Product Data
A11300
The two--stage gas valve is at the heart of the comfort provided by
this furnace, along with the variable--speed ECM blower motor,
and two--speed inducer motor. With an Annual Fuel Utilization
Efficiency (AFUE) up to 96.0%, the two--stage gas furnace
provides exceptional savings as well when compared to standard
gas furnaces. This furnace also features 4--way multipoise
PG96VAT
TWO--STAGE, 4--WAY MULTIPOISE
VARIABLE--SPEED
CONDENSING GAS FURNACE
installation flexibility, and is available in six model sizes. The
PG96VAT can be vented for direct vent/two--pipe, ventilated
combustion air, or single--pipe applications. All units meet
California Air Quality Management District emission requirements.
All sizes are design certified in Canada.
STANDARD FEATURES
S All sizes meet ENERGY STARR Version 4.0 criteria for gas
furnaces: 95+AFUE; AMACF electrical rating; 2% or less
cabinet airflow leakage.
S Ideal height 35” (889 mm) cabinet: short enough for taller coils,
but still allows enough room for service.
S Silicon Nitride Hot Surface Igniter.
S 4--way multipoise design for upflow, downflow or horizontal
installations, with unique vent elbow and optional through-the--cabinet downflow venting capability.
S Full--featured variable--speed blower motor, two--speed inducer
motor, and two--stage gas valve.
S Self--diagnostics.
S Adjustable blower speed for cooling, continuous fan, and
dehumidification.
S Aluminized--steel primary heat exchanger.
S Stainless--steel condensing secondary heat exchanger.
S Propane convertible (See Accessory list).
S Factory--configured ready for upflow applications.
S Fully--insulated casing including blower section.
S Convenient Air Purifier and Humidifier connections.
S Direct--vent/sealed combustion, single--pipe venting or
ventilated combustion air.
S Installation flexibility: sidewall or vertical vent.
S Certified to leak 2% or less of nominal air conditioning CFM
delivered when pressurized to 1--in. water column with all
present air inlets, air outlets, and condensate drain port(s) sealed.
CERTIFIED
Use of the AHRI Certified TM Mark indicates a
manufacturer’s participation in the program. For
verification of certification for individual products,
go to www.ahridirectory.org.
1
Always Ask For
CASING
DIMENSIONS (IN.)
SAP ORDERING NO.
H D W High Low AFUE
PG96VAT30040AA 35 29.5 14.2 39,000 25,000 96.0% 660 815 0.10 440 - 905 1/2 121
PG96VAT42060BA 35 29.5 17.5 58,000 38,000 96.0% 860 1135 0.12 435 - 1475 3/4 142
PG96VAT48080BA 35 29.5 17.5 78,000 50,000 96.0% 1160 1505 0.15 555 - 1610 3/4 152
PG96VAT60080CA 35 29.5 21.0 78,000 51,000 96.0% 1200 1555 0.15 440 - 2005 1 156
PG96VAT60100CA 35 29.5 21.0 97,000 63,000 96.0% 1435 1865 0.20 405 - 2005 1 166
PG96VAT66120DA 35 29.5 24.5 117,000 76,000 96.0% 1675 2375 0.20 480 - 2115 1 190
{Capacity in accordance with DOE test procedures. Ratings are position dependent. See rating plate.
‡Minimum heat CFM when low --- heat rise adjustment switch (SW 1 --- 3) and comfor t/efficiency adjustment switch (SW1 --- 4) on control center are OFF.
ESP --- External Static Pressure
RATED HEATING OUTPUT{
(BTUH)
CFM‡
(Low
Heating)
HEATING
CFM
(High
Heating)
Rated
High
Heating
ESP
COOLING
CFM @ 0.5
ESP
MOTOR HP
(VARIABLE
SPEED)
APPROX.
SHIP WT.
(LB)
Dual Fuel System Compatibility — This system can provide
more control over your monthly energy bills by automatically
selecting the most economical method of heating. Our system
automatically switches between the gas furnace and the electric
heat pump as outside temperatures change to maintain greater
efficiency and comfort than with any traditional single-source
PG96VAT
heating system. The heat pump also delivers high-efficiency
coolinginthesummer.
Robust Igniter — Payne’s unique SiN igniter is not only
physically robust but it is also electrically robust. It is capable of
running at line voltage and does not require complex voltage
regulators as do other brands. This unique feature further enhances
the gas furnace reliability and continues Payne’s tradition of
technology leadership and innovation in providing a reliable and
durable product.
Reliable Heat Exchanger Design — The aluminized steel, clam
shell primary heat exchanger was re--engineered to achieve greater
efficiency out of a smaller size. The first two passes of the heat
exchanger are based on the current 80% product, a design with
more than ten years of field-proven performance and success.
These innovations, paired with the continuation of a crimped,
no-weld seam create an efficient, robust design for this essential
component.
The condensing heat exchanger, a stainless steel fin and tube
design, is positioned in the furnace to extract additional heat.
Stainless steel coupling box componentry between heat exchangers
has exceptional corrosion resistance in both natural gas and
propane applications.
4-Way Multipoise Design — One model for all applications –
there is no need to stock special downflow or horizontal models
when one unit will do it all. The new heat exchanger design allows
these units to achieve the certified AFUE in all positions.
Direct or Single-pipe Venting, or Optional Ventilated
Combustion Air — This furnace can be installed as a 2-pipe
(Direct Vent) furnace, in an optional ventilated combustion air
application, or in single-pipe, non-direct vent applications. This
provides added flexibility to meet diverse installation needs.
Sealed Combustion System — This furnace brings in combustion
air from outside the furnace when installed as a direct vent or
ventilated combustion air venting system, which results in
especially quiet operation. By sealing the entire combustion
vestibule, the entire furnace can be made quieter, not just the
burners.
Monoport Burners — The burners are specially designed and
finely tuned for smooth, quiet combustion and economical
operation.
Bottom Closure — Factory--installed for side return; easily
removable for bottom return. The multi-use bottom closure can
also serve for roll-out protection in horizontal applications, and act
as the bottom closure for the optional return air base accessory.
Blower Access Panel Switch — Automatically shuts off 115-v
power to furnace whenever blower access panel is opened.
Quality Registration — Our furnaces are engineered and
manufactured under an ISO 9001 registered quality system.
Certifications — This furnace is CSA (AGA and CGA) design
certified for use with natural and propane gases. The furnace is
factory--shipped for use with natural gas. A CSA listed gas
conversion kit is required to convert furnace for use with propane
gas. The efficiency is AHRI efficiency rating certified. This furnace
meets California Air Quality Management District emission
requirements.
2
SPECIFICATIONS
Heating Capacity and Efficiency 30040 42060 48080 60080 60100 66120
Input
Output
Efficiency AFUE % (ICS) 96.0 96.0 96.0 96.0 96.0 96.0
Certified Temperature
Rise Range ºF (ºC)
Airflow Capacity and Blower Data 30040 42060 48080 60080 60100 66120
Rated External Static
Pressure (in. w.c.)
Airflow Delivery @ Rated ESP (CFM)
Cooling Capacity (tons)
Direct-Drive Motor Type Electronically Commutated Motor (ECM)
Direct-Drive Motor HP 1/2 3/4 3/4 1 1 1
Motor Full Load Amps 6.8 8.4 8.4 10.9 10.9 10.9
RPM Range 600 - 1200
Speed Selections Variable (PWM)
Blower Wheel Dia x Width in. 11 x 7 11 x 8 11 x 8 11 x 10 11 x 10 11 x 11
Air Filtration System Field Supplied
Filter Used for Certified Watt Data* KGAWF**06UFR
High Heat (BTUH) 40,000 60,000 80,000 80,000 100,000 120,000
Low Heat (BTUH) 26,000 39,000 52,000 52,000 65,000 78,000
High Heat (BTUH) 39,000 58,000 78,000 78,000 97,000 117,000
Low Heat (BTUH) 25,000 38,000 50,000 51,000 63,000 76,000
High Heat
Low Heat
Heating 0.10 0.12 0.15 0.15 0.20 0.20
Cooling 0.5 0.5 0.5 0.5 0.5 0.5
High Heat 815 1135 1505 1555 1865 2375
Low Heat 660 860 1160 1200 1435 1675
Cooling 905 1475 1610 2005 2005 2115
400 CFM/ton 2 3.5 4 5 5 5
350 CFM/ton 2.5 4 4.5 5.5 5.5 6
40 - 70
(22 - 39)
30 - 60
(17 - 33)
40 - 70
(22 - 39)
30 - 60
(17 - 33)
40 - 70
(22 - 39)
30 - 60
(17 - 33)
40 - 70
(22 - 39)
30 - 60
(17 - 33)
40 - 70
(22 - 39)
30 - 60
(17 - 33)
40 - 70
(22 - 39)
30 - 60
(17 - 33)
PG96VAT
Electrical Data 30040 42060 48080 60080 60100 66120
Input Voltage Volts-Hertz-Phase 115-60-1
Operating Voltage Range Min-Max 104 - 127
Maximum Input Amps Amps 7.5 9.2 9.2 11.7 11.8 11.8
Unit Ampacity Amps 10.3 12.4 12.4 15.5 15.6 15.6
Minimum Wire Size AWG 14 14 14 12 12 12
Maximum Wire Length
@ Minimum Wire Size
Maximum Fuse/Ckt Bkr
(Time-Delay Type Recommended)
Transformer Capacity (24vac output) 40 VA
External Control Power Available
Controls 30040 42060 48080 60080 60100 66120
Gas Connection Size 1/2" - NPT
Burners (Monoport) 2 3 4 4 5 6
Gas Valve (Redundant) Manufacturer White Rogers
Minimum Inlet Gas pressure (in. wc) 4.5
Maximum Inlet Gas pressure (in. wc) 13.6
Gas Conversion Kit - Natural to Propane KGANP5201VSP
Gas Conversion Kit - Propane to Natural KGAPN4401VSP
Manufactured (Mobile) Home Kit not approved for MH use
Ignition Device Silicon Nitride
Limit Control 165 180 170 200 180 160
Heating Blower Control (Heating Off-Delay) Adjustable: 90, 120, 150, 180 seconds
Cooling Blower Control (Time Delay Relay) 90 seconds
Communication System Non-communicating
Thermostat Connections R, W/W1, W2 Y/Y2, Y1, G, Com 24V, DHUM
Accessory Connections EAC (115vac); HUM (24vac); 1-stg AC (via Y/Y2)
Feet 36 29 29 37 36 36
(M) (11.0) (8.8) (8.8) (11.3) (11.0) (11.0)
Amps 15 15 15 20 20 20
Heating 24.3 VA
Cooling 34.6 VA
* See Accessory List for part numbers available.
3
1
Brand
P
Brand
2
Product
G
Product
3 - 4
Base Effy.
96
0 - +90 AFUE
2 - +92 AFUE
3 - +93 AFUE
5 - +95 AFUE
6 - +96 AFUE
7 - +97 AFUE
MODEL NUMBER NOMENCLATURE
Example of a Model Number
5
Voltage/Motor
V
S - Std./PSC
X - High Eff.
V - Variable Speed
6
Major Series
A
Major Series
7
Htg. Stages
T
T - Two-stage
S - Single-stage
Not all familes have these models.
8 - 9
Cooling Cap.
30
24 - 800 CFM
30 - 1000 CFM
36 - 1200 CFM
42 - 1400 CFM
48 - 1600 CFM
54 - 1800 CFM
60 - 2000 CFM
66 - 2200 CFM
(@ 0.5” ESP)
10 - 12
Heating Cap.
040
040= 40,000 BTU
060= 60,000 BTU
080= 80,000 BTU
100=100,000 BTU
120=120,000 BTU
140=140,000 BTU
13
Width/Variation
A
A - 14.2” Std.
B - 17.5” Std.
C - 21.0” Std.
D - 24.5” Std.
14
Minor Series
A
Minor Series
15 - 16
Variations
AA
Variations
A12375
PG96VAT
FLAME
SENSOR
MANUAL RESET
ROLLOUT SWITCH
GAS VALVE
OPERATING INSTRUCTIONS
NOT SHOWN (LOCATED ON
MAIN FURNACE DOOR, SEE
OPERATING INSTRUCTIONS
INSIDE DOOR FIGURE).
ELECTRICAL JUNCTION
BOX (IF REQUIRED,
LOCATION MAY VARY)
BLOWER DOOR
SAFETY SWITCH
FURNACE COMPONENTS
HOT SURFACE
GAS BURNER
IGNITER
MANUAL RESET
ROLLOUT SWITCH
MAIN LIMIT SWITCH
(BEHIND GAS VALVE)
INDUCER MOTOR
ASSEMBLY
FURNACE
CONTROL
BOARD
RATING PLATE NOT SHOWN
(LOCATED ON BLOWER DOOR)
REPRESENTATIVE DRAWING ONLY, SOME MODELS MAY VARY IN APPEARANCE.
BLOWER AND
MOTOR
CAPACITOR/
POWER CHOKE
(IF USED)
A11485
4
ACCESSORIES
Venting Accessories
Vent Kit - Through the Cabinet KGADC0101BVC D D D D D D
Vent Terminal - Concentric - 2” (51 mm) KGAVT0701CVT
Vent Terminal - Concentric - 3” (76 mm) KGAVT0801CVT
Vent Terminal Bracket - 2” (51 mm) KGAVT0101BRA
Vent Terminal Bracket - 3” (76 mm) KGAVT0201BRA
Vent Kit --- Rubber Coupling KGAAC0101RVC See Venting Tables
Condensate Drainage Accessories
Freeze Protect Kit - Heat Tape KGAHT0101CFP D D D D D D
CPVC to PVC Drain Adapters - 1/2” CPVC to 3/4” PVC KGAAD0110PVC D D D D D D
Horizontal Trap Grommet - Direct Vent KGACK0101HCK All DV Horizon tal
Condensate Neutralizer Kit P908---0001 D D D D D D
External Trap Kit KGAET0201ETK D D D D D D
Ductwork Adapter Accessories
Furnace Base Kit for Combustible Floors KGASB0201ALL D D D D D D
Coil Adapter Kits --- No Offset KGADA0101ALL D D D D D D
Coil Adapter Kits --- Single Offset KGADA0201ALL D D D D D D
Coil Adapter Kits --- Double Offset KGADA0301ALL D D D D D D
Return Air Base (Upflow Applications) 14.0 --- in. wide KGARP0301B14 D
Return Air Base (Upflow Applications) 17.5 --- in. wide KGARP0301B17 D D
Return Air Base (Upflow Applications) 21.0 --- in. wide KGARP0301B21 D D
Return Air Base (Upflow Applications) 24.5 --- in. wide KGARP0301B24 D
IAQ Device Du ct Adapters 20.0---in. IAQ to 16 in. Side Return KGAAD0101MEC 20”x25” IAQ Devices
IAQ Device Du ct Adapters 24.0---in. IAQ to 16 in. Side Return KGAAD0201MEC 24”x25” IAQ Devices
Gas Conversion Accessories
Gas Conversion Kit - Nat to LP KGANP50011SP D D D D D D
Gas Conversion Kit - L P to Nat KGAPN42011SP D D D D D D
GasOrificeKit-#42(NatGas) LH32DB207 D D D D D D
GasOrificeKit-#43(NatGas) LH32DB202 D D D D D D
GasOrificeKit-#44(NatGas) LH32DB200 D D D D D D
GasOrificeKit-#45(NatGas) LH32DB205 D D D D D D
GasOrificeKit-#46(NatGas) LH32DB208 D D D D D D
GasOrificeKit-#47(NatGas) LH32DB078 D D D D D D
GasOrificeKit-#48(NatGas) LH32DB076 D D D D D D
Gas Orifice Kit - #54 (LP) LH32DB203 D D D D D D
Gas Orifice Kit - #55 (LP) LH32DB201 D D D D D D
Gas Orifice Kit - #56 (LP) LH32DB206 D D D D D D
Gas Orifice Kit - 1.25mm (LP) LH32DB209 D D D D D D
Gas Orifice Kit - 1.30mm (LP) LH32DB210 D D D D D D
IAQ Accessories
Filter Rack --- Side Return for 1” Filters KGAFR0801SRE D D D D D D
Filter Rack --- Bottom Return for 1” Filters --- 14.2” wide KGBFR0401B14 D
Filter Rack --- Bottom Return for 1” Filters --- 17.5” wide KGBFR0501B17 D D
Filter Rack --- Bottom Return for 1” Filters --- 21.0” wide KGBFR0601B21 D D
Filter Rack --- Bottom Return for 1” Filters --- 24.5” wide KGBFR0701B24 D
Filter Pack (6 pack) --- Washable - 16x25x1 KGAWF1306UFR D D D D D D
Filter Pack (6 pack) --- Washable - 24x25x1 KGAWF1506UFR D D D D D D
EZ-Flex Filter - 16” (406 mm) EXPXXFIL0016 Use with EZXCAB ---1016
EZ-Flex Filter - 20” (508 mm) EXPXXFIL0020 Use with EZXCAB ---1020
EZ-Flex Filter - 24” (610 mm) EXPXXFIL0024 Use with EZXCAB ---1024
EZ-Flex Filter with End Caps - 16” (406 mm) EXPXXUNV0016 Use with EZXCAB ---1016
EZ-Flex Filter with End Caps - 20” (508 mm) EXPXXUNV0020 Use with EZXCAB ---1020
EZ-Flex Filter with End Caps - 24” (610 mm) EXPXXUNV0024 Use with EZXCAB ---1024
Cartridge Media Filter - 16” (406 mm) FILXXCAR0016 Use with FILCABXL---1016
Cartridge Media Filter - 20” (508 mm) FILXXCAR0020 Use with FILCABXL---1020
Cartridge Media Filter - 24” (610 mm) FILXXCAR0024 Use with FILCABXL---1024
D = Used with the model furnace
DESCRIPTION PAR T NUM BE R 30040 42060 48080 60080 60100 66120
See Venting Tables
PG96VAT
5
AIR DELIVERY -- CFM
COOLING4AND HEATING AIR DELIVERY - CFM (Bottom Return5With Filter)
(SW1-5 and SW4-3 set to OFF, except as indicated. See notes 1 and 2.)
Unit Size Cooling Switch Settings External Static Pressure (ESP)
SW2-3 SW2-2 SW2-1 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
30040
Clg Default: OFF OFF OFF 1125 1080 1020 970 905 855 805 755 700 635
OFF OFF ON 615 555 510 475 440 395 355 270 230 note 8
OFF ON OFF 785 740 695 665 630 590 565 520 485 450
OFF ON ON 990 950 910 875 850 815 770 720 670 615
Cooling (SW2)
ON OFF OFF 1125 1080 1020 970 905 855 805 755 700 635
ON OFF ON 1125 1080 1020 970 905 855 805 755 700 635
ON ON OFF 1125 1080 1020 970 905 855 805 755 700 635
ON ON ON 1125 1080 1020 970 905 855 805 755 700 635
PG96VAT
Clg SW2: Maximum Clg Airflow
Heating
(SW1)
High Heat Airflow
Low Heat Airflow
2
3
3
1125 1080 1020 970 905 855 805 755 700 635
815 770 725 695 660 625 595 550 510 475
660 605 560 530 495 450 415 340 300 note 7
Unit Size Cooling Switch Settings External Static Pressure (ESP)
SW2-3 SW2-2 SW2-1 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
42060
Clg Default: OFF OFF OFF 1330 1295 1260 1220 1190 1150 1110 1075 1045 1005
OFF OFF ON 725 660 600 520 435 Seenote4
OFF ON OFF 780 725 660 615 540 Seenote4
OFF ON ON 975 925 875 835 785 750 690 655 610 570
Cooling (SW2)
ON OFF OFF 1160 1120 1090 1045 1010 970 920 885 840 800
ON OFF ON 1330 1295 1260 1220 1190 1150 1110 1075 1045 1005
ON ON OFF 1705 1650 1595 1545 1475 1415 1340 1275 1200 1105
ON ON ON 1705 1650 1595 1545 1475 1415 1340 1275 1200 1105
Clg SW2: Maximum Clg Airflow
Heating
(SW1)
High Heat Airflow
Low Heat Airflow
2
3
3
1705 1650 1595 1545 1475 1415 1340 1275 1200 1105
1145 1105 1075 1030 995 955 905 870 825 785
870 820 760 720 655 620 560 525 470 435
Unit Size Cooling Switch Settings External Static Pressure (ESP)
SW2-3 SW2-2 SW2-1 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
48080
Clg Default: OFF OFF OFF 1805 1765 1720 1665 1610 1540 1475 1400 1315 1235
OFF OFF ON 775 635 455 230 Seenote8
OFF ON OFF 840 740 675 625 555 Seenote4
OFF ON ON 995 955 910 860 815 770 720 660 620 585
Cooling (SW2)
ON OFF OFF 1175 1140 1090 1060 1025 980 940 905 855 815
ON OFF ON 1325 1280 1245 1210 1180 1140 1105 1070 1025 990
ON ON OFF 1545 1515 1480 1445 1410 1380 1350 1315 1245 1175
ON ON ON 1805 1765 1720 1665 1610 1540 1475 1400 1315 1235
Clg SW2: Maximum Clg Airflow
Heating
(SW1)
High Heat Airflow
Low Heat Airflow
2
3
3
1805 1765 1720 1665 1610 1540 1475 1400 1315 1235
1520 1490 1455 1420 1385 1355 1320 1285 1220 1155
1180 1145 1095 1065 1030 985 945 910 860 820
6
AIR DELIVERY -- CFM (CONTINUED)
COOLING4AND HEATING AIR DELIVERY - CFM (Bottom Return5With Filter)
(SW1-5 and SW4-3 set to OFF, except as indicated. See notes 1 and 2.)
Unit Size Cooling Switch Settings External Static Pressure (ESP)
SW2-3 SW2-2 SW2-1 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
60080
Clg Default: OFF OFF OFF 1905 1870 1825 1785 1750 1700 1665 1625 1560 1460
OFF OFF ON 950 770 620 515 440 365 Seenote4
OFF ON OFF 1015 935 880 825 765 690 625 580 Seenote4
Cooling (SW2)
OFF ON ON 1155 1105 1040 990 920 875 815 755 710 645
ON OFF OFF 1335 1290 1245 1190 1145 1085 1040 990 930 890
ON OFF ON 1520 1485 1435 1390 1340 1300 1255 1200 1160 1115
ON ON OFF 1905 1870 1825 1785 1750 1700 1665 1625 1560 1460
ON ON ON 2290 2230 2160 2085 2005 1915 1820 1730 1640 1525
Clg SW2: Maximum Clg Airflow
Heating
(SW1)
High Heat Airflow
Low Heat Airflow
2
3
3
2290 2230 2160 2085 2005 1915 1820 1730 1640 1525
1575 1535 1485 1445 1400 1350 1310 1260 1215 1170
1230 1170 1125 1065 1015 955 900 855 795 755
Unit Size Cooling Switch Settings External Static Pressure (ESP)
SW2-3 SW2-2 SW2-1 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
60100
Clg Default: OFF OFF OFF 1890 1845 1800 1755 1700 1655 1610 1560 1510 1460
OFF OFF ON 1015 825 630 485 405 325 Seenote4
OFF ON OFF 1080 895 815 740 690 615 555 475 Seenote4
OFF ON ON 1155 1080 1020 940 890 825 785 710 660 590
Cooling (SW2)
ON OFF OFF 1310 1260 1195 1140 1075 1025 970 925 875 810
ON OFF ON 1520 1475 1425 1365 1315 1255 1210 1155 1110 1055
ON ON OFF 1890 1845 1800 1755 1700 1655 1610 1560 1510 1460
ON ON ON 2290 2230 2160 2085 2005 1915 1820 1730 1640 1525
Clg SW2: Maximum Clg Airflow
Heating
(SW1)
High Heat Airflow
Low Heat Airflow
2
3
3
2290 2230 2160 2085 2005 1915 1820 1730 1640 1525
1905 1865 1825 1775 1730 1685 1640 1590 1545 1490
1480 1435 1375 1330 1265 1215 1160 1115 1060 1005
Unit Size Cooling Switch Settings External Static Pressure (ESP)
SW2-3 SW2-2 SW2-1 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
6
66120
Clg Default: OFF OFF OFF 2010 1960 1910 1850 1800 1750 1690 1645 1565 1480
PG96VAT
OFF OFF ON 1015 805 645 550 480 Seenote4
OFF ON OFF 1075 975 915 835 765 Seenote4
OFF ON ON 1205 1135 1055 1000 935 Seenote4
Cooling (SW2)
ON OFF OFF 1400 1330 1260 1190 1145 1080 1035 970 905 845
ON OFF ON 1615 1550 1500 1435 1370 1325 1265 1215 1160 1110
ON ON OFF 2010 1960 1910 1850 1800 1750 1690 1645 1565 1480
ON ON ON note 8 2375 2300 2205 2115 2010 1890 1750 1645 1550
Clg SW2: Maximum Clg Airflow
Heating
(SW1)
1. Nominal 350 CFM/ton cooling airflow is del ivered with SW1-5 and SW4-3 set to OFF.
Set both SW1-5 and SW4-3 to ON for +7% airflow (nominal 370 CFM/ton).
Set SW1-5 to ON and SW4-3 to OFF for +15% airflow (nominal 400 CFM/ton).
Set SW4-3 to ON and SW1-5 to OFF for -7% airflow (nominal 325 CFM/ton).
The above adjustments in airflow are subject to motor horsepower range/capacity.
2. Maximum cooling airflow is achieved when switches SW2-1, SW2-2, SW2-3 and SW1-5 are set to ON, and SW4-3 is set to OFF.
3. All heating CFM's are when low heat rise adjustment switch (SW1-3) and comfort/efficiency adjustment switch (SW1-4) are both set to OFF.
4. Ductwork must be sized for high-heating CFM within the operational range of E.S.P. Operation within the blank areas of the chart is not recommended
because high-heat operation will be above 1.0 E.S.P.
5. All airflows of 1800 CFM or less on 21” and 24.5” casing size furnaces are 5% less on side retur n only installations.
6. Airflows over 1800 CFM require bottom return, two-side return, or bottom an d side retu rn. A minimum filter size of 20” x 25” is required.
7. For upflow applications, air entering from one side into both the side of the furnace and a return air base counts as a side and bottom return.
8. Airflow not stable at this E.S.P.
High Heat Airflow
Low Heat Airflow
2
3
3
note 8 2375 2300 2205 2115 2010 1890 1750 1645 1550
note 8 2375 2300 2205 2115 2010 1890 1750 1645 1550
1735 1675 1625 1560 1500 1455 1395 1345 1285 1225
7
NOTE: Maximum Equivalent Vent Length (MEVL) does NOT include elbows or terminations. Use Table 2 - Deductions from
Maximum Equivalent Vent Length to determine allowable vent length for each application.
Unit Size
Altitude
FT (M)
0 to 2000
(0 to 610)
2001 to 3000
(610 to 914)
PG96VAT
3001 to 4000
(914 to 1219)
4001 to 4500
(1219 to 1370)
NOTES: See notes at end of venting tables.
See Table 3 for altitudes over 4500 ft. (1370 M)
BTU/Hr
40,000
60,000 30 (9.1) 135 (41.1) 235 (71.6) 265 (80.8) NA
80,000 20 (6.1) 70 (21.3) 175 (53.3) 235 (71.6) 265 (80.8)
100,000 NA 25 (7.6) 110 (33.5) 235 (71.6) 265 (80.8)
120,000 NA NA 15 (4.6) 100 (30.5) 250 (76.2)
140,000
40,000 45 (13.7) 198 (60.4) 232 (70.7) NA NA
60,000 27 (8.2) 127 (38.7) 222 (67.7) 250 (76.2) NA
80,000 17 (5.2) 64 (19.5) 165 (50.3) 222 (67.7) 249 (75.9)
100,000 NA 22 (6.7) 104 (31.7) 223 (68.0) 250 (76.2)
120,000 NA NA 11 (3.4) 93 (28.3) 237 (72.2)
140,000
40,000 39 (11.9) 184 (56.1) 214 (65.2) NA NA
60,000 23 (7.0) 119 (36.3) 210 (64.0) 235 (71.6) NA
80,000 15 (4.6) 59 (18.0) 155 (47.2) 210 (64.0) 232 (70.7)
100,000 NA 19 (5.8) 98 (29.9) 211 (64.3) 236 (71.9)
120,000 NA NA 8 (2.4) 86 (26.2) 224 (68.3)
140,000
40,000 36 (11.0) 177 (53.9) 205 (62.5) NA NA
60,000 21 (6.4) 115 (35.1) 204 (62.2) 228 (69.5) NA
80,000 14 (4.3) 56 (17.1) 150 (45.7) 202 (61.6) 224 (68.3)
100,000 NA 17 (5.2) 94 (28.7) 205 (62.5) 229 (69.8)
120,000 NA NA NA 83 (25.3) 217 (66.1)
140,000
MAXIMUM EQUIVALENT VENT LENGTH -- FT. (M)
Table 1 – Maximum Equivalent Vent Length -- Ft. (M)
0 to 4500 Ft. (0 to 1370 M) Altitude
DIRECT VENT (2 -PIPE) AND NON-DIRECT VENT (1-PIPE)
Vent Pipe Diameter (in.)
3
4
4
4
4
1-1/2 2 2-1/2 3 4
50 (15.2) 210 (64.0) 250 (76.2) NA
NA NA 10 (3.0) 90 (27.4) 210 (64.0)
NA NA NA 80 (24.4) 185 (56.4)
NA NA NA 79 (24.1) 158 (48.2)
NA NA NA 69 (21.0) 146 (44.5)
1
2
NA
ELBOW CONFIGURATIONS VENT TERMINAL CONFIGURATIONS
Concentric
Long
Medium
Mitered
Standard
A11580
Table 2 – Deductions from Maximum Equivalent Vent Length -- Ft. (M)
Pipe Diameter (in): 1-1/2 2 2-1/2 3 4
Mitered 90º Elbow 8 (2.4) 8 (2.4) 8 (2.4) 8 (2.4) 8 (2.4)
Medium Radius 90º Elbow 5 (1.5) 5 (1.5) 5 (1.5) 5 (1.5) 5 (1.5)
Long Radius 90º Elbow 3 (0.9) 3 (0.9) 3 (0.9) 3 (0.9) 3 (0.9)
Mitered 45º Elbow 4 (1.2) 4 (1.2) 4 (1.2) 4 (1.2) 4 (1.2)
Medium Radius 45º Elbow 2.5 (0.8) 2.5 (0.8) 2.5 (0.8) 2.5 (0.8) 2.5 (0.8)
Long Radius 45º Elbow 1.5 (0.5) 1.5 (0.5) 1.5 (0.5) 1.5 (0.5) 1.5 (0.5)
Tee 16 (4.9) 16 (4.9) 16 (4.9) 16 (4.9) 16 (4.9)
Concentric Vent Termination NA 0 (0.0) NA 0 (0.0) NA
Standard Vent Termination 0 (0.0) 0 (0.0) 0 (0.0) 0 (0.0) 0 (0.0)
8
Venting System Length Calculations
The Total Equivalent Vent Length (TEVL) for EACH combustion air or vent pipe equals the length of the venting system, plus the equivalent
length of elbows used in the venting system from Table 2.
Standard vent terminations or factory accessory concentric vent terminations count for zero deduction.
See vent system manufacturer’s data for equivalent lengths of flexible vent pipe or other termination systems. DO NOT ASSUME that one
foot of flexible vent pipe equals one foot of straight PVC/ABS DWV vent pipe.
Compare the Total Equivalent Vent Length to the Maximum Equivalent Vent Lengths in Tables 1 and 3.
Example 1
A direct--vent 60,000 Btuh furnace installed at 2100 ft. (640 M). Venting system includes, FOR EACH PIPE, 100 feet (30 M) of vent pipe,
95 feet (28 M) of combustion air inlet pipe, (3) 90_ long radius elbows, (2) 45_ long radius elbows and a factory accessory concentric vent
kit.
Can this application use 2--in. (50 mm ND) PVC/ABS DWV vent piping?
Measure the required linear length of air inlet and vent pipe; insert the
longest of the two here:
Add equiv length of (3) 90º long-radius elbows
(use the highest number of elbows for either the
vent or inlet pipe)
Add equiv length of (2) 45º long-radius elbows
(use the highest number of elbows for either the
vent or inlet pipe)
Add equiv length of vent termination 0ft. From Table 2
Add correction for flexible vent pipe, if any 0ft.
Total Equivalent Vent Length (TEVL) 112 ft. Add all of the above lines
Maximum Equivalent Vent Length (MEVL) 127 ft. For 2” pipe from Table 1
Is TEVL less than MEVL? YES Therefore, 2” pipe may be used
3 x 3ft = 9ft. From Table 2
2 x 1.5 ft = 3ft. From Table 2
100 ft
Use length of the longer of the vent
or air inlet piping system
From Vent Manufacturer’s instructions;
zero for PVC/ABS DWV
Example 2
A direct--vent 60,000 Btuh furnace installed at 2100 ft. (640 M) Venting system includes, FOR EACH PIPE, 100 feet (30 M) of vent pipe,
95 feet (28 M) of combustion air inlet pipe, (3) 90_ long radius elbows, and a polypropylene concentric vent kit. Also includes 20 feet (6 M)
of flexible polypropylene vent pipe, included within the 100 feet (30 M) of vent pipe.
Assume that one meter of flexible 60 mm or 80 mm polypropylene pipe equals 1.8 meters of PVC/ABS pipe. VERIFY FROM VENT
MANUFACTURER’S INSTRUCTIONS.
Can this application use 60 mm (O.D.) polypropylene vent piping? If not what size piping can be used?
Measure the required linear length of air inlet and vent pipe; insert the
longest of the two here:
Add equiv length of (3) 90º long-radius elbows
(use the highest number of elbows for either the
vent or inlet pipe)
Add equiv length of (2) 45º long-radius elbows
(use the highest number of elbows for either the
vent or inlet pipe)
Add equiv length of vent termination 9M x 3ft/M = 18 ft. From Vent Manufacturer’s instructions
Add correction for flexible vent pipe, if any 1.8 x 20 ft = 36 ft. From Vent Manufacturer’s instructions
Total Equivalent Vent Length (TEVL) 163 ft. Add all of the above lines
3 x 3ft = 9ft. From Vent Manufacturer’s instructions
0 x = 0ft. From Vent Manufacturer’s instructions
100 ft
Use length of the longer of the vent
or air inlet piping system
PG96VAT
Maximum Equivalent Vent Length (MEVL) 127 ft. For 2” pipe from Table 1
Is TEVL less than MEVL? NO
Maximum Equivalent Vent Length (MEVL) 250 ft. For 3” pipe from Table 1
Is TEVL less than MEVL? YES Therefore, 80 mm pipe may be u sed
Therefore, 60mm pipe may NOT be used;
try 80 mm
9
MAXIMUM EQUIVALENT VENT LENGTH -- FT. (M) (CONTINUED)
NOTE: Maximum Equivalent Vent Length (MEVL) includes standard and concentric vent termination and does NOT include elbows.
Use Table 2 - Deductions from Maximum Equivalent Vent Length to determine allowable vent length for each application.
Table 3 – Maximum Equivalent Vent Length -- Ft. (M)
4501 to 10,000 Ft. (1371 to 3048 M) Altitude
Altitude
FT (M)
5
Unit Size
1-1/2 2 2-1/2 3 4
40,000 33 (10.1) 171 (52.1) 196 (59.7)
60,000 20 (6.1) 111 (33.8) 198 (60.4) 221 (67.4) NA
4501 to 5000
(1370 to 1524)
80,000 13 (4.0) 54 (16.5) 146 (44.5) 195 (59.4) 216 (65.8)
100,000 NA 16 (4.9) 91 (27.7) 200 (61.0) 222 (67.7)
120,000 NA NA NA 80 (24.4) 211 (64.3)
4
140,000
NA NA NA 60 (18.3) 134 (40.8)
40,000 27 (8.2) 158 (48.2) 179 (54.6) NA NA
60,000 16 (4.9) 103 (31.4) 186 (56.7) 207 (63.1) NA
5001 to 6000
(1524 to 1829)
PG96VAT
80,000 11 (3.4) 49 (14.9) 137 (41.8) 183 (55.8) 200 (61.0)
100,000 NA 12 (3.7) 85 (25.9) 188 (57.3) 208 (63.4)
120,000 NA NA NA 74 (22.6) 199 (60.7)
4
140,000
NA NA NA 50 (15.2) 109 (33.2)
40,000 21 (6.4) 145 (44.2) 162 (49.4) NA NA
60,000 13 (4.0) 96 (29.3) 174 (53.0) 194 (59.1) NA
6001 to 7000
(1829 to 2134)
80,000 NA 44 (13.4) 120 (36.6) 171 (52.1) 185 (56.4)
100,000 NA 10 (3.0) 79 (24.1) 178 (54.3) 195 (59.4)
120,000 NA NA NA 68 (20.7) 187 (57.0)
4
140,000
NA NA NA 41 (12.5) 87 (26.5)
40,000 15 (4.6) 133 (40.5) 146 (44.5) NA NA
60,000 10 (3.0) 89 (27.1) 163 (49.7) 181 (55.2) NA
7001 to 8000
(2134 to 2438)
80,000 NA 40 (12.2) 120 (36.6) 159 (48.5) 170 (51.8)
100,000 NA NA 73 (22.3) 167 (50.9) 182 (55.5)
120,000 NA NA NA 62 (18.9) 175 (53.3)
4
140,000
NA NA NA 32 (9.8) 63 (19.2)
40,000 10 (3.0) 121 (36.9) 130 (39.6) NA NA
60,000 7 (2.1) 82 (25.0) 152 (46.3) 168 (51.2) NA
8001 to 9000
(2438 to 2743)
80,000 NA 35 (10.7) 111 (33.8) 148 (45.1) 156 (47.5)
100,000 NA NA 67 (20.4) 157 (47.9) 170 (51.8)
120,000 NA NA NA 56 (17.1) 164 (50.0)
4
140,000
NA NA NA 23 (7.0) 42 (12.8)
40,000 5 (1.5) 110 (33.5) 115 (35.1) NA NA
60,000 NA 76 (23.2) 142 (43.3) 156 (47.5) NA
9001 to 10,000
(2743 to 3048)
80,000 NA 31 (9.4) 103 (31.4) 137 (41.8) 142 (43.3)
100,000 NA NA 62 (18.9) 147 (44.8) 157 (47.9)
120,000 NA NA NA 51 (15.5) 153 (46.6)
4
140,000
NOTES:
1. Use only the vent pipe sizes shown for each furnace. It is NOT necessary to choose the smallest diameter pipe possible for venting.
2. NA --- Not al lowed. Pressure switch wil l n ot close, or flame distu rbance may result.
3. Total equivalent vent lengths under 10’ for 40,000 BTUH furnaces from 0 to 2000 ft. (0 to 610 M) above sea level require use of an outlet choke plate .
Failure to use an outlet choke when required may result in flame disturbance or flame sense lockout.
4. Not all furnace families include 140,000 BTUH input models.
5. Vent sizing for Canadian installations over 4500 ft (1370 M) above sea level are subject to acceptance by local authorities having jurisdiction.
6. Size both the combustion air and vent pipe independently, then use the larger size for both pipes.
7. Assume the two 45_ elbows equal one 90_ elbow. Wide radius elbows are desirable and may be required in some cases.
8. Elbow and pipe sections within the furnace casing and at the vent termination should not be included in vent length or elbow count.
9. The minimu m pipe length is 5 ft. (1.5 M) lin ear feet (meters) for all applications.
10. Use 3 --- in. (76 mm) diameter ven t termination kit for installations requiring 4 --- in. (102 mm) diameter pipe.
NA NA NA 16 (4.9) 20 (6.1)
DIRECT VENT (2 -PIPE) AND SINGLE-PIPE
Vent Pipe Diameter (in.)
1
NA
2
NA
10
MAXIMUM ALLOWABLE EXPOSED VENT LENGTHS INSULATION TABLE -- FT. (M)
Two S tag e
Furnace H igh
Heat Input
40000*
Winter Design
Te m p ° F ( ° C )
20 (-10)
0 (-20)
-20 (-30)
-40 (-40)
Pipe
Length in
Ft. & M
Ft. 40.0 35.0 35.0 N/A N/A 50.0 104.0 94.0 N/A N/A 50.0 122.0 110.0 N/A N/ A
M 12.2 10.7 10.7 N/A N/A 15.2 31.7 28.7 N/A N/A 15.2 37.2 33.5 N/A N/A
Ft. 19.0 14.0 12.0 N/A N/A 50.0 61.0 54.0 N/A N/A 50.0 74.0 65.0 N/A N/A
M 5.8 4.3 3.7 N/A N/A 15.2 18.6 16.5 N/A N/A 15.2 22.6 19.8 N/A N/A
Ft. 9.0 3.0 1.0 N/A N/A 50.0 41.0 35.0 N/ A N/A 50.0 51.0 43.0 N/A N/A
M 2.7 0.9 0.3 N/A N/A 15.2 12.5 10.7 N/A N/A 15.2 15.5 13.1 N/A N/A
Ft. 3.0 0.0 0.0 N/A N/A 39.0 29.0 23.0 N/ A N/A 48.0 37.0 30.0 N/A N/A
M 0.9 0.0 0.0 N/A N/A 11.9 8.8 7.0 N/A N/A 14.6 11.3 9.1 N/A N/A
No Insulation 3/8-in. (9.5 mm) 1/2-in. (12.7 mm)
Pipe Diameter-inches (mm) Pipe Diameter-inches (mm) Pipe Diameter-inches (mm)
1.5 2.0 2.5 3.0 4.0 1.5 2.0 2.5 3.0 4.0 1.5 2.0 2.5 3.0 4.0
(38) (51) (64) (76) (102) (38) (51) (64) (76) (102) (38) (51) (64) (76) (102)
60000
80000
100000
20 (-10)
0 (-20)
-20 (-30)
-40 (-40)
20 (-10)
0 (-20)
-20 (-30)
-40 (-40)
20 (-10)
0 (-20)
-20 (-30)
-40 (-40)
Ft. 30.0 51.0 51.0 45.0 N/ A 30.0 135.0 138.0 120.0 N/A 30.0 135.0 162.0 141.0 N/A
M 9.1 15.5 15.5 13.7 N/A 9.1 41.1 42.1 36.6 N/A 9.1 41.1 49.4 43.0 N/A
Ft. 30.0 24.0 23.0 16.0 N/ A 30.0 93.0 82.0 69.0 N/A 30.0 111.0 98.0 83.0 N/A
M 9.1 7.3 7.0 4.9 N/A 9.1 28.3 25.0 21.0 N/A 9.1 33.8 29.9 25.3 N/A
Ft. 18.0 11.0 9.0 1.0 N/A 30.0 65.0 56.0 44.0 N/A 30.0 79.0 68.0 55.0 N/A
M 5.5 3.4 2.7 0.3 N/A 9.1 19.8 17.1 13.4 N/A 9.1 24.1 20.7 16.8 N/A
Ft. 10.0 3.0 0.0 0.0 N/A 30.0 48.0 40.0 29.0 N/A 30.0 59.0 50.0 38.0 N/A
M 3.0 0.9 0.0 0.0 N/A 9.1 14.6 12.2 8.8 N/A 9.1 18.0 15.2 11.6 N/ A
Ft. 20.0 64.0 64.0 56.0 47.0 20.0 70.0 173.0 150.0 125.0 20.0 70.0 175.0 177.0 147.0
M 6.1 19.5 19.5 17.1 14.3 6.1 21.3 52.7 45.7 38.1 6.1 21.3 53.3 53.9 44.8
Ft. 20.0 32.0 30.0 22.0 11.0 20.0 70.0 104.0 87.0 67.0 20.0 70.0 124.0 104.0 82.0
M 6.1 9.8 9.1 6.7 3.4 6.1 21.3 31.7 26.5 20.4 6.1 21.3 37.8 31.7 25.0
Ft. 20.0 17.0 14.0 6.0 0.0 20.0 70.0 71.0 57.0 40.0 20.0 70.0 86.0 71.0 52.0
M 6.1 5.2 4.3 1.8 0.0 6.1 21.3 21.6 17.4 12.2 6.1 21.3 26.2 21.6 15.8
Ft. 15.0 7.0 5.0 0.0 0.0 20.0 61.0 52.0 40.0 24.0 20.0 70.0 64.0 50.0 33.0
M 4.6 2.1 1.5 0.0 0.0 6.1 18.6 15.8 12.2 7.3 6.1 21.3 19.5 15.2 10.1
Ft. N/A 25.0 79.0 70.0 59.0 N/A 25.0 110.0 186.0 155.0 25.0 110.0 219.0 182.0
M N/A 7.6 24.1 21.3 18.0 N/A 7.6 33.5 56.7 47.2 7.6 33.5 66.8 55.5
Ft. N/A 25.0 40.0 31.0 19.0 N/A 25.0 110.0 109.0 86.0 25.0 110.0 131.0 104.0
M N/A 7.6 12.2 9.4 5.8 N/A 7.6 33.5 33.2 26.2 7.6 33.5 39.9 31.7
Ft. N/A 23.0 21.0 13.0 0.0 N/A 25.0 91.0 74.0 54.0 25.0 110.0 90.0 68.0
M N/A 7.0 6.4 4.0 0.0 N/A 7.6 27.7 22.6 16.5 7.6 33.5 27.4 20.7
Ft. N/A 13.0 10.0 1.0 0.0 N/A 25.0 68.0 53.0 35.0 25.0 83.0 66.0 46.0
M N/A 4.0 3.0 0.3 0.0 N/A 7.6 20.7 16.2 10.7 7.6 25.3 20.1 14.0
PG96VAT
20 (-10)
0 (-20)
120000
-20 (-30)
-40 (-40)
* Not all families have these models.
* Pipe length (ft) specified for maximum pipe lengths located in unconditioned spaces. Pipes located in unconditioned space cannot exceed total al lowable pipe
length calculated from Table 1 or 3.
† Insulation thickness based on R value of 3.5 per in.
Ft. N/A N/A 15.0 85.0 73.0 N/A N/A 15.0 100.0 190.0 N/A N/A 15.0 100.0 224.0
M N/A N/A 4.6 25.9 22.3 N/A N/A 4.6 30.5 57.9 N/A N/A 4.6 30.5 68.3
Ft. N/A N/A 15.0 41.0 29.0 N/A N/A 15.0 100.0 109.0 N/A N/A 15.0 100.0 131.0
M N/A N/A 4.6 12.5 8.8 N/A N/A 4.6 30.5 33.2 N/A N/A 4.6 30.5 39.9
Ft. N/A N/A 15.0 20.0 7.0 N/A N/A 15.0 94.0 71.0 N/A N/A 15.0 114.0 88.0
M N/A N/A 4.6 6.1 2.1 N/ A N/A 4.6 28.7 21.6 N/A N/A 4.6 34.7 26.8
Ft. N/A N/A 15.0 7.0 0.0 N/A N/A 15.0 69.0 48.0 N/A N/A 15.0 85.0 62.0
M N/A N/A 4.6 2.1 0.0 N/ A N/A 4.6 21.0 14.6 N/A N/A 4.6 25.9 18.9
11
RETURN AIR TEMPERATURE
This furnace is designed for continuous return--air minimum temperature of 60_F(15_C) db or intermittent operation down to 55_F(13_C)
db such as when used with a night setback thermometer. Return--air temperature must not exceed 80_F(27_C) db. Failure to follow these
return air limits may affect reliability of heat exchangers, motors and controls.
80 / 27˚C
SUPPLY AIR
60
/ 16˚C
PG96VAT
MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS
POSITION CLEARANCE
Rear 0(0mm)
Front (Combustion air openings in furnace and in structure) 1in.(25mm)
Required for service** 24 in. (610 mm)*
All Sides of Supply Plenum** 1in.(25mm)
Sides 0(0mm)
Ve n t 0(0mm)
* Recommended
**Consult your local building codes
Top of Furnace 1in. (25mm)
A10490
COMBUSTION--AIR PIPE FOR NON--DIRECT (1--PIPE) VENT APPLICATION
FIELD-SUPPLIED
2-IN. (51 mm) DIA.
MITERED RADIUS
PVC 90° ELBOW
12” (300 mm) MINIMUM
NOTE: See Installation Instructions for specific venting configurations.
FIELD-SUPPLIED
2-IN. (51 mm) DIA.
PVC PIPE
A12376
12
DOWNFLOW SUBBASE
LOCATING
TAB
11/
4-IN. TYP
PLENUM
OPENING
A
LOCATING
TAB
B
4
3
D
2
1
FACTORY-SUPPLIED
FIELD-INSTALLED
INSULATION
C
A97427
Assembled
DIMENSIONS (IN. / MM)
FURNACE
CASING WIDTH
14--- 3/16 (360)
17--- 1/2 (445)
21 (533)
24--- 1/2 (622)
*The plenum should be constructed 1/4 ---in. (6 mm) smaller in width and depth than the plenum dimensions shown above.
FURNACE IN DOWNFLOW
APPLICATION
Furnace with or without Cased Coil
Assembly or Coil Box
Furnace with or without Cased Coil
Assembly or Coil Box
Furnace with or without Cased Coil
Assembly or Coil Box
Furnace with or without Cased Coil
Assembly or Coil Box
PLENUM OPENING* FLOOR OPENING
A B C D
11--- 3/16
(322)
15--- 1/8
(384)
18--- 5/8
(396)
22--- 1/8
(562)
19 (483)
19 (483)
19 (483)
19 (483)
13--- 7/16
(341)
16--- 3/4
(426)
20--- 1/4
(514)
23--- 3/4
(603)
Disassembled
20--- 5/8
(600)
20--- 5/8
(600)
20--- 5/8
(600)
20--- 5/8
(600)
1
2
3
4
A88207
HOLE NO. FOR
WIDTH
ADJUSTMENT
4
3
2
1
PG96VAT
Concentric Vent Kit
A concentric vent kit allows vent and combustion--air pipes to
terminate through a single exit in a roof or side wall. One pipe
runs inside the other allowing venting through the inner pipe and
combustion air to be drawn in through the outer pipe.
A93086
Downflow Subbase
A88202
One base fits all furnace sizes. The base is designed to be installed
between the furnace and a combustible floor when no coil box is
used or when a coil box other than a Payne cased coil is used. It is
CSA design certified for use with PayneR branded furnaces when
installed in downflow applications.
13
TYPICAL WIRING SCHEMATIC
FIELD 24-V WIRING
FIELD 115-, 208/230-, 460-V WIRING
FACTORY 24-V WIRING
FACTORY 115-V WIRING
NOTE 2
FIVE WIRE
WCR GY
THREE-WIRE
HEATING-ONLY
BLOWER DOOR SWITCH
BLK
WHT
BLK
WHT
W
C
R
O
N
GND
115-V FIELD-
SUPPLIED
GND
AUXILIARY
J-BOX
DISCONNECT
PG96VAT
T
G
R
O
COM
L
Y
24-V
TERMINAL
NOTE 1
BLOCK
FURNACE
NOTES: Connect Y-terminal in furnace as shown for proper blower operation.
1.
Some thermostats require a "C" terminal connection as shown.
2.
If any of the original wire, as supplied, must be replaced, use
3.
same type or equivalent wire.
THERMOSTAT
TERMINALS
CONDENSING
UNIT
TWO
WIRE
FIELD-SUPPLIED
DISCONNECT
GND
208/230- OR
460-V
THREE
PHASE
208/230-V
SINGLE
PHASE
A11387
14
29 1/2
[749.3]
DIMENSIONAL DRAWING
20 5/8
[522.7]
21 1/16
[535.8]
[557.4]
21 15/16
26 3/8
[669.9]
[678.1]
28 3/4
[730.5]
26 11/16
AIR FLOW
3
[76.2]
1 3/4
[44.5]
AIR INTAKE
7/8
GAS CONN
[22.2]
E
REV
1
SHT
23 3/8
7/8
[22.2] POWER CONN
[63.5]
4
35
[101.6]
[889.0]
SIDE INLET
28 3/8
[720.4]
[757]
29 13/16
7/8
[22.2]
24
28 5/8
7/8
[22.2]
THERMOSTAT ENTRY
[420.9]
16 9/16
[442.3]
17 7/16
18 1/16
20 1/4
[513.9]
[609.7]
[726.9]
[458.6]
7/8
[22.2]
2 1/2
3
[76.2 ]
21 5/8
[549.5]
BOTTOM INLET
6 1/16
[154.0]
11/16
[17.5]
[592.0]
1 5/16
[668.8]
26 5/16
[33.3]
SD5024-4
2
PART NUMBER
NEXT SHEET
PG96VAT
B
A
NOTES:
1. Doors may vary by model.
2. Minimum return-air openings at furnace, based on metal duct. If ex duct is used,
see ex duct manufacturer's recommendations for equivalent diameters.
a. For 800 CFM-16-in. (406 mm) round or 14 1/2 x 12-in. (368 x 305 mm) rectangle.
b. For 1200 CFM-20-in. (508 mm) round or 14 1/2 x 19 1/2-in. (368 x 495 mm) rectangle.
c. For 1600 CFM-22-in. (559 mm) round or 14 1/2 x 22 1/16-in. (368 x 560mm) rectangle.
d. Return air above 1800 CFM at 0.5 in. w.c. ESP on 24.5" casing, requires one of the following
congurations: 2 sides, 1 side and a bottom or bottom only. See Air Delivery table in this
document for specic use to allow for sucient airow to the furnace.
3. Vent and Combustion air pipes through blower compartment must
use accessory “Vent Kit - Through the Cabinet”. See accessory list for
current part number.
D
[58.4]
6 15/16
[176.1]
2 3/10
3
[76.2]
VENT
3
[76.2]
AIR INTAKE
[170.1]
6 11/16
TOP VIEW
[678.1]
26 11/16
26 3/8
[670.0]
25 1/8
[638.7]
23 5/16
[592.9]
20 5/8
[522.7]
19 1/8
OUTLET WIDTH
3
[76.2]
AIR INTAKE
[485.8]
AIR FLOW
5/8
[15.8]
1 3/4
AIR FLOW
[44.5]
3
[76.2]
VENT
GAS CONN
7/8
[22.2]
4
[101.6]
CONDENSATE DRAIN TRAP
LOCATION
2 1/2
7/8
[22.2]
32 5/8
[829.5]
28 5/8
[715.9]
28 3/16
7/8
[22.2] POWER CONN
[63.5]
7/8
[22.2]
[726.4]
25 3/16
[595.6]
23 7/16
20 1/4
[513.9]
16 9/16
7/8
SIDE INLET
[639.1]
[581.9]
22 15/16
[439.2]
17 5/16
[420.9]
[376.3]
14 13/16
[22.2]
THERMOSTAT ENTRY
C
WIDTH
BOTTOM RETURN
NOTE: ALL DIMENSIONS IN INCH [MM]
11/16
[17.5]
SEE NOTE #3
[668.8]
22
26 5/16
21
[534.0]
[558.3] (BOTH SIDES)
[25.4]
1 (BOTH SIDES)
PG96VAT
FURNACE SIZE
A B C D
CABINET WIDTH OUTLET WIDTH BOTTOM IN LET WIDTH AIR INTAKE
30040 14--- 3/16 (361) 12--- 1/ 2 (319) 12--- 9/16 (322) 7--- 1/8 (181) 121.0 (54.4)
42060
48080 151.5 (68.2)
60080
60100 166.0 (74.7)
17--- 1/2 (445) 15 --- 7/8 (403) 16 (406) 8--- 3/4 (222)
21 (533) 19--- 3/8 (492) 19 --- 1/2 (495) 10 --- 1/2 (267)
66120 24--- 1/2 (622) 22 --- 7/8 (581) 23 (584) 12--- 1/4 (311) 190.0 (85.5)
15
SHIP WT.
LB (KG)
141.5 (63.7)
156.0 (70.9)
A12267
GUIDE SPECIFICATIONS
General
System Description
Furnish a ______________________ 4--way multipoise gas--fired
condensing furnace for use with natural gas or propane (factory-authorized conversion kit required for propane).
Quality Assurance
Unit will be designed, tested and constructed to the current ANSI Z
21.47/CSA 2.3 design standard for gas--fired central furnaces.
Unit will be third party certified by CSA to the current ANSI Z
21.47/CSA 2.3 design standard for gas--fired central furnaces. Unit
will carry the CSA Blue StarR and Blue FlameR labels. Unit
efficiency testing will be performed per the current DOE test
procedure as listed in the Federal Register.
Unit will be certified for capacity and efficiency and listed in the
latest AHRI Consumer’s Directory of Certified Efficiency Ratings.
Unit will carry the current Federal Trade Commission Energy
Guide efficiency label.
Delivery, Storage, and Handling
PG96VAT
Unit will be shipped as single package only and is stored and
handled per unit manufacturer’s recommendations.
Warranty (for inclusion by specifying engineer)
U.S. and Canada only. Warranty certificate available upon request.
Equipment
Blower Wheel and ECM Blower Motor
Galvanized blower wheel shall be centrifugal type, statically and
dynamically balanced. Blower motor of ECM type shall be
permanently lubricated with sealed ball bearings, of _______hp,
and have infinitely variable speed from 600--1200 RPM operating
only when motor inputs are provided. Blower motor shall be direct
drive and soft mounted to the blower housing to reduce vibration
transmission.
Filters
Furnace shall have reusable--type filters. Filter shall be ______ in.
(mm) X ________ in. (mm). An accessory highly efficient Media
Filter is available as an option. _____________ Media Filter.
Casing
Casing shall be of .030 in. thickness minimum, pre--painted
galvanized steel.
Draft Inducer
Draft inducer motor shall be two--speed PSC design.
Motor
Primary Heat
Primary heat exchangers shall be 3--Pass corrosion-- resistant
aluminized steel of fold--and--crimp sectional design and applied
operating under negative pressure.
Secondary Heat
Secondary heat exchangers shall be of a stainless steel
flow--through of fin--and--tube design and applied operating under
negative pressure.
Controls
Controls shall include a micro--processor--based integrated
electronic control board with at least 16 service troubleshooting
codes displayed via diagnostic flashing LED light on the control, a
self--test feature that checks all major functions of the furnace, and
a replaceable automotive--type circuit protection fuse. Multiple
operational settings available, including separate blower speeds for
low heat, high heat, low cooling, high cooling and continuous fan.
Continuous fan speed may be adjusted from the thermostat.
Cooling airflow will be selectable between 325 to 400 CFM per
ton of air conditioning. Features will also include temporary
reduced airflow in the cooling mode for improved
dehumidification when a dehumidification--capable thermostat is
used.
Exchangers
Exchangers
Operating Characteristics
Heating capacity shall be _________________ Btuh input;
______________ Btuh output capacity.
Fuel Gas Efficiency shall be________ AFUE.
Air delivery shall be ________________ cfm minimum at 0.50 in.
W.C. external static pressure.
Dimensions shall be: depth_________in. (mm); width
__________in. (mm); height___________in. (mm) (casing only).
Height shall be _________in. (mm) with A/C coil and
_________________in. (mm) overall with plenum.
Electrical Requirements
Electrical supply shall be 115 volts, 60 Hz, single--phase (nominal).
Minimum wire size shall be ________AWG; maximum fuse size
of HACR--type designated circuit breaker shall be _________
amps.
Special Features
Refer to section of the product data identifying accessories and
descriptions for specific features and available enhancements.
E2012 Payne Heating & Cooling Systems D 7310 W. Morris St. D Indianapolis, IN 46231 Edition Date: 09/12
Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
C a t a l o g N o : S S --- P G 9 6 V A T --- 0 2
R e p l a c e s : S S --- P G 9 6 V AT --- 0 1
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