CONDENSING GAS FURNACE
Product Data
Utilizing the extensive resources available to PayneR,anew
standard of excellence has been achieved with the model
PG95XAT. The model is a unique 4--way multipoise condensing
furnace with features like no other product in its class including
two heating stages and a highly efficient ECM Blower Motor. The
PG95XAT builds on the many Payne successes in the furnace
industry and establishes a new standard for all high--efficiency gas
furnaces.
S Heating efficiency of 95.5% AFUE
S Two heating stages
S Highly efficient ECM blower motor
S Humidity control when paired with a compatible condensing
unit and using a humidity sensing thermostat
S Adjustable constant fan speed from a compatible thermostat
S LED diagnostics and self test feature
S Stores fault codes during power outages
S Adjustable heating air temperature rise
S Dehumidification terminals on control board
S Hot surface ignition
S Dual fuel compatible
S Two--speed inducer motor
PG95XAT
STANDARD FEATURES
CERTIFIED
LIMITED WARRANTY*
S 20--year limited warranty on heat exchangers.
S 10 year parts and lifetime heat exchanger limited warranty to the
original purchaser upon timely registration.
A11300
Use of the AHRI Certified TM Mark indicates a
manufacturer’s participation in the program. For
verification of certification for individual products,
go to www.ahridirectory.org.
S Limited warranty period is five years for parts and twenty years
for the heat exchanger if not registered within 90 days of
installation.{
* For owner occupied, residential applications.
{Jurisdictions where warranty benefits cannot be conditioned on registra-
tion will receive registered limited war ranty benefits.
1
Always Ask For
SPECIFICATIONS
A
Heating Capacity and Efficiency 030040 042060 048080 048100 066120
Input
Output
Efficiency AFUE % (ICS) 95.5 95.5 95.5 95.5 95.5
Certified Temperature
Rise Range ºF (ºC)
Airflow Capacity and Blower Data 030040 042060 048080 048100 066120
Certified External Static
Pressure (in. w.c.)
Airflow Delivery
@RatedESP(CFM)
Cooling Capacity (tons)
@ 400, 350 CFM/ton
Direct-Drive Motor Type Electronically Commutated Motor (ECM)
Direct-Drive Motor HP 1/2 3/4 3/4 1 1
Motor F ull Load Amps 6.8 8.4 8.4 10.9 10.9
RPM Range 600 - 1200
Speed Selections 5
Blower Wheel Dia x Width in. 11x7 11x8 11x8 11x10 11 x 11
Air Filtration System
Filter Used for Certified Watt Data
Electrical Data 030040 042060 048080 048100 066120
Input Voltage Volts-Hertz-Phase 115-60-1
Operating Voltage Range Min-Max 104-127
Maximum Input Amps Amps 8.2 9.8 9.8 12.3 12.3
Unit Ampacity Amps 11.0 13.0 13.0 16.1 16.1
Minimum Wire Size AWG 14 14 14 12 12
Maximum Wire Length
@ Minimum Wire Size
Maximum Fuse/Ckt Bkr
(Time-Delay Type Recommended)
Transformer Capacity (24vac output) 40 VA
External Control Power
vailable
Controls 030040 042060 048080 048100 066120
Gas Connection Size 1/2” - NPT
Burners (Monoport) 2 3 4 5 6
Gas Valve (Redundant)
Gas Conversion Kit - Natural to Propane KGANP51012SP
Gas Conversion Kit - Propane to Natural KGAPN43012SP
Manufactured (Mobile) Home Kit not approved for MH use
Ignition Device Silicon Nitride
Limit Control 165 180 170 160 160
Heating Blower Control (Heating Off-Delay) Adjustable: 90, 120, 150, 180 seconds
Cooling Blower Control (Time Delay Relay) 90 seconds
Communication System none
Thermostat Connections W2,Y1,DHUM,GCW/W1,Y/Y2,R
Accessory Connections EAC (115vac); HUM (24vac); 1-stg AC (via Y/Y2)
High Heat (BTUH) 40,000 60,000 80,000 100,000 120,000
Low Heat (BTUH) 26,000 39,000 52,000 65,000 78,000
High Heat (BTUH) 39,000 58,000 78,000 98,000 117,000
Low Heat (BTUH) 25,000 38,000 52,000 63,000 76,000
High Heat
Low Heat
Heating 0.10 0.12 0.15 0.20 0.20
Cooling 0.5 0.5 0.5 0.5 0.5
High Heat 695 1000 1360 1730 2125
Low Heat 585 780 1100 1380 1610
Cooling 925 1505 1610 1720 2055
400 CFM/ton 2 3.5 4 4 5
350 CFM/ton 2.5 4 4.5 5 6
Feet 33 28 28 35 35
(M) (10.1) (8.5) (8.5) (10.7) (10.7)
Amps 15 15 15 20 20
Heating 24.3 VA
Cooling 34.6 VA
Manufacturer White Rogers™
Minimum Inlet Gas
pressure (in. W.C.)
Maximum Inlet Gas
pressure (in. W.C.)
40 - 70
(21-38)
30 - 60
(17-33)
KGAWF1606UFR KGAWF1306UFR KGAWF1406UFR KGAWF1506UFR KGAWF1506UFR
35 - 65
(19-36)
30 - 60
(17-33)
Factory Supplied Media Cabinet
40 - 70
(21-38)
30 - 60
(17-33)
Field Supplied Filter
4.5
13.6
45 - 75
(25-41)
30 - 60
(17-33)
45 - 75
(25-41)
30 - 60
(17-33)
2
MODEL NUMBER NOMENCLATURE
1
Brand
P
Brand
2
Product
G
Product
OPERATING INSTRUCTIONS
NOT SHOWN (LOCATED ON
MAIN FURNACE DOOR, SEE
OPERATING INSTRUCTIONS
INSIDE DOOR FIGURE).
3 - 4
Effy.
95
Efficiency
MANUAL RESET
ROLLOUT SWITCH
GAS VALVE
ELECTRICAL JUNCTION
BOX (IF REQUIRED,
LOCATION MAY VARY)
FLAME
SENSOR
5
Voltage/Motor
X
S - Std./PSC
X - High Eff.
6
Major Series
A
Major Series
Not all familes have these models.
7
Htg. Stages
T
T - Two-stage
S - Single-stage
8 - 9
Cooling Cap.
30
Cooling Cap.
FURNACE COMPONENTS
HOT SURFACE
GAS BURNER
IGNITER
MANUAL RESET
ROLLOUT SWITCH
10 - 12
Heating Cap.
040
040=40,000 BTU
060=60,000 BTU
080=80,000 BTU
100=100,000 BTU
120=120,000 BTU
13
Width/Variation
A
A - 14.2” Std.
B - 17.5” Std.
C - 21.0” Std.
D - 24.5” Std.
MAIN LIMIT SWITCH
(BEHIND GAS VALVE)
INDUCER MOTOR
ASSEMBLY
14
Minor Series
A
Minor Series
15 - 16
Variations
AA
Variations
A11166
BLOWER DOOR
SAFETY SWITCH
FURNACE
CONTROL
BOARD
RATING PLATE NOT SHOWN
(LOCATED ON BLOWER DOOR)
REPRESENTATIVE DRAWING ONLY, SOME MODELS MAY VARY IN APPEARANCE.
3
BLOWER AND
MOTOR
CAPACITOR/
POWER CHOKE
(IF USED)
A11485
ACCESSORIES
DESCRIPTION PAR T NUM BE R 30040 42060 48080 48100 66120
Venting, Drainage and Installation
Vent Kit - Through the Cabinet KGADC0101BVC X X X X X
Vent Terminal - Concentric - 2” (51 mm) KGAVT0701CVT X X X X N/A
Vent Terminal - Concentric - 3” (76 mm) KGAVT0801CVT N/A X X X X
Vent Terminal Bracket - 2” (51 mm) KGAVT0101BRA X X X X N/A
Vent Terminal Bracket - 3” (76 mm) KGAVT0201BRA N/A X X X X
CPVC to PVC Drain Adapters - 1/2” CPVC to 3/4”
PVC
Horizontal Trap Grommet - Direct Vent KGACK0101HCK X X X X X
Freeze Protect Kit - Heat Patch for Drain Trap KGAHT0201CFP X X X X X
Freeze Protect Kit - Heat Tape KGAHT0101CFP X X X X X
Furnace Base Kit for Combustible Floors KGASB0201ALL X X X X X
Gas Conversion
GasCnvKit-NattoLP;Two-stage KGANP51012SP X X X X X
Gas Cnv Kit - LP to Nat; Two-stage KGAPN43012SP X X X X X
GasOrificeKit-#42(NatGas) KGAHA0150N42 X X X X X
GasOrificeKit-#43(NatGas) KGAHA0250N43 X X X X X
GasOrificeKit-#44(NatGas) KGAHA0350N44 X X X X X
GasOrificeKit-#45(NatGas) KGAHA0450N45 X X X X X
GasOrificeKit-#46(NatGas) KGAHA0550N46 X X X X X
GasOrificeKit-#47(NatGas) KGAHA1550N47 X X X X X
GasOrificeKit-#48(NatGas) KGAHA1650N48 X X X X X
Gas Orifice Kit - #54 (LP) KGAHA0650P54 X X X X X
Gas Orifice Kit - #55 (LP) KGAHA0750P55 X X X X X
Gas Orifice Kit - #56 (LP) KGAHA0850P56 X X X X X
Gas Orifice Kit - 1.25mm (LP) KGAHA5750125 X X X X X
Gas Orifice Kit - 1.30mm (LP) KGAHA5750130 X X X X X
Indoor Air Quality
Media Cabinet - 16” (406 mm) FILCABXL0016 X X X X X
Media Cabinet - 20” (508 mm) FILCABXL0020 X X X X X
Media Cabinet - 24” (610 mm) FILCABXL0024 N/A N/A X X X
Filter Rack - Bottom Return - 14” (356 mm) Cabinet KGBFR0401B14 X N/A N/A N/A N/A
Filter Rack - Bottom Return - 17.5” (445 mm) Cabinet KGBFR0501B17 N/A X X N/A N/A
Filter Rack - Bottom Return - 21” (533 mm) Cabinet KGBFR0601B21 N/A N/A N/A X N/A
Filter Rack - Bottom Return - 24.5” (622 mm) Cabinet KGAFR0701B24 N/A N/A N/A N/A X
Filter Rack - Side Return for 1” (25 mm) Filters KGAFR0801SRE X X X X X
Cartridge Media Filter - 16” (406 mm) FILXXCAR0016 X X X X X
Cartridge Media Filter - 20” (508 mm) FILXXCAR0020 X X X X X
Cartridge Media Filter - 24” (610 mm) FILXXCAR0024 N/A N/A X X X
EZ-Flex Filter - 16” (406 mm) EXPXXFIL0016 X X X X X
EZ-Flex Filter - 20” (508 mm) EXPXXFIL0020 X X X X X
EZ-Flex Filter - 24” (610 mm) EXPXXFIL0024 N/A N/A X X X
EZ-Flex Filter with End Caps - 16” (406 mm) EXPXXUNV0016-A09 X X X X X
EZ-Flex Filter with End Caps - 20” (508 mm) EXPXXUNV0020-A09 X X X X X
EZ-Flex Filter with End Caps - 24” (610 mm) EXPXXUNV0024-A06 N/A N/A X X X
Filter Pack (6 pack) - Washable - 16x25x1
(406x635x25 mm)
Filter Pack (6 pack) - Washable - 24x25x1
(610x635x25 mm)
KGAAD0110PVC X X X X X
KGAWF1306UFR X X X X X
KGAWF1506UFR N/A X X X X
X = Used with this model furnace
N/A = Not used with this model furnace
4
AIR DELIVERY -- CFM (BOTTOM RETURN WITH FILTER)
INPUT
BTUH
40000 SIDE/BOTTOM
60000 SIDE/BOTTOM
80000 SIDE/BOTTOM
100000 SIDE/BOTTOM
120000
NOTE: A filter is required for each return ---air inlet. Airflow performance included 3/4 - -- in. (19 mm) washable filter media su ch as contained in factory --- a u t h o r i z e d
RETURN-AIR
SUPPLY
BOTTOM OR
TWO SIDES
accessory filter rack. To determine airflow performance without this filter, assume an additional 0.1 in. W.C. available external static pressure.
--- Indicates unstable operating conditions.
SPEED
5(Gry) 1120 1080 1030 980 925 875 820 760 690 630
4(Yel) 880 845 810 780 740 710 680 640 615 570
3(Blu) 695 665 620 575 535 495 455 420 370 280
2(Org) 640 595 540 495 460 420 370 310 260 230
1(Red) 570 525 475 425 385 330 255 220 - -
5(Gry) 1720 1670 1620 1565 1505 1440 1375 1295 1220 1135
4(Yel) 1325 1285 1255 1220 1185 1145 1115 1075 1040 1000
3(Blu) 1010 970 925 875 835 785 745 690 660 620
2(Org) 1160 1115 1080 1045 1000 960 920 875 840 785
1(Red) 785 715 655 595 530 490 435 385 340 285
5(Gry) 1810 1770 1720 1665 1610 1540 1475 1400 1315 1235
4(Yel) 1535 1500 1475 1435 1405 1370 1340 1310 1245 1160
3(Blu) 1380 1340 1305 1270 1240 1200 1165 1130 1090 1050
2(Org) 1180 1130 1095 1060 1015 975 935 895 850 800
1(Red) 1100 1045 1010 970 920 885 845 790 745 690
5(Gry) 2040 1970 1885 1795 1720 1635 1540 1450 1360 1230
4(Yel) 1550 1505 1460 1415 1365 1325 1280 1230 1180 1135
3(Blu) 1780 1730 1690 1645 1610 1555 1481 1400 1310 1210
2(Org) 1345 1295 1250 1195 1155 1105 1055 1000 955 915
1(Red) 1390 1350 1295 1260 1200 1160 1105 1050 1010 965
5(Gry) 2275 2230 2185 2130 2055 1950 1825 1710 1610 1500
4(Yel) 1875 1820 1770 1720 1660 1600 1550 1505 1450 1390
3(Blu) 2170 2125 2075 2025 1975 1900 1790 1695 1590 1470
2(Org) 1475 1420 1350 1280 1215 1165 1105 1050 995 930
1(Red) 1625 1565 1505 1445 1385 1325 1275 1225 1170 1130
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
EXTERNAL STA TIC PRESSURE (IN. W.C.)
5
MAXIMUM EQUIVALENT VENT LENGTH -- FT. (M)
NOTE: Maximum Equivalent Vent Length (MEVL) does NOT include elbows or terminations. Use Table 2 - Deductions from
Maximum Equivalent Vent Length to determine allowable vent length for each application.
Table 1 – Maximum Equivalent Vent Length -- Ft. (M)
0 to 4500 Ft. (0 to 1370 M) Altitude
Altitude
FT (M)
0 to 2000
(0 to 610)
2001 to 3000
(610 to 914)
3001 to 4000
(914 to 1219)
4001 to 4500
(1219 to
1370)
* Not all families have these models.
NOTE: See notes at end of venting tables.
NOTE: See Table 3 for altitudes over 4500 ft. (1370 M)
Unit Size
BTU/Hr
2
40,000*
60,000 30 (9.1) 135 (41.1) 235 (71.6) 265 (80.8) NA
80,000 20 (6.1) 70 (21.3) 175 (53.3) 235 (71.6) 265 (80.8)
100,000 NA 25 (7.6) 110 (33.5) 235 (71.6) 265 (80.8)
120,000 NA NA 15 (4.6) 100 (30.5) 250 (76.2)
40,000* 45 (13.7) 198 (60.4) 232 (70.7) NA NA
60,000 27 (8.2) 127 (38.7) 222 (67.7) 250 (76.2) NA
80,000 17 (5.2) 64 (19.5) 165 (50.3) 222 (67.7) 249 (75.9)
100,000 NA 22 (6.7) 104 (31.7) 223 (68.0) 250 (76.2)
120,000 NA NA 11 (3.4) 93 (28.3) 237 (72.2)
40,000* 39 (11.9) 184 (56.1) 214 (65.2) NA NA
60,000 23 (7.0) 119 (36.3) 210 (64.0) 235 (71.6) NA
80,000 15 (4.6) 59 (18.0) 155 (47.2) 210 (64.0) 232 (70.7)
100,000 NA 19 (5.8) 98 (29.9) 211 (64.3) 236 (71.9)
120,000 NA NA 8 (2.4) 86 (26.2) 224 (68.3)
40,000* 36 (11.0) 177 (53.9) 205 (62.5) NA NA
60,000 21 (6.4) 115 (35.1) 204 (62.2) 228 (69.5) NA
80,000 14 (4.3) 56 (17.1) 150 (45.7) 202 (61.6) 224 (68.3)
100,000 NA 17 (5.2) 94 (28.7) 205 (62.5) 229 (69.8)
120,000 NA NA NA 83 (25.3) 217 (66.1)
1-1/2 2 2-1/2 3 4
50 (15.2) 210 (64.0) 250 (76.2) NA NA
DIRECT VENT (2 -PIPE) AND NON ---DIRECT VENT (1---PIPE)
Vent Pipe Diameter (in.)
Table 2 – Deductions from Maximum Equivalent Vent Length -- Ft. (M)
Pipe Diameter (in): 1-1/2 2 2-1/2 3* 4*
Mitered 90º Elbow 8 (2.4) 8 (2.4) 8 (2.4) NA NA NA NA
Medium Radius 90º Elbow 5 (1.5) 5 (1.5) 5 (1.5) NA NA NA NA
Long Radius 90º Elbow 3 (0.9) 3 (0.9) 3 (0.9) 3 (0.9) 3 (0.9)
Mitered 45º Elbow 4 (1.2) 4 (1.2) 4 (1.2) NA NA NA NA
Medium Radius 45º Elbow 2.5 (0.8) 2.5 (0.8) 2.5 (0.8) NA NA NA NA
Long Radius 45º Elbow 1.5 (0.5) 1.5 (0.5) 1.5 (0.5) 1.5 (0.5) 1.5 (0.5)
Tee 16 (4.9) 16 (4.9) 16 (4.9) 16 (4.9) 16 (4.9)
*Note: 3 --- and 4 ---in. Vent pipe systems require long radius elbows.
Venting System Length Calculations
The maximum length for each vent pipe (inlet or exhaust) equals the Maximum Equivalent Vent Length (MEVL) from Table 1 or Table 3
minus the number of elbows multiplied by the deduction for each elbow in Table 2.
Standard vent terminations and concentric vent terminations count for zero deductions.
Example
A direct--vent 60,000 Btuh furnace installed at 2100 ft. (640 M ) with 2--in. (51 mm) vent piping. Venting system includes, FOR EACH
PIPE, (3) 90_ long radius elbows, (2) 45_ long radius elbows and a concentric vent kit.
Maximum Equivalent Vent Length = 127 ft. (From Table 1)
Deduct (3) 90 long radius 3 x 3 ft. = - 9 ft. (From Table 2)
Deduct (2) 45 long radius 2 x 1.5 ft. = - 3 ft. (From Table 2)
Maximum Vent Length = 115 ft. For EACH vent or inlet pipe
6
MAXIMUM EQUIVALENT VENT LENGTH -- FT. (M)
Table 3 – Maximum Equivalent Vent Length -- Ft. (M)
4501 to 10,000 Ft. (0 to 1370 M) Altitude
NOTE: Maximum Equivalent Vent Length (MEVL) does NOT include elbows or terminations. Use Table 2 - Deductions from
Maximum Equivalent Vent Length to determine allowable vent length for each application.
Altitude
FT (M)
Unit Size
1-1/2 2 2-1/2 3 4
40,000* 33 (10.1) 171 (52.1) 196 (59.7) NA NA
4501 to 5000
(1370 to
1524)
60,000 20 (6.1) 111 (33.8) 198 (60.4) 221 (67.4) NA
80,000 13 (4.0) 54 (16.5) 146 (44.5) 195 (59.4) 216 (65.8)
100,000 NA 16 (4.9) 91 (27.7) 200 (61.0) 222 (67.7)
120,000 NA NA NA 80 (24.4) 211 (64.3)
40,000* 27 (8.2) 158 (48.2) 179 (54.6) NA NA
5001 to 6000
(1524 to
1829)
60,000 16 (4.9) 103 (31.4) 186 (56.7) 207 (63.1) NA
80,000 11 (3.4) 49 (14.9) 137 (41.8) 183 (55.8) 200 (61.0)
100,000 NA 12 (3.7) 85 (25.9) 188 (57.3) 208 (63.4)
120,000 NA NA NA 74 (22.6) 199 (60.7)
40,000* 21 (6.4) 145 (44.2) 162 (49.4) NA NA
6001 to 7000
(1829 to
2134)
60,000 13 (4.0) 96 (29.3) 174 (53.0) 194 (59.1) NA
80,000 NA 44 (13.4) 120 (36.6) 171 (52.1) 185 (56.4)
100,000 NA 10 (3.0) 79 (24.1) 178 (54.3) 195 (59.4)
120,000 NA NA NA 68 (20.7) 187 (57.0)
40,000* 15 (4.6) 133 (40.5) 146 (44.5) NA NA
7001 to 8000
(2134 to
2438)
60,000 10 (3.0) 89 (27.1) 163 (49.7) 181 (55.2) NA
80,000 NA 40 (12.2) 120 (36.6) 159 (48.5) 170 (51.8)
100,000 NA NA 73 (22.3) 167 (50.9) 182 (55.5)
120,000 NA NA NA 62 (18.9) 175 (53.3)
40,000* 10 (3.0) 121 (36.9) 130 (39.6) NA NA
8001 to 9000
(2438 to
2743)
60,000 7 (2.1) 82 (25.0) 152 (46.3) 168 (51.2) NA
80,000 NA 35 (10.7) 111 (33.8) 148 (45.1) 156 (47.5)
100,000 NA NA 67 (20.4) 157 (47.9) 170 (51.8)
120,000 NA NA NA 56 (17.1) 164 (50.0)
40,000* 5 (1.5) 110 (33.5) 115 (35.1) NA NA
9001 to
10,000
(2743 to
3048)
60,000 NA 76 (23.2) 142 (43.3) 156 (47.5) NA
80,000 NA 31 (9.4) 103 (31.4) 137 (41.8) 142 (43.3)
100,000 NA NA 62 (18.9) 147 (44.8) 157 (47.9)
120,000 NA NA NA 51 (15.5) 153 (46.6)
*Not all families have these models.
Notes:
1. 3 --- and 4---in. Vent pipe systems require long radius elbows.
2. Total equivalent vent lengths under 10’ for 40,000 require the use of an ou tl et choke plate at altitude 0 to 2,000 ft ( 0 to 610M).
Failure to use an outlet choke when required may result in flame disturbance or flame sense lockout.
3. Vent sizing for Canadian installations over 4500 ft (1370m) above sea level are subject to acceptance by the local authorities having jurisdiction.
4. NA --- Not allowed; pressure switch will not close, or flame disturbance may result.
5. Do not use pipe size greater than those specified in table or incomplete combustion, flame disturbance, or flame sense lockout may occur.
6. Size both the combustion - -- air and vent pipe independently, then use the larger diameter for both pipes.
7. Assume the two 45_ elbows equal one 90_ elbow. Wide radius elbows are desirable and may be required in some cases.
8. Elbows and pipe sections within the furnace casing and at the vent termination should not be included in vent length or elbow count.
9. The minimum pipe length is 5 ft. (1.5 M) for all applications.
10. Use 3 ---in. (76 mm) diameter vent termination kit for installations requiring 4 ---in. (102 mm) diameter pipe.
DIRECT VENT (2 -PIPE) AND NON ---DIRECT VENT (1 --- PIPE)
Vent Pipe Diameter
7
MAXIMUM ALLOWABLE EXPOSED VENT LENGTHS INSULATION TABLE -- FT. (M)
Maximum Length of Uninsulated and Insulated Vent Pipe-Ft (M)
Two
Stage
Furnace
High Heat
Input
40000*
Winter
Design
Tem p °F
(°C)
20 (-10)
0 (-20)
-20 (-30)
-40 (-40)
Pipe
Length in
Ft. & M
Ft. 40.0 35.0 35.0 N/A N/A 50.0 104.0 94.0 N/A N/A 50.0 122.0 110.0 N/A N/A
M 12.2 10.7 10.7 N/A N/A 15.2 31.7 28.7 N/A N/A 15.2 37.2 33.5 N/A N/A
Ft. 19.0 14.0 12.0 N/A N/A 50.0 61.0 54.0 N/A N/A 50.0 74.0 65.0 N/A N/A
M 5.8 4.3 3.7 N/A N/ A 15.2 18.6 16.5 N/A N/A 15.2 22.6 19.8 N/A N/A
Ft. 9.0 3.0 1.0 N/A N/A 50.0 41.0 35.0 N/A N/A 50.0 51.0 43.0 N/A N/A
M 2.7 0.9 0.3 N/A N/ A 15.2 12.5 10.7 N/A N/A 15.2 15.5 13.1 N/A N/A
Ft. 3.0 0.0 0.0 N/A N/A 39.0 29.0 23.0 N/A N/A 48.0 37.0 30.0 N/A N/A
M 0.9 0.0 0.0 N/A N/ A 11.9 8.8 7.0 N/A N/A 14.6 11.3 9.1 N/A N/A
No Insulation 3/8-in. (9.5 mm) 1/2-in. (12.7 mm)
Pipe Diameter-in. (mm) Pipe Diameter-in. (mm) Pipe Diameter-in. (mm)
1.5 2.0 2.5 3.0 4.0 1.5 2.0 2.5 3.0 4.0 1.5 2.0 2.5 3.0 4.0
(38) (51) (64) (76) (102) (38) (51) (64) (76) (102) (38) (51) (64) (76) (102)
60000
80000
100000
20 (-10)
0 (-20)
-20 (-30)
-40 (-40)
20 (-10)
0 (-20)
-20 (-30)
-40 (-40)
20 (-10)
0 (-20)
-20 (-30)
-40 (-40)
Ft. 30.0 51.0 51.0 45.0 N/A 30.0 135.0 138.0 120.0 N/A 30.0 135.0 162.0 141.0 N/A
M 9.1 15.5 15.5 13.7 N/A 9.1 41.1 42.1 36.6 N/A 9.1 41.1 49.4 43.0 N/A
Ft. 30.0 24.0 23.0 16.0 N/A 30.0 93.0 82.0 69.0 N/A 30.0 111.0 98.0 83.0 N/A
M 9.1 7.3 7.0 4.9 N/A 9.1 28.3 25.0 21.0 N/A 9.1 33.8 29.9 25.3 N/A
Ft. 18.0 11.0 9.0 1.0 N/A 30.0 65.0 56.0 44.0 N/A 30.0 79.0 68.0 55.0 N/A
M 5.5 3.4 2.7 0.3 N/A 9.1 19.8 17.1 13.4 N/A 9.1 24.1 20.7 16.8 N/A
Ft. 10.0 3.0 0.0 0.0 N/A 30.0 48.0 40.0 29.0 N/A 30.0 59.0 50.0 38.0 N/A
M 3.0 0.9 0.0 0.0 N/A 9.1 14.6 12.2 8.8 N/A 9.1 18.0 15.2 11.6 N/A
Ft. 20.0 64.0 64.0 56.0 47.0 20.0 70.0 173.0 150.0 125.0 20.0 70.0 175.0 177.0 147.0
M 6.1 19.5 19.5 17.1 14.3 6.1 21.3 52.7 45.7 38.1 6.1 21.3 53.3 53.9 44.8
Ft. 20.0 32.0 30.0 22.0 11.0 20.0 70.0 104.0 87.0 67.0 20.0 70.0 124.0 104.0 82.0
M 6.1 9.8 9.1 6.7 3.4 6.1 21.3 31.7 26.5 20.4 6.1 21.3 37.8 31.7 25.0
Ft. 20.0 17.0 14.0 6.0 0.0 20.0 70.0 71.0 57.0 40.0 20.0 70.0 86.0 71.0 52.0
M 6.1 5.2 4.3 1.8 0.0 6.1 21.3 21.6 17.4 12.2 6.1 21.3 26.2 21.6 15.8
Ft. 15.0 7.0 5.0 0.0 0.0 20.0 61.0 52.0 40.0 24.0 20.0 70.0 64.0 50.0 33.0
M 4.6 2.1 1.5 0.0 0.0 6.1 18.6 15.8 12.2 7.3 6.1 21.3 19.5 15.2 10.1
Ft. N/A 25.0 79.0 70.0 59.0 N/A 25.0 110.0 186.0 155.0 N/A 25.0 110.0 219.0 182.0
M N/A 7.6 24.1 21.3 18.0 N/A 7.6 33.5 56.7 47.2 N/A 7.6 33.5 66.8 55.5
Ft. N/A 25.0 40.0 31.0 19.0 N/A 25.0 110.0 109.0 86.0 N/A 25.0 110.0 131.0 104.0
M N/A 7.6 12.2 9.4 5.8 N/A 7.6 33.5 33.2 26.2 N/A 7.6 33.5 39.9 31.7
Ft. N/A 23.0 21.0 13.0 0.0 N/A 25.0 91.0 74.0 54.0 N/ A 25.0 110.0 90.0 68.0
M N/A 7.0 6.4 4.0 0.0 N/ A 7.6 27.7 22.6 16.5 N/A 7.6 33.5 27.4 20.7
Ft. N/A 13.0 10.0 1.0 0.0 N/A 25.0 68.0 53.0 35.0 N/A 25.0 83.0 66.0 46.0
M N/A 4.0 3.0 0.3 0.0 N/ A 7.6 20.7 16.2 10.7 N/A 7.6 25.3 20.1 14.0
20 (-10)
0 (-20)
120000
-20 (-30)
-40 (-40)
* Not all families have these models.
† Insulation thickness based on R value of 3.5 per in.
Ft. N/A N/A 15.0 85.0 73.0 N/A N/A 15.0 100.0 190.0 N/A N/A 15.0 100.0 224.0
M N/A N/A 4.6 25.9 22.3 N/A N/A 4.6 30.5 57.9 N/A N/A 4.6 30.5 68.3
Ft. N/A N/A 15.0 41.0 29.0 N/A N/A 15.0 100.0 109.0 N/A N/A 15.0 100.0 131.0
M N/A N/A 4.6 12.5 8.8 N/A N/A 4.6 30.5 33.2 N/A N/A 4.6 30.5 39.9
Ft. N/A N/A 15.0 20.0 7.0 N/A N/A 15.0 94.0 71.0 N/A N/A 15.0 114.0 88.0
M N/A N/A 4.6 6.1 2.1 N/A N/A 4.6 28.7 21.6 N/A N/A 4.6 34.7 26.8
Ft. N/A N/A 15.0 7.0 0.0 N/A N/A 15.0 69.0 48.0 N/A N/A 15.0 85.0 62.0
M N/A N/A 4.6 2.1 0.0 N/A N/A 4.6 21.0 14.6 N/A N/A 4.6 25.9 18.9
8
RETURN AIR TEMPERATURE
This furnace is designed for continuous return--air minimum temperature of 60_F(15_C) db or intermittent operation down to 55_F(13_C)
db such as when used with a night setback thermometer. Return--air temperature must not exceed 80_F(27_C) db. Failure to follow these
return air limits may affect reliability of heat exchangers, motors and controls.
80 / 27˚C
SUPPLY AIR
60
/ 16˚C
A10490
MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS
POSITION CLEARANCE
Rear 0(0mm)
Front (Combustion air openings in furnace and in structure) 1in.(25mm)
Required for service *24 in. (610 mm)
All Sides of Supply Plenum 1in.(25mm)
Sides 0(0mm)
Ve n t 0(0mm)
* Recommended
Top of Furnace 1in. (25mm)
COMBUSTION--AIR PIPE FOR NON--DIRECT (1--PIPE) VENT APPLICATION
FIELD-SUPPLIED
2-IN. (51 mm) DIA.
TIGHT RADIUS
PVC 90° ELBOW
FIELD-SUPPLIED
2-IN. (51 mm) DIA.
PVC PIPE
12” (300 mm) Minimum
A11487
9
DOWNFLOW SUBBASE
LOCATING
11/
″ TYP
4
PLENUM
OPENING
A
LOCATING
TAB
TAB
B
4
3
D
2
1
FACTORY-SUPPLIED
FIELD-INSTALLED
INSULATION
Assembled
C
A97427
Disassembled
DIMENSIONS (IN. / MM)
FURNACE
CASING WIDTH
17--- 1/2 (444.5)
21 (533.4)
24--- 1/2 (622.3)
*The plenum should be constructed 1/4 ---in. (6 mm) smaller in width and depth than the plenum dimensions shown above.
FURNACE IN DOWNFLOW
APPLICATION
Furnace with or without Cased Coil
Assembly or Coil Box
Furnace with or without Cased Coil
Assembly or Coil Box
Furnace with or without Cased Coil
Assembly or Coil Box
PLENUM OPENING* FLOOR OPENING
A B C D
15--- 1/8
(384.2)
18--- 5/8
(396.4)
22--- 1/8
(562.0)
19 (482.6)
19 (482.6)
19 (482.6)
16--- 3/4
(425.5)
20--- 1/4
(514.4)
23--- 3/4
(603.3)
20--- 3/8
(517.5)
20--- 3/8
(517.5)
20--- 3/8
(517.5)
1
2
3
4
A88207
HOLE NO. FOR
WIDTH
ADJUSTMENT
3
2
1
Concentric Vent Kit
A concentric vent kit allows vent and combustion--air pipes to
terminate through a single exit in a roof or side wall. One pipe
runs inside the other allowing venting through the inner pipe and
combustion air to be drawn in through the outer pipe.
A93086
Downflow Subbase
A88202
One base fits all furnace sizes. The base is designed to be installed
between the furnace and a combustible floor when no coil box is
used or when a coil box other than a Payne cased coil is used. It is
CSA design certified for use with Payne branded furnaces when
installed in downflow applications.
10
BLOWER
DOOR
SWITCH
BLK
WHT
GND
115-VOLT FIELD-
SUPPLIED
FUSED
DISCONNECT
BLK
WHT
JUNCTION
BOX
FIVE
WIRE
THREE-WIRE
HEATING-
ONLY
FURNACE
TYPICAL WIRING SCHEMATIC
W2
C
COM
O
N
W/W1
T
Y/Y2
R
O
R
L
G
24-VOLT
TERMINAL
BLOCK
NOTE 2
WCY RG
NOTE 1
NOTES: 1.
Connect Y/Y2-terminal as shown for proper operation.
Some thermostats require a "C" terminal connection as shown.
2.
If any of the original wire, as supplied, must be replaced, use
3.
same type or equivalent wire.
1-STAGE
THERMOSTAT
TERMINALS
CONDENSING
UNIT
FIELD 24-VOLT WIRING
FIELD 115-, 208/230-, 460-VOLT WIRING
FACTORY 24-VOLT WIRING
FACTORY 115-VOLT WIRING
FIELD-SUPPLIED
FUSED DISCONNECT
208/230- OR
460-VOLT
THREE
PHASE
208/230VOLT
SINGLE
GND
PHASE
A11401
11
DIMENSIONAL DRAWING
NOTE: Doors may vary by model.
a. For 800 CFM ---16 ---in. (406 mm) round or 14 1/2 x 12--- i n. (368 x 305 mm) rectangle.
b. For 1200 CFM ---20 --- in. (508 mm) round or 14 1/2 x 19 1/2 ---in. (368 x 495 mm) rectangle.
c. For 1600 CFM ---22--- in. (559 mm) round or 14 1/2 x 22 1/16 ---in. (368 x 560mm) rectangle.
d. For airflow requirements above 1800 CFM, see Air Delivery table in Installation Instructions literature for specific use of single side inlets. The use o f bot h side inlets, a combina -
tion of 1 side and the bottom, or the bottom only return air openings may be required for airflow requirements above 1800 CFM at 0.5 in. w.c. E.S.P.
A11445
12
GUIDE SPECIFICATIONS
General
System Description
Furnish a ______________________ 4--way multipoise gas--fired
condensing furnace for use with natural gas or propane (factory-authorized conversion kit required for propane); furnish cold air
return plenum; furnish external media cabinet for use with
accessory media filter or standard filter.
Quality Assurance
Unit will be designed, tested and constructed to the current ANSI Z
21.47/CSA 2.3 design standard for gas--fired central furnaces.
Unit will be third party certified by CSA to the current ANSI Z
21.47/CSA 2.3 design standard for gas--fired central furnaces. Unit
will carry the CSA Blue StarR and Blue FlameR labels. Unit
efficiency testing will be performed per the current DOE test
procedure as listed in the Federal Register.
Unit will be certified for capacity and efficiency and listed in the
latest AHRI Consumer’s Directory of Certified Efficiency Ratings.
Unit will carry the current Federal Trade Commission Energy
Guide efficiency label.
Delivery, Storage, and Handling
Unit will be shipped as single package only and is stored and
handled per unit manufacturer’s recommendations.
Warranty (for inclusion by specifying engineer)
U.S. and Canada only. Warranty certificate available upon request.
Equipment
Blower Wheel and ECM Blower Motor
Galvanized blower wheel shall be centrifugal type, statically and
dynamically balanced. Blower motor of ECM type shall be
permanently lubricated with sealed ball bearings, of _______hp,
and have multiple speeds from 600--1200 RPM operating only
when 24--VAC motor inputs are provided. Blower motor shall be
direct drive and soft mounted to the blower scroll to reduce
vibration transmission.
Filters
Furnace shall have reusable--type filters. Filter shall be ______ in.
(mm) X ________ in. (mm). An accessory highly efficient Media
Filter is available as an option. _____________ Media Filter.
Casing
Casing shall be of .030 in. thickness minimum, pre--painted
galvanized steel.
Draft Inducer
Draft inducer motor shall be two--speed design.
Motor
Primary Heat
Primary heat exchangers shall be 3--Pass corrosion--resistant
aluminized steel of fold--and--crimp sectional design and applied
operating under negative pressure.
Secondary Heat
Secondary heat exchangers shall be of a stainless steel
flow--through of fin--and--tube design and applied operating under
negative pressure.
Controls
Controls shall include a micro--processor--based integrated
electronic control board with at least 16 service troubleshooting
codes displayed via diagnostic flashing LED light on the control, a
self--test feature that checks all major functions of the furnace, and
a replaceable automotive--type circuit protection fuse. Multiple
operational settings available, including blower speeds for low
heat, high heat, low cooling, high cooling and continuous fan.
Continuous fan speed may be adjusted from the thermostat.
Cooling airflow will be selectable between 325 and 400 CFM per
ton of air conditioning.
Exchangers
Exchangers
Operating Characteristics
Heating capacity shall be _________________ Btuh input;
______________ Btuh output capacity.
Fuel Gas Efficiency shall be __________ AFUE.
Air delivery shall be ________________ cfm minimum at 0.50 in.
W.C.. external static pressure.
Dimensions shall be: depth_________in. (mm); width
__________in. (mm); height___________in. (mm) (casing only).
Height shall be _________in. (mm) with A/C coil and
_________________in. (mm) overall with plenum.
Electrical Requirements
Electrical supply shall be 115 volts, 60 Hz, single--phase (nominal).
Minimum wire size shall be ________AWG; maximum fuse size
of HACR--type designated circuit breaker shall be _________
amps.
Special Features
Refer to section of the product data identifying accessories and
descriptions for specific features and available enhancements.
13
E2011 Payne Heating & Cooling Systems D 7310 W. Morris St. D Indianapolis, IN 46231 Printed in U.S.A. Edition Date: 09/11
Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
14
C a t a l o g N o : S S --- P G 9 5 X A T --- 0 1
Replaces: New
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