Installation Instructions
SAFETY CONSIDERATIONS
Improper installation, acljustment, alteration, service, maintenance,
or use can cause explosion, fire, electrical shock, or other
conditions which may cause death, personal iniury, or property
damage. Consult a qualified installer, service agency, or your
distributor or branch for information or assistance. The qualified
installer or agency must use factory-authorized kits or accessories
when modifying this product. Refer to the individual instructions
packaged with the kits or accessories when installing.
Follow all safety codes. Wear safety glasses, protective clothing,
and work gloves. Use quenching cloth for brazing operations.
Have fire extinguisher available. Read these instructions
thoroughly and follow all warnings or cautions included in
literature and attached to the unit. Consult local building codes and
current editions of the National Electrical Code ( NEC ) NFPA 70.
In Canada, refer to current editions of the Canadian electrical code
CSA 22.1.
Recognize safety information. This is the safety-alert symbol _X
When you see this symbol on the unit and in instructions or
manuals, be alert to the potential for personal injury. Understand
these signal words; DANGER, WARNING, and CAUTION.
These words are used with the safety-alert symbol. DANGER
identifies the most serious hazards which will result in severe
personal injury or death. WARNING signifies hazards which could
result in personal injury or death. CAUTION is used to identify
unsafe practices which would result in minor personal injury or
product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installation, reliability,
or operation.
ELECTRICALSHOCK HAZARD
Failure to follow this warning could result in personal injury
or death.
Before installing, modifying, or servicing system, main
electrical disconnect switch must be in the OFF position.
There may be more than 1 disconnect switch. Lock out and
tag switch with a suitable warning label.
INSPECT NEW UNIT
After un-crating unit, inspect thoroughly for hidden damage. If
damage is found, notify the transportation company immediately
and file a concealed damage claim.
LOCATION
Check local codes for regulations concerning zoning, noise,
platforms, and other issues.
Locate unit away from fresh air intakes, vents, or bedroom
windows. Noise may carry into the openings and disturb people
inside.
Locate unit in a well drained area, or support unit high enough so
that water runoff will not enter the unit.
Locate unit away from areas where heat, lint, or exhaust fumes will
be discharged onto unit (as from dryer vents).
Locate unit away from recessed or confined areas where
recirculation of discharge air may occur (refer to CLEARANCE
REQUIREMENT section of this document).
Roof-top installation is acceptable providing the roof will support
the unit and provisions are made for water drainage and
noise/vibration dampening.
NOTE: Roof mounted units exposed to wind may require wind
baffles. Consult the manufacturer for additional information.
CLEARANCE REQUIREMENTS
When installing, allow sufficient space for airflow clearance, wiring,
refrigerant piping, and service.
Allow 24 in. (609.6 mm) clearance to service end of unit and 48 in.
(1219.2 mm) (above unit. For proper airflow, a 6-in. (152.4 mm)
clearance on 1 side of unit and 12-in. (304.8 mm) on all remaining
sides must be maintained. Maintain a distance of 24 in. (609.6 mm)
between units or 18 in. (45%2 mm) if no overhang within 12 ft. (3.66
m).
Position so water, snow, or ice from roof or eaves cannot fall directly
on unit.
NOTE: 18" (457.2 mm) clearance option described above is
approved for outdoor units with wire grille coil guard only. Units
with louver panels require 24" (609.6 mm) between units. On
rooftop applications, locate unit at least 6 in. (152.4 mm) above
roof surface.
EXPLOSION HAZARD
Failure to follow this warning could
result in death, serious personal iniury,
and/or property damage.
Never use air or gases containing
oxygen for leak testing or operating
refrigerant compressors. Pressurized
mixtures of air or gases containing
oxygen can lead to an explosion.
UNIT SUPPORT
NOTE: Unit nmst be level _+ 2 degrees {3/8 inch rise or fall per
foot of run (10 mm rise or fall per 305 mm of run) } or compressor
may not function properly.
A. GROUND LEVEL INSTALLATION
The unit must be level and supported above grade by beams,
platform, or a pad. Platform or pad can be of open or solid
construction but should be of permanent materials such as
concrete, bricks, blocks, steel, or pressure-treated timbers approved
for ground contact. Soil conditions must be considered so that the
platform or pad does not shift or settle and leave the unit partially
supported. Minimum pad dimensions are shown in Fig. 1.
If beams or an open platform are used for support, it is
recommended that the soil be treated or area be graveled to reduce
the growth of grasses and weeds.
To minimize vibration or noise transmission, it is recommended
that supports not be in contact with the building structure.
However, slabs on grade constructions with an extended pad are
normally acceptable.
B. ROOF TOP INSTALLATION
This type of installation is not recommended on wood frame
structures where low noise levels are required.
Supporting structure or platform for the unit must be level. If
installation is on a fiat roof, locate unit minimum 6 inches (152
ram) above roof level.
Place the unit over one or more load bearing walls. If there are
several units, mount them on platforms that are self-supporting
and span several load bearing walls. These suggestions are to
minimize noise and vibration transmission through the structure. If
the structure is a home or apartment, avoid locating the unit over
bedrooms or study.
NOTE: When unit is to be installed on a bonded guaranteed roof,
a release must be obtained from the building owner to free the
installer from all liabilities.
C. FASTENING UNIT DOWN
If conditions or local codes require the unit be attached in place,
remove the knockouts in the base pan and install tie down bolts
through the holes (see Fig. 1).
Contact local distributor for hurricane hold-down details and the
P.E. (Professional Engineer) certification, when required.
3/8" (10mm) dia. Tie Down Knockouts
In Basepan (2 places)
I View From Top I
Base
Pan
Depth
oO
A
Base Pan Width
Inches (mm)
Base Pan
W x D
23 x 23
(584 x 584)
25-11/16 x
25-11/16
(652 x 652)
31-1/8 x
31-1/8
(791 x 791)
Tie Down
Knockouts
A
7- 6/4
(197)
9-1/16
(230)
B C
4-7/16 18
(113) (457)
4-7/16 21-1/4
(113) (540)
9-1/16 6-1/2 24-5/8
(230) (165) (625)
Minimum
Mounting Pad
Dimensions
23 x 23
(584 x 584)
26 x 26
(660 x 660)
31-1/2 x 61-1/2
(800x800)
Fig. 1 - Tie Down Knockouts
REFRIGERATION SYSTEM
EXPLOSION AND FIRE HAZARD
Failure to follow this caution could result in property
damage, personal iniury and/or death.
This unit utilizes R-22 refrigerant. Use only R-22
refrigerant when servicing this unit.
DO NOT, under any circumstances, use R-410A
refrigerant in this system.
PROPERTY DAMAGE HAZARD
Failure to follow this caution may result in property
damage.
Inadequate unit support may cause excessive vibration,
noise, and/or stress on the refrigerant lines, leading to
refrigerant line failure.
A. COMPONENT MATCHES
Check to see that the proper system components are in place,
especially the indoor coil.
R-22 outdoor units can only be used with R-22 specific indoor
coils. If there is a refrigerant ntis-match, consult the indoor coil
manufacturer to deternfine if a refrigerant conversion kit is
available for the indoor coil.
This outdoor unit is designed for use only with indoor coils that
utilize a TXV refrigerant metering device. If any other type of
metering device is installed on the indoor coil, consult the indoor
coil manufacturer to deternfine if a TXV conversion kit is available
The compressors for these units are supplied with Polyol Ester
(POE) Oil. If the existing line set and indoor coil has residual
nfineral oil (MO) there is no concern with percentage of oil
nfixtures as both are nfiscible with the R-22. Mixtures of both oils
at any percentage will lubricate and return with the R-22.
WheninstallingaTXVonanindoorcoil,followtheinstructions
providedwiththenewTXV.
AtypicalTXVinstallationisshowninFig.2.
EQUALIZER
TUBE
SENSING SUCTION
BULB TUBE
LIQUID
TUBE
TXV
SENSING BULB
(EITHER SIDE)
STRAP
\
8 O'CLOCK 4 O'CLOCK
Fig. 2 - Typical TXV Installation
B. REFRIGERANT LINE SETS
The refrigerant line set must be properly sized to assure maximum
efficiency and proper oil circulation.
Refer to Long Line Guideline for line set sizing.
NOTE: Total line set length must not exceed 200 feet (61 m).
A crankcase heater must be used when the refrigerant line length
exceeds 80 feet (24.4 m).
If vertical separation between indoor and outdoor units is greater
than 30 ft (9.14 m), refer to the Long Line Guideline.
If it is necessary to add refrigerant line in the field, use dehydrated
or dry, sealed, deoxidized, copper refrigeration tubing. Do not use
copper water pipe.
Do not remove rubber plugs or caps from copper tubing until
connections are ready to be made.
Be extra careful when bending refrigeration tubing. Tubing can
"kink" easily, and if this occurs, the entire length of tubing must be
replaced.
UNIT OPERATION HAZARD
Failure to follow this caution may result in improper unit
operation.
Do not leave system open to atmosphere any longer than
absolutely required for installation. Internal system
components - especially refrigerant oils - are extremely
susceptible to moisture contamination. Keep ends of tubing
sealed during installation until the last possible moment.
C. ROUTING AND SUSPENDING REFRIGERANT LINES
Run refrigerant lines as straight and direct as possible, avoiding
unnecessary bends and turns. Always insulate the entire suction
line. Both lines should be insulated when routed through an attic or
when routed through an underground raceway.
When routing refrigerant lines through a foundation or wall, do not
allow refrigerant lines to come in direct contact with the building
structure.
Make openings large enough so that lines can be wrapped with
extra insulation. Fill all gaps with RTV caulk. This will prevent
noise transmission between the tubing and the foundation or wall.
Along floor or ceiling joists, suspend refrigerant lines so that they
do not contact the building structure, water pipes, or ductwork. Use
insulated or suspension type hangers. Metal straps must be at least
1" (25 mm) wide to avoid cutting into the tube insulation. Keep the
liquid and suction lines separate. Refer to Fig. 3.
OUTDOORWALL--X '"DOORWALy
CAU LK_ _J
_/_'_ ' _[ r LLIQUIDTUBE
---el ---4 m/_[ _---SUCTIONTUBE
_-'-INSU LATION
THROUGH THE WALL
HANGER STRAP
(AROUND SUCTION _ --
TUBE_N
1" (25.4 mm_ _
MIN _-- LIQUID TUBE
SUSPENSION
Fig. 3 - Routing and Suspending Refrigerant Lines
_/---JOIST
/ _ INSULATION
/SUCTION TUBE
A07588
PERSONAL INJURY HAZARD
Failure to follow this warning could result in personal iniury
and/or death.
Relieve pressure and recover all refrigerant before servicing
existing equipment, and before final unit disposal. Use all
service ports and open all flow-control devices, including
solenoid valves.
UNIT OPERATION HAZARD
Failure to follow this caution may result in improper
product operation.
Do not bury more than 36" (1 m) of line set underground.
Refrigerant may migrate to cooler buried section during
extended periods of unit shut-down, causing refrigerant
slugging and possible compressor damage at start-up.
If ANY section of the line set is buried underground,
provide a minimum 6" (152 mm) vertical rise at the service
valve.