Patton 1001RP Series USER MANUAL

USER MANUAL
Model 1001RP Series
Redundant AC/DC Rack Mount Power System
SALES OFFICE (301) 975-1000 TECHNICAL SUPPORT (301) 975-1007 http://www.patton.com
Part# 07M1001RPR-C Doc# 078451UC Revised 09/14/99
An ISO-9001
Certified Company
CERTIFIED
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TABLE OF CONTENTS
SECTION PAGE
1.0 Warranty Information .............................................................2
1.1 Radio and TV Interference
1.2 CE Notice
1.3 Service Information
2.0 General Information ...............................................................4
2.1 Features
2.2 Description
3.0 Installation...............................................................................5
4.0 Operation...............................................................................6
4.1 LED Status Monitor(s)
4.2 Alarm Connectors
Appendix A - 48VDC Power Supply Specifications......................8
Appendix B - Universal AC Input Power Supply Specifications..11
Appendix C - Replacement Parts and Accessories ...................14
1.0 WARRANTY INFORMATION
Patton Electronics warrants all Model 1001RP Series compo-
nents to be free from defects, and will—at our option—repair or replace the products should they fail within one year from the first date of ship­ment. This warranty is limited to defects in workmanship or materials, and does not cover customer damage, abuse or unauthorized modifi­cation. If these products fail or do not perform as warranted, your sole recourse shall be repair or replacement as described above. Under no condition shall Patton Electronics be liable for any damages incurred by the use of these products. These damages include, but are not lim­ited to, the following: lost profits, lost savings and incidental or conse­quential damages arising from the use of or inability to use this prod­uct. Patton Electronics specifically disclaims all other warranties, expressed or implied, and the installation or use of this product shall be deemed an acceptance of these terms by the user.
1.1 RADIO AND TV INTERFERENCE
The Model 1001RP Series units generate and use radio frequency energy, and if not installed and used properly—that is, in strict accor­dance with the manufacturer's instructions—may cause interference to radio and television reception. They have been tested and found to comply with the limits for a Class A computing device in accordance with the specifications in Subpart J of Part 15 of FCC rules, which are designed to provide reasonable protection from such interference in a commercial installation. However, there is no guarantee that interfer­ence will not occur in a particular installation. If these products do cause interference to radio or television reception, which can be deter­mined by turning off the unit, the user is encouraged to try to correct the interference by one or more of the following measures: moving the computing equipment away from the receiver, re-orienting the receiving antenna and/or plugging the receiving equipment into a different AC outlet (such that the computing equipment and receiver are on different branches).
1.2 CE NOTICE
The CE symbol on your Patton Electronics equipment indicates that it is in compliance with the Electromagnetic Compatibility (EMC) directive and the Low Voltage Directive (LVD) of the European Union. A Certificate of Compliance is available by contacting Technical Support.
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1.3 SERVICE
All warranty and non-warranty repairs must be returned freight pre­paid and insured to Patton Electronics. All returns must have a Return Materials Authorization number on the outside of the shipping contain­er. This number may be obtained from Patton Electronics Technical Service at
Tel: (301) 975-1007
Email: suppor t@patton.com
www: http://www.patton.com
Patton Electronics’technical staff is also available to answer any questions that might arise concerning the installation or use of your Model 1001RP Series. Technical Service hours: 8AM to 5PM EST,
Monday through Friday.
2.0 GENERAL INFORMATION
Thank you for your purchase of these Patton Electronics products. They have been thoroughly inspected and tested and are warranted for One Year parts and labor. If any questions or problems arise during installation or use of these products, please do not hesitate to contact Patton Electronics Technical Support at (301) 975-1007.
2.1 FEATURES
• Low-Profile mid-plane architecture design
• Provides redundant DC power for Patton rack cards
• Compatible with most Patton rack cards.The few that are not compatible are: 1000CC, 1000RC/222NRC, 1010ARC, 1018ARC, 1045RC, 1060RC, 1070RC, 1080ARC, 1110RC/1110ARC, and
1140RC
• Plugs into Patton Electronics Redundant Rack Chassis (Model
1001RP)
• Redundant supply serves up to 14 function cards
• Single supply serves up to 16 function cards
• Easily replaceable front and rear modules
• LED Indicators; 12V, Fail, and Temperature
2.2 DESCRIPTION
There are two 1001 series power supplies: (1) Model 1001RPEM-RVDC is a rear power entry card that is used in conjunc­tion with Model 1001RPSM-R48V front power supply card, and (2) Model 1001RPEM-RAC is a rear power entry card that is used in con­junction with Model 1001RPSM-RUI front power supply card. Using two Model 1001RP supply modules, system operations won’t crunch to a standstill if one supply fails. The second supply simply takes over! CSU/DSUs, Baseband modems, and G.703 modems plugged into a Model 1001RP continue to operate as normal.
Full redundancy is provided using two front power supply modules and two rear power entry modules. That’s only two slots in a Patton 1001RP chassis. The remaining 14 slots can provide high speed G.703 access, router links or short haul modem hook-ups. When redundancy is not required, a single power supply may be used to power a full rack of 16 function cards.
Warning: This product was designed for use in the Patton
Electronics 1001R14P Redundant Rack System and is only intended for use with Patton Electronics equipment.Use in any other manner nullifies all compliance/warranties, and is strongly discouraged.
NOTE:Packages received without an RMA number will not
be accepted.
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3.0 INSTALLATION 4.0 OPERATION
Once the Model 1001RP Series power supply module is properly installed, you are ready to operate the unit. Figure 1 (below) shows the location of LED indicators.
4.1 LED STATUS MONITOR(S)
The power supply modules features three LEDs on the front panel that indicate the status of the unit.The following describes the LED sta­tus monitors.
12V Green LED lights when the module is operating nor-
mally and is supplying 12 VDC to the rack mid-plane.
FAIL Red LED lights when the module fails, overheats or
input power is lost.
TEMP Red LED lights when maximum module operating
temperature has been exceeded, due to fan failure, overload or extremely high ambient temperature. During an over temperature condition, module output power is drastically reduced.After the module has sufficiently cooled, normal operation is restored.
Warning: No user serviceable par ts inside. Hazardous volt-
ages exist in the primary circuits. Installation and service must be done by qualified personnel. Refer to the 1001R14P service manual for installation and servicing details.
Figure 1. Models 1001RPSM-R48V & 1001RPSM-RUI front panel location of LEDs.
12V FAIL
TEMP
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4.2. ALARM CONNECTORS
The rear panels (figure 2 below) feature a 3 position, screw type terminal plug for the alarm connections. Both normally-open (NO) and normally-closed (NC) relay contacts are provided.Choose the appropriate set of contacts as required in your application. The following describes the “NO” and “NC” func­tions:
“NO” Contacts: The “NO” (normally-open) contacts are open for normal
operating conditions and close when a fault condition occurs (loss of input power, overheating or module failure).
“NC” Contacts: The “NC” (nor mally-closed) contacts are closed for normal
operating conditions.
Reference: For contact ratings and alarm specifications, please refer to
Appendix A or B.
Spare terminal plugs may be obtained directly from Patton Electronics, by ordering part number 10-00003.
APPENDIX A
PATTON ELECTRONICS MODELS 1001RPSM-R48V plus
1001RPEM-RVDC, 48VDC SPECIFICATIONS
Figure 2. Models 1001RPEM-RAC & 1001RPEM-RVDC rear panel
Rear Panel
1001RPEM-RAC
Rear Panel
1001RPEM-RVDC
Input Specifications
PARAMETER CONDITIONS/DESCRIPTION MIN NOM MAX UNITS
Input Voltage - DC Reverse polarity protected. 42 48 60 VDC Brown out Protection Lowest DC input voltage that 36 VDC
regulation is maintained with
full rated load. Input Current 42 VDC, 72W load 2.2 A Input Protection User-replaceable, internally
located DC Input line fuse Input Surge TVS 75 VDC
Suppression
Output Specifications
PARAMETER CONDITIONS/DESCRIPTION MIN NOM MAX UNITS
Output Voltage Output voltage to midplane 12.3 12.4 12.5 VDC
bus.(75% load). Output Power Continuous output power. 72 Watts Turn-on Delay Time required for initial 3 Sec
output stabilization. Turn-on Rise Time Time required for output voltage 1 Sec
to rise from 10% to 90%. Transient Response Recovery time to within 1% of 250 us
initial set point due to a 30-100%
load change. Load Sharing Two Supplies, 72W load. 1 5 %
Accuracy Efficiency Full load, 48VDC in. 78 88 %
APPENDIX A
(continued)
PATTON ELECTRONICS MODELS 1001RPSM-R48V plus
1001RPEM-RVDC, 48VDC SPECIFICATIONS
9
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APPENDIX A
(continued)
PATTON ELECTRONICS MODELS 1001RPSM-R48V plus
1001RPEM-RVDC, 48VDC SPECIFICATIONS
Interface Signals and Internal Protection
PARAMETER CONDITIONS/DESCRIPTION MIN NOM MAX UNITS
Indicators GREEN indicator for normal
operating mode. RED indicators for power fail and excessive internal temperatures.
Power Fail Warning Logic LOW to 1000MC control card 0.7 VDC (TTL compatible) (denotes power fail detected).
Logic HIGH with internal pull-up 10 k ohm to output.
Output low voltage trip point. 11.6 11.8 12.0 VDC Power fail trip point, maximum 30 36 38 VDC
load, decreasing input. Time before regulation dropout, 200 us
full load, due to loss of input power.
Alarm Contacts Normally-open and normally closed
contacts via 3-position terminal block (1A@30V). Contacts operate upon power failure detection.
Overtemperature RED indicator.Shifts power fail Indication signal to a logic LOW state.
Output voltage during 4 4.5 5 VDC overtemperture condition
User Controls Single jumper to select
“maintenance mode.” (No alarm if PS is removed).
Safety, Regulatory and EMI Specifications
PARAMETER CONDITIONS/DESCRIPTION MIN NOM MAX UNITS
Agency Approvals NRTL US UL/1950, CAN CSA/950
EN60950 Recognized CE Listing FCC part 15, Class A
Dielectric Withstand Input to output, 1 second 3000 VRMS Voltage Input to chassis, 1 second 1500 VRMS
Safety, Regulatory and EMI Specifications
PARAMETER CONDITIONS/DESCRIPTION MIN NOM MAX UNITS
Operating At 100% load. 0 50 °C Temperature Derate linearly above At 50% load. 70 °C
50°C by 2.5% per °C. Storage Temperature -40 85 °C Relative Humidity Non-condensing
90 %RH
Weight 0.7 lbs.
APPENDIX B
PATTON ELECTRONICS MODEL 1001RPSM-RUI plus
1001RPEM-RAC, UNIVERSAL AC INPUT SPECIFICATIONS
APPENDIX B
(continued)
PATTON ELECTRONICS MODEL 1001RPSM-RUI plus
1001RPEM-RAC, UNIVERSAL AC INPUT SPECIFICATIONS
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Input Specifications
PARAMETER CONDITIONS/DESCRIPTION MIN NOM MAX UNITS
Input Voltage - AC Universal input, Auto ranging. 90 115/230 264 VAC Input Frequency AC Input. 47 63 Hz Brown Out Lowest AC input voltage 90 VAC
Protection that regulation is maintained
with full rated load.
Hold-up Time Nominal AC input voltage. 72W load. 15 ms
36W load. 30 ms Input Current 90 VAC, 72W load. 1.8 ARMS Input Protection User-replaceable, externally located
AC input line fuse.
Inrush Surge Internally limited by ther mistor. 38 APK Current Vin = 264 VAC (one cycle) 25°C.
Input Surge Line-to line via MOV 300 VAC Suppression
Output Specifications
PARAMETER CONDITIONS/DESCRIPTION MIN NOM MAX UNITS
Output Voltage Output voltage to midplane 12.3 12.4 12.5 VDC
bus.(75% load). Output Power Continuous output power. 72 Watts Turn-on Delay Time required for initial 3 Sec
output stabilization. Turn-on Rise Time Time required for output voltage 1 Sec
to rise from 10% to 90%. Transient Response Recovery time to within 1% of 250 us
initial set point due to a 30-100%
load change. Load Sharing Two Supplies, 72W load. 1 5 %
Accuracy Efficiency Full load, 115VAC in. 78 88 %
Interface Signals and Internal Protection
PARAMETER CONDITIONS/DESCRIPTION MIN NOM MAX UNITS
Indicators GREEN indicator for normal
operating mode. RED indicators for power fail and excessive internal temperatures.
Power Fail Warning Logic LOW to 1000MC control card 0.7 VDC (TTL compatible) (denotes power fail detected).
Logic HIGH with internal pull-up 10 k ohm to out-put.
Output low voltage trip point. 11.6 11.8 12.0 VDC Power fail trip point, maximum 85 90 94 VAC
load, decreasing input. Time before regulation dropout, 5 ms
full load, due to loss of input power.
Alarm Contacts Normally-open and normally closed
contacts via 3-position terminal block (1A@30V). Contacts operate upon power failure detection.
Overtemperature RED indicator.Shifts power fail Indication signal to a logic LOW state.
Output voltage during 4 4.5 5 VDC overtemperture condition
User Controls Single jumper to select
“maintenance mode.” (No alarm if PS is removed).
Safety, Regulatory and EMI Specifications
PARAMETER CONDITIONS/DESCRIPTION MIN NOM MAX UNITS
Agency Approvals NRTL US UL/1950, CAN CSA/950
EN60950 Recognized CE Listing FCC part 15, Class A
Dielectric Withstand Input to output, 1 second 3000 VRMS Voltage Input to chassis, 1 second 1500 VRMS
Leakage Current 264 VAC 1 mA
APPENDIX B
(continued)
PATTON ELECTRONICS MODEL 1001RPSM-RUI plus
1001RPEM-RAC, UNIVERSAL AC INPUT SPECIFICATIONS
APPENDIX C
PATTON MODEL 1001RP FACTORY REPLACEMENT
PARTS AND ACCESSORIES
Patton Model # Description
1001RPSM-R48V ............Redundant 48-VDC Front Power Supply
Module
1001RPSM-RUI ..............Redundant Universal AC Input Front
Power Supply Module
1001RPEM-RVDC...........Redundant 48VDC Input Rear Power
Entry Module
1001RPEM-RAC.............Redundant Universal AC Input Power
Entry Module
1001R14P .......................2U 14 Slot Redundant Rack Chassis
05R16FP440W ................Front Spacer
05R16BP440W................Rear Spacer
10-00003 ........................Terminal Plug For Alarm Connection
07M1001RPR ..................User Manual
07M1001RPSVC ............Service Manual
05R16PL ........................Plenum
Copyright © 1999
Patton Electronics Company
All Rights Reserved
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Safety, Regulatory and EMI Specifications
PARAMETER CONDITIONS/DESCRIPTION MIN NOM MAX UNITS
Operating At 100% load. 0 50 °C Temperature Derate linearly above At 50% load. 70 °C
50°C by 2.5% per °C. Storage Temperature -40 85 °C Relative Humidity Non-condensing
90 %RH
Weight 0.7 lbs.
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