Page 1
Sun Cap
Installation Instructions
For: Jeep Wrangler with or
without Door Surround
2003 – 2006
Part Number: 41518
41518 pg 1
Table of Contents
SUN CAP PARTS LIST ........................................ PAGE 2
S
UN CAP TOOLS NEEDED ................................... PAGE 2
UN CAP INSTALLATION ...................................... PAGE 2
S
S
UN CAP WARRANTY ......................................... PAGE 5
1206 Rev. 3
Page 2
Tools Needed
#30 Torx Driver
Safety Glasses
Sun Cap Qty - 1
D-Ring Web Strap Qty - 2
Step One
INSTALL D-RING WEB STRAPS
Locate the D-Ring Web Straps in the parts kit. Use
the #30 Torx to remove the bolt at the rear of the
speaker pod on each side of the vehicle. Thread
a bolt through the hole in each D-Ring Web Strap
and reinstall the bolts in the holes in the speaker
pods. Do not tighten them at this time.
Remove #30 Torx Bolt and reinstall with D-Ring Web Strap
Parts List
Step Two
INSTALL SUN CAP IN WINDSHIELD RETAINER
Orient the Sun Cap on the vehicle and drape it over the
bows. Insert the plastic strip sewn along the front of the
Sun Cap into the windshield retainer. Do not catch the
fabric in the retainer. Center the Sun Cap on the vehicle so
that it is an equal distance from the top of the windshield
fl ange on both sides.
For best possible installation, check to make sure that
the Sun Cap top is perfectly centered on the vehicle.
Make sure space between top fabric and
windshield fl ange is equal on both sides
View from front
41518 pg 2
Make sure that only Plastic Strip is in retainer
Plastic
Strip
Fabric
Windshield
Retainer
Windshield
Driver's Side
1206 Rev. 3
Page 3
Step Three
FASTEN CENTER STRAP
Wrap the long center strap at the rear of the Sun
Cap around the sport bar, pull it forward into
the vehicle to the windshield. Thread the strap
through the footman loop on the windshield
frame. Then pull the end of the strap back and
thread it through the buckle. Tighten it securely.
Center Strap - Thread
through Footman Loop
Buckle
Buckle - Behind
Sport Bar
Strap - In Front
of Sport Bar
Step Four
FASTEN REAR STRAPS
Locate the two straps sewn at an angle to the rear
of the Sun Cap on each side of the center strap.
Thread the end of each strap through the D-Ring on
the strap installed in Step 1. Thread the strap into
the ring from underneath. Then pull the end of the
strap back and thread it through the buckle sewn to
the strap. When the alignment of the D-Ring Web
Strap is established, use the #30 Torx to tighten the
bolt. Tighten the web strap at the buckle.
Footman Loop
Strap
Threading Strap
through Buckle
Thread the strap through
the D-Ring from the bottom
Step Five
FASTEN REAR CORNER STRAPS
Wrap the straps sewn to the rear
corners around the sport bar and
thread them through the buckles on
the rear corners of the Sun Cap.
41518 pg 3
Threading Strap
through Buckle
Threading Strap
through Buckle
Buckle
Strap
Buckle
Strap
Thread Strap
through Buckle
1206 Rev. 3
Page 4
Step Six - without Door Surrounds
FASTEN FLAPS ABOVE DOORS
Locate the hook and loop strips sewn to the front corners
of the Sun Cap. Fasten the strips to each other and tuck
them up above the horizontal sport bar, out of the way.
Locate the fl ap sewn inside the Sun Cap above the door
opening. Wrap the inside and outside fl aps around the
horizontal sport bar and fasten the Hook and Loop Strips
to each other.
Hook and Loop sewn inside fabric. Wrap
Flaps around bar and fasten Hook and
Loop to each other.
Step Six - with Door Surrounds
SECURE SUN CAP ABOVE DOORS
Locate the hook and loop strips sewn to the front corners
of the Sun Cap. Tuck the hook strip between the horizontal sport bar and the Door Surround.
Locate the plastic strip sewn along the edge of the outer
fl ap, above the door opening. Slip the plastic strip into the
channel on the Door Surround.
Fold the fabric insert from front to back, so that it lays fl at
on top of the horizontal sport bar and wrap the outer loop
strip around the Door Surround and fasten it to the hook
strip tucked inside of the rail to hold the fabric in place.
Tuck the inside fl ap between the Door Surround and the
Sun Cap fabric.
When removing the Sun Cap, it will be easiest
to remove the plastic strips by starting at the
front of the plastic and pulling down and out.
Fold Fabric from front
to back to Lay Flat
Plastic Strips sewn inside
fabric. Roll into channel in
Door Surround
41518 pg 4
Locate Hook Strip between Sport Bar
and Door Surround and fasten to Loop
1206 Rev. 3
Page 5
Care and Maintenance of your New Sun Cap
Your Sun Cap is made of the fi nest materials available. To keep it looking new and for the maximum possible wear, it will need periodic
cleaning and maintenance.
Washing: The fabric should be washed often using soap, warm water and a soft bristle brush. Rinse with clear water to remove all
traces of soap.
Water: In the event of seeping through the seams, 3M Scotchgard® may be applied on the inside of the seams to stop the seepage.
Rips in the fabric may be repaired with Bondex® iron on patches. Iron the patches to the Inside of the top, carefully following the Bondex® instructions.
LIMITED WARRANTY
We warrant our product to be free from defects in material and workmanship, for terms specifi ed below, provided
there has been normal use and proper mainte nance. This warranty applies to the original purchaser only. All
remedies under this warranty are limited to the repair or replacement of any item or items found by the factory to
be defective within the time period specifi ed.
If you have a warranty claim, fi rst you must call our factory at the number below for instructions. You must retain
proof of purchase and submit a copy with any items returned for warranty work. Upon completion of warranty
work, if any, we will return the repaired or replaced item or items to you freight prepaid. Damage to our products
caused by accidents, fi re, vandalism, negligence, misinstallation, misuse, Acts of God, or by defective parts not
manufactured by us, is not covered under this warranty.
THE WARRANTY TIME PERIOD IS AS FOLLOWS: ALL “GOODS” MANUFACTURED BY OUR COMPANY: ONE
YEAR FROM DATE OF PURCHASE.
ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR PURPOSE
CREATED HEREBY ARE LIMITED IN DURATION TO THE SAME DURATION AND SCOPE AS THE EXPRESS
WRITTEN WARRANTY. OUR COMPANY SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGE.
Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you.
This warranty gives you specifi c legal rights, and you may also have other rights which vary from state to state.
For further information, please contact: Customer Service
877-638-9509
41518 pg 5
1206 Rev. 3
Loading...