.._W60RN_
LW 3 RED
YEL_
TRANI
RED
YEL
W26
/
ORN YEL_W26 GRN YEL_
GRN YEL GRN YEL
=
SCHEMATIC 208/230-3-60
OFM
COMP
Wll BRN
1
R oN ( I
FAF
ON ON (
"_N THI
SUPPL@_ _$UPL.HEAT _ _
I
SUPPL HEAT
FIELD THERMOSTAT
SEE NOTE#2
GRM
BRN
W120 BRN
24V SPLICE BOX
UNIT COMPONENT ARRANGEMENT
OUTDOOR FAN {OFM_
SECTION
COMPRESSOR INDOOR FAN SECTION SECTION
Fq
50JXC42 060
rl T2 50JSO4B & 060
r3 /
CONNECT ION
FORELECT HEAT
D
DEFROST BOARD
/
"_'_F ____.____
[SOJSO36,50JX060 ONLY]
"EQUIP
GND
PLI I
LEGEND
ACCESSORY ELECTRIC HEAT_
_ W12 BRN
HH,
HRI & 2 {10 K__ N
HRI,2 & 3 (15 KW)
,,
HRI 2 3 & 4 (20 KW)_
I
_FIELD SPLICE _HA ADJUSTABLE HEAT ANTICIPATOR C3TERMINAL (MARKED) CONTACTOR
o TERMINAL CUNMARKED3 CAP CAPACITOR
CB CIRCUIT BREAKER
SPLICE CCH CRANKCASE HEATER @SPLICE [MARKED) COMP COMPRESSOR MOTOR
FACTORY WIRING CTP COMPRESSOR TIME DELAY FIELD CONTROL WIRING DB DEFROST BOARD
ii FIELD POWER WIRING DFT DEFROST THERMOSTAT 111 ACCESSORY OR OPTIONAL DR DEFROST RELAY
WIRING EQUIP EQUIPMENT
FU FUSE
I TO INDICATE COMMON GN_ GROUND
POTENTIAL ONLY: HR HEATER RELAY NOT TO REPRESENT WIRING HTR HEATER
IFM INDOOR FAN MOTOR LP3 LOW PRESSURE SWITCH OFM OUTDOOR FAN MOTOR QT QUADRUPLE TERMINAL RW REVERSING VALVE _OLENOID
SLOW BLOW FUSE
_dB"
THERMOSTAT COOLING
TBR TIME DELAY RELAY TH THERMOSTAT HEATING TRAN THANSPORMER
1
NOTES:
DISCONNECT I IF ANY OF THE ORIGINAL WIRES FURNISHED ARE REPLACED, PER NEC7 IT MUST BE REPLACED WITH TYPE _0 DEGREE C _IRE OR
-- _ IT'S EOUIVALENT
2 SEE PRICE PAGES FOR THERMOSTAT AND SUBBASES
--24V POWER ENTRY 3 U_E 75 DEGREE COPPER CONDUCTOR_ FOR FIELD INSTALLATION. 4 FOR HIGH _PEED IFM,#I_CONNEGT RED
WIRE FBOM TDR 3 AND CONNECT BLK WIRE FROM IF_
FOR _EDIUM SPEED,_ISCONNECT RED _IRE FROMTDR 3 AND CONNECT BLU _IRE FRO_ IFM
DEFROST TI_ER TO BE _ET AT _O _INUTE_ EXCEPT FOR 50J_04_,060 _ODELS SET AT 5D MINUTES
TDR (I13) FAN SEQUENCE
I
iT'00
ENERGIZED DE ENERGIZED
CTD (TI,TZ) COMPRESSOR DELAY
l'_SEC_ T4M',N
CI CI
CLOSES OPENS
TSAT
ERGIZEm I
Rv_J _ T:30 _+I0 MIN
LAST DFROST TzSO MAXIMUM
CYCLE T:90
Fig. i4--WiMng Schematics (208/230o3o_0)
C00134
15
_Wl RLK
_M_MA%G!E -- iIIF_POWERw2 YE'L
___i w2 0LUl
EQUIP GND
OT .... ! !
ACCESSORY I I_BLK-- J ELECT HEAT TO HTH
OPTION ONLY I IIHI_
USED WITH I --_YEL HEATER OPTIONS L TO HTR
5, lO,I5 & 20 KW !_ p MAXIWlREAwG I _LL BLU L< TO HTR
R ON
L V
SUPPLIHEAT
FIELD THERMOSTAT
SEE NOTE@2
W124 BRN
24V SPLICE BOX
UNIT COMPONENT ARRANGEMENT
OUTDOOR FAN
SECTION
COMPRESSOR INDOORFAN
SECTION SECTION
ZLECTNEAT
r_
COMP
TI T2 S 50JXD42 06O
50J5048 & 06O
T3_.2..__ F
_50JSO36,50JX060 ONLY)
OFR
RED
YEL
--W25 ORN YEL_W26 GRN YEL_ ORN YEL GRN YEL
SCHEMATIC
Wll BRN
W12 BRN
WlO BRN
II BRN
Will BLU_wI09 BRN
LEGEND
ACCESSORY ELECTRIC
HEAT_ W12 BRN
HRI {S KW) I_I17Z4 B_ N
HRI & 2 {10 KW) BRN
NR2SSNW w LNR N
HRI,2,3 & 4 (20 KW)_
[
AHA ADJUSTABLE HEAT ANTICIPATOR C CONTACTOR CAP CAPACITOR CB CIRCUIT BREAKER CCH CRANKCASE HEATER CONP COMPRESSOR MOTOR CTD COMPRESSOR TIME DELAY DB @EFROST BOARD DFT DEFROST THERMOSTAT DR DEFROST RELAY EQUIP EQUIPMENT
6ND GROUND
HR HEATER RELAY HTR HEATER
IFM INDOOR FAN MOTOR
LpS LOW PRESSURE SWITCH
OFM OUTDOOR FAN MOTOR OFR OUTDOOR FAN RELAY
OT QUADRUPLE TERMINAL
RVS REVERSING VALVE SOLENOID
FIELD SPLICE
C>TERMINAL CMARKED3
o TERMINAL (UNMARKED3
SPLICE (31SPLICE (MARKED)
FACTORY WIRING
FIELD CONTROL WIRING
1- FIELD POWER WIRING
1.. ACCESSORy OR OPTIONAL
WIRING
I TO INDICATE COMMON
POTENTIAL ONLY: NOT TO REPRESENT WIRING
_EQUIP TC THEBMOSTATCOOLIN6
GND TDR TIME DELAYRELAY
TH THERMOSTATHEATING TRAN TRANSFORMER
SEE HEATER SCHEMATIC I
FORWIRING
DISCONNECT NOTES:I IF ANYOFTHEORIGINALWIRESFURNISHEDAREREPLACED,
...... PER NEC___ IT MUSTBEREPLACED_ITH TYPE9DDEGREEC WIREOR
-- SEEPRICEPAGESFORTHERMOSTATANDSUBBASES
24V SPLICE --24V POWERENTRY USE_S DEGREECOPPERCONDUCTORSFORFIELD INSTALLATION¸
4 FORNIGHSPEEDIFM,DlSCONNECTRED
WIREFROMTDR3 ANDCONNECTBLKWIREFROMIFM FORMEBlUMSPEED,DISCONNECTREDWIRE
FROMTDR3 ANDCONNECTBLUWIREFROMIFM.
5 DEFROSTTIMERTOBE SETAT 90 MINUTESEXCEPT
FOR50JSO4B,O_OMODELSSETAT50MINUTES.
TDR (13) FAN SEQUENCE
I
i 4o0
G
ENERGIZED DE ENERGIZED
CTD [TIT2) COMPRESSOR DELAY
I ; SEC T T+_ MIIN.
Cl CI
CLOSES OPENS
T_AT
CYCLE T:90
Fig. i5--Wiring Schematics (460o3o60)
C00135
16
LEGEND
FLA -- FultLoadAmps LRA -- LockedRotorAmps 1,_ MCA-- MinimumCircuitAmps
MOCP-- MaximumOvercurrentProtection RLA -- RatedLoadAmps
CKTBKR-- CircuitBreaker NOTES:
1.IncompliancewithNEC(NationalElectricalCode)requirements formultimotorandcombinationtoadequipment(refertoNEC
Articles430and440),theovercurrentprotectivedeviceforthe unitshallbePowerSupplyfuse.Canadianunitsmaybe
fuseorcircuitbreaker.
2.Minimumwiresizeisbasedon60Ccopperwire.Ifotherthan
60Cwireisused,oriftengthexceedswirelengthintable,
determinesizefromNEC.
3.Unbalanced3-PhaseSupplyVoltage
Never operate a motor where a phase imbalance in supply volt- age is greater than 2%. Use the following formula to determine
the percentage of voltage imbalance. % Voltage imbalance
= 100 x max vottage deviation from average voltage
average vottage
EXAMPLE: Supply voltage is 460-3-60.
A B C AB = 452 v
BC = 464 v
AC = 455 v
Average Voltage =
452 + 464 + 455
3
1371
3
= 457
Determine maximum deviation from average voltage.
(AB) 457 452=5v (BC) 464 457=7v (AC) 457 455=2v
Maximum deviation is 7 v. Determine percent of 'voltage imbalance.
7
% Voltage Imbalance = 100 x --
457
= 1.53%
This amount of phase imbalance is satisfactory as it is below the maximum allowable 2%.
IMPORTANT: If the supply voltage phase imbalance is more than 2%, contact your local etectric utility company
immediately.
c99024
Fig. 16--Emectrical Data Legend
GROUND LUG
(IN SLPICE BOX
SINGLE-PHASE L1 CONNECTIONS
TO DISCONNECT
PER NEC L2
3-PHASE CONNECTIONS
LEGEND
GROUND __,_
LEAD
L3 ......
NOTE: Use copper wire only.
NEC - National Electrica! Code
Field Wiring
Spike Connections
Fig. 18--Line Power Connections
PRE-START-UP
C99057
z_ WARNING: Failure to observe the following warnings coumd result in serious personal injury or death:
1. Follow recognized safety practices and wear protective goggles when checking or servicing refrigerant system.
2. Do not operate compressor or provide any electric power to unit unless compressor terminal cover is in place and secured.
3. Do not remove compressor terminal cover until aH electrical sources are disconnected and tagged.
4. Relieve and recover all refrigerant from system before touching or disturbing anything inside terminal box if refrigerant leak is suspected around compressor terminals.
5. Never attempt to repair soldered connection while refrigerant system is under pressure.
6. Do not use torch to remove any component. System contains oH and refrigerant under pressure.
To remove a component, wear protective goggles and proceed as follows: a. Shut off electrical power to unit and install mockout tag.
b. Relieve and reclaim aH refrigerant from system using both high- and low-pressure ports.
c. Cut component connecting tubing with tubing cutter and remove component from unit. d. Carefully unsweat remaining tubing stubs when necessary. OH can ignite when exposed to torch flame.
/se the Start-Up (hecklist supplied at the end of this book and proceed as %llows to inspect and prepare the unit %r initial start-up:
1 Remove access panel, 2 Read and follow instructions on all DANGER, WARNING, (AUTION, and INFORMATION labels attached to, or shipped with, unit, 3 Make the following inspections:
a, Inspect _br shipping and handling damages such as broken lines, loose parts, discom_ected wires, etc,
17
24 V Circuit Breaker -_
24 Volt Compartment
Fig. 19--Control Wiring Plate
C99070
TRANSFORMER CONTAINS A MANUAL RESET OVERCURRENT PROTECTOR
IT WILL NOT AUTOMATICALLY RESET
DISCONNECT POWER AND INSTALL LOCKOUT TAG PRIOR TO SERVICING
THIS COMPARTMENT MUST BE CLOSED EXCEPT WHEN SERVICING
C99058
Fig. 20--Transformer Label
refiigerant robing connections using electronic leak detector, or liquid=soap solution. Ifa ref'rigerant leak is detected_ see following Check
fbr Refiigerant Leaks section. c. Inspect all field and fhctory=wiring connections. Be sure that connections are completed and tight. d. Ensure wires do not touch refrigerant robing or sharp sheetmetal edges.
e. Inspect coil fins. If damaged dr/ring shipping and handling, carefhlly straighten fins with a fin comb.
4. Verify the following conditions: a. Make sure that outdoor-fan blade is correctly positioned in fire orifice (See Fig. 21).
b. Make sure that condensate drain pan and trap are filled with water to ensure proper &ainage.
c. Make sure that all tools and miscellaneous loose parts have been removed.
5. (ompressors are internally spring mounted. Do not loosen or remove compressor holddown bolts.
6. Each unit system has 2 Schrader=type ports, one tow-side Schrader fitting located on the suction tine, and one high-side Schrader fitting located on the compressor discharge line. Be sure that caps on the ports are tight.
7. High flow valves are located on the compressor hot gas and suction robes. These valves can not be accessed fbr service in the field. Ensure
the plastic caps are in place and tight or the possibility or refi'igerant leakage could occur.
START-UP
l_sing the Start-Up (hecklist supplied at the end of this book, proceed as %llows:
PROCEDURE I--CHECK FOR REFR{GERANT LEAKS
Locate and repair refi'igerant leaks and charge the unit as fbltows:
1. Use both high- and tow-pressure ports to relieve system pressure and reclaim remaining refi'igerant.
2. Repair leak fbltowing accepted practices.
NOTE: Install a bi=flow filter drier whenever the system has been opened for repair.
3. Check system for leaks using an approved method.
18
MOTORANDFANHUB
MOTOR SHAFT
C99009
Fig. 21--Fan Blade Clearance
4 Reclaim refi'igerant and evacuate refl'igerant system to 500 microns if no additional leaks are found 5 Charge unit with R°22 refi'igerant, using a volumetric-charging cylinder or accurate scale. Refer to unit rating plate for required charge. Be
sure to add extra refiigerant to compensate for internal volume of filter drier.
PROCEDURE 2--START-UP ADJUSTNENTS
(omplete the required procedures given in the Pre-Starl=Erp section before starting the unit. Do not jumper any safety devices when operating the unit. Do not operate the unit in (ooling mode when the outdoor temperature is below 40 _>F (unless accessory tow°ambient kit is installed). Do
not rapid-cycle the compressor. Allow 5 minute between "on" cycles to prevent compressor damage.
A, CHECKING COOLING AND HEATING CONTROL OPERATION
Start and check the unit _br proper control operation as follows:
1. Place room thet_nostat SYSTEM switch in OFF position. Observe that blower motor starts when FAN" switch is placed in ON position and shuts down within (50 sec. when FAN switch is placed in AUTO position.
2. Place SYSTEM switch in COOL position and FAN switch in AUTO position. Set control below room temperature. Observe that cooling cycle shuts down when control setdng is satisfied.
3. Place system switch in HEAT position. Set control above room temperature. Observe that compressor, outdoor tim, and indoor blower motors start. Observe that heating cycle shuts down when control setting is satisfied.
4. When using an atttomatic changeover room thermostat, place both SYSTEM and FAN" switches in AUTO positions. Observe that unit operates in Cooling mode when temperatme control is set to "call for Cooling" (below room temperature), and unit operates in Heating
mode when temperature control is set to "call for Heating" (above room telaperamre).
IMPORTANT: ThreeophasQ scroll compressors are direction oriented. Unit must be checked to ensure proper compressor 3-phase power lead orientation. If not corrected within 5 minute, the internal protector will shut off the compressor. The 3-phase power leads to the unit must be
reversed to cot_vct rotation. When turning backwards, scroll compressors emit elevated noise levels, and the difference between compressor suction and discharge pressures may be dramatically lower than normal.
B. CHECKING AND ADJUSTING REFRIGERANT CHARGE
The refrigerant system is fldly charged with R-22 re['rigerant and is tested and fhctory sealed. Allow system to operate a minimum of 15 minutes bel:bre checking or adjusting charge.
NOTE: Adjustment of the refl'igerant charge is not required unless the unit is suspected of not having the proper R-22 charge. The charging label and the tables shown re_hr to system temperatures and pressures in cooling mode only. A refiigerant charging label is attached to the outside of
the service access door. If charge level is suspect in Heating mode, reclaim all re['rigerant and charge to nameplate amount. (This inJ:brmation may be obtained from the physical data table also.)
IMPORTANT: When evaluating the refi'igerant charge, an indicated adjustment to the specified _i_ctoV charge must always be ve_- minimal. If a substantial adjustment is indicated, an abnom_al condition exists somewhere in the cooling system, such as insu_l]cient airflow across either coil
or both coils.
C. REFRIGERANT CHARGE
The amount of refligerant charge is listed on the unit nameplate and/or the physical data table. Refer to the Refi'igeration Service Techniques Manual Refi'igerants Section.
D, NO CHARGE
Check for leak. Use standard evacuating techniques, After evacuating system to 500 microns_ weigh in the specified amount of refrigerant (refer to system data plate)
E. LOW CHARGE COOLmNG
Lse (ooling (harging Charts (Fig. 26-38) Va_- refi'igerant until the conditions of the chart are met Note that charging charts are different fiom type normally used. (harts are based on charging the units to cot_'ect superheat for the various operating conditions Accurate pressure gage and
temperature sensing devices are required. ( onnect the pressure gage to the service port or* the suction line. Mount the temperature sensing device on the suction tine and insulate it so that the outdoor ambient does not affect the reading, Indoor air CFM must be within the normal operating
range of the unit
g. TO USE COOLmNG CHARGING CHARTS
qake the outdoor ambient temperature and read d_e suction pressure gage. Refer to the chart to determine what the suction temperature shouk! be. NOTE: [f the problem causing the inaccurate readings is a refi'igerant leak, refer to Check _br Refrigerant Leaks section.
19
OUTDOOR COIL
LEGEND HPS - High Pressure Switch
LCS - Loss of Charge Switch
Accurate€' Metering Device Arrow indicates direction of flow
Metering
Position
Bypass
Position
INDOOR COIL
Fig. 22--Typical Heat Pump Operation, Heating Mode
LEGEND HPS - High Pressure Switch LCS - Loss of Charge Switch
Accurate€" Metering Device
[_ Arrow indicates direction of flow
OUTDOOR COIL
1T
Bypass Position
Meterh/g
Position
INDOOR COIL
Fig. 23--TypicN Heat Pump Operation, Cooling Mode
C00095
C00096
G. INDOOR AIRFLOW AND A_RFLOW ADJUSTMENTS
z:_ CAUTBON: For heating and cooling operation, the recommended airflow is 350 to 450 cfm for each 12,000 Btuh of rated
cooling capacity. For units with optional electric heat, the airflow must not be reduced bemow the levels stated in TaMes 3 and
4. Failure to maintain these airflows coumd resumt in damage to the unit.
Tables 7 and g shows both heating and cooling airflows at various external static pressures Refer to these tables to detem_ine the airflow %r the system being installed.
NOTE: Be sure that all supply-and return-air grilles are open, tiee fi'om obstructions, and adjusted properly Airflow can be changed by changing the lead connection of the blower motor. Unit PHIP and PH2P three-speed motors (except sizes PH1P 018 and PH2P 030) are factory wired for tow speed operation Unit PH2P 030 is
_actory wired for medium speed. Unit PHIP 018 has a two-speed motor wired for tow speed For 208/230-v Motors: The motor leads are color-coded as follows:
3-SPEED Black high speed Blue medium speed
Red low speed
To change the speed of the indoor fhn motor (IFM), remove the _hn motor speed leg lead fi'om d-_eTime Delay Relay (TDR) This wire is attached to TDR-3 fbr single-phase and 3-phase malts. To change the speed, remove and replace with lead for desired blower motor speed, i_s_date the
removed lead to avoid contact with chassis parts.
2O
BaBance Point Worksheet
7O
6O
£ m_50
O
D °
g_
oU 40
ce_
80
_ C
®_ 30
.N_
mg
"E 20
c
10
Based on Indoor Entering Air of 70 F and Rated CFM
/
-10 0 10 17 20 30 40 47 50 60 Outdoor Air Temp (Deg F)
-4_=030
-4k_ 036 ==x-=042
--_-- 048
-,,,a,_060
C00093
Fig, 24--PH2P Balance Point Worksheet
For 460-v OE Motors The motor leads are color coded as %llows: 3-SPEED
Black high Violet jumper
O*ange medimn Red tow
To change the speed of the indoor fan motor (IFM), remove £m motor speed lead flora the Time Delay Relay (TDR) and replace with the lead for the desired blower motor speed The motor speed tend is attached to temainal TDR-3 For low and naedium speeds, black must be connected
to the jumper wire. Insulate removed tend end to avoid contact with chassis parts. To select high speed on 460=v GE motors, separate the black fcnmle quick connect (QC) t'rom the .jumper lead nmle quick connect (QC) and connect the black lead to the BR Insulate the jumper to avoid
contact with any chassis parts
MAINTENANCE
To ensure continuing high per%mmnce, and to minimize the possibility of premature equipment failure, periodic nmintenance must be per%treed on this equipl*nent This heat pump unit should be inspected at 1east once each year by a qualified service person. To troubleshoot unit, refer to
Table 1l. NOTE TO EQI_ IPMENT OWNER: Consuh your tocal dealer about the availability of a maintenance contract
Z_x WARNBNG: The ability to properly perform maintenance on this equipment requires certain expertise, mechanical
ski[is, tools and equipment, if you do not possess these, do not attempt to perform any maintenance on this equipment, other than those procedures recommended in the User's Manual FAILURE TO HEED THS WARNING COULD RESULT BNSERIOUS
raNJURY OR DEATH AND POSSIBLE DAMAGE TO THS EQUIPMENT.
Z_ WARNING: Failure to follow these warnings conrad resuR in serious injury or death:
1, Turn off electrical power to the unit and install lockout tag before performing any maintenance or service on this unit,
2. Use extreme caution when removing panels and parts. As with any mechanical equipment, personal injury can resuR from sharp edges.
3. Never place anything combustible either on, or in contact with, the unit.
Z_ CAUTmON: Errors made when reconnecting wires may cause improper and dangerous operation. Labem aH wires prior
to disconnecting when servicing.
21
Balance Point Worksheet
7O
6O
£
F- ro 50
zo°
oO_ 4o
c
0O 0_
:n® 30
c_
mg
"E 20
c
10
Based on Indoor Entering Air of 70 F and Rated CFM
40 47 50 60
Outdoor Air Temp (Deg F)
C00094
Fig. 25--PHIP Balance Point Worksheet
The minimum maintenance requirements %r this equipment are as follows:
1. Inspect air filter(s) each month. Clean or replace when necessa_-.
2. Inspect indoor coil, &ain pan, and condensate &ain each cooling season for cleanliness. (?lean when necessary.
3. Inspect blower motor and wheel for cleanliness each cooling season. (lean when necessary.
4. (heck electrical connections fbr tightness and controls for proper operation each cooling season. Service when necessary.
5. Ensure wires are not contacting refl'igerant tubing or sharp sheet rnetal edges.
PROCEDURE 1--AIR FmLTER
mMPORTANT: Never operate the unit withou[ a suitable air filter in [be return-air duct system Always replace the filter with the same dimensional size and gpe as originally installed (See Tables 1 and 2 fbr recommended filter sizes,)
Inspect air filter(s) at 1east once each month and replace (throwaway=type) or clean (cleanableqype) at 1east twice &ring each cooling season or
whenever the t'ilter becomes clogged with dust and tint
PROCEDURE 2--INDOOR BLOWER AND MOTOR
NOTE: All motors aIe prelubricated. Do not at[erupt to lubricate these motors
For longer lit), operating economy, and continuing efficiency, clean accumulated dirt and grease from the blower wheel and rnotor annually.
z_ WARNING: Disconnect and tag emectricam power to the unit before cleaning and lubricating the blower motor and
wheel Failure to adhere to this warning could cause serious injury or death.
PROCEDURE 3--OUTDOOR COIL, mNDOOR COraL, AND CONDENSATE DRAIN PAN
Inspect the condenser coil, evaporator coil, and condensate drain pan at least once each heating and cooling season or sooner if conditions require. The coils are easily cleaned when &y; therefbre, inspect and clean the coils either befbre or after each cooling season. Remove all obstructions,
including weeds and shrnbs, that interfere with the airflow through the condenser coil. Straighten bent fins with a fin comb. If coated with dirt or lint, clean the coils with a vacuum cleaner, using the soft brt/sb attachment. Be careful
not to bend the fins. If coated with oil or grease, clean the coils with a mild detergent=and-water solution. Rinse coils with clear water, using a
garden hose. Be careful not to splash water on motors, insulation, wiring, or air filter(s). For best results, spray condenser coil fins fi'om inside to outside the unit. On units with an outer and inner condenser coil, be sure to clean between the coils. Be sure to flush all dirt and debris fiom the unit base.
22
Tabme 7--Wet Colt Air Delivery
Unit PHIP 018-060 (Deduct 10 percent for 208oV)*
MOTOR EXTERNAL STATIC PRESSURE {IN. WG}
UNiT
SPEED 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
Watts 214 191 170
Low
Cfm 821 696 575
Watts
018 Med
Cfm
Watts 283 274 267
High Cfm 848 707 555
Watts 237 214 191
Low
Cfm 971 821 696
Watts 368 366 365 360
024 Med
Cfm 957 872 785 688
Watts 425 414
High Cfm 891 735
Watts 295 292 289
Low
Cfm 928 882 802
Watts 388 383 377 372 366 361
30 Med
Cfm 1203 1120 1062 1004 930 838
Watts 469 458 449 442
High Cfm 1141 1027 924 828
Watts 592 581 567 552 538 525 512 499
Low
Cfm 1499 1421 1351 1281 1207 1125 1034 936
Watts 660 636 617 603 592 581 566
35 Med
Cfm 1475 1371 1274 1186 1105 1024 928
Watts 776 761 744 725 706 689
High Cfm 1452 1356 1254 1145 1030 910
Watts 606 596 586 575 563 550 537
Low
Cfm 1464 1399 1341 1282 1218 1146 1066
Watts 680 665 649 635 622 611 600 590
42 Med
Cfm 1608 1535 1461 1387 1316 1247 1180 1111
Watts 768 755 742 730 718 707 696 684 671
High Cfm 1656 1576 1508 1447 1390 1331 1268 1198 1119
Watts 741 724 709 690 664 631 594 562 543 552
Low
Cfm 1994 1937 1869 1797 1722 1645 1566 1480 1384 1269
Watts 773 744 715 687 662 640 625
48 Med
Cfm 1957 1867 1787 1719 1653 1575 1463
Watts 799 782 773 756 704
High Cfm 1914 1842 1774 1686 1538
Watts 742 723 698 666 629 591 559 540
Low
Cfm 2197 2141 2103 2057 1988 1894 1783 1674
Watts 838 822 803 780 752 721 689 661 639 632
60 Med
Cfm 2485 2406 2269 2127 2012 1937 1894 1855 1770 1571
Watts 934 913 891 866 837 806 776 750 735
High Cfm 2483 2391 2283 2170 2061 1960 1868 1780 1687
Air delivery values are based on operating voltage of 230-v or 460-v, wet coil, without filter or electric heater. Deduct filter and electric heater pressure drops to obtain static
pressure available for ducting NOTES:
1 Do not operate the unit at a cooling airflow that is less than 350 cfm for each 12,000 Btuh of rated cooling capacity. Evaporator coil frosting may occur at airflows below this point. 2 Dashes indicate portions of table that are beyond the blower motor capacity or are not recommended 3 Deduct 10 percent for 208-v.
Inspect the drain pan and condensate drain line when inspecting the coils. Clean the drain pan and condensate drain by removing all %reign matter i?om the pan, Flush the pan and drain tlough with clear water, Do not splash water on the insulation, motor, wiring, or air tilter(s) If the &ain
trough is reshicted, clear it with a "plumbers snake" or similar probe device, Ensure that the auxiliaw &ain port above the drain tIough is also dear,
PROCEDURE 4--OUTDOOR FAN
z_ CAUTION: Keep the condenser fan free from aH obstructions to ensure proper cooming operation, Never place articles
on top of the unit. Damage to unit may result.
1 Inspect the fan blades %r cracks or bends,
2 If fan needs to be removed, remove screws holding outdoor air intake grille and remove grille,
23
Table 8--VVet Coil Air Delivery
Unit PH2P 024°060 (Deduct 10 percent for 208oV}*
MOTOR EXTERNAL STATIC PRESSURE (IN. WG)
UNIT
SPEED 0.0 0.1 0.2 0.3 0.4 0.5
Watts 275 273 271 270
Low
Cfm 923 844 754 669
Watts 359 353 350
024 Med
Cfm 941 876 814
Watts
High Cfm
Watts 276 276 272
Low
Cfm 963 929 781
Watts 375 377 371 362 354 350
30 Med
Cfm 1202 1170 1079 976 884 807
Watts 469 449
High Cfm 1174 988
Watts 462 451 431 411 394 381
Low
Cfm 1374 1290 1205 1116 1020 916
Watts 523 506 490 471 449 426
35 Med
Cfm 1500 1408 1301 1190 1082 977
Watts 645 628 610 595 584
High Cfm 1474 1369 1267 1169 1069
Watts 620 600 586 574 562 548
Low
Cfm 1662 1621 1581 1540 1496 1447
Watts 686 661
42 Med
Cfm 1722 1662
Watts
High Cfm
Watts 620 600 586 574 562 548
Low
Cfm 1662 1621 1581 1540 1496 1447
Watts 763 747 729 709 686 661
48 Med
Cfm 1917 1868 1822 1774 1722 1662
Watts 852 832 809
High Cfm 1982 1914 1839
Watts 597 592 578 526 460 452
Low
Cfm 2265 2190 2101 2033 1974 1869
Watts 754 730 707 687 671 658
60 Med
Cfm 2383 2282 2202 2134 2070 2005
Watts 901 876 856 836 813 785
High Cfm 2480 2383 2301 2233 2175 2122
0.6 0.7 0.8 0.9 1.0
347 341 737 622
447 439 968 869
435 428 828 718
575 962
530
1392
634
1594
510
1331
6O6
1515
757
1669
53O
1392 1331
634 606
1594 1515
784 757
1757 1669
445
1614
646 630
1935 1858
755 723
2066 1998
431 423 765 659
487 462 439
1263 1186 1103
577 547 517
1427 1330 1227
730 704 682
1577 1486 1402
487
1263
577 547 517
1427 1330 1227
730 704 682
1577 1486 1402
603 558 486
1771 1667 1576
696 681 687
1910 1788 1619
Air delivery values are based on operating voltage of 230-v or 460-v, wet coil, without filter or electric heater
pressure available for ducting.
NOTES:
1 Do not operate the unit at a cooling airflow that is less than 350 cfm for each 12,000 Btuh of rated cooling this point
2 Dashes indicate portions of table that are beyond the blower motor capacity or are not recommended.
3 Deduct 10 percent for 208-v
Deduct filter and electric heater pressure drops to obtain static
capacity Evaporator coil frosting may occur at airflows below
3. Loosen the setscrew and slide the fan off the motor shaft.
4. When replacing fire blade, position blade so that the hub is 1/8 in (See Fig. 21) away from the motor end (i/8 in. of motor shaft will be
visible)
5. Ensure that setscrew engages the flat area on the motor shafi when tightening.
6. Replace grille.
PROCEDURE 5--ELECTRBCAL CONTROLS AND WIRING
[nspect and check the electrical controls and wiring ammally. Be sz_re m mr_ q/if the e/ectrica/po_,er to t/re zmit a_c/imh'ta///oc/_out mg_ Remove access panel to locate all the electrical controls and wiring. Check all electrical connections f_r rightness. Tighten all screw connections.
[fany smoky or burned connections are noticed, disassemble the connection, clean all the parts, restrip the wire end and reassemble the connection properly and securely.
After inspecting the electrical controls and wiring, replace all the panels. Start the unit, and observe at least one complete cooling cycle to ensure proper operation. If discrepancies are observed in operating cycle, or if a suspected malfimction has occurred, check each electIical component
with the proper electrical instrumentation. Refer to the unit wiring label when making these checkouts.
NOTE: Re_r to the Sequence of Operation section as an aid in determining proper control operation.
24
(018) 60HZ CHARGING CHART
OUTDOORTEr_!P
F C
125 52
115 46
105 41
95 35
85 29
75 24
65 18
55 13
45 7
200 300 400 500 600 700 800
SUCTION LiNE TEMPERATURE (F}
I I I I I I I
-7 -1 4 10 16 21 SUCTION LINE TEMPERATURE (C)
26--Coolinc Chart, PHI P 018 Unit 0°°°26
(030) 60HZ CHARGING CHART OUTD00RTP4P
F O
125 52 115 46
105 41
95 35 85 29
75 24 65 18
55 13
45 7
200 30.0 400 500 600 700 800
SUCTION L!NE TEMPERATURE (F)
Lf -t _ _1 _7
SUCTION LINE TEMPERATURE (C} 50JS500089
CO00 !8
Fig. 28--Cooling Charging Chart, PNIP030
(024) 60HZ CHARGING CHART
SUCTION LiNE TEMPERATURE
-7 -1 4 10 16 21 27 SUCTION LINE TEMPERATURE (C) 50JS500088
27=Coolinc Chart, PHIP 024 Unit c00027
(036) 60HZ CHARGING CHART
200 300 400 500 60.0 700 800
SUCTION LINE TEMPERATURE (F)
I I I I I I I
-7 -1 4 10 16 21 27 SUCTION LINE TEMPERATURE (C) 50JS500090
Fig. 29--Cooming Charging Chart, PHIP 036 Unit c°°°29
PROCEDURE 6--REFRmGERANT CIRCUIT
Inspect all refl'igerant tubing connections and the unit base %r oil accumulation annually, Detecting oil generally indicates a rd?igerant teak,
z4_ WARNING: System under pressure. Relieve pressure and recover all refrigerant before system repair or final unit
disposal to avoid serious injury or death. Use all service ports and open all flow-control devices, including solenoid valves.
If oil is detected or if tow performance is suspected, leak-test all ret'rigerant robing using an electronic leak detector, or liquid-soap solution If a refi'igerant leak is detecte& refer to Check for Ret'rigerant Leaks section.
If no ret'rigerant leaks are found and low perfbmaance is suspected, refer to Checking and A<{iusting Refi'igerant (?barge section.
PROCEDURE 7--INDOOR AIRFLOW
The indoor airflow does not require checking maless improper performance is suspected Ira pro/_lem ea'i:_'ts',Z:,e.sz¢t'e t,/_(tt(Ill xzl]¢pl)'- al_(f l'etzzr_7-ah'
grilles are ()pen and /hee ]rum ol)st_'zzctiot_s, m_d that the ait' filtel" is c]_an. When necessary, refer to Indoor Airflow and Airflow Adjustments
section to check the system airflow.
PROCEDURE 8--NETERING DEVICE
Refrigerant metering devices are fixed orifices and are located in &e inlet header to the indoor and outdoor coils.
25
(042) 60HZ CHARGING CHART
689 100
620 0 ;_-_ a _
°551 _60 _ ._;_ ._
483 ,_ _
_3_414a" iiiiiiiiiiiiiiiiiiii_345 C0_6050
:-
207
200 300 400 500 60.0 700 800
SUCTION LINE TEMPERATURE (:F}
I I I I I I I
-7 -1 4 10 18 21 27 SUCTION LINE TEMPERATURE (:C) 50JS500091
30--Coominc PHIP 042 Unit C00030
(060) 60HZ CHARGfNG CHART
(048) 60HZ CHARGING CHART
SUCTION LINE TEMPERATURE
-7 -1 4 10 16 21 27 SUCTION LiNE TEMPERATURE (:C) 50JS500092
Fig. 31--Cooling Charging Chart, PHiP 048 Unit°s 00031
I I I I I I
200 300 400 500 60.0 700 800
SUCTION LINE TEMPERATURE (:F}
I I I I I I I
-7 -1 4 10 16 21 27 SUCTION LINE TEMPERATURE (:C) 50JS500093
Fig. 32--Cooming Charging Chart, PHIP 060 Unit 000032
Tabme 9--FILTER PRESSURE DROP (In. wg)
FILTER SBZE CFN
500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700
20 X 20 X t 0.05 0.07 0.08 0.10 0.12 0.13 0.14 0.15 ....
20X24X1 0.09 0.10 0.11 0.13 0.14 0.15 0.16 -- 24X30X1 0.07 0.08 0.09 0.10 0.11 0.12
1800 1900 2000 2100 2200 2300
0.13 0.14 0.15 0.16 0.17 0.18
PROCEDURE 9--LBQUID UNE STRAINERS
7he liquid line strainers (to protect metering devices) are made of wire mesh and are located in the liquid lines on the inlet side of the metering devices,
PROCEDURE 10--HGH FLOW VALVES
High t]ov,' valves are located on the compressor hot gas and suction tubes. Large black plastic caps distinguish these valves with O-rings located
inside the caps. These valves can not be accessed for sere'ice in the _]eld Ensure the plastic caps are in place and tight or the possibility of
relti"igerant leakage could occur.
26
Table 10--ELECTRIC HEAT PRESSURE DROP TABLE
Small Cabinet
STATIC CFM
500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600
5 kw 0.00 0.0O O.00 0.00 0.00 0.00 O.00 0.00 0.02 0.04 0.06 0.07 10 kw 0.00 0.00 0.00 0.00 0.00 0.02 0.04 0.06 0.07 0.09 0.10 0.11 15 kw 0.00 0.00 0.00 0.02 0.04 0.06 0.08 0.10 0.12 0.14 0.16 0.18 20 kw 0.00 0.00 0.02 0.04 0.06 0.08 0.09 0.11 0.13 0.15 0.17 0.19
Large Cabinet
CFM
STATIC
1100 1200 1306- 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500
5 kw 0.00 0.0O 0.0O 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.10 0.11 0.12
10 kw 0.0O 0.00 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.10 0.11 0.12 0.13 15 kw 0.00 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.10 0.11 0.12 0.13 0.14 0.15
20 kw 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.10 0.11 0.12 0.13 0.14 0.15 0.16
PROCEDURE 11--T_ME-DELAY RELAY
The TimeoDelay Relay (TDR) is a solid-state control, recycle delay timer which keeps indoor blower operating %r 60 sec. after thermostat is satisfied. This delay enables blower to remove residual cooling in coil after compression shu[down_ thereby improving efficiency of system The
sequence of operation is that on closure of wall them_ostat and at end of a fixed on delay of 1 see., fhn relay is energized. When thermostat is satisfied, an off delay is initiated. When fixed delay of 60÷ 5 sec. is completed, fire relay is de-energized and fhn motor stops. If wall thermostat
closes during this delay, TDR is reset and fan relay remains energized. TDR is a 24-v device that operates within a range of 15-v to 30or and draws about 0.5 amps. If the blower rnns continuously instead of cycling off when the ['an switch is set on AUTO, the TDR is probably defective and
n-rest be replaced.
PROCEDURE 12--LOSS OF CHARGE SWITCH
The loss of charge switch is located on the outdoor liquid line. This switch contains a Schrader core depressor. This switch opens at 7 psig and closes at 22 psig. No adjustment is necessary.
NOTE: Because these switches are attached to refrigeration system under pressure, it is not advisable to remove this device for troubleshooting unless you are reasonably certain that a problem exists. If switch must be remo_ ed, remove and reco_ er all system charge so that pressure gages
read 0 psi. Never open system without breaking vacumn with &y nitrogen.
PROCEDURE 13--CHECK DEFROST THERMOSTAT
There is a liquid header with a brass distributor and f_eder tube going into outdoor coil. At the end of I of the f_eder tubes, there is a 3/8-in. OD stub robe approximately 3 in. tong (See Fig. 40). The defrost d_ennostat should be located on this stub robe. Note that there is only 1 stub robe
used with liquid header, and on most units it is the bottom circuit.
PROCEDURE 14--DEFROST THERMOSTAT
Defi'ost tl_ermostat signals heat pump that conditions are right for del_-ost or that conditions have changed to terminate defrost. It is a thermally actuated switch clamped to outdoor coil to sense its temperature. Normal temperature range is closed at 30 _>_/o 3°F and open at 80 _>_/- 5°F
NOTE: The defrost thermostat n-rest be located on the liquid side of the outdoor coil on the bottom circuit and as close to the coil as possible
TROUBLESHOOTING
Refer to the (ooling and Heating Troubleshooting (hart (Table 1i) %r troubleshooting in%rmation
START-UP CHECKLmST
Lse the Start:Up (hecktist to ensure proper start_up procedures are followed,
27
Fi
35--Coomin_ Chart, PH2P 036 Unit C99033
Fig. 38--Cooling Charging Chart, PH2P 060 Unitos 99036
28
/
Fig. 40--Defrost Thermostat
STUB TUBE
DEFROST
THERMOSTAT
C99092
Fig. 3g--Refrigerant Circuit
C99097
29
Tabmeli--CoolingandHeatingTroubleshootingChart
SYMPTOM
Compressor and outdoor
fan will not start
Compressor will not start
but condenser fan runs
CAUSE
Power Failure Fuse blown or circuit breaker tripped
Defective thermostat, contractor, transformer, control relay or defrost board
Insufficient line voltage incorrect or faulty wiring
Thermostat setting too high
Units have a 5-minute time delay
Faulty wiring or loose connections in compressor circuit
Compressor motor burned out, seized, or internal overload open Defective run capacitor, overload, or PTC (positive temperature coefficient) thermistor Defective run capacitor, overload, or PTC (positive temperature co- efficient) thermistor
One leg of 3-phase power dead
Three-phase scroll compressor (size 030-
Scroll compressor is rotating in the wrong
060 units) makes excessive noise, and direction
there may be a low pressure differential
Compressor cycles
(other than normally satisfying thermostat
Compressor operates continuously
Excessive head pressure
Head pressure too low
Excessive suction pressure
Refrigerant overcharge or undercharge Defective compressor
Insufficient line voltage Blocked outdoor coil
Defective run/start capacitor, ovedoad or start relay
Defective thermostat Faulty outdooFfan motor or capacitor
Damaged reversing valve Restriction in refrigerant system Dirty air filter
Unit undersized for load Thermostat set too low
Low refrigerant charge Leaking valves in compressor
Frosted coil with incorrect defrost operation
Air in system Outdoor coil dirty or restricted
Dirty air filter Dirty indoor or outdoor coil Refrigerant overcharged
Air in system (Heat) Indoor air restricted or recircalating
Indoor or outdoor air restricted or air short-cycling Low refrigerant charge
Compressor valves leaking Restriction in liquid tube
(Heat) Outdoor coil frosted (Cool) High Heat load
Compressor valves leaking Reversing valve hung up or leaking internally Refrigerant overcharged
REMEDY
Call power company Replace fuse or reset circuit breaker
Replace component Determine cause and correct Check wiring diagram and rewire correctly
Lower thermostat setting below room temperature DO NOT bypass this compressor time delay-wait for 5 minute until time-delay relay is de-energized
Check wiring and repair or replace Determine cause
Replace compressor Determine cause and replace
Determine cause and replace Replace fuse or reset circuit breaker
Determine cause Correct the direction of rotation by reversing the
3-phase power leads to the unit Recover refrigerant, evacuate system, and
recharge to capacities shown on nameplate Replace and determine cause
Determine cause and correct Determine cause and correct
Determine cause and replace Replace thermostat
Replace Determine cause and correct Locate restriction and remove
Replace filter Decrease load or increase unit size
Reset thermostat Locate leak, repair, and recharge
Replace compressor Check defrost time settings Reset as necessary Check defrost temperature switch Replace as necessary Recover refrigerant, evacuate system, and recharge
Clean coil or remove restriction Replace filter
Clean coil Recover excess refrigerant
Recover refrigerant, evacuate system, and recharge
Determine cause and correct Determine cause and correct
Check for leaks, repair and recharge Replace compressor Remove restriction
Move timer on control board to 30 minute between defrost cycles
Check for source and eliminate Replace compressor
Replace valve Recover excess refrigerant
Continued next page)
30
Table1l--CoolingandHeatingTroubleshootingChart(Cont'd)
SYMPTOM
SUCtiOn pressure too low
Compressor rune but outdoor fan does not
IFM* does not run
IFM* runs when it should be off
IFM* operation is intermittent
CAUSE
(Cool) Dirty air filter (Heat) Outdoor coil frosted
Low refrigerant charge Metering device or low side restricted
(Cool) Insufficient coil airflow (Cool) Temperature too low in conditioned area
(Cool) Outdoor ambient below 40 ° F FieldqnstaHed filter-drier restricted
NC (normally closed) contacts on defrost board open
Blower wheel not secured to shaft Insufficient voltage at motor
Power connectors not properly sealed Motor programmed with a delay profile
With thermostat in off state, the voltage on G, Y1,Y, Y2, W with respect to common, should be 1/2 of actual low voltage supply Water dripping into motor
Connectors not firmly sealed
REMEDY
Replace filter Move timer on control board to 30 minute
between defrost cycles Check for leaks repair and recharge
Remove source of restriction Increase air quantity
Check filter-replace if necessary Reset thermostat
Install low-ambient kit Replace
Check condition of relay on board Replace if necessary
Properly tighten blower wheel to shaft Determine cause and correct
Connectors should snap easily; do not force Allow a few minute for motor to shut off
if measured voltage is more than 1/2, the thermostat is incompatible with motor If voltage is less than 1/2, the motor has faiMd Verify proper drip loops in connector wires
Gently pull wires individually to be sure they are crimped into the housing
IFM-Mdoor Fan Motor
IiI. START4TP
Supply Voltage: LIoL2 L2-L3 L3oLI Compressor Amps: L1 L2 L3
Indoor Fan Amps:
TEMPERATURE
OutdooroAir Temperature: DB Return-Air Temperature: DB WB Heat Pump Supply Air: Electric Heater Supply Air:
PRESSURES
Refrigerant Sttction psig Re[i'igerant Discharge psig
Verify Refi-igerant charge using charging tables Verify that 3=phase scroll compressor is rotating in conect direction
31
© 2002 Payne Heating & Cooling PO Box 70, Indianapolis, IN 46206 _32 _ ] 1o02 imphlp04 Catalog No. 53PH-1P7
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