Page 1
Wrangler Replay Top with
Tinted Windows
Installation Instructions
For: Jeep Wrangler Unlimited
(JK) 4 Door
2007 and Newer
Part Number: 51201
51201 pg 1
Table of Contents
WRANGLER REPLAY TOP PARTS LIST ...................PAGE 2
RANGLER REPLAY TOP TOOLS NEEDED .............. PAGE 2
W
WRANGLER REPLAY TOP INSTALLATION ................. PAGE 2
WRANGLER REPLAY TOP WARRANTY .................... PAGE 9
0612 Rev. B
Page 2
Tools Needed
Safety Glasses
Phillips Screwdriver
Masking Tape
Fabric Top Qty - 1
Quarter Window, Right Qty - 1
Quarter Window, Left Qty - 1
Rear Window Qty - 1
Elastic Garter Qty - 2
Parts List
Step Two
RELEASE WINDSHIELD LATCHES
Release the latch that secures the header to the
windshield. Pull up on the lever and then down
and out to release the hook from the loop in the
windshield frame.
Step One
REMOVE QUARTER WINDOWS AND REAR WINDOW
Remove the Quarter Windows and the Rear Window. Remove the metal Tailgate Bar from the bottom of the Rear Window and set it aside.
Release the plastic strip sewn to the top above the
doors. Pull down and out to slip the plastic out of
the channel.
Release Plastic Strips
from Retainers
Header Latch
Windshield
Frame
Release hook
from loop
Pull lever up
Windshield
Step Three
RELEASE REAR CORNERS
Release the rear corners of the top. Pull gently
down and then out to release the plastic strip
from the retainer on the vehicle.
Pull down and then out
to release the fabric from
the retainer
Step Four
RELEASE REAR 2 BOWS
Use a phillips screwdriver to remove the four
screws that attach the fl aps in the top to the two
Rear Bows. Set the screws aside to be reused
later. Allow the bows to drop onto the tailgate.
Unscrew the fabric
from the rear bows
View from inside vehicle
Rear Window
Opening
51201 pg 2
0612 Rev. B
Page 3
Step Five
UNFASTEN CENTER BOW
Unfasten the hook and loop fl aps around the Bows on
each side of the sport bar.
Step Six
REMOVE HEADER SCREWS
Collapse the bow assembly down onto the tailgate to
access the header. Remove the two screws that secure
the fabric to the header.
Sport Bar
View from inside vehicle
Unfasten hook and
loop to unwrap fl ap
View from inside vehicle
Rear Window Opening
Unfasten hook and
loop to unwrap fl ap
Bow in front
of Sport Bar
Bow behind
Sport Bar
Remove
Screws
Step Seven
REMOVE TOP FABRIC
Raise the bow assembly and lock the header to the windshield.
Drape the top fabric, backing side up, over the hood and
windshield. Remove the twenty-seven (27) screws that secure
the fabric to the upper and lower headers. Set the screws aside
for use in installing the new top. Slide the extrusion along the
front edge of the top out of the channel in the lower header and
remove the old top from the vehicle.
51201 pg 3
Top Fabric - Backing Side Up
Remove Screws (27)
Across Header
Slide Extrusion along
the Front Edge of the
Channel to remove
Top
0612 Rev. B
Page 4
Step Eight
INSTALL TOP FABRIC
Raise the bow assembly and lock the header to the
windshield.
Drape the top fabric, backing side up, over the hood
and windshield. Slide the extrusion along the front edge
of the top into the channel in the lower header. Line up
the center notch in the fabric with the center notch in
the header. Use masking tape to help hold the fabric in
place along the lower header.
Top Fabric - Backing
Side Up
Slide Extrusion along
the Front Edge of the
Channel
Step Ten
INSTALL CORNER SCREWS
Wrap the fabric around the header and raise the
header slightly to work the pockets in the fabric
over the corners of the header. Install the screws
removed in Step 6 in each corner to secure the
fabric to the header.
Install
Screws
Line up the Center
Notch in the Fabric with
the Center Notch in the
Header
Step Nine
INSTALL TOP FABRIC
Close the upper header over the fabric, sandwiching
the fabric. Reinstall the four (4) corner screws. Then
install the twenty-three (23) screws across the header.
Lower the bow assembly to the rear of the vehicle.
Reinstall Corner
Screws
Install Screws
Across Header
Step Eleven
ATTACH TOP TO REAR 2 BOWS
Raise the header and bow slightly to allow you to
attach the rear bow fl aps, that are inside the top
above the rear window opening, to the rear bow.
Use the screws that were removed in Step 5 to
secure the fl aps to the bow. Then secure the fl aps
to the bow in front of the rear bow.
Rear
Bows
51201 pg 4
Screw Flaps to
Rear 2 Bows
View from inside vehicle
0612 Rev. B
Page 5
Step Twelve
SECURE CENTER BOWS
Wrap the hook and loop fl aps around the two
Bows in the center of the top.
Wrap Flap around Bow and
Fasten Hook and Loop
Wrap Flap around Bow and
Fasten Hook and Loop
Step Thirteen
INSTALL BOW ASSEMBLY
Open the Top Assembly and drape it over the cab
of the vehicle.
Step Fourteen
SECURE BOW ASSEMBLY
Step Fifteen
SECURE HEADER TO WINDSHIELD
Close the header latches to secure the front of the
top to the windshield. Catch the hook in the loop in
the windshield frame and then close the lever over
it so that it lays fl at against the windshield frame.
Close lever over top of hook to
Header Latch
Windshield
Frame
Catch hook
in loop
lay fl ush with windshield frame
Windshield
51201 pg 5
0612 Rev. B
Page 6
Step Sixteen
SECURE REAR CORNERS
Pull down gently on the Rear Bow and work
the plastic sewn to the rear corners of the top
into the retainer on the vehicle.
Pull down gently
on the Rear Bow
and slip plastic into
retainer
Step Seventeen
ATTACH QUARTER WINDOW ZIPPERS
Start the zipper on the Quarter Window and close
it 1-2 inches.
Start Zipper on
Quarter Window
Step Twenty
SECURE TOP ABOVE DOOR OPENINGS
Slip the plastic strips above the doors into
the channel on the vehicle.
Roll Plastic into
Channel
Step Eighteen
SECURE FRONT OF QUARTER PANELS
Roll the plastic strip along the front of the Quarter
Window into the channel in the Door Surround.
Roll Plastic Strip into
channel in retainer
51201 pg 6
Step Nineteen
SECURE QUARTER WINDOWS
Close the zipper and slip the plastic along the
bottom of the Side Window into the channel on
the vehicle.
Fasten the hook and loop strip above the window
to the top.
Fasten Hook
and Loop
Roll Plastic into
Channel
0612 Rev. B
Page 7
Step Twenty-one
INSTALL TAILGATE BAR ON REAR WINDOW
Snap the Elastic Garters to the snaps
on the Rear Bow above the rear window opening.
Step Twenty-two
INSTALL TAILGATE BAR ON REAR WINDOW
Remove the Rear Window from the box and lay it
fl at with the backing side up. Locate the Tailgate Bar
set aside in Step One. The bar has a “C” shaped
channel, when viewed from the end. Orient the bar
with the round seal down and slide the “C” channel on the retainer onto the tubed strip sewn to the
backing side of the Rear Window.
Tailgate Bar
Rear Window Backing Side
Tailgate
Retainer
Channel
Tubed
Strip
Step Twenty-three
INSTALL TAILGATE BAR ON VEHICLE
Insert the Tailgate Bar into the mounts on each side
of the tailgate opening with the vinyl side of the Rear
Window toward the outside of the vehicle.
Snap Elastic Garters
to Rear Bow
Step Twenty-four
SECURE REAR WINDOW ZIPPERS
To start the zipper, pull the two sliders as far down as possible on the driver’s side of the window in order to catch the
sliders to the pin.
Once the zipper is caught, start the top slider 1/2". Then hold
up the top of the window with one hand and close the zipper
with the other. The zipper is sandwiched between layers of
fabric in the corners so be careful not to catch extra fabric in
the zipper. Close the zipper.
Make sure that the Tailgate Bar is centered and is securely in
the mounts. Then tuck the fl aps on the Rear Window under
the top fabric.
Tuck Flaps
under top
Place Tailgate
Bar in mounts
51201 pg 7
Start
Zipper
Pull both sliders down as far
as possible to catch pin
0612 Rev. B
Page 8
Step Twenty-fi ve
TO FOLD THE TOP DOWN
REMOVE QUARTER PANELS AND REAR WINDOW
Remove the Quarter Panels and the Rear Window. To remove the Quarter Windows, unzip the rear and top zippers. Release the
plastic strip from the retainer. Release the Hook and Loop Fasteners from around the Vertical Retainer.
To roll up the Rear Window, remove the Tailgate Bar and open the zippers on each side of the window to the top. Start at the bottom
and roll the window to the inside. Avoid wrinkles in the fabric and window. Secure it in place with the elastic garters inside of the top.
When operating the vehicle without the Quarter Windows, the Rear Window should be rolled up and
secured with the elastic garters for proper ventilation.
Step Twenty-six
TO FOLD THE TOP DOWN
COLLAPSE TOP
Release the front of the top from the windshield. Raise the front of the deck
and collapse the rear bows, tucking the two plastic strips above the door
openings and the stay pad on the rear bow inside of the bows, Wrap the
fabric around the bows, then tuck the rear legs of the top under the bows.
Tuck fabric and
plastic strips
inside bows
Top
Fabric
Tuck fabric
inside vehicle
51201 pg 8
0612 Rev. B
Page 9
Care and Maintenance of your New Top
Your top is made of the fi nest materials available. To keep it looking new and for the maximum
possible wear, it will need periodic cleaning and maintenance.
Washing: The fabric should be washed often using soap, warm water and a soft
bristle brush. Rinse with clear water to remove all traces of soap.
Zippers: Keeping the zipper cleaned and lubricated with a silicone lubricant
will help prevent damage and keep the zippers in a smooth working condition. If a zipper
opens behind the slider, the slider may have been spread apart. This problem can usually
be repaired by using an ordinary pair of pliers to bring the sides back into parallel. Return
slider to the end of the zipper in the normal Open position. Squeeze lightly at fi rst and test
the zipper. If the zipper continues to remain open squeeze more fi rmly with the pliers and
try the zipper again. Repeat this procedure until the zipper operates correctly.
Water: In the event of seeping through the seams, 3M Scotchgard® may be applied on the
inside of the seams to stop the seepage. Rips in the fabric may be repaired with Bondex®
iron on patches. Iron the patches to the Inside of the top, carefully following the Bondex® instructions.
Snaps: Keep snaps cleaned and lubricated with silicone to help prevent snaps from sticking to the studs. If a snap
does become stuck to a stud, use a screwdriver and GENTLY pry apart to prevent permanent damage to the snap
or the top fabric.
LIMITED WARRANTY
We warrant our product to be free from defects in material and workmanship, for terms specifi ed below, provided
there has been normal use and proper mainte nance. This warranty applies to the original purchaser only. All
remedies under this warranty are limited to the repair or replacement of any item or items found by the factory
to be defective within the time period specifi ed.
If you have a warranty claim, fi rst you must call our factory at the number below for instructions. You must retain
proof of purchase and submit a copy with any items returned for warranty work. Upon completion of warranty
work, if any, we will return the repaired or replaced item or items to you freight prepaid. Damage to our products
caused by accidents, fi re, vandalism, negligence, misinstallation, misuse, Acts of God, or by defective parts not
manufactured by us, is not covered under this warranty.
THE WARRANTY TIME PERIOD IS AS FOLLOWS: ALL “GOODS” MANUFACTURED BY OUR COMPANY: ONE
YEAR FROM DATE OF PURCHASE.
ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR PURPOSE CREATED HEREBY ARE LIMITED IN DURATION TO THE SAME DURATION AND SCOPE AS THE EXPRESS WRITTEN
WARRANTY. OUR COMPANY SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGE.
Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of
incidental or consequential damages, so the above limitations or exclusions may not apply to you.
This warranty gives you specifi c legal rights, and you may also have other rights which vary from state to state.
For further information, please contact: Customer Service
877-638-9509
Normal Slider Jaws Parallel
Damaged Slider Jaws Spread Apart
(sometimes broken)
51201 pg 9
All or a portion of this product may have been made in China.
0612 Rev. B
Loading...