Patton electronics 600 Series User Manual

600 Series
6U CPCI Redundant Back­plane/Midplane & Chassis
User Manual
Sales Office: +1 (301) 975-1000
Technical Support: +1 (301) 975-1007
E-mail: support@patton.com
WWW: www.patton.com
Document Number: 600001U Rev. A
Part Number: 07M600001-A
Revised: November 13, 2001
Patton Electronics Company, Inc.
7622 Rickenbacker Drive
Gaithersburg, MD 20879 USA
tel: +1 (301) 975-1000
fax: +1 (301) 869-9293
support: +1 (301) 975-1007
web: www.patton.com
e-mail: support@patton.com
Copyright © 2000, 2001, Patton Electronics Company. All rights reserved.
The information in this document is subject to change without notice. Patton
Electronics assumes no liability for errors that may appear in this document.
Any software described in this document is furnished under license and may
be used or copied only in accordance with the terms of such license.
Contents
Contents ......................................................................................................................................................... 3
About this guide .....................................................................................................................................................7
Audience................................................................................................................................................................. 7
Structure................................................................................................................................................................. 7
Precautions ............................................................................................................................................................. 8
Style conventions used in this document................................................................................................................. 8
Typographical conventions used in this document.................................................................................................. 9
General conventions .........................................................................................................................................9
Mouse conventions ...........................................................................................................................................9
Bibliography ......................................................................................................................................................... 10
1 Introduction.................................................................................................................................................. 11
Product features and benefits.................................................................................................................................12
What is CompactPCI?...........................................................................................................................................12
About Patton Electronics Company ......................................................................................................................13
2 Chassis specifications .................................................................................................................................... 15
6U CPCI subrack..................................................................................................................................................16
Chassis description, front side................................................................................................................................16
Chassis description, rear side..................................................................................................................................18
Electromagnetic compatibility (EMC)...................................................................................................................18
Electrostatic discharge (ESD) protection................................................................................................................19
Materials specifications—Models 601 and 602 chassis...........................................................................................21
Patton Electronics’ product interfaces....................................................................................................................22
Model 5406 6U Redundant Backplane/Midplane ...........................................................................................22
Model 5250 Series Power Supply Module .......................................................................................................22
Model 5502 6U Alarm Interface Module ........................................................................................................22
3 Installation checklist ..................................................................................................................................... 23
6U quick set-up checklist.......................................................................................................................................24
4 System Architecture....................................................................................................................................... 25
CompactPCI form factor.......................................................................................................................................26
Board front panels ...........................................................................................................................................27
Transition Boards ...........................................................................................................................................27
Pin and socket connectors......................................................................................................................................29
J1/P1 & J2/P2 connectors ...............................................................................................................................31
J3/P3 through J5/P5 connector .......................................................................................................................32
Reserved Pins ..................................................................................................................................................32
Power Pins ......................................................................................................................................................32
Backplane Architecture..........................................................................................................................................33
Signaling Environment ...................................................................................................................................34
Changing the signaling environment voltage .............................................................................................34
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Contents
600 Series 6U CPCI Chassis User Manual
Slot Designation .............................................................................................................................................36
Bus segments .............................................................................................................................................37
Backplane signals ............................................................................................................................................38
Alarms ............................................................................................................................................................39
Backplane power distribution ................................................................................................................................41
External power connections ............................................................................................................................42
Backplane power bugs and connectors .......................................................................................................43
In-rack power connections ..............................................................................................................................44
Front panel keying for power supplies .............................................................................................................46
Power decoupling ...........................................................................................................................................46
Hot-Swap Capability.............................................................................................................................................46
Hot-Swap Insertion Sequence .........................................................................................................................47
Hot-swap removal sequence ............................................................................................................................47
Keying of CPCI backplanes and boards .................................................................................................................48
Backplane connector keys ...............................................................................................................................48
Front panel and cardguide keys .......................................................................................................................49
5 CT H.110 Bus Architecture........................................................................................................................... 51
CT H.110 Bus ......................................................................................................................................................52
H.110 TDM bus P4 pins ...............................................................................................................................53
Telecom power bus P4 pins ............................................................................................................................53
Telecom ringing bus P4 pins ...........................................................................................................................54
Platform power bus P4 pins ............................................................................................................................54
Shelf enumeration bus P4 pins ........................................................................................................................54
Geographic address P4 pins .............................................................................................................................56
Reserved pins on P4 ........................................................................................................................................56
Frame ground bus P4 pins ..............................................................................................................................56
Not populated pins and pads on P4 ................................................................................................................56
Power fail sense bus pins on P4 .......................................................................................................................57
Key electrical considerations ............................................................................................................................58
User-defined CT I/O on P5 ..................................................................................................................................58
6 Maintenance.................................................................................................................................................. 61
Troubleshooting....................................................................................................................................................62
System won’t power up ...................................................................................................................................62
Hot-swap of power supply fails .......................................................................................................................62
No-load condition generates a false alarm .......................................................................................................62
Warranty Information ...........................................................................................................................................62
Service ...................................................................................................................................................................62
A Glossary of Terms ......................................................................................................................................... 65
C ...........................................................................................................................................................................66
CFM ...............................................................................................................................................................66
CSA ................................................................................................................................................................66
CT ..................................................................................................................................................................66
D...........................................................................................................................................................................66
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600 Series 6U CPCI Chassis User Manual
Dual Redundant .............................................................................................................................................66
E............................................................................................................................................................................66
ECTF .............................................................................................................................................................66
EIA .................................................................................................................................................................66
EMC ...............................................................................................................................................................66
EMI ................................................................................................................................................................66
EN ..................................................................................................................................................................66
Enumeration ...................................................................................................................................................66
ESD ................................................................................................................................................................66
Eurocard .........................................................................................................................................................66
H...........................................................................................................................................................................66
Hot-Swap .......................................................................................................................................................66
HP ..................................................................................................................................................................66
I.............................................................................................................................................................................67
IDE ................................................................................................................................................................67
IEC .................................................................................................................................................................67
IEEE ...............................................................................................................................................................67
IN/C ...............................................................................................................................................................67
ISA ..................................................................................................................................................................67
K ...........................................................................................................................................................................67
Keying ............................................................................................................................................................67
N...........................................................................................................................................................................67
N+1 Redundant ..............................................................................................................................................67
NEBS .............................................................................................................................................................67
NP ..................................................................................................................................................................67
P............................................................................................................................................................................67
PCI .................................................................................................................................................................67
PCI SIG ..........................................................................................................................................................67
PICMG ..........................................................................................................................................................67
Platform ..........................................................................................................................................................67
S............................................................................................................................................................................67
SELV ..............................................................................................................................................................67
S-HAZ ............................................................................................................................................................67
Shroud ............................................................................................................................................................68
T ...........................................................................................................................................................................68
TDM ..............................................................................................................................................................68
TNV ...............................................................................................................................................................68
U...........................................................................................................................................................................68
U ....................................................................................................................................................................68
W ..........................................................................................................................................................................68
Warm-Swap ....................................................................................................................................................68
Contents
Contents
600 Series 6U CPCI Chassis User Manual
6
About this guide
This manual is a comprehensive hardware reference tool for the Patton Electronics 6U CPCI Redundant Back­plane/Midplane and Chassis line of products.
Audience
This guide is intended for the following users:
System developers installing and integrating the products into their systems
Operators
Installers
Maintenance technicians
Structure
This guide contains the following chapters and appendices:
Chapter 1, “Introduction”—provides an overview of the product, about Patton Electronics, warranty, and
service information.
Chapter 2, “Chassis specifications”—provides an overview of the chassis features.
Chapter 3, “Installation checklist”—provides a quick set-up checklist for installing the Model 600.
Chapter 4, “System Architecture”—provides an overview of CompactPCI specifications, as well as a more
in-depth description of the product’s features.
Chapter 5, “CT H.110 Bus Architecture”—defines the CT Bus configured on the J4/P4 connector, when
applicable.
Chapter 6, “Maintenance”—provides a quick set-up checklist, tips for troubleshooting, warranty informa-
tion, and where to get help.
Appendix A, “Glossary of Terms”—defines terms and acronyms used in this document.
For best results, read the contents of this guide before you install the enclosure.
7
8
About this guide
600 Series 6U CPCI Chassis User Manual
Precautions
Notes and cautions, which have the following meanings, are used throughout this guide to help you become aware of potential problems. Warnings relate to personal injury issues, and Cautions refer to potential property damage.
Note
Calls attention to additional or noteworthy information or tips.
The shock hazard symbol and WARNING heading indicate a potential electric shock hazard. Strictly follow the warning instructions to avoid injury caused by electric shock.
The alert symbol and WARNING heading indicate a potential safety hazard. Strictly follow the warning instructions to avoid personal injury.
The shock hazard symbol and CAUTION heading indicate a potential electric shock hazard. Strictly follow the instructions to avoid property damage caused by electric shock.
The alert symbol and CAUTION heading indicate a potential haz­ard. Strictly follow the instructions to avoid property damage.
This symbol and the CAUTION heading indicates a situation where damage to equipment can be caused by electrostatic dis­charge.
.
This symbol and the IMPORTANT heading provides information which should be followed for best results when installing, configur­ing, or operating the Patton product.
Style conventions used in this document
Tables contain information of a descriptive nature. For example, pin assignments or signal description.
Cross-references, figure titles, and table titles are in italicized and hyperlinked. This means that if you have the on-line version of this document, you can click on the cross-reference and it will “jump” you to that reference within the document. This feature only works with references to sections/tables/figures within this document. References to other documents (for example, PICMG 2.5 R1.0 CompactPCI Computer Telephony Specification ) are not hyperlinked.
The symbols “/” and “#” indicate signals that are active low.
Specific safety-related terms, traceable to certain safety regulatory agency requirements (i.e., IEC950 and har­monized derivative specifications) are used within this manual. Refer to the referenced document for a defini­tion of these terms.
Precautions
9
600 Series 6U CPCI Chassis User Manual
Typographical conventions used in this document
This section describes the typographical conventions and terms used in this guide.
General conventions
The procedures described in this manual use the following text conventions:
Table 1. General conventions
Convention
Futura bold type
Italicized Futura type
Futura type
Garamond bold type
< >
Are you ready?
% dir *.*
Indicates the names of menu bar options. Indicates the names of options on pull-down menus. Indicates the names of fields or windows.
Indicates the names of command buttons that execute an action. Angle brackets indicate function and keyboard keys, such as <SHIFT>,
<CTRL>, <C>, and so on. All system messages and prompts appear in the Courier font as the
system would display them. Bold Courier font indicates where the operator must type a response or
command
Meaning
About this guide
Mouse conventions
The following conventions are used when describing mouse actions:
Table 2. Mouse conventions
Convention Meaning
Left mouse button
Right mouse button This button refers the secondary or rightmost mouse button (unless you have
Point This word means to move the mouse in such a way that the tip of the pointing
Click Means to quickly press and release the left or right mouse button (as instructed in
Double-click Means to press and release the same mouse button two times quickly Drag This word means to point the arrow and then hold down the left or right mouse but-
This button refers to the primary or leftmost mouse button (unless you have changed the default configuration).
changed the default configuration).
arrow on the screen ends up resting at the desired location.
the procedure). Make sure you do not move the mouse pointer while clicking a mouse button.
ton (as instructed in the procedure) as you move the mouse to a new location. When you have moved the mouse pointer to the desired location, you can release the mouse button.
Typographical conventions used in this document
10
About this guide
600 Series 6U CPCI Chassis User Manual
Bibliography
The following publications are used in conjunction with this manual.
ECTF H.110 (CT Bus) Specification (Revision 1.0)
CompactPCI Hot Swap Specification—PICMG 2.12 (Revision 1.0)
CompactPCI Specification—PICMG 2.0 (Revision 2.1)
Keying of CompactPCI Boards and Backplanes Specification—PICMG 2.10 (Revision 1.0)
IEC950, Safety of Information Technology Equipment, including Electrical Business Equipment
IEC 61076-4-101 (1995-05), Specification for 2mm Connector System
IEEE 1101.10, IEEE Standard for Additional Mechanical Specifications for Microcomputers using IEEE
1101.1 Equipment Practice
Bibliography
Chapter 1
Chapter contents
Product features and benefits.................................................................................................................................12
What is CompactPCI?...........................................................................................................................................12
About Patton Electronics Company ......................................................................................................................13
Introduction
11
12
1 • Introduction
600 Series 6U CPCI Chassis User Manual
Product features and benefits
Thank you for purchasing the Patton Electronics 600 Series 6U CPCI Redundant Backplane/Midplane and Chassis. The 600 Series chassis is a 21-slot redundant system. The backplane/midplane provides two, electri­cally separate, 8-slot CPCI bus segments on P1/P2. It also provides a 17-slot common H.110 bus on P4.
The backplane/midplane is configured to accept four Patton Electronics 3U plug-in supplies for N+1 power redundancy. The system can provide 600 W of online power, with one 200 W hot standby unit for fault toler­ant operation. The backplane/midplane supports all feed-through with rear A/B shrouds on RP3, RP4, and RP5, and the 14 layer design provides excellent power distribution and signal integrity.
The 600 Series chassis complies with the PICMG 2.0 R3.0 CompactPCI Specification , and PICMG 2.5, ECTF
H.110 (CT Bus) Specification (Rev. 1.0), making it an excellent choice for redundant, fault tolerant applications
What is CompactPCI?
CompactPCI (Peripheral Component Interconnect) is a high-performance industrial computer platform based on the standard PCI electrical specification in rugged 3U or 6U Eurocard-style packaging, with a high-quality 2mm metric pin and socket connector.
CompactPCI is an open specification supported by the PICMG (PCI Industrial Computer Man­ufacturers Group), which is a consortium of companies involved in utilizing PCI for embedded applications.
Distinct advantages of CompactPCI (“CPCI”) include:
Cost/time savings—Because it is electrically compatible with PCI, CPCI allows designers to tap into the
wealth of available hardware and software. CPCI provides a substantial reduction in engineering and manu­facturing costs because off-the-shelf items can be shipped to meet your configuration needs and delivery schedules.
Rugged and reliable—The Eurocard-style packaging—which includes two-piece shielded connectors for
better reliability and vertical card orientation for better cooling—provides a robust system based on a sub­rack backplane architecture.
Flexibility—CPCI allows either 32- or 64-bit PCI, plus offers an open architecture. Additional connectors
are defined for adding standard or proprietary buses or other needs. Hybrid CPCI systems allow bridging to other buses or custom applications.
Hot-swap capability—Boards can be hot-swapped without disrupting operation, a critical feature in real-
time and high-availability applications.
CompactPCI is rapidly becoming the backbone of today’s high-performance, embedded systems. It is ideally suited for telecommunications, computer telephony, real-time machine control, industrial automation, real­time data acquisition, instrumentation, military systems and other applications requiring high speed comput­ing and modular, robust packaging design.
Product features and benefits
13
600 Series 6U CPCI Chassis User Manual
1 • Introduction
About Patton Electronics Company
Patton Electronics excels in the design, development and production of Embedded Data Communications and Telecommunications Platforms based on open system bus architecture standards (for example, CPCI and VME). These platforms form a significant part of the infrastructure for today’s information technology revolu­tion—including the emergence of new packet-based (IP) global communication networks.
Datacom/Telecom platforms require robust and reliable packaging solutions that address key technology issues, such as line density, thermal management, power distribution, scalability, and regulatory compliance. With an increasing number of applications demanding downtime measured in minutes rather than hours, special con­sideration has to be given to enclosure system functionality. Patton Electronics’ full line of enclosure solutions are designed specifically to meet industry’s stringent high availability requirements where redundant operation, quick accessibility and high reliability are essential. Patton has a broad engineering background in the develop­ment of these technologies for advanced circuit and packet-switched telecommunications systems running voice, data and video applications for commercial and government customers.
Patton offers a wide range of platforms consisting of standard rack/chassis, high speed back­plane, power, thermal management, single board computer (SBC) and alarm/network inter­face products for commercial, voice/data communications, and government/military system applications. Patton Electronics is ISO-9001 Certified.
About Patton Electronics Company
14
1 • Introduction
600 Series 6U CPCI Chassis User Manual
About Patton Electronics Company
Chapter 2
Chapter contents
6U CPCI subrack..................................................................................................................................................16
Chassis description, front side................................................................................................................................17
Chassis description, rear side..................................................................................................................................18
Electromagnetic compatibility (EMC)...................................................................................................................19
Electrostatic discharge (ESD) protection................................................................................................................20
Materials specifications—Models 601 and 602 chassis...........................................................................................21
Patton Electronics’ product interfaces....................................................................................................................22
Model 5406 6U Redundant Backplane/Midplane ...........................................................................................22
Model 5250 Series Power Supply Module .......................................................................................................22
Model 5502 6U Alarm Interface Module ........................................................................................................22
Chassis specifications
15
16
2 • Chassis specifications
600 Series 6U CPCI Chassis User Manual
6U CPCI subrack
The 600 Series chassis are modular 6U x 19 inch rackmount subrack-type packaging systems suitable for open bus architectures such as CPCI, or custom bus applications. The rugged, rack-mounted 6U CPCI chassis is ideal for telecom, defense, industrial, and commercial environments, and excels in its ease of access, superior cooling, and power distribution. The base unit is adaptable to a wide array of product configurations.
This chapter details the Model 601 6U chassis with 80mm transition module section. The Model 602 does not have the transition module section, making it only 7.25 inches in maximum depth. A listing of the differences between Models 601 and 602 is provided in section “Materials specifications—Mod­els 601 and 602 chassis” on page 21.
Product features include:
Full dimensional compatibility with CompactPCI (PICMG 2.0 R3.0) and IEEE-1101.10.
EMI shielding on entire assembly, with continuous chassis ground.
Lightweight and durable aluminum construction, suitable for rugged environments.
Five standard colors (additional colors are also available). Standard powder coating finish.
Front mounting flanges for 19 in. rack mount environments.
Chassis description, front side
The Model 601, CPCI 6U chassis is 10.50 inches high, by 19 inches wide (standard EIA rack mount, with removable rack mount flanges), by 12 inches deep (maximum). There are sixteen 6U x 160mm slots, (see
6U CPCI subrack
17
600 Series 6U CPCI Chassis User Manual
2 • Chassis specifications
figure 1) providing two, electrically separate, CPCI bus segments, at the front of the chassis. Front-entry boards, in accordance with PICMG 2.0 R3.0 CompactPCI specifications, are plugged-in at these slots.
Figure 1. Front view of the Model 601 6U CPCI chassis
The front of the chassis also provides four 3U x 160mm slots to mount up to four Patton power supply mod­ules configured for external DC input, or other CPCI compatible power modules for N+1 power redundancy. The system can provide 600 W of online power, with one 200 W hot standby unit for fault tolerant operation.
Note The chassis guide rails are 1/2HP offset for plug-able power supplies
to meet the standards of PICMG 2.11, R1.0 CompactPCI Power Inter­face “Draft” Specification. That is to say, the card guide’s slot and injec-
tor/ejector PCB mounting surface are shifted 0.1 inch to the right of the card. Card guides are green in color.
All slots provide 4HP module spacing and are on 0.80 in. centers (except for the power connector slots noted above). Card guides are molded plastic with metallic ESD contacts at the bottom of the chassis (see section “Electrostatic discharge (ESD) protection” on page 19) per CompactPCI PICMG 2.0 R3.0 & IEEE 1101.10. Cardguides provide keying and alignment in accordance with IEEE 1101.10, section 8. See “Keying of CPCI backplanes and boards” on page 48 for more information on keying.
Chassis description, front side
2 • Chassis specifications 600 Series 6U CPCI Chassis User Manual
Chassis description, rear side
The rear of the Model 601 chassis provides seventeen 6U x 80mm slots for an Alarm card and/or other CPCI transition modules for rear-panel I/O (see figure 2). See “Transition Boards” on page 27 for more information.
Figure 2. Rear view of the Model 601 6U CPCI chassis
All slots provide 4HP module spacing and are on 0.80 in. centers. Card guides are molded plastic with metallic ESD contacts at the bottom of the chassis (See “Electrostatic discharge (ESD) protection” on page 19) per CompactPCI PICMG 2.0 R3.0 & IEEE 1101.10. Cardguides provide keying and alignment in accordance with IEEE 1101.10, section 8. See “Keying of CPCI backplanes and boards” on page 48 for more information on keying.
Note See Table 8 on page 42 for more information on the connectors
Electromagnetic compatibility (EMC)
The 6U Model 601 is an EMC chassis, which reduces the disturbances from EMI as follows:
All gaskets, contacts, and contact surfaces are electrically conductive
The mating surfaces of the EMC chassis and the EMC plug-in unit front panels and/or optional EMC filler
panels are also conductive by use of gaskets/strips
All chassis and plug-in contact surfaces are connected to a common chassis ground
18 Chassis description, rear side
600 Series 6U CPCI Chassis User Manual 2 • Chassis specifications
Mating EMC gaskets and strips are used on the chassis, front panels of boards, and optional filler panels. An EMC gasket is attached to the left of the chassis (front view), and an EMC strip is attached to the right. Plug­in boards have the corresponding mates on the opposite side (see figure 3).
Figure 3. EMC strip and gasket on chassis and cards
The EMC strip on the left side of the board mates with the EMC gasket attached to the chassis when it is plugged into the first slot. Each board mates together with corresponding gaskets/strips.
Note EMC gaskets/strips are in reverse order at the rear of the 6U chassis.
That is, the EMC strip is on the left of the chassis and the EMC gas­ket is on the right. Consequently, rear transition boards are likewise in reverse order to the front-entry boards. The EMC gasket is on the left, and the EMC strip is on the right.
In addition, all aluminum and steel components of the subrack are surface treated and conductive. Top, bot­tom, sides and rear EMC covers provide mechanical protection and EMC shielding on the subrack. Retaining clips ensure conductive connection.
Electrostatic discharge (ESD) protection
The 6U chassis provides ESD protection in compliance with IEEE 1101.10.
ESD contacts are embedded inside and in the front section of card guides for making early as possible contact with a discharge strip on one or both, the upper and/or lower edge of the plug-in board/module. Only the card
Electrostatic discharge (ESD) protection 19
2 • Chassis specifications 600 Series 6U CPCI Chassis User Manual
guides located at the bottom rail of the chassis, both front and rear (when there is a transition module present in the chassis), contain the ESD clips. The ESD clip in the card guide is connected to the Chassis GND (ground).
There is an alignment/ESD pin on the injector/ejector handle of boards (see figure 4).
Card handle
Alignment/ESD pin
Figure 4. Alignment/ESD pin on card handle
The alignment pin does the following:
Ensures that the connectors are correctly aligned before they engage
Provides solid/protected keying
Provides board ESD contact
Ensures that the EMC gasket is properly aligned (see “Electromagnetic compatibility (EMC)” on page 18)
Ensures that when the board is inserted in the card guide, an integrated ESD clip discharges ESD from the
board to the right vertical rail chassis ground.
20 Electrostatic discharge (ESD) protection
600 Series 6U CPCI Chassis User Manual 2 • Chassis specifications
Materials specifications—Models 601 and 602 chassis
A list of the 6U model 601 chassis materials specifications is provided in table 3. A list of the model 602 chassis (which does not have a transition module) materials specifications is provided in table 4.
Table 3. 6U Model 601 chassis materials specifications
Item Description
Physical
DC interface Rear DC interface panel includes dual ground bugs, –48V DC power
Slot conguration 21 slots (maximum) are on 0.80 in. centers, except power slots are
module keying and alignment 4HP module spacing, cardguide provides for keying and alignment
Card guides Molded plastic with snap-in ESD contacts for both plug-in module and
Plug-in unit injector/ejector handles Subrack dimensional format accepts modules with injector/ejector han-
6U chassis part no. 60-00001 6U model no. 6001
Height–6U (10.50 in.)
Width–19 in. (standard EIA rack mount)
Depth–12 in. maximum
interface for N+1 redundant power operation, and connectors for VRG, VRGRTN, -SEL VBAT and SEL VBATRTN.
1.6 in. center
Front6U x 160 mm slots, Qty: 17
REAR6U x 80 mm slots, Qty: 17
pin in accordance with IEEE 1101.10, Section 6
injector/ejector handle alignment pin
dles as specied in IEEE 1101.10, Section 8
The Model 602 chassis materials specifications are identical to Model 601 shown above, with the following dif­ferences noted in table 4.
Table 4. 6U Model 602 chassis materials specifications
Item Description
Physical
Height–6U (10.50 in.)
Width–19 in. (standard EIA rack mount)
Depth–7.25 in. maximum
Slot conguration 21 slots (maximum) are on 0.80 in. centers, except power slots are
1.6 in. center. 17 slots are available when the Model 600 is cong-
ures with the 3U power supplies 6U chassis part no. 60-00002 6U model no. 602
Materials specificationsModels 601 and 602 chassis 21
2 • Chassis specifications 600 Series 6U CPCI Chassis User Manual
Patton Electronics’ product interfaces
One of the key features of a CompactPCI system is its interoperability with off-the-shelf boards that have been designed in compliance with the PICMG CompactPCI 2.0 R2.1 Specification. The Patton 6U chassis has this built-in interoperability. We believe, however, that the superior design and quality of Patton product families are your best bet for the 6U Chassis. The following Patton products mate with the 6U chassis.
Model 5406 6U Redundant Backplane/Midplane
The 600 Series chassis is designed to accept Patton’s backplane products which can be standard or custom designed per customer specifications. This manual contains a complete description of the Model 5406 Redun­dant Backplane/Midplane.
Model 5250 Series Power Supply Module
Patton maintains the industry’s highest power density footprint. The 3U power supply module provides state­of-the-art N+1 redundant power operation. The Model 5250 Power Supply Module delivers 200 watts in a 3U x 160mm x 8HP CompactPCI format. The 600 Series 6U chassis accepts up to four Model 5250 3U Power Supply Modules.
The Model 5250 is a modular, high power, CPCI plug-in module that supplies standard 3.3V, 5V and 12V DC voltages in a variety of configurations for use in electronic systems. The unit can be operated as either a wide range, AC input or 48V DC input and offers full mechanical compatibility with IEEE-1101.10. Each unit generates full power output with 300LFM (linear feet per minute) airflow. It features the latest CPCI power interface connector, and is fully hot-swappable.
Meets the requirements of: UL, CSA, FCC, NEBS and CE, UL1950, EN 60950, FCC Class B, EN 55022 Class B, NEBS-FR-2063 (1997).
Model 5502 6U Alarm Interface Module
Patton’s 6U x 80mm plug-in alarm interface module is designed to monitor and report alarm conditions to a system level controller or a remote alarm panel for high availability/reliability systems.
Inputs to the alarm module come from Patton’s redundant power system and the two auxiliary connectors pro­vided on the panel. Both the AUX 1 and AUX 2 connectors provide fully independent and isolated TTL level signals, which can be connected to any external monitoring device you desire.
All inputs can be configured as either Major or Minor alarm events. The Major and Minor Alarms provide a Normally open/Normally closed relay configuration that allows you the flexibility and isolation required to connect to an external controller or an external alarm panel.
This symbol and the CAUTION heading indicates a situation where equipment can be damaged by electrostatic discharge.
The unit is designed to comply with all electrical and mechanical requirements of IEEE 1101.10, UL, CSA, FCC, NEBS, and CE, UL 1950, EN 60950, FCC Class B, EN 55022, NEBS-FR-2063 (1997).
22 Patton Electronics product interfaces
Chapter 3 Installation checklist
Chapter contents
6U quick set-up checklist.......................................................................................................................................24
23
3 • Installation checklist 600 Series 6U CPCI Chassis User Manual
6U quick set-up checklist
The 6U CPCI Model 5406 Backplane/Midplane & Chassis can be easily configured according to your system requirements. Due to the broad application possibilities, the following checklist is provided as a quick set-up guideline.
1. Select Signaling Environment—The signaling environment, called the Voltage Input/Output (V(I/O)),
can be configured for 3.3V or 5V (factory default) signaling via power bugs, located at the rear, left-side of the backplane (See “Signaling Environment” on page 34).
2. Connect Frame Ground/Signal Ground (FG/SG)—You may opt to connect the FG/SG for EMC consid-
erations and noise reduction, via power bugs, located at the rear, right-side of the backplane. The factory default is “no connect” (See figure 17 on page 43).
3. Assign Shelf Address—For multi-shelf systems, each sub-rack bus segment can be assigned a shelf address
via the S1 header, located at the rear, left-side of the backplane (See “Shelf enumeration bus P4 pins” on page 54).
4. Install 6U Chassis on Rack—the chassis front mounting flanges should be securely fastened to the rack
with screws.
5. Install Power Supply Modules—For N+1 power operation, install up to four Patton power supply mod-
ules configured for external DC (or other CPCI compatible power modules) at the front of the chassis.
6. Install Cards—Plug the system administration card(s) in the system slot(s) at the front of the 6U chassis,
and up to 14 peripheral cards can be plugged into remaining slots. Plug alarm card in the left-hand slot at the back of the chassis, and plug transition cards in remaining slots, if needed.
7. Wire Rear Panel for Optional VRG/VBAT (See “Telecom power bus P4 pins” on page 53 and “Telecom
ringing bus P4 pins” on page 54.)
8. Wire Rear Panel for Power (See “External power connections” on page 42.)
Due to possible injuries to people and severe damage to objects caused by electric shock, always wire for power as the last step.
24 6U quick set-up checklist
Chapter 4 System Architecture
Chapter contents
CompactPCI form factor.......................................................................................................................................54
Board front panels ...........................................................................................................................................54
Transition Boards ...........................................................................................................................................55
Pin and socket connectors......................................................................................................................................57
J1/P1 & J2/P2 connectors ...............................................................................................................................59
J3/P3 through J5/P5 connector .......................................................................................................................60
Reserved Pins ..................................................................................................................................................60
Power Pins ......................................................................................................................................................60
Backplane Architecture..........................................................................................................................................61
Signaling Environment ...................................................................................................................................62
Changing the signaling environment voltage .............................................................................................62
Slot Designation .............................................................................................................................................64
Bus segments .............................................................................................................................................65
Backplane signals ............................................................................................................................................66
Alarms ............................................................................................................................................................67
Backplane power distribution ................................................................................................................................69
External power connections ............................................................................................................................70
Backplane power bugs and connectors .......................................................................................................71
In-rack power connections ..............................................................................................................................72
Front panel keying for power supplies .............................................................................................................74
Power decoupling ...........................................................................................................................................74
Hot-Swap Capability.............................................................................................................................................74
Hot-Swap Insertion Sequence .........................................................................................................................75
Hot-swap removal sequence ............................................................................................................................76
Keying of CPCI backplanes and boards .................................................................................................................76
Backplane connector keys ...............................................................................................................................76
Front panel and cardguide keys .......................................................................................................................77
25
4 • System Architecture 600 Series 6U CPCI Chassis User Manual
CompactPCI form factor
CompactPCI is flexible in the mechanical and connector area, using a passive backplane and plug-in daughter­boards. The architecture is based on the IEC 1101.10 and 1101.11 Eurocard standard for the fixed 160mm depth (for front boards), but allows for two board heights:
3U—100mm high
6U—233.35mm high
This variety enables a wider variety of applications and industries. 3U, which is the minimum for CompactPCI as it accommodates the full 64-bit CompactPCI bus, is popular for embedded industrial automation applica­tions, while 6U provides additional board real estate for more complex applications. 6U also provides more connectors for rear-panel I/O often needed in telecom products.
Eurocard boards offer a long list of advantages:
Extensive board keying capabilities so that boards can only be plugged into appropriate slots
Card guides for solid rear backplane connectors alignment
Injector/ejector handles
EMC compliance that minimizes electromagnetic interference
To provide maximum configuration flexibility, CompactPCI boards are inserted at the front of the chassis, with options for I/O connections to either the front and/or rear of the card. The cards are firmly held in posi­tion by their connector, card guides on both sides, and a face plate which solidly screws into the card cage.
26 CompactPCI form factor
600 Series 6U CPCI Chassis User Manual 4 • System Architecture
Board front panels
CompactPCI boards provide a front panel interface that is consistent with Eurocard packaging and compliant with IEEE 1101.10 (EMC panels). Ejector/injector handles are used on the boards. 3U boards only use one handle, while the 6U board uses two (see figure 5). Filler panels do not require handles.
6U card with handles
on top and bottom
Figure 5. Front panel6U front-entry card
Transition Boards
There are two types of boards:
Front-entry boards (described in section “Board front panels”)
Rear-entry boards for rear-panel I/O
The front-entry boards may route I/O through the backplane. Backplanes that enable rear I/O are called often midplanes because the legs of the backplane connector’s pins stick through the board to become pins for rear-
CompactPCI form factor 27
4 • System Architecture 600 Series 6U CPCI Chassis User Manual
panel interconnections. An illustration of the front-entry board and rear-panel I/O board interface with the backplane/midplane is shown in figure 6.
Backplane
6U Front Card 6U Transition Board
Front Rear
Side view
Figure 6. Front/rear boards and backplane interface
Rear-panel I/O boards are 6U in height and are typically 80mm in depth. Other depths are allowed depending on the application requirements. The 6U chassis provides an 80mm transition module section. This section provides seventeen 6U x 80mm slots for an alarm card and/or other CPCI transition modules.
All front-entry board features (handles, keying, alignment pin, EMC, etc.) are also utilized on the rear-entry boards. The rear-panel I/O transition boards are “in-line” with the front-entry boards. This means that the front panels of rear-panel I/O transition boards are reversed (mirrored) from the front boards. The top handles are on the bottom and vice versa. The slot keying holes and hole labels in both the card guides and front panels are upside down compared to the front boards and card guides (see “Keying of CPCI backplanes and boards” on page 48 for more information on keying).
The same connector pin labeling sequence is used on the rear I/O transition boards as on the front boards, with the position numbers going from bottom to top. This is a mirror image of the front board’s layout orien­tation. Using the same 1-for-1 pin mapping sequence eliminates confusion and I/O signal pin mapping prob­lems. For example, pin A3 is the same on the front boards, on the rear I/O transition board, and on the backplane.
28 CompactPCI form factor
600 Series 6U CPCI Chassis User Manual 4 • System Architecture
Rear-panel I/O transition boards may have active components in some applications. Power can be applied either through the I/O pins from the front board, or from the normal power and ground pins defined as part of the J1/P1 and J2/P2 connector pin assignments.
Rear I/O transition boards that only populate Rear J5 (RJ5) for the purpose of telephony I/O, must utilize a Type AB connector body on RJ5. This type of connector provides an integral align­ment feature that avoids damage to the backplane pins during mating. Pattons 6U Model 5406 Backplane/Midplane complies with this requirement, providing a Type AB connector shroud on RP3, RP4, and RP5.
Pin and socket connectors
The connection between boards and backplane is through a two-piece, 2mm connector. Backplanes use male (pin) connectors and plug-in boards use female (socket) connectors. This pin and socket connector offers greater reliability, particularly when subject to shock, vibration, or temperature variations.
These pin and socket connectors provide:
Faster propagation times
Reduced reflection at the bus/connector interface
Lower noise
Better impedance matching
Higher mechanical stability
The connector is a 235-pin device, arranged in 47 rows of 5 pins, with a total of 220 pins (15 pins are lost to the keying area). The connector is shielded and devotes a large number of pins to ground. This reduces reflec­tions, increases EMI immunity in noisy environments, and reduces ground bounce.
The fixed or male connector on the backplane is numbered P1-P5, starting at the bottom. The corresponding female connectors are also numbered from the bottom up as follows:
3U cards—J1-J2 (see figure 7 on page 30)
6U cards—J1-J5 (see figure 8 on page 30)
Pin and socket connectors 29
4 • System Architecture 600 Series 6U CPCI Chassis User Manual
64-bit PCI Local Bus and System Slot Cntr.
or PICMG Defined I/O or User Defined I/O 110 Pins
J2
J1
Key Area
110 Pins
32-bit PCI Local Bus
Figure 7. J1 and J2 connectors on the 3U card
6U Card
110 Pins
Key Area
110 Pins
95 Pins
110 Pins
110 Pins
Key Area
J5
J4
J3
J2
J1
Optional sub-bus
e.g., CT H.110 Bus
PICMG Defined I/O or User Defined I/O
64-bit PCI Local Bus
and System Slot Cntr.
or PICMG Defined I/O
or User Defined I/O
32-bit PCI Local Bus
Figure 8. J1 through J5 connectors on the 6U card
30 Pin and socket connectors
600 Series 6U CPCI Chassis User Manual 4 • System Architecture
3U and 6U cards use a single 220 pin connector for all power, ground, and all 32- and 64-bit PCI signals. This connector consists of two halves—the lower half (110 pins) is called J1/P1 and the upper half (also 110 pins) is called J2/P2. Twenty pins are reserved for future use. The connector is divided in J1/P1, a 25-row connector that includes voltage keying, and J2/P2, a 22-row connector without keying. The 6U card can have up to four additional connectors with a total of 315 pins, which can be used for a variety of purposes.
A system CPU uses J1 and J2, but 32-bit peripherals cards only need to use J1 for full CompactPCI function­ality. J3 through J5 on 6U cards can be user-defined I/O. Optional buses, such as the CT H.110 bus, use the J4 position.
J1/P1 & J2/P2 connectors
The CompactPCI bus spans the J1/P1 & J2/P2 connectors, with 32-bit PCI implemented on J1/P1 and full 64-bit PCI implemented on J2/P2 on the 6U Model 5406 Backplane/Midplane. J1/P1 is always devoted to 32-bit PCI in CompactPCI systems, however, use of J2/P2 for 64-bit PCI can be optional. For instance, in a 3U system, J2/P2 may be defined for user I/O, or sub-buses like the CT H.110 bus. J2 is always used on sys­tem slot boards to provide arbitration and clock signals for peripheral boards.
Table 5. CompactPCI pinouts on P1/J1 and P2/J2
22 GND GA4 GA3 GA2 GA1 GA0 GND 21 GND CLK6 GND RSV RSV RSV GND 20 GND CLK5 GND RSV GND RSV GND 19 GND GND GND RSV RSV RSV GND 18 GND BRSVP2A18 BRSVP2B18 BRSVPC18 GND BRSVPE18 GND 17 GND BRSVP2A17 GND PRST# REQ6# GNT#6 GND 16 GND BRSVP2A16 BRSVP2B16 DEG# GND BRSVP2E16 GND 15 GND BRSVP2A15 GND FAL# REQ5# GNT5# GND 14 GND AD[35] AD[34] AD[33] GND AD[32] GND 13 GND AD[38] GND V(I/O) AD[37] AD[36] GND 12 GND AD[42] AD[41] AD[40] GND AD[39] GND 11 GND AD[45] GND V(I/O) AD[44] AD[43] GND 10 GND AD[49] AD[48] AD[47] GND AD[46] GND 9 GND AD[52] GND V(I/O) AD[51] AD[50] GND 8 GND AD[56] AD[55] AD[54] GND AD[53] GND 7 GND AD[59] GND V(I/O) AD[58] AD[57] GND 6 GND AD[63] AD[62] AD[61] GND AD[60] GND 5 GND C/BE[5]# GND V(I/O) C/BE[4]# PAR64 GND 4 GND V(I/O) BRSVP2B4 C/BE[7]# GND C/BE[6]# GND 3 GND CLK4 GND GNT3# REQ4# GNT4# GND 2 GND CLK2 CLK3 SYSEN# GNT2# REQ3# GND 1 GND CLK1 GND REQ1# GNT1# REQ2# GND
P2 /J2 CONNECTOR
Pin and socket connectors 31
4 • System Architecture 600 Series 6U CPCI Chassis User Manual
Table 5. CompactPCI pinouts on P1/J1 and P2/J2 (Continued)
25 GND 5V REQ64# ENUM# 3.3V 5V GND 24 GND AD[1] 5V V(I/O) AD[0] ACK64# GND 23 GND 3.3V AD[4] AD[3] 5V AD[2] GND 22 GND AD[7] GND 3.3V AD[6] AD[5] GND 21 GND 3.3V AD[9] AD[8] M66EN C/BE[0]# GND 20 GND AD[12] GND V(I/O) AD[11] AD[10] GND 19 GND 3.3V AD[15] AD[14] GND AD[13] GND 18 GND SERR# GND 3.3V PAR C/BE[1]# GND 17 GND 3.3V SDONE SBO# GND PERR# GND 16 GND DEVSEL# GND V(I/O) STOP# LOCK# GND 15 GND 3.3V FRAME# IRDY# GND TRDY# GND 12-14 Key Area 11 GND AD[18] AD[17] AD[16] GND C/BE[2]# GND 10 GND AD[21] GND 3.3V AD[20] AD[19] GND 9 GND C/BE[3]# IDSEL AD[23] GND AD[22] GND 8 GND AD[26] GND V(I/O) AD[25] AD[24] GND 7 GND AD[30] AD[29] AD[28] GND AD[27] GND 6 GND REQ# GND 3.3V CLK AD[31] GND 5 GND BRSVP1A5 BRSVP1B5 RST# GND GNT# GND 4 GND BRSVP1A4 GND V(I/O) INTP INTS GND 3 GND INTA# INTB# INTC# 5V INTD# GND 2 GND TCK 5V TMS TDO TDI GND 1 GND 5V -12V TRST# +12V 5V GND Pin Z A B C D E F
P1 /J1 CONNECTOR
J3/P3 through J5/P5 connector
J3/P3 through J5/P5 connectors, available only in 6U systems, are generally defined for user I/O. However, sub-bus interconnects (for example, CT H.110 bus) can be configured on the J4/P4 connector.
Reserved Pins
There are bused and non-bused reserved pins as noted below:
The BRSVPxxx signals SHALL be bused between connectors and are reserved for future CompactPCI def-
inition.
The RSV signals are non-bused signals that SHALL be reserved for future CompactPCI definition.
Power Pins
The 6U Model 5406 Backplane/Midplane signaling environment is factory-defaulted at 5V. However, it has a customer-selectable option to change it to 3.3V by changing the jumper on the power bugs located at the back of the backplane (see “Signaling Environment” on page 34). All connectors on Patton’s 6U Model 5406 Back­plane/Midplane provide pins for +5V, +3.3V, +12V and -12V operating power.
32 Pin and socket connectors
600 Series 6U CPCI Chassis User Manual 4 • System Architecture
In addition, there are power pins labeled +V(I/O). The V(I/O) power pins on the connector are used to power the buffers on the peripheral boards, allowing a card to be designed to work in either interface. CompactPCI supports this dual-interface scheme by utilizing backplane connector keying (see “Keying of CPCI backplanes and boards” on page 48 for more information).
Backplane Architecture
The Model 5406 Backplane/Midplane provides two electrically separate, CompactPCI bus segments. Each CPCI bus segment is composed of eight 6U board locations (at 33 MHz) with 20.32 mm (0.8 inch) board center-to-center spacing.
There are also four 47-socket Positronics power connectors, two on the left and two on the right, to mount Patton’s Power Supply Modules (3U x 160mm) —configured for external DC input—or other CPCI compat­ible power modules. The connectors meet requirements specified in the PICMG 2.11, R1.0 CompactPCI Power Interface Specification. Refer to “In-rack power connections” on page 44 for a description of these features.
The front view of the 6U Model 5406 Backplane/Midplane is shown in figure 9.
P5
P4
P3
P2
P1
Figure 9. Front view of backplane
Backplane Architecture 33
4 • System Architecture 600 Series 6U CPCI Chassis User Manual
Signaling Environment
The 6U Model 5406 Backplane/Midplane provides for either a 5V or 3.3V signaling environment.
PCI allows for two types of buffer interfaces for interboard connection. The V(I/O) power pins on the connec­tor are used to power the buffers on the peripheral boards, allowing a card to be designed to work in either interface. These are called universal boards. It should be noted, that backplanes are never universal. The V(I/O) level distributed on the backplane is either 5.0V or 3.3V. It is only possible that boards can be tolerant of either voltage levels, and considered universal.
The factory default setting for the 6U Model 5406 Backplane/Midplane is for the 5V signaling environment (denoted by the brilliant blue connector key). The signaling environment (denoted by the cadmium yellow connector key), called the Voltage Input/Output (V(I/O)), can be configured for 3.3v signaling via a power bug located at the back of the backplane.
Changing the signaling environment voltage
The following outlines the steps to change the default setting of 5V to 3.3V.
Due to a safety hazard, only rewire the signaling environment prior to wiring the board with external power connections.
1. Using a flat-head screwdriver, remove the four screws (two on top, two on bottom) on the left, rear panel
of the chassis (see figure 10).
Remove screws
48VDC -3
+
1 = VRG
2 = VRGRTN
3 = -SELV
4 = SELVRTN
1
2
3
4
FRAME
GND
48VDC -4
+
34 Backplane Architecture
Remove screws
Figure 10. Removing left rear panel of chassis
600 Series 6U CPCI Chassis User Manual 4 • System Architecture
2. Using a phillips screwdriver, remove the screw and wire from the 5V ring terminal (labeled J16) (see
figure 11). Do not remove the wire from the V(I/O) terminal (labeled J17).
Remove this screw
Figure 11. Removing 5V ring terminal screw and wire
3. Keeping the wire connected to the V(I/O) terminal, connect the other end of the wire to the +3.3V termi-
nal (labeled J18), securing the screw in the ring terminal with a phillips screwdriver (see figure 12).
Connect wire to
terminal J18
Figure 12. Connecting 3.3V ring terminal screw and wire
Backplane Architecture 35
4 • System Architecture 600 Series 6U CPCI Chassis User Manual
To avoid equipment damage, after you change the V(I/O) to
3.3V, replace the blue connector key with the cadmium yellow connector key. See Keying of CPCI backplanes and boards on page 48 for more information on keying.
Slot Designation
Consistent with CompactPCI specifications, the CPCI bus segment consists of one system slot, and seven peripheral slots. The system slot is denoted with a “triangle” compatibility glyph, and the seven peripheral slots are marked with a “circle”. The 6U CPCI Model 5406 backplane/midplane has two, electrically separate CPCI bus segments. In CPCI bus segment one, the system slot is on the right, and in CPCI bus segment two (see figure 12), the system slot is on the left (see also figure 9 on page 33, which shows both bus segments together).
Triangle = System Slot Circle = Peripheral Slot
Figure 13. Slot compatibility glyphs (segment 2 shown)
The system slot provides arbitration, clock distribution, and reset functions for all boards on the segment. The system slot performs system initialization by managing each local board’s IDSEL signal. The peripheral slots may contain simple boards, intelligent slaves, or PCI bus masters.
36 Backplane Architecture
600 Series 6U CPCI Chassis User Manual 4 • System Architecture
CompactPCI defines slot numbering based on the concept of physical and logical slots. Physical backplane slots are designated 1, 2, 3, through N, where N is the number of slots. Physical slot numbering starts at the left on the 6U Model 5406 Backplane/Midplane (see figure 14).
Slot #:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
P5
P4
P5
P4
N+1 Power
P3
System Card
P2
N+1 Power N+1 Power
8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8
P1
System Card
P3
P2
P1
Alarm Card
N+1 Power
cPCI Segment 1 cPCI Segment 2
Figure 14. 6U backplane conguration
Logical slot numbers are defined by the IDSEL signal and associated address used to select the slot. Logical numbers are used in the nomenclature to define the physical outline of a connector on a bus segment. Logical and physical slot numbers may not always coincide.
Each slot may be implemented with 1 to 5 connectors numbered P1–P5, starting from the bottom of the board.
Bus segments
The 6U Model 5406 Backplane/Midplane is configured for 64-bit/32-bit interoperability. For example, a 32­bit processor and peripherals can be plugged into a 64-bit backplane. Because the backplane is passive, it is pos­sible to have a 32-bit CPU in a system working with 64-bit peripherals.
The system slot uses J1/P1 and J2/P2 to allow the arbitration and clock signals to be connected to the back­plane from the system slot board. Connectors on the backplane utilize pin staging to enable hot swapping of boards. (See Hot-Swap Capability on page 52 for more information.)
The CompactPCI bus segment on the 6U Model 5406 Backplane/Midplane bus all signals in all slots within the segment except the slot specific signals: CLK; REQ#; and GNT#. Each logical slot also has a unique IDSEL signal connected to one of the upper ADxx signals for configuration (plug and play) decoding. The 6U Model 5406 Backplane/Midplane implements the modular power supply connector that provides connection
Backplane Architecture 37
4 • System Architecture 600 Series 6U CPCI Chassis User Manual
for the power supply signals DEG# and FAL# at the system slot. (See table 6 for more information on the backplane signals.)
Backplane signals
CompactPCI utilizes PCI signals as defined by the PCI Local Bus Specification, with some additional signals. The additional signals enhance system operation, and do not affect the PCI signals. See table 6 for a list of the backplane signals with a brief description.
Note See PICMG‚ 2.0, R2.1 CompactPCI‚ Specification for more infor-
mation.
Table 6. Backplane signals
Signal Description
CLK0CLK4 Backplane clock routing supports CLK0-CLK4. CLK5-CLK6 provided by the system slot board
are not routed on the backplane.
IDSEL The PCI signal IDSEL is used to provide unique access to each logical slot for conguration
purposes. The backplane makes the connection to IDSEL at each logical slots connector with minimum trace length.
REQ#/GNT# Request/grant signals. the system slot on the backplane supports the full complement of
REQ#/GNT# signals.
PRST# Push button resetan active low true TTL signal generated by a switch closure or an open-
collector driver. It is used to reset the system slot board, which in turn would reset the rest of the system using the PCI RST# signal.
DEG#/FAL# Power supply status.
DEG#derating signalan output from the power supply to indicate that the supply is
beginning to derate its power output.
FAL#supply fail signalan output from the power supply to indicate that it has failed.
SYSEN# System slot identicationthis pin is grounded on the backplane at the system slot so the
board may identify installation into the system slot. This pin is not connected on the back­plane for the remaining slots.
ENUM# system enumerationthis low true TTL open-collector signal is driven by hot swap compatible
boards after insertion and prior to removal. the system master uses this interrupt signal to force software to interrogate all boards within the system for resource allocation regarding I/ O, memory, and interrupt usage.
GA0/GA4 Geographic addressing –the GA0-4 signals are available on the top ve pins of the J2/P2
connector on backplanes that implement 64-bit. 32- and 64-bit boards use it to provide a unique differentiation based upon which physical slot the board has been inserted.
INTA# -INTD# PCI interrupt binding of the BIOS setup program require backplane assignments from the sys-
tem slot interrupt pins INTA#INTD# to the logical board slot interrupts. Refer to the Com­pactPCI Specication, PICMG 2.0, R2.1 for backplane assignments.
INTP -INTS Legacy IDE interrupt supporttwo additional non-PCI interrupts are dened for IDE boards.
These signals are active high TTL level signals and do not have to meet the PCI electrical buffer characteristics. They are provided to ease the transition from compatibility mode to native mode PCI IDE operation.
38 Backplane Architecture
600 Series 6U CPCI Chassis User Manual 4 • System Architecture
Alarms
In CompactPCI‚ systems the Alarm Card is designed to monitor and report alarm conditions to a system level controller or a remote alarm panel. The connections from the Alarm Card to the system level controller are passed through the connector. No backplane routing is required. However, backplane routing may be required for routing external sensors to the Alarm Card. This is called a Subrack Alarm Bus. The 6U Backplane/Mid­plane provides this type of Subrack Alarm Bus.
Five signals (AI1-AI5) from the 6U backplane are entered from the P3 connector to the Alarm Card. The pos­sible monitoring conditions are:
Airflow sensor
Temperature sensor in fan tray
Watchdog on Voice Cards (CT Bus)
Watchdog on Switch Cards (CT Bus)
Watchdog on Admin Card
The five alarm signals from the backplane can be configured using Patton’s Model 5502 Alarm Module, to out­put as Major or Minor Alarms. Furthermore, the alarm outputs can be configured with time-outs from 1-9 minutes. (See “Model 5502 6U Alarm Interface Module” on page 22 for more information.)
Patton can customize the internal alarm signals per customer requirements. Or, backplanes can be customized to disconnect the alarm bus signals from P3. When disconnected, P3 is then standard I/O.
The Backplane Alarm wiring is shown in figure 15 on page 40.
Backplane Architecture 39
4 • System Architecture 600 Series 6U CPCI Chassis User Manual
DEG
PS3
#
PF out
DEG_RIGHT#
PS4
DEG
#
PF out
AI1
AI2
AI3
AI4
AI5
BACKPLANE
ALARM_INPUT_RIGHT
Power Supply
Sub-Rack Alarm Bus
PFS0
19P4
18P4
17P4
PFS0
PFS0
PFS1
PFS1
PFS1
+5V
VIO
E5E6E7E8E9
MIN
MAJ
PFS0
PFS1
BUF_AUX1
+5V
VIO
+5V
VIO
19P3
E5E6E7E8E9
18P3
BUF_AUX2
PFS1_OUT_TO_P3
BUF_AUX2
BUF_AUX1
PFS1_OUT
U
PFS0_OUT
AUX2_RTN
AUX2_IN
AUX2_IN.Com
AUX1_RTN
AUX1_IN
AUX1_IN.Com
Auxiliary Alarm InputsAlarm Outputs (Contact Closures)
Backplane
PS1
Power Supply
MINOR_OUT
MAJ_OUT
Alarm Module
AI4
AI5
AI3
AI2
PFS0
PFS1
3P4
PFS0
PFS1
2P4
PFS0
PFS1
1P4
PF out
#
+5V
VIO
PS2
E5E6E7E8E9
E5E6E7E8E9
MAJ
MIN
PFS0
PFS1
BUF_AUX1
BUF_AUX2
PF out
DEG
#
2P3
VIO
+5V
1P3
+5V
VIO
VIO
+5V
DEG
DEG_LEFT#
AI1
AI1 AI2
PFS0_OUT_TO_P3
AI3 AI4 AI5
_
I
PFS1_IN
PFS0_IN
_
I
PFSO_IN PFS1_IN
AI1
AI2
AI3
AI4
AI5
ALARM_INPUT(LEFT)
BACKPLANE
MINOR_OUT_open
MINOR_OUT_close
MINOR_OUT_Com
MAJOR_OUT_open
MAJOR_OUT_close
MAJOR_OUT_Com
+5V
VIO
VIO
+5V
Figure 15. Backplane alarm wiring detail
40 Backplane Architecture
600 Series 6U CPCI Chassis User Manual 4 • System Architecture
Backplane power distribution
Power is distributed in a CompactPCI system via the backplane. The backplane provides standard direct cur­rent (DC) supply voltages as specified in table 7 below
Table 7. Power specifications
Mnemonic Description Nominal Value Tolerance Max. Ripple
5V +5VDC 5.0V ±5%
3.3V +3.3VDC 3.3V ±5%
+12V +12VDC 12.0V ±5%
-12V -12VDC -12.0V ±5%
GND GROUND
a. Maximum ripple is very difficult to accurately measure and therefore
requires good measurement techniques. Measurement should be made at full load at 20 MHz bandwidth with a 22mF capacitor located at the measurement point.
The Model 5406 Backplane/Midplane & Chassis provides two types of power connections for N+1 power operation:
50 MV
50 MV
50 MV
50 MV
a
a
a
a
External power connections
In-rack power connections
Backplane power distribution 41
4 • System Architecture 600 Series 6U CPCI Chassis User Manual
External power connections
The chassis provides a rear DC interface panel with -48V DC power interfaces for N+1 power operation and dual ground bugs, as shown in figure 16 below. The connectors are described in table 8.
Figure 16. Power terminals on 6U rear DC interface panel
-48 VDC Power Input
Telephony Wiring Input
Dual Frame Ground Lugs
-48 VDC Power Input
Table 8. Description of rear interface panel connectors
Item Description
-48 VDC power terminal DC rear-entry module accepts 36 VDC–72 VDC @ 10 Amp max input via Phoenix connector. Polarity should be applied as marked (negativetop position, posi­tivebottom position). Each connector is independent and designed to power one 3U power supply module. there are four connectors provided for n+1 power oper­ation.
VRG Telecom power sourcethe VRG and VRGRTN contacts connect a ring voltage
source, such as a central ofce ring signal to the backplane. This is typically 60VRMS170VRMS, 16HZ to 72HZ.
VRGRTN Telecom power source return
-SEL VBAT Safety extra low voltage or short loop battery (voltage within SELV limits) the – SEL VBAT and SEL VBAT RTN connectors connect an isolated power source to the backplane for use in powering telephony lines. They are not intended to power the 3U power supplies.
SEL VBAT RTN Short loop battery return (voltage within SELV limits)
42 Backplane power distribution
600 Series 6U CPCI Chassis User Manual 4 • System Architecture
Table 8. Description of rear interface panel connectors (Continued)
Item Description
Ground bugs The dual-frame ground bugs must be used to connect the chassis to earth ground
on dc interfaces. Failure to do this will cause excessive RF emissions and could possibly create a safety hazard. The double ground bug meets nebs and will accept AMP part# 606209-1. NEBS requires a double bug on DC chassis to ensure that the ground connection will not rotate and become loose.
.
The dual frame ground lugs on DC interfaces must be used to connect the chas­sis to earth ground. Failure to do this will cause excessive RF emissions and could possibly create a safety hazard.
Backplane power bugs and connectors
The 6U transition module provides phoenix connectors for the –48V DC power interfaces, discussed in the previous section (figure 16 on page 42). However, if you purchased the 6U Model 5406 Backplane/Midplane without the chassis, there are different styles of connectors (figure 17).
Left side Right side
Telephony
power bugs
Voltage
input/output
power bugs
Shelf enumeration select
S1 header
Molex 4-pin HD power connectors
Frame ground Signal ground
power bugs
Figure 17. Internal backplane power bugs and connectors
Telephony
power bugs
Backplane power distribution 43
4 • System Architecture 600 Series 6U CPCI Chassis User Manual
Table 5 provides a description of the internal backplane connectors shown in Figure 13 above.
Table 9. Description of internal backplane connectors
Item Description
P1P4 DC rear-entry module accepts 36 VDC–72 VDC @ 10 Amp max input via
molex 4-pin connectors. polarity should be applied as marked. the male (pin) connector is on the backplane, and the mate is the female (socket) connector. each connector is independent and designed to power one 3U power supply module. there are four connectors provided for N+1 power operation.
J4–J9, J14, J15, J19–J22, J24–J35
No. 6 X 3/8 in. screw-ring terminal power bugs that you hard-wire. ±
HV (high voltage) requires 14 GA wire.
Refer to Table 8 on page 42 for descriptions of VRG (J1), VRGRTN
(J2), -SEL VBAT(J3) and SEL VBATRTN (J4).
-VBAT (J5)Telecom power source
VBATRTN (J6)Telecom power source return
J12J13 No. 6 X 3/8 in. screw-ring terminal power bugs that you hard-wire.
Depending on the environment, J12frame ground (FG) and J13—signal ground (SG) and can be wired together for EMC considerations and noise reduction. (See also Electromagnetic compatibility (EMC) on page 18)
J16-J18 No. 6 X 3/8 in. screw-ring terminal power bugs that you hard-wire to
change the voltage input/output From 5V (factory default) to +3.3v. (See Signaling Environment on page 34)
S1 Rocker switches to assign the shelf address (see Shelf enumeration bus P4
pins on page 54).
.
The –Vbat and VbatRtn telecom power supply buses are qualified to source Unearthed SECONDARY HAZARDOUS voltages as defined by IEC950 and har­monized derivative specifications. The –SELVbat and SELVbatRtn buses are not qualified for SECONDARY HAZARDOUS voltage distribution. Voltage sourced on the –SELVbat bus is within SELV limits.
In-rack power connections
Four Positronics 47-pin/socket connectors are provided for in-rack modular power supplies on the 6U Model 5406 Backplane/Midplane for N+1 power operation (See figure 9 on page 33). The female connector is located on the backplane and the male connector is located on the power supply module.
The power connectors mate with Patton‘s 3U Power Supply Module. In the 6U chassis, there is room for four power supply modules, 3U high x 160mm deep x 8HP wide.
Note The chassis guide rails are 1/2HP offset for plug-able power supplies.
That is to say, the card guide’s slot and injector/ejector PCB mount­ing surface are shifted 0.1 inch to the right of the card. The power supply card guide is green in color.
44 Backplane power distribution
600 Series 6U CPCI Chassis User Manual 4 • System Architecture
The backplane power connector pin assignments are provided in table 10. Please note that some functions are not currently available on the 6U Model 5406 Backplane/Midplane. The excluded functions are footnoted with a (1).
Table 10. Backplane power connector pin assignments
Pin no. Staging Signal Name Description
1-4 M V1 +5 VOLT OUT 5-12 M RTN SIGNAL GROUND 13-18 M V2 +3.3 VOLT OUT 19 M RTN SIGNAL GROUND 20 M V3 +12 VOLT OUT 21 S V4 -12 VOLT OUT 22 M RTN SIGNAL GROUND 23 M RES RESERVED 24 S RTN SIGNAL GROUND 25 M ADD1
ADDRESS BIT 1 26 M RES RESERVED 27 S EN# ENABLE SIGNAL0 will enable the supply 28 M ADD2
29 M V1 ADJ
ADDRESS BIT 2
V1 ADJUST 30 M V1 SENSE +5 VOLT SENSE 31 M ADD3
32 M V2 ADJ
ADDRESS BIT 3
V2 ADJUST 33 M V2 SENSE +3.3 VOLT SENSE 34 M S RTN SIGNAL GROUND 35 M V1 SHARE +5 VOLT CURRENT SHAREconnect between modules 36 M V3 SENSE
37 M TX
+12 VOLT SENSE
SERIAL COMM, TRANSMIT 38 M DEG# DEGRADE SIGNAL0 indicates imminent failure 39 M INH#
40 M RX
INHIBIT SIGNAL
SERIAL COMM, RECEIVE 41 M V2 SHARE +3.3 VOLT SHAREconnect between modules 42 M FAL# FAIL SIGNAL0 indicates module has failed 43 M INT
44 M V3 SHARE
SERIAL COMM, INTERRUPT
V3 SHARE 45 L CGND CHASSIS GROUND 46 S ACN/+DC IN POSITIVE DC VOLTAGE INPUT 47 S ACL/-DC IN NEGATIVE DC VOLTAGE INPUT
a
a
a
a
a
a
a
a
a
a
a
Backplane power distribution 45
4 • System Architecture 600 Series 6U CPCI Chassis User Manual
a. This function is not provided on the 6U Model 5406 Backplane/Midplane. It is listed in the table
as an optional CompactPCI specification. In other words, Patton can customize the backplane connectors to make the function available at that pin location, if so required.
Front panel keying for power supplies
Power supply keying options have been registered with PICMG. Since power supplies use a different type of connector than other CompactPCI slots, there is no possibility of mating problems with 2mm connectors. The power supply key options are independent of the 2mm application card keys, and may duplicate key codes that are used for different purposes elsewhere in the system (see “Keying of CPCI backplanes and boards” on page 48 for more information on front panel keying).
Specific front panel keying is defined to prevent damaging an AC power supply inserted into a backplane wired for DC and visa versa.
Note Refer to the PICMG 2.11, R1.0 CompactPCI Power Interface Specifi-
cation for more information on keying
Power decoupling
CompactPCI boards can use any of the voltages in Table 7 on page 41. Adequate power decoupling is required on the backplane for 5V and 3.3V power to ensure power operation will not be intermittent. Power voltages on the backplane are decoupled to ground so as to provide for reasonable management of switching currents (DI/ DT). Low-impedance power planes and connections to low equivalent series resistance (ESR) capacitors are used. The bypass guidelines that are used for each connector are provided in table 11.
Table 11. Backplane decoupling specifications
Mnemonic Description Decoupling Capacitance
5V +5 VDC
3.3V +3.3 VDC
V(I/O) +5/3.3 VDC
+12V +12 VDC 15 mF ±20% 36 V MIN.
-12V -12 VDC 15 mF ±20% 36 V MIN.
a. Voltage values are three times the decoupled voltage value to
avoid stressing a tantalum capacitor due to very fast power sup­ply turn-on times.
b. Recommended decoupling capacitance per connector best dis-
tributed across the length of each connector.
44 mF ±20%
44 mF ±20%
44 mF ±20%
b
b
b
Voltage
15 V MIN.
10 V MIN.
15 V MIN.
a
Hot-Swap Capability
Hot-swapping is the capability of removing and replacing components without turning off the system. Hot­swap capability is becoming increasingly important in systems requiring continuous operation at some level. Because boot times of many popular operating systems are long, the hot-swap capability is crucial for high-end PC servers, and even more so for telecommunication systems, such as base stations, where board-level exchanges must be made without any downtime. CompactPCI supports dynamic configuration to allow hot
46 Hot-Swap Capability
600 Series 6U CPCI Chassis User Manual 4 • System Architecture
removal/insertion of boards without interrupting backplane transactions or disturbing DC voltages in the power system.
The hot-swap feature is implemented on the CPCI boards, not on the backplane. The backplane remains pas­sive. Therefore, CompactPCI boards either are or are not hot-swappable.
Signal lines must be precharged to 1V before being plugged into the backplane to maintain ongoing bus trans­actions. Also, power must be ramped up or down in a controlled manner to allow the power supply to adjust to the change in load. The power supply, ground and signal pins on the connectors are staged to allow sequenc­ing, so as to not disturb the operation of the surrounding boards in the bus. The three levels of sequencing are:
Short pins for BD_SEL#
Medium pins for signals
Long pins for power/ground
The system uses two levels of sequencing so that power/ground is made first/broken last. The short pin (BD_SEL#) connection is made only when the board is firmly seated, which signals the control circuitry to power up any high-current devices. Conversely, BD_SEL# breaks first to provide early warning to the control circuitry.
The three levels of hot-swap capability, which involves the degree of user intervention required for hot-swap­ping are defined in table 12.
Table 12. Hot-swap form factors
Type Requirements Hardware Connection
Basic hot-swap Stages power pinsbus isolation control
Power-Amp circuitryseparate clock line for each slot
Full hot-swap Basic features, plus ENUM lineinjector/
ejector switchfront panel LEDsoftware monitoring and control
High availability Full features, plus hot-swap controller Automatic (hot spares) Automatic
Manual Manual
Manual Automatic
Software
Connection
Hot-Swap Insertion Sequence
The sequencing for hot-swap insertion of boards is as follows:
1. Physical insertion of board begins.
2. Long pins (power) make contact. Signals begin to enter conditioned (precharged) state.
3. All signals are precharged.
4. Medium (signal) pins make contact.
5. Power up and insertion complete.
Hot-swap removal sequence
The sequencing for hot-swap removal of boards is as follows:
1. Physical extraction of board begins.
Hot-Swap Capability 47
4 • System Architecture 600 Series 6U CPCI Chassis User Manual
2. Short pin (BD_SEL#) breaks contact. All signals begin to enter conditioned state. Power down sequence begins in back end circuitry.
3. All signals are conditioned.
4. Medium pin (signals) break contact.
5. Power down and extraction complete.
Keying of CPCI backplanes and boards
To safely support overlapping uses of CompactPCI user-definable pins, keying mechanisms are required. The two types of keying mechanisms are:
Backplane connector keys—defined in IEC 61076-4-101
Front panel and cardguide keys—defined in IEEE 1101.10
Assignment and registry of these keys is centrally administered by the PICMG Technical/Executive Committee.
Backplane connector keys
Backplane connector keys prevent inadvertent installation of boards designed for one particular purpose into backplane slots defined for another.
The Type A connectors used in the J1/P1 and J4/P4 locations allow installation of a keying block having eight coding positions. Within the keying block, four coding positions are filled with blocking pins and four are left open to receive pins from the mating keying block. There are 70 mutually exclusive mating pairs.
Note Refer to Annex D of IEC 61076-4-101 for summary
There are currently ten defined backplane connector keys, four of which (brilliant blue, cadmium yellow, nut brown and strawberry red) are discussed below.
The 6U Model 5406 Backplane/Midplane is available in either conventional 5.0V logic or 3.3V (See “Signal­ing Environment” on page 34). To prevent damage to the system resulting from incorrect insertion of cards with differing logic, coding keys are snapped into the male (backplane) and female (card) connectors. Positions 12–14 of the J1/P1 connector are used for the voltage keying mechanism. The unique, bright color of the cod­ing pairs allows for quick and easy visual identification and differentiation. The mechanical design ensures elec­trical contact will not take place in the event the wrong board is inserted into a coded slot.
Note Refer to “Keying of CompactPCI Boards and Backplanes”, PICMG
2.10, R1.0 for more information
A brilliant blue connector key (RAL #5007) is used to denote 5.0V logic, and cadmium yellow (RAL #1021) for the 3.3V logic. Universal boards may operate in either 5.0V or 3.3V systems. Typically, universal boards are
48 Keying of CPCI backplanes and boards
600 Series 6U CPCI Chassis User Manual 4 • System Architecture
shipped with a 5 volt key installed, and a spare 3.3 volt key, with a recommendation to the user to install the key which matches the system. In some cases, universal boards may not have any keying.
The V(I/O) level distributed on the backplane can be either 3.3V (cadmium yellow key) or 5.0V (brilliant blue key). Backplanes are never universal. It is only possible that boards can be toler­ant of either voltage levels, and considered universal.
The J4/P4 backplane connector key, when populated, will have a key signifying which bused interconnect is in use, or if the connector is allocated for user I/O, indicated by the nut brown key. A strawberry red coding key, RAL #3018, is used exclusively for the CT H.110 bus interconnect on J4/P4. Telephony cards would use the corresponding strawberry red coding key. This prevents the use of non-telephony boards with alternate J4 def­initions from being used in the backplane. However, other boards not using the J4 connector may still be used.
.
If you have purchased Pattons 6U Model 5406 Backplane/Mid­plane with the H.110 bus congured on P4, you MUST use a processor that is H.110 compliant, or remove the J4 connector from the processor card. Failure to do so will result in damage to the processor card and the backplane.
Front panel and cardguide keys
Keying to functionally identify connectors J2, J3, and J5 is located at the board front panel-to-card guide inter­face. They are called Front Panel Keys, pursuant to IEEE 1101.10.
The card guides, located on the chassis, and the card’s handles have three rectangular cavities (along with an alignment pin on the card, and alignment pin chamber on the card guide. (See also “Electrostatic discharge (ESD) protection” on page 19). Three keying pegs can be inserted, which fill half of the cavity in any of four possible orientations. The mating key block on the card handle is fitted with keying pegs in complimentary orientation to the card guide keys.
Note Refer to “Keying of CompactPCI Boards and Backplanes”, PICMG
2.10, R1.0 for more information.
The three top cavities (6U cards only) are labeled A, B, C, and the three bottom cavities are D, E, and F. The cavities are hierarchically arranged, with cavity D on the lower keying block being the major functional desig­nator. Cavity E provides additional functional detail, and cavity F provides slot specific I/O differentiation. The keying cavities in the lower key block differentiate the utilization of J2 for 3U boards, and may also be used with upper key blocks of 6U boards to differentiate uses of J3 and J5.
Keying of CPCI backplanes and boards 49
4 • System Architecture 600 Series 6U CPCI Chassis User Manual
3U cards use just the lower keying block (cavities D, E and F), since there is only one handle. This results in 64 keying possibilities for the 3U form factor. A 6U card has two handles, so it uses both the top and bottom key­ing blocks (A-F), resulting in 4096 keying possibilities.
Keying pegs come in two colors: red and grey. The red keying pegs are always used for controller system cards/slots, and the grey pegs are used for peripheral cards/slots.
The majority of the 4096 available keying combinations are primarily used for differentiation of slot specific, user-defined I/O functions. Only those keying combinations needed to protect bused interconnects on J2/P2, J3/P3, and/or J5/P5 will be reserved. The PICMG registry, now under development, will enable companies to identify their keying scheme and prevent other companies from using the same scheme.
Due to dangerous Telephone Network Voltages (TNV), four, unique front panel keys used exclusively for the CT H.110 Bus are required.
If your 6U model has the CT H.110 bus interconnect on the J4/P4 pins (identified with the strawberry red connector key), there are four reserved front panel keys, reserved for exclusive use due to dangerous telephone network voltages (TNV).
To prevent damaging an AC power supply inserted into a back­plane wired for DC, and to avoid damaging a DC power supply inserted into a backplane wired for AC, specic front panel key­ing for plug-in power supplies is dened. See Front panel key­ing for power supplies on page 46.
50 Keying of CPCI backplanes and boards
Chapter 5 CT H.110 Bus Architecture
Chapter contents
CT H.110 Bus ......................................................................................................................................................54
H.110 TDM bus P4 pins ...............................................................................................................................55
Telecom power bus P4 pins ............................................................................................................................55
Telecom ringing bus P4 pins ...........................................................................................................................56
Platform power bus P4 pins ............................................................................................................................56
Shelf enumeration bus P4 pins ........................................................................................................................56
Geographic address P4 pins .............................................................................................................................59
Reserved pins on P4 ........................................................................................................................................59
Frame ground bus P4 pins ..............................................................................................................................59
Not populated pins and pads on P4 ................................................................................................................59
Power fail sense bus pins on P4 .......................................................................................................................60
Key electrical considerations ............................................................................................................................61
User-defined CT I/O on P5 ..................................................................................................................................61
51
5 • CT H.110 Bus Architecture 600 Series 6U CPCI Chassis User Manual
CT H.110 Bus
The CompactPCI Computer Telephony (CT) Specification extends the capabilities of the CompactPCI archi­tecture to support specific application needs within the telecom industry, as follows:
Hot-swappable Time Division Multiplexed (TDM) bus on J4/P4 complying with the Enterprise Computer
Telephony Forum (ECTF) H.110 specification
Two-wire and four-wire I/O on J5/P5 for analog and digital telephony
48 volts DC and ringing distribution
Frame-grounding techniques based on IEEE 1101.11
Sub-bus and front-panel keying
Geographical slot addressing and shelf enumeration
If you have purchased the 6U Model 5406 Backplane/Midplane with the H.110 bus configured on P4, you MUST use a processor that is H.110 compli­ant, or remove the J4 connector from the processor card. Failure to do so will result in damage to the processor card and the backplane.
A dual-bus architecture is the most effective way to handle voice data streams as well as supervisory and control messaging. This dual architecture is provided with:
An H.110 bus for the voice data streams, and
A CompactPCI bus for the supervisory and control messaging.
The CT H.110 bus carries TDM streams, which are time-slotted to carry multiple voice channels. For exam­ple, a T1 stream would consist of consecutive frames that each have 24 slots for the interleaving of samples from 24 voice channels.
The CT H.110 bus can carry a TDM stream of 4096 voice-grade channels, each of which represents a 64-kbit/ sec. (8 kbyte/sec.) data stream. This considerably reduces the traffic that would otherwise need to be routed over the CompactPCI bus.
The CompactPCI bus supports command/monitoring and system initialization, providing:
133 Mbyte/sec. peak data transfer rates
hot swap capability
low system-level cost
Windows NT-friendly hardware
In addition the backplane passthrough, called a midplane, connector on J5 provides:
Telecom I/O, such as T1/E1
User I/O, such as Ethernet, Fiber Channel, and so on.
52 CT H.110 Bus
600 Series 6U CPCI Chassis User Manual 5 • CT H.110 Bus Architecture
H.110 TDM bus P4 pins
The following pins implement the ECTF H.110 (CT bus) on P4. Unless otherwise specified below, all H.110 pins are of medium (level 2) length.
Table 13. Description of H.110 TDM bus pins
H.110 Bus Pins Description
CT_C8_A 8.192 Mhz data clock CT_C8_B Redundant 8.192 Mhz data clock /CT_FRAME_A 8 khz frame clock /CT_FRAME_B Redundant 8khz frame clock CT_NETREF_2 Secondary 8 khz, 1.544 Mhz or 2.048 Mhz telecom network timing reference CT_MC2 Mbps message channel CT_D(N) 8 Mbps data streams /FR_COMP 8 khz SCBUS compatibility frame clock SCLK 8.192 Mhz SCBUS compatibility data clock /CT_EN Short (level 1) pin to indicate to the CT front board that J4 is fully seated (logical
equivalent of the CompactPCI BD_SEL# signal on P1)
/CT_RESET Reset for use by CT front boards that do not equip J1
Telecom power bus P4 pins
The following pins implement the telecom power supply bus on P4. All telecom power supply pins are level 3, long length.
Note The NP (Not Populated) pins are required to implement the telecom
power bus.
Table 14. Description of Telecom power bus
Power Bus Description
-VBAT Telecom power source VBATRTN Telecom power source return
-SELVBAT Safety extra low voltage or short loop battery (voltage within SELV limits) the – SEL VBAT and SEL VBAT RTN connectors are provided to connect an isolated power source to the backplane for use in powering telephony lines. They are not intended to power the 3U power supplies.
SELVBATRTN Short loop battery return (voltage within SELV limits)
Support for the telecom power supply consists of 4 separate buses on the backplane, one for each pin as described in Table 14 on page 53.
CT H.110 Bus 53
5 • CT H.110 Bus Architecture 600 Series 6U CPCI Chassis User Manual
The –Vbat and VbatRtn telecom power supply buses are qualified to source Unearthed SECONDARY HAZARDOUS voltages as defined by IEC950 and har­monized derivative specifications. The –SELVbat and SELVbatRtn buses are not qualified for SECONDARY HAZARDOUS voltage distribution. Voltage sourced on the –SELVbat bus is within SELV limits.
Telecom ringing bus P4 pins
The following pins are provided for implementing optional ringing voltage buses. All ringing bus pins on P4 are level 2, medium length.
Table 15. Description of telecom ringing bus
Ringing Bus Description
VRG Bused ringing voltage sourcethe VRG and VRGRTN contacts connect a ring volt-
age source, such as a central ofce ring signal to the backplane. This is typically 60VRMS170VRMS, 16Hz to 72Hz.
VRGRTN Bused ringing voltage return for VRG.
The ringing buses are qualified to source Unearthed SECONDARY HAZARD­OUS voltages as defined by IEC950 and harmonized derivative specifications.
Platform power bus P4 pins
The CT bus is connected to all power planes specified below to maintain signal integrity across the P4/J4 con­nector pair.
Table 16. Power/ground planes on backplane
Power/Ground Description
+5V Backplane +5V power plane connection +3.3V Backplane +3.3V power plane connection +12V Backplane +12V power plane connection
-12V Backplane –12V power plane connection V(I/O) Backplane V(I/O) plane connection GND Backplane logic ground plane connection
Shelf enumeration bus P4 pins
The Shelf Enumeration Bus is used for multi-shelf CompactPCI systems. A multi-shelf system comprises mul­tiple sub-racks connected together in a rack or racks. Each sub-rack bus segment can be assigned a shelf address that is bused across each P4 connector position.
The 6U Model 5406 Backplane/Midplane has an S1 header, located at the back of the backplane, on the left­hand side (See figure 17 on page 43). The S1 header has DIP switches labelled SGA0-SGA4, that are user­selectable to set a binary shelf address for each sub-rack. Using various off/on combinations of these SGA switches provides up to 33 (0-32) binary shelf addresses. Table 17 on page 55 lists the 33 switch combinations.
54 CT H.110 Bus
600 Series 6U CPCI Chassis User Manual 5 • CT H.110 Bus Architecture
When a switch is placed in the on position, the signal is pulled to ground and is read as a zero by the processor. A switch that is off, would be read as a one. The left position of the S1 header is on, and the right position is off (or “no connect”).
The S1 header selected to shelf address 29 (11101) is shown in figure 18.
S1
+ + + + +
SGA0
SGA1
SGA2
SGA3
SGA4
Figure 18. Shelf address switch selected as 29
+ + + + +
If geographic addressing (GA0 through GA4) is implemented, the P4 shelf enumeration bus shall also be implemented.
Table 17. Shelf address SGA0–SGA4 switch combinations
16 (SGA4) 8 (SGA3) 4 (SGA2) 2 (SGA1) 1 (SGA0) Decimal
0 0 0 0 0 0 0 0 0 0 1 1 0 0 0 1 0 2 0 0 0 1 1 3 0 0 1 0 0 4 0 0 1 0 1 5 0 0 1 1 0 6 0 0 1 1 1 7 0 1 0 0 0 8 0 1 0 0 1 9 0 1 0 1 0 10 0 1 0 1 1 11 0 1 1 0 0 12 0 1 1 0 1 13 0 1 1 1 0 14 0 1 1 1 1 15 1 0 0 0 0 16 1 0 0 0 1 17 1 0 0 1 0 18 1 0 0 1 1 19
CT H.110 Bus 55
5 • CT H.110 Bus Architecture 600 Series 6U CPCI Chassis User Manual
Table 17. Shelf address SGA0–SGA4 switch combinations (Continued)
16 (SGA4) 8 (SGA3) 4 (SGA2) 2 (SGA1) 1 (SGA0) Decimal
1 0 1 0 0 20 1 0 1 0 1 21 1 0 1 1 0 22 1 0 1 1 1 23 1 1 0 0 0 24 1 1 0 0 1 25 1 1 0 1 0 26 1 1 0 1 1 27 1 1 1 0 0 28 1 1 1 0 1 29 1 1 1 1 0 30 1 1 1 1 1 31 1 0 0 0 0 32
Geographic address P4 pins
The Geographic slot addresses (GA0 through GA4) are implemented by five level 2, medium length, non­bused pins on each P4 connector. These pins are equivalent to pins specified in the CompactPCI Specification for geographic addressing on P2. The purpose is to provide support for the CompactPCI geographic slot address capability (specified on P2) on CT front boards that may not be equipped with J2.
Note See PICMG‚ 2.0, R3.0 CompactPCI‚ Specification for more
information
When the shelf enumeration bus (SGA0 through SGA4) is implemented on P4, geographic addressing shall also be available.
Reserved pins on P4
Un-bused, reserved pins (RSVD) are provided on P4 for future CT/telecom applications.
Frame ground bus P4 pins
Frame ground (FG) pins are provided on P4 as a low-impedance return path for transient currents shunted by overvoltage or ESD/EMI protective devices on CT front boards. These pins are connected to the chassis.
FG is considered Earthed SELV and BASIC insulation must exist between it and TNV or SECONDARY HAZARDOUS voltages.
Not populated pins and pads on P4
The 6U Model 5406 Backplane/Midplane meets safety regulatory requirements, as well as eases routing con­straints associated with busing the telecom power supply and ringing voltages supply on P4. The entire con­ductive element of these pins are not populated (NP) where noted (See Table 18 on page 57).
56 CT H.110 Bus
600 Series 6U CPCI Chassis User Manual 5 • CT H.110 Bus Architecture
Power fail sense bus pins on P4
The power fail sense bus is implemented on P4 by the following pins: (PFS0# through PFS1#)—Two medium length (level 2) pins, individually bused across each P4 connector position for sensing power supply status.
Table 18. CT H.110 bus P4 pin assignments
PIN Z A B C D E F
25 NP SGA4 SGA3 SGA2 SGA1 SGA0 FG 24 NP GA4 GA3 GA2 GA1 GA0 FG 23 NP +12V /CT_RESET /CT_EN -12V CT_MC FG 22 NP PFS0# RSVD RSVD RSVD RSVD FG 21 NP -SELVBAT PFS1# RSVD RSVD SELVBATRTN FG 20 NP NP NP NP NP NP NP 19 NP NP NP NP NP NP NP 18 NP VRG NP NP NP VRGRTN NP 17 NP NP NP NP NP NP NP 16 NP NP NP NP NP NP NP 15 NP -VBAT NP NP NP VBATRTN NP 12-14 KEY AREA 11 NP CT_D29 CT_D30 CT_D31 V(I/O) /CT_FRAME_A GND 10 NP CT_D27 +3.3V CT_D28 +5V /CT_FRAME_B GND 9 NP CT_D24 CT_D25 CT_D26 GND /FR_COMP GND 8 NP CT_D21 CT_D22 CT_D23 +5V CT_C8_A GND 7 NP CT_D19 +5V CT_D20 GND CT_C8_B GND 6 NP CT_D16 CT_D17 CT_D18 GND CT_NETREF_1 GND 5 NP CT_D13 CT_D14 CT_D15 +3.3V CT_NETREF_2 GND 4 NP CT_D11 +5V CT_D12 +3.3V SCLK GND 3 NP CT_D8 CT_D9 CT_D10 GND SCLK-D GND 2 NP CT_D4 CT_D5 CT_D6 CT_D7 GND GND 1 NP CT_D0 +3.3V CT_D1 CT_D2 CT_D3 GND
+5V +5V power -Vbat Telecom power distribution bus +3.3V +3.3V power VbatRtn Return bus pin for –Vbat GND Logic ground SGA0-SGA4 Shelf enumeration bus signals V(I/O) I/O cell power GA0-GA4 Slot ID signals; not bused FG Frame ground VRG Bus for ringing voltage RSVD Reserved for future use VRGRtn Return bus pin for VRG NP A pin and pad to Not be Populated PFS0#-PFS1# Buses for power fail sense
-SELVbat Short loop battery Key Area Area utilized for coding key SELVbatRtn Short loop battery return
CT H.110 Bus 57
Legend
5 • CT H.110 Bus Architecture 600 Series 6U CPCI Chassis User Manual
Key electrical considerations
Timing considerations limit the CT bus length to a maximum of 21 plug-in board slots. Board-to-board spac­ing is 0.8 inch, with a maximum allowance of 4-inch traces between slots 7 and 8, and between slots 14 and
15. Connectors are of the 2mm HM 5-row family. Table 7 provides a list of key electrical considerations for the CT bus.
Table 19. Key electrical considerations for the CT bus
Item Parameters
Signal line impedance 65 Maximum number of slots 21 Plug-in board pitch 0.8 inches Maximum trace length between segments 4 inches Connectors 5-row, 2mm HM Clock termination 100/100 Pf AC Plug-in board series terminations (clock) 33 (in parallel with a series switch) Series switch state Open, except on the controller board Plug-in board pull-down resistor (clock line) 10 k to 0.0V Plug-in board pull-up resistor (data line) 18 k to 0.7V Maximum plug-in board stub (clock) 2 inches Maximum plug-in board stub (data) 4 inches Plug-in board series termination (data) 24
User-defined CT I/O on P5
If the CT bus is implemented on J4/P4, telephony I/O can be implemented on J5/P5. Since there is a wide­range of non-CT boards that may use the J5/P5 connectors, there is no specific backplane customization for telecom I/O. Patton’s 6U Model 5406 Backplane/Midplane is in compliance with the CompactPCI Computer Telephony Specification, which guarantees that no signals will be bused across P5 on CT slots in the backplane.
The P5 pins are user-defined for through-backplane analog and digital telephony I/O, user-definable I/O, and CT front board supply voltage feed-through. Additionally, P5 connectors have staged front side pins to provide hot-swap capability.
To meet certain safety regulatory agency requirements relative to telephony line (tip and ring pairs), certain pins in P5 are required to have no connection made to them. The Insulation-No-Connect (IN/C) pins are required to meet insulation spacing requirements relative to TNV.
Pin assignments are specified in the Computer Telephony Specification for P5 that will support up to 24 TNV3- 2-1-SELV telephony connections or up to 32 TNV1-SELV telephony connections. Since there are various types of line interfaces on CT front boards and the different safety requirements placed on these interfaces, many different mappings of tip/ring signals to the J5/P5 connector is possible.
It should be noted, however, that the specification allows for exclusive use of J5/P5 for a single TNV classifica­tion. That is, for a given CT Front Board and/or backplane slot, P5 should be used exclusively for TNV3, OR for TNV2, OR for TNV1, OR for SELV classified telephony signals. Care must be taken when mixing differ-
58 User-defined CT I/O on P5
600 Series 6U CPCI Chassis User Manual 5 • CT H.110 Bus Architecture
ent levels of TNV classification within the tip-ring block of pins on P5 due to the insulation spacing require­ments and voltage breakdown requirements of many safety regulatory agencies.
Note Refer to the PICMG‚ 2.5 R1.0 CompactPCI‚ Computer Telephony Spec-
ification for more information
In order to guarantee that non-CT I/O boards, using J5 for general purpose I/O and designed to meet only minimal safety requirements, are not plugged in to backplane slots that could be rear wired for TNV 3-2-1 voltage levels, System Integrators should use front panel keying (See “Front panel and cardguide keys” on page 49.)
User-defined CT I/O on P5 59
5 • CT H.110 Bus Architecture 600 Series 6U CPCI Chassis User Manual
60 User-defined CT I/O on P5
Chapter 6 Maintenance
Chapter contents
Troubleshooting....................................................................................................................................................64
System won’t power up ...................................................................................................................................64
Hot-swap of power supply fails .......................................................................................................................64
No-load condition generates a false alarm .......................................................................................................64
Warranty Information ...........................................................................................................................................64
Service ...................................................................................................................................................................64
61
6 • Maintenance 600 Series 6U CPCI Chassis User Manual
Troubleshooting
System won’t power up
If the green LED on the power supply module does not light up, you should:
Turn off the power supply module’s front panel switch, and remove it from the chassis (warm-swap). Then plug it back in, making sure it is seated properly. Flip the switch to “on”. If green LED still does not light up, check to make sure the polarity is wired correctly at the back of the chassis.
If the green LED lights up on the power supply module, but the system still isn’t powering-up, then the mod­ule may be faulty and should be returned to the manufacturer.
Hot-swap of power supply fails
The power supply module is designed for a warm-swap, and should not be hot-swapped. To warm-swap the power supply module, simply turn the power switch to “off ” on the front panel prior to removal/insertion. If it has been hot-swapped and is not working, turn the switch “off” and remove it from the chassis. Allow a minute or two for the module to cool down, then plug it back in with the switch “off ”. Once it is seated, turn switch on.
No-load condition generates a false alarm
The power supply module may generate a false alarm under a no-load condition (no cards installed). A minimum of 1/2 amp (system admin card would suffice) needs to be plugged into the sub-rack to prevent this false alarm.
Warranty Information
Patton Electronics Co. warrants all components to be free from defects, and will—at our option—repair or replace the product should it fail within one year from the first date of shipment.
This warranty is limited to defects in workmanship or materials, and does not cover customer damage, abuse or unauthorized modification. If this product fails or does not perform as warranted, your sole recourse shall be repair or replacement as described above. Under no condition shall Patton Electronics Co. be liable for any damages incurred by the use of this product. These damages include, but are not limited to, the following: lost profits, lost sav­ings and incidental or consequential damages arising from the use of or inability to use this product.
Patton Electronics Co. specifically disclaims all other warranties, expressed or implied, and the installation or use of this product shall be deemed an acceptance of these terms by the user.
Service
All warranty and non-warranty repairs must be returned freight prepaid and insured to Patton Electronics. All returns must have a Return Materials Authorization number on the outside of the shipping container. This number may be obtained from Patton Electronics Technical Support at:
tel: (301) 975-1007 E-mail: support@patton.com www: http://www.patton.com
Note Packages received without an RMA number will not be accepted.
Patton Electronics' technical staff is also available to answer any questions that might arise concerning the installation or use of your product. Technical Services hours: 8AM to 5PM EST, Monday through Friday.
62 Troubleshooting
600 Series 6U CPCI Chassis User Manual 6 • Maintenance
Service 63
6 • Maintenance 600 Series 6U CPCI Chassis User Manual
64 Service
Appendix A Glossary of Terms
Chapter contents
C....................................................................................68
CFM .......................................................................68
CSA ........................................................................68
CT ..........................................................................68
D....................................................................................68
Dual Redundant ......................................................68
E ....................................................................................68
ECTF ......................................................................68
EIA ..........................................................................68
EMC .......................................................................68
EMI ........................................................................68
EN ..........................................................................68
Enumeration ...........................................................68
ESD ........................................................................68
Eurocard .................................................................68
H ...................................................................................68
Hot-Swap ................................................................68
HP ..........................................................................68
I .....................................................................................69
IDE .........................................................................69
IEC .........................................................................69
IEEE .......................................................................69
IN/C .......................................................................69
ISA ..........................................................................69
K ................................................................................... 69
Keying .................................................................... 69
N................................................................................... 69
N+1 Redundant ..................................................... 69
NEBS ..................................................................... 69
NP .......................................................................... 69
P.................................................................................... 69
PCI ......................................................................... 69
PCI SIG ................................................................. 69
PICMG .................................................................. 69
Platform ................................................................. 69
S.................................................................................... 69
SELV ...................................................................... 69
S-HAZ ................................................................... 69
Shroud .................................................................... 70
T ................................................................................... 70
TDM ...................................................................... 70
TNV ...................................................................... 70
U................................................................................... 70
U ............................................................................ 70
W .................................................................................. 70
Warm-Swap ............................................................ 70
65
A • Glossary of Terms 600 Series 6U CPCI Chassis User Manual
C
CFM
Cubic feet per minute—A measurement of how much air is moved through a fan.
CSA
Canadian Standards Association—Organization which operates a listing service for electrical and elec­tronic materials and equipment. It is the body that establishes telephone equipment (and other) stan­dards for use in Canada.
CT
Computer Telephony—is the adding of computer intelligence to the making, receiving, and managing of telephone calls.
D
Dual Redundant
An environment containing two power supplies, with fault tolerance such that one power supply may fail and the system will continue to operate.
E
EMI
Electromagnetic Interference—any electromagnetic interference, periodic or random, narrow or broad­band, which may have a disturbing influence on devices exposed to it.
EN
European Norms—Prefix assigned to documents adopted by the CE designating required standards (for example, EN 60950 is the safety specification (equivalent to UL 1950)).
Enumeration
The action taken by the Host to poll the configura­tion spaces of the PCI devices and allocate (deallo­cate) the necessary resources (memory and/or I/O address space, interrupts, software drivers).
ESD
Electrostatic Discharge—Discharge of a static charge on a surface or body through a conductive path to ground. Can be damaging to integrated circuits.
Eurocard
A series of mechanical board form factor sizes for rack-based systems.
H
ECTF
Enterprise Computer Telephony Forum—A non­profit corporation formed to focus on the technical challenges of interoperability among Computer Tele­phony Integration (CTI) products.
EIA
Electronics Industry Association—Trade organiza­tion of manufacturers which sets standards for use of its member companies.
EMC
Electromagnetic Compatibility—Is the ability of equipment or systems to be used in their intended environment within designed efficiency levels without causing or receiving degradation due to unintentional EMI.
66 C
Hot-Swap
The capability of removing and replacing components without turning off the system. Hot-swap capability is increasingly important in systems used for applica­tions such as telecommunications, which require that the system be operational at some level continuously.
HP
Horizontal Positioning—A unit of measurement used for the width of CPCI cards/modules. 1 HP = 0.2” wide
600 Series 6U CPCI Chassis User Manual A • Glossary of Terms
I
IDE
Integrated Drive Electronics—a hard disk drive stan­dard interface for PCs.
IEC
International Electrotechnical Committee
IEEE
Institute of Electrical and Electronics Engineers
IN/C
Insulation No Connect—required for safety agency insulation requirements.
ISA
Industry Standard Architecture—A specification by which Personal Computers (PCs) add boards.
K
NP
Not Populated—pins within connector that must not be populated due to safety requirements.
P
PCI
Peripheral Component Interconnect. A specification for defining between logic components. Typically used for interconnecting high-speed, PC-compatible chipset components. The PCI specification is issued through the PCI Special Interest Group (PCI SIG).
PCI SIG
Peripheral Component Interconnect Special Interest Group
PICMG
PCI Industrial Computers Manufacturers Group—a consortium of industrial computer product vendors who develop specifications for PCI-based systems and boards for use in industrial computing applications.
Keying
A mechanical means of polarizing connectors in order to prevent similar connectors from being mated. This is necessary when 2 or more similar connectors must be connected to a backplane which requires that the board being connected is unique for a particular slot.
N
N+1 Redundant
An environment containing more than two power supplies, where the power supplies typically current share, with fault tolerance such that one power supply may fail and the system will continue to operate.
NEBS
Network Equipment Building Standards—Defines a rigid and extensive set of performance, quality, envi­ronmental and safety requirements developed by Bellcore, the R&D and standards organization owned by the seven regional Bell operating companies (RBOC’s).
Platform
Describes the system environment, including the backplane and related enclosure.
S
SELV
Safety Extra Low Voltage—a term generally defined by the regulatory agencies as the highest voltage that can be contacted by a person and not cause injury. It is often specifically defined as 30 VAC or 42.4 VDC.
S-HAZ
Secondary Hazardous—any voltage within a system that is greater than 60VDC (42.4VAC-peak), NOT meeting the requirements for a LIMITED CUR­RENT CIRCUIT, or for a TNV CIRCUIT. Typical ringing voltage is considered SECONDARY HAZ­ARDOUS unless it is current limited. Raw ringing is considered SECONDARY HAZARDOUS. (Refer to IEC950 or PICMG 2.5 R1.0 CompactPCI‚ Com­puter Telephony Specification for information.)
I 67
A • Glossary of Terms 600 Series 6U CPCI Chassis User Manual
Shroud
A male connector body designed to fit over the extended tails of a long tail connector which allows a female connector to be mated from the rear side for midplane or rear I/O applications.
T
TDM
Time Division Multiplex—A technique for transmit­ting a number of separate data, voice and/or video sig­nals simultaneously over one communications medium by quickly interleaving a piece of each signal one after another.
TNV
Telephone Network Voltages—any voltage present on the telephone network side of the isolation device on any device (for example, board) that connects to the telephone network.
U
U
An EIA unit of measurement equal to 1.75” for equipment racks.
W
Warm-Swap
An environment supporting removal and insertion of power supplies while under power, wherein the power supply is disabled during insertion and removal, avoiding the need for the connectors to make and break high current connections while under load.
68 T
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