Installation Instructions
For: Jeep Wrangler (JK) 2 Door
2007 and Newer
Part Number: 51202
51202 pg 1
Table of Contents
WRANGLER REPLAY TOP PARTS LIST ...................PAGE 2
RANGLER REPLAY TOP TOOLS NEEDED .............. PAGE 2
W
WRANGLER REPLAY TOP INSTALLATION ................. PAGE 2
WRANGLER REPLAY TOP WARRANTY .................... PAGE 9
0612 Rev. B
Page 2
Tools Needed
Safety Glasses
Phillips Screwdriver
Masking Tape
Fabric Top Qty - 1
Quarter Window, Right Qty - 1
Quarter Window, Left Qty - 1
Rear Window Qty - 1
Elastic Garter Qty - 2
Step One
REMOVE QUARTER WINDOWSAND REAR WINDOW
Remove the Quarter Windows and the Rear
Window. Remove the metal Tailgate Bar from the
bottom of the Rear Window and set it aside.
Release the plastic strip sewn to the top above the
doors. Pull down and out to slip the plastic out of
the channel.
Release Plastic Strips
from Retainers
Parts List
Step Two
RELEASE WINDSHIELD LATCHES
Header Latch
Windshield
Frame
Release hook
from loop
Windshield
Pull lever up
Step Four
RELEASE REAR BOW
Use a phillips screwdriver to remove the four
screws that attach the fl ap in the top to the rear
bow. Set the screws aside to be reused later.
Allow the bow to drop onto the tailgate.
Unscrew the fabric
from the rear bow
View from inside vehicle
Step Three
RELEASE REAR CORNERS
Release the rear corners of the top. Pull gently
down and then out to release the plastic strip
from the retainer on the vehicle.
Rear Window
Opening
51202 pg 2
Pull down and then out
to release the fabric from
the retainer
0612 Rev. B
Page 3
Step Five
UNFASTEN CENTER BOW
Unfasten the hook and loop fl aps around the
Bows on each side of the sport bar.
Unfasten hook and
loop to unwrap fl ap
Sport Bar
View from inside vehicle
Unfasten hook and
loop to unwrap fl ap
View from inside vehicle
Rear Window Opening
Bow in front of
Sport Bar
Bow behind
Sport Bar
Step Six
REMOVE HEADER SCREWS
Collapse the bow assembly down onto the tailgate
to access the header. Remove the two screws that
secure the fabric to the header.
Remove
Screws
Step Seven
REMOVE TOP FABRIC
Raise the bow assembly and lock the header to the windshield.
Drape the top fabric, backing side up, over the hood and
windshield. Remove the twenty-seven (27) screws that secure
the fabric to the upper and lower headers. Set the screws
aside for use in installing the new top. Slide the extrusion
along the front edge of the top out of the channel in the lower
header and remove the old top from the vehicle.
Top Fabric - Backing Side Up
51202 pg 3
Remove Screws (27)
Across Header
Slide Extrusion along
the Front Edge of the
Channel to remove
Top
0612 Rev. B
Page 4
Step Eight
INSTALL TOP FABRIC
Raise the bow assembly and lock the header to the
windshield.
Drape the top fabric, backing side up, over the hood
and windshield. Slide the extrusion along the front edge
of the top into the channel in the lower header. Line up
the center notch in the fabric with the center notch in
the header. Use masking tape to help hold the fabric in
place along the lower header.
Top Fabric - Backing
Side Up
Slide Extrusion along
the Front Edge of the
Channel
Line up the Center
Notch in the Fabric with
the Center Notch in the
Header
Step Ten
INSTALL CORNER SCREWS
Wrap the fabric around the header and raise
the header slightly to work the pockets in the
fabric over the corners of the header. Install
the screws removed in Step 6 in each corner to
secure the fabric to the header.
Step Nine
INSTALL TOP FABRIC
Close the upper header over the fabric, sandwiching
the fabric. Reinstall the four (4) corner screws. Then
install the twenty-three (23) screws across the header.
Lower the bow assembly to the rear of the vehicle.
Reinstall Corner
Screws
Install Screws
Across Header
Install
Screws
51202 pg 4
0612 Rev. B
Page 5
Step Eleven
ATTACH TOPTO REAR BOW
Raise the header and bow slightly to allow you
to attach the rear bow fl aps, that are inside the
top above the rear window opening, to the rear
bow. Use the four (4) screws that were removed
in Step 5 to secure the fl aps to the bow.
Rear
Bow
Step Thirteen
SECURE HEADERTO WINDSHIELD
Close the header latches to secure the front of the
top to the windshield. Catch the hook in the loop in
the windshield frame and then close the lever over
it so that it lays fl at against the windshield frame.
Close lever over top of hook to
Header Latch
lay fl ush with windshield frame
Screw Flaps
to Rear Bow
View from inside vehicle
Step Twelve
SECURE CENTER BOWS
Wrap the hook and loop fl aps around the two
Bows in the center of the top.
Wrap Flap around Bow and
Fasten Hook and Loop
Windshield
Frame
Catch hook
in loop
Windshield
51202 pg 5
Wrap Flap around Bow
and Fasten Hook and Loop
Step Fourteen
SECURE REAR CORNERS
Pull down gently on the Rear Bow and work
the plastic sewn to the rear corners of the top
into the retainer on the vehicle.
Pull down gently
on the Rear Bow
and slip plastic into
retainer
0612 Rev. B
Page 6
Step Fifteen
ATTACH QUARTER WINDOW ZIPPERS
Start the zipper on the Quarter Window and
close it 1-2 inches.
Start Zipper on
Quarter Window
Step Sixteen
SECURE FRONTOF QUARTER PANELS
Roll the plastic strip along the front of the Quarter
Window into the channel in the Door Surround.
Step Eighteen
SECURE TOPABOVE DOOR OPENINGS
Slip the plastic strips above the doors into
the channel on the vehicle.
Roll Plastic into
Channel
Roll Plastic Strip into
channel in retainer
Step Seventeen
SECURE QUARTER WINDOWS
Close the zipper and slip the plastic along the
bottom of the Side Window into the channel on
the vehicle.
Fasten the hook and loop strip above the window to the top.
Step Nineteen
INSTALL TAILGATE BARON REAR WINDOW
Snap the Elastic Garters to the snaps on the
Rear Bow above the rear window opening.
51202 pg 6
Fasten Hook
and Loop
Roll Plastic into
Channel
Snap Elastic Garters
to Rear Bow
0612 Rev. B
Page 7
Step Twenty
INSTALL TAILGATE BARON REAR WINDOW
Remove the Rear Window from the box and lay
it fl at with the backing side up. Locate the Tail-
gate Bar set aside in Step One. The bar has a “C”
shaped channel, when viewed from the end. Orient
the bar with the round seal down and slide the “C”
channel on the retainer onto the tubed strip sewn
to the backing side of the Rear Window.
Tailgate Bar
Rear Window Backing Side
Tailgate
Retainer
Channel
Tubed
Strip
Step Twenty-one
INSTALL TAILGATE BARON VEHICLE
Insert the Tailgate Bar into the mounts on each
side of the tailgate opening with the vinyl side
of the Rear Window toward the outside of the
vehicle.
Place Tailgate
Bar in mounts
Step Twenty-two
SECURE REAR WINDOW ZIPPERS
To start the zipper, pull the two sliders as far down as possible on the driver’s side of the window in order to catch
the sliders to the pin.
Once the zipper is caught, start the top slider 1/2". Then
hold up the top of the window with one hand and close the
zipper with the other. The zipper is sandwiched between
layers of fabric in the corners so be careful not to catch
extra fabric in the zipper. Close the zipper.
Make sure that the Tailgate Bar is centered and is securely
in the mounts. Then tuck the fl aps on the Rear Window
under the top fabric.
51202 pg 7
Tuck Flaps
under top
Start
Zipper
Pull both sliders down as far
as possible to catch pin
0612 Rev. B
Page 8
Step Twenty-three
TO FOLDTHE TOP DOWN
REMOVE QUARTER PANELSAND REAR WINDOW
Remove the Quarter Panels and the Rear Window. To remove the Quarter Windows, unzip the rear and top zippers. Release the
plastic strip from the retainer. Release the Hook and Loop Fasteners from around the Vertical Retainer.
To roll up the Rear Window, remove the Tailgate Bar and open the zippers on each side of the window to the top. Start at the
bottom and roll the window to the inside. Avoid wrinkles in the fabric and window. Secure it in place with the elastic garters
inside of the top.
When operating the vehicle without the Quarter Windows, the Rear Window should be rolled up and
secured with the elastic garters for proper ventilation.
Step Twenty-four
TO FOLDTHE TOP DOWN
COLLAPSE TOP
Release the front of the top from the windshield. Raise the front of the
deck and collapse the rear bows, tucking the two plastic strips above the
door openings and the stay pad on the rear bow inside of the bows, Wrap
the fabric around the bows, then tuck the rear legs of the top under the
bows.
Collapse bows and
fold toward rear
Tuck plastic strips
inside bows
Wrap fabric
around bows
Tuck stay pad
inside bows
Top Fabric
Wrap rear legs
under bows
51202 pg 8
0612 Rev. B
Page 9
Care and Maintenance of your New Top
Your top is made of the fi nest materials available. To keep it looking new and for the maximum
possible wear, it will need periodic cleaning and maintenance.
Washing: The fabric should be washed often using soap, warm water and a
soft bristle brush. Rinse with clear water to remove all traces of soap.
Zippers: Keeping the zipper cleaned and lubricated with a silicone lubricant
will help prevent damage and keep the zippers in a smooth working condition. If a zipper opens behind the slider, the slider may have been spread apart. This problem can
usually be repaired by using an ordinary pair of pliers to bring the sides back into parallel. Return slider to the end of the zipper in the normal Open position. Squeeze lightly
at fi rst and test the zipper. If the zipper continues to remain open squeeze more fi rmly
with the pliers and try the zipper again. Repeat this procedure until the zipper operates
correctly.
Water: In the event of seeping through the seams, 3M Scotchgard® may be applied on
the inside of the seams to stop the seepage. Rips in the fabric may be repaired with Bondex® iron on patches.
Iron the patches to the Inside of the top, carefully following the Bondex® instructions.
Snaps: Keep snaps cleaned and lubricated with silicone to help prevent snaps from sticking to the studs. If a
snap does become stuck to a stud, use a screwdriver and GENTLY pry apart to prevent permanent damage to
the snap or the top fabric.
LIMITED WARRANTY
We warrant our product to be free from defects in material and workmanship, for terms specifi ed below,
provided there has been normal use and proper mainte nance. This warranty applies to the original purchaser
only. All remedies under this warranty are limited to the repair or replacement of any item or items found by
the factory to be defective within the time period specifi ed.
If you have a warranty claim, fi rst you must call our factory at the number below for instructions. You must
retain proof of purchase and submit a copy with any items returned for warranty work. Upon completion of
warranty work, if any, we will return the repaired or replaced item or items to you freight prepaid. Damage
to our products caused by accidents, fi re, vandalism, negligence, misinstallation, misuse, Acts of God, or
by defective parts not manufactured by us, is not covered under this warranty.
THE WARRANTY TIME PERIOD IS AS FOLLOWS: ALL “GOODS” MANUFACTURED BY OUR COMPANY: ONE
YEAR FROM DATE OF PURCHASE.
ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR PURPOSE
CREATED HEREBY ARE LIMITED IN DURATION TO THE SAME DURATION AND SCOPE AS THE EXPRESS
WRITTEN WARRANTY. OUR COMPANY SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGE.
Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of
incidental or consequential damages, so the above limitations or exclusions may not apply to you.
This warranty gives you specifi c legal rights, and you may also have other rights which vary from state to state.
For further information, please contact: Customer Service
877-638-9509