PATLITE LU7 User Manual

Signal Tower
INSTALLATION MANUAL
Type : LU7
Thank you for specifying the PATLITE Signal Tower for your application. Please read these instructions carefully before you perform installation, maintenance and repair. Store this manual carefully for easy reference. If you have any questions about this product, please contact PATLITE Corporation.
1. To operate this product safely, please observe the following
NOTES TO BE OBSERVED FOR SAFE OPERATION
Notes to be followed to prevent any damage to the user and other personnel or to assets are as follows:
The indications for warning are divided into the following classes according to the degree of danger or damage incurred when the warning is not taken into consideration and the product is not correctly used.
Warning
Caution
Warning
Make sure the power is OFF before wiring. Wrong wiring may result in a cause of short circuit or electric shock.
Make sure the power is OFF to avoid an electric shock or burn when repair or replace the parts.
Do not use this product with damaged lens or leave it without the lens or head cover. That may cause an electric shock.
If installing this product requires a construction work, please ask to a specialistin order to avoid a risk of an electric shock,   fire or fall.
When this product is used for security purposes, it should be inspected daily. In case a malfunction should occur,   it is recommended that you use this product together with other security products.
Be careful not to hold the product to climb any machines attached the product to also be careful not to catch the cover of   machine on this product when you remove the cover, as it may cause of falling down or drop.
Indicates an imminently dangerous condition: failure to follow the instructions may lead to death or serious injury.
Indicates a potentially dangerous condition: failure to follow the instructions may lead to slight injury or property damage.
Caution
Concerning replacement parts, such as LED unit, bulb or fuse, be sure to use those specified in this manual.
For safety, make sure to connect an external fuse to the power source as shown in the wiring example.
Do not substitute parts of units from other products. It may cause a breakdown.
2. Model No. configuration
Base unit
LU7-□□FB
Rated voltage  0224V DC  M2:90250V AC
3. Parts name and Dimensions
Parts name
LED unit
Head cover
Screw for fitting Body with Terminal block
Waterproof sheet
Base unit
VOL.
Light method  FB:Continuous light or flashing,    with buzzer  Nothing:Continuous light
Refer to "6. Unit reformation" to  assemble the each unit.
<Bottom Side>
Body
Terminal block
Wire Exit
Volume
Mounting screw
The Cable Gland
can be installed.
-6-
Dimension
LED unit
LED unit
φ70
VOL.
5 Lights 375
4 Lights 334
3 Lights 293
2 Lights 252
1 Light 211
Panel board maximum
)
installable thickness : 10
10
(
LED color  R:Red  A:Amber  G:Green  B:Blue  C:White
( Unit:mm )
4. Installation
Mounting
Drill mounting holes in the wall. (See the following installation diagram.)
Secure the mounting bracket with the hex bolts and hex nuts.
Install the Signal Tower vertically at a location that has sufficient strength and minimal
 ●
vibration. The alarm of buzzer models can be heard best from the front direction.
 ●
Therefore make sure the Signal Tower is facing the correct direction before install it.
Caution
Buzzer
transmission
direction
φ40
Mounting hole
Installation template
This product can be used only indoors. (Do not use it outdoors.)
Do not install the Signal Tower horizontally or inverted.   (See the following "Mounting side" .)
Make sure of the specified operating voltage and current before use.
Do not use or keep without LED unit or Head cover installed.
Use the soft cloth with moisture when the LED unit or Bse unit must be   cleaned up. (Do not use thinner, benzine, gasoline or oil.)
During installation, do not remove the waterproof sheet. It may cause   a malfunction of water proof structure.
This product has 1mm thick waterproof packing at the bottom of the pole   bracket. However, when complete waterproofing is not provided due to the   unevenness of the installation surface, apply waterproof sealant between the   unit and the installation surface to maintain waterproof conditions.
When the cable gland is used, the hole must be the dimension that it can go
through. The cable which it can be used for is as follows; Screw Size: M16×P1.5, Screw Length: Maximum 11mm, Outer Diameter: Maximum 25mm, Material: Plastic.
[Mounting side]
VOL.
Name plate
Using this template
1. Confirm the hole position on the product.
2. Secure the template to the installation surface using adhesive tape.
3. Mark the installation holes using nail punch, etc.
Exit(φ18)
Wire ※When cable gland is used
4. Drill the holes in the installation surface.
Confirm the direction of the name plate and
the wiring route before you drill the holes.
VOL.
Upright
Invert
VOL.
Horizontal
5. Wiring Procedure
Wiring procedure
Please make wiring connection according to wiring example.
For wiring of 5 layers or less, please make wiring connection by increasing or decreasing external contacts in each layer according
to wiring example. When using multiple LED units of the same color, make the contact capacity equal to the number of same color LED units multiplied
by the contact capacity for 1 light. (This is because LED units of the same color light up for one signal line.)
Fuse for protection of external contact should be installed within 305mm from the connected point of the power source wire.
When wiring is completed, insulate the end of each unused lead wire by using insulation tape.
Use "Class Ⅱ Circuit" for the power supply source. Concerning fuse and fuse-holder, be sure to use the products authorized
by UL Inc. Use the fuse conforming to the rated current of the machine. ( Example : Class J type fuse )
For the 90〜250V AC model, connect the green/yellow lead wire to the ground.
If you have any questions about simultaneous use of multiple units or other special operations,
contact PATLITE Customer Service before wiring.
(Concerning the mark ※, the conditions about the product corresponding to UL are mentioned.)
3-φ5
°
0
3
13
Unit:mm
(φ23)
5-1. Wiring example for Base unit [Terminal block]
Remove Body from Base unit.(In case of 24V type, refer to "6. Unit reformation" .)
In case of 90-250V type, refer to "5-1-2. Wiring procedure for 90-250V type," Be sure to disengage the Screw before removing
the Body from Terminal block.
CN2:For signal and low voltage (24V type)
Terminal block
CN4:For high voltage
(90-250V type)
Tighten torque 0.6N
Recommendable wire type / dia:UL1015AWG18~14
Strip length of lead wires: 10mm
Front
Strip length of lead wires: 9mm
Recommendable wire type / dia
Use 75℃ CU Wire only.
UL1007AWG22 UL1430AWG22
CN5:For Earth ( Tighten torque : 1.2N
Recommendable wire type / dia:UL1015AWG18~14
Use the lead wire with the color of green or green/yellow for the earth wire.
Caution
Never fail to observe the strip length of lead wire. Excessively short strip length causes
connection failure and excessively long strip length gives rise to electric shock or short circuit, which are extremely dangerous. While wiring this product, take care to avoid short-circuits from loose wire strands or
similar conditions. Do not use unnecessarily strong force to separate the Terminal block and the Body.
Inside wiring may be damaged and may cause failure.
Connect high-voltage power supply cable to the specified terminals in the Terminal block.
Failure to connect this cable correctly will burn out the internal circuit.
-7-
~16 ~16
Terminal
No.
1 2 3 4 5 6 7 8 9
10
Terminal
color
Red
Orange
Green
Blue
White
Gray
Black
Yellow
Gray
Black
m )
Corresponding unit
or operation
LED unit Red LED unit Amber LED unit Green
LED unit Blue
LED unit White
Buzzer1:Pi…(Continuous)
Buzzer2:Pi・Pi
Power supply(Continuous COM)
Flashing COM
Power supply
5-1-1. Wiring procedure for a terminal[CN2]
5-1-2. Wiring procedure for 90-250V type
5-1-1. ターミナル結線方法:[CN2
Screw driver
Lever
Terminal
Press the lever with screw driver etc. Insert the stripped portion of the lead wire all
the way into Terminal block. Release the lever and wiring is completed.
Front
Lead wires
Disengage Screw for fitting Body with Terminal block ( ).   ※Make sure Screw for fitting Body with T erminal block springs up 5 mm or more. Remove Body from Terminal block.
Base unit
Screw for fitting Body with Terminal block ( )
The appearance when Head cover  is removed from Base unit.
Insulation sheet
  (Refer to "6. Unit reformation" .)
Caution
When removing the lead wire, be sure to operate the lever first, before pulling the wire out.
Wire each lead wire.   (Refer to "5-1. Wiring example for Base unit" .) Assemble Body with Terminal block. Tighten the screw( ) and wiring is completed.
5-2. Wiring example
LU7 [ Continuous light type ]?
24V DC
[CN2]
Terminal
No.
1 2 3 4 5 6 7 8 9
10
Terminal
color Red
Orange
Green
Blue
White
Gray
Black
Yellow
Gray
Black
Corresponding unit
or operation
LED unit Red LED unit Amber LED unit Green
LED unit Blue
LED unit White
Buzzer1Continuous
Buzzer2PiPi・・
Power supply(Continuous COM)
Flashing COM
Power supply
LED Red LED Amber LED Green LED Blue LED White
Continuous COM
External
contact
1A
External
contact fuse
LU7-FB [ Continuous light or Flashing, with Buzzer type ]
24V DC
[CN2]
Terminal
No.
1 2 3 4 5 6 7 8 9
10
Terminal
color Red
Orange
Green
Blue
White
Gray
Black
Yellow
Gray
Black
Corresponding unit
or operation
LED unit Red LED unit Amber LED unit Green
LED unit Blue
LED unit White
Buzzer1Continuous
Buzzer2PiPi・・
Power supply(Continuous COM)
Flashing COM
Power supply
LED Red LED Amber
LED Green LED Blue LED White
Buzzer 1 Buzzer 2
Flashing COM
Power supply
Power supply
Continuous COM
contact fuse
External
External contact capacity
Voltage specs.
LED unit
1-Light
Buzzer
Power supply
Current consumption
Contact capacity
Current consumption
Inrush current
Contact capacity
Current consumption
Contact capacity
24V DC
RedAmber 52mA  GreenBlueWhite42mA
Is100mA, Vs35V AC
Is100mA, Vs35V AC
360mA
Is500mA
Vs35V AC
Continuous light
(Non polar)
External
contact
1A
(Non polar)
50mA
100mA
90250V AC
[CN2]
Terminal
No.
1 2 3 4 5 6
Power supply
7 8 9
10
Connect to [CN4]: Connect to [CN5]:
90250V AC T ype
[CN2]
Terminal
No. 1 2 3
with Buzzer
Continuous light
4 5 6
Flashing
7 8 9
Power supply
10
Connect to [CN4]: Connect to [CN5]:
90250V AC
50mA
Is100mA
Vs250V AC
Terminal
color Red
Orange
Green
Blue
White
Gray
Black
Yellow
Gray
Black
Terminal
color Red
Orange
Green
Blue
White
Gray
Black
Yellow
Gray
Black
Corresponding unit
or operation
LED unit Red LED unit Amber LED unit Green
LED unit Blue LED unit White
Buzzer1Continuous
Buzzer2PiPi・・
Power supply(Continuous COM)
Flashing COM
Power supply
Corresponding unit
or operation
LED unit Red
LED unit Amber LED unit Green
LED unit Blue
LED unit White
Buzzer1Continuous Buzzer2PiPi・・
Power supply(Continuous COM)
Flashing COM
Power supply
IsCurrent capacity  VsWithstand voltage
External contact fuse
Voltage
All model
Use the fuse conforming to the rated current of the machine which you install product. (Example : UL Class J type fuse)?
※Since a maximum of 10A inrush current flows
through the power supply wires, select contacts with enough capacity to handle the inrush current.
Caution
Make sure the power is OFF before wiring. A short circuit may damage internal circuits or cause an electric shock.
Do not apply voltage directly to signal wires and common wires. It may damage the circuit. ( 90250V AC )
Do not pull out the lead wire or push it into the pole or the body.
Install the external contact fuse on the power supply side as shown in the wiring example in order to prevent   burn in case of a wiring error.
Failure to follow wiring instructions may cause damege to product or product may not operate properly.
Do not apply voltage directly to Flashing common wire. It may cause a breakdown. ( FB type )
Do not connect Continuous common wire and Flashing common wire. It may damage the internal circuit.
If using both flashing and continuous circuits, do not apply power at the same time as this may cause second color   indicator to light. This also applies to both alarm circuits.
If you use the product with both alarms, please use external contacts for lighting and for alarms.
Make sure Screw for
fitting Body with Terminal block springs up 5 mm or more.
External LED Red LED Amber LED Green LED Blue LED White
Continuous COM
Power supply Power supply
Earth wire
External
contact fuse
LED Red LED Amber
LED Green LED Blue LED White
Buzzer 1 Buzzer 2
Flashing COM Continuous COM
Power supply
Power supply
Earth wire
External
contact fuse
Ampere rating of fuse
250V 1A
contact
1A
1A
Continuous light
Power supply
External
contact
with Buzzer
Continuous light
Flashing
External
contact
Power supply
-8-
5-3. NPN ( PNP ) Transistor drive example
LU7 [ Continuous light ] NPN Transistor ( 24V Type )
[CN2]
Terminal
No. 1 2 3 4 5 6 7 8 9
10
Terminal
color
Red
Orange
Green
Blue
White
Gray
Black
Yellow
Gray
Black
LED Red LED Amber LED Green LED Blue LED White
Continuous COM
1A
External
contact
fuse
Continuous
24V DC
Power
Supply
I/O Unit
NPN Transistor ( 90250V Type )
[CN2]
Terminal
Terminal
color
No.
Red
1
Orange
2
Green
3
Blue
4
White
5
Gray
6
Black
7
Yellow
8
Gray
9
Black
10
Connect to [CN4]: Connect to [CN5]:
LED Red LED Amber LED Green LED Blue LED White
Continuous COM
Power supply wire Power supply wire Earth wire
contact fuse
External
Continuous
I/O Unit
1A
Power
Supply
LU7- FB [ Continuous light or Flashing, with Buzzer type ]
When you use FB (Continuous light or Flashing, with Buzzer) type, you need the I/O unit respectively.
NPN Transistor ( 24V Type )
[CN2]
Terminal
No.
1 2 3 4 5 6 7 8 9
10
Terminal
color Red
Orange
Green
Blue
White
Gray
Black
Yellow
Gray
Black
LED Red LED Amber LED Green LED Blue LED White Buzzer 1 Buzzer 2
Continuous COM
Power supply wire
External
contact
Fuse
1A
Power
Supply
24V DC
Continuous
I/O Unit
NPN Transistor ( 90250V Type )
[CN2]
Terminal
Terminal
color
No.
1
Red
2
Orange
3
Green
4
Blue
5
White
6
Gray
7
Black
8
Yellow
9
Gray
10
Black
PNP Transistor ( 24V Type )
[CN2]
Terminal
No.
1 2 3 4 5 6 7 8 9
10
LED Red LED Amber LED Green
LED Blue LED White
Buzzer 1 Buzzer 2
Continuous COM
Terminal
color
Red
Orange
Green
Blue
White
Gray Black
Yellow
Gray Black
LED Red LED Amber LED Green LED Blue LED White
Continuous COM
24V DC
Power Supply
Continuous
Continuous
1A
External
contact fuse
I/O Unit
I/O Unit
Flashing COM
PNP Transistor ( 24V Type )
[CN2]
Terminal
No.
1 2 3 4 5 6 7 8 9
10
Terminal
color Red
Orange
Green
Blue
White
Gray
Black
Yellow
Gray
Black
Continuous COM
LED Red LED Amber LED Green LED Blue LED White
Buzzer 1 Buzzer 2
Power supply
Flashing COM
Power Supply
24V DC
External
contact fuse
1A
Flashing
I/O Unit
Continuous
I/O Unit
Flashing
I/O Unit
Flashing COM
Connect to [CN4]:
Connect to [CN5]:
Power supply wire Power supply wire
Earth wire
Recommendation transistor
Current capacity
Dielectric break
down strength
Leak current
1A
External
contactf use
Ic100mA
Vc35V
IL0.1mA
Flashing
I/O Unit
Power
Supply
LED unit) (Buzzer
-9-
6. Unit reformation
Turn the power OFF before performing unit reformation.
First make sure the O-ring is mounted as shown in Drawing 1,then align the locating mark of each unit,and place the units together in
the direction of the arrow (①) as shown. Rotate the upper unit in the direction of the arrow(②).(Refer to Drawing.2)
For 90-250V type Base Unit, tighten the Screw that secures the Body to the Terminal block.
Caution
Do not remove a LED unit forcibly.
2 2
a
O ring
Drawing.1
1
Drawing.2
Drawing.3
7. Volume adjustment
You can adjust the volume by turning the volume control at the bottom to the left or right.
It may damage the unit.
Do not warp or damage the LED unit to a lower unit.
Make sure the O-ring is first mounted in position on
the Terminal block as shown in Drawing 1, then place the Body on the O-ring.
If the Body is mounted to the Terminal block, do not
attempt to rotate either part with the Screw pushed in or engaged.
Never attempt to tighten the Screw until the locating
mark is aligned with the arrow as shown in Drawing 2.
Front
Body
Volume
VOL.
Bottom
MIN
MAX
Caution
● Do not turn the volume control forcibly. It might damage the volume control.
8. To use this product in accordance with the CE marking, please observe the followings
● Please use a fuse specified by IEC 127.
● When lead wires are exposed outside the body during pole installation, etc. always provide double insulation using insulation tape and vinyl tubing, etc.
● For the 90-250V type, use shielded cable for the power supply cable and be sure to connect the shield to ground (CN5).
9. Specifications
LED unit
Base unit
Model
LU7-02
LU7-02FB
LU7-M2
LU7-M2FB
Rated voltage
24V DC
90~250V AC
(50/60Hz)
Power
consumption
1.2W
Buzzer:2.2W Standby power consumption:1.0W
Mass
250g
275g
350g
375g
Flashing cycle and
Peak sound level
FB Type
60 Flashes
per minute
Sound level
70~90dB/m
※FB type only
Model
LU7-E-R
LU7-E-A LU7-E-G LU7-E-B
Rated voltage
24V DC
Power
consumption
1.3W
1.0W
Mass
60g
60g
LU7-E-C
[Vibretion resistance]
Number of
LED units
LU7-02
LU7-M2
Allowable vibration
frequency
1-Lights
4.5G 44.1m/s
4.5G 44.1m/s
2
3.5G 34.2m/s
2
4.5G 44.1m/s
2-Lights
2
2
3-Lights
2.0G 19.6m/s
1.9G 18.6m/s 10-150Hz
2
1.3G 12.7m/s
2
1.9G 18.6m/s
4-Lights
2
2
5-Lights
0.7G 6.8m/s
1.0G 9.8m/s
2
2
1.9G 18.6m/s
1.9G 18.6m/s 40-150Hz
Caution
● In the event that the tower is subject to continuous,excessiv shaking,vibration may be too strong and there is a danger of breakage. Immediately stop using the tower and consult PATLITE Customer Service.
● PATLITE Corporation disclaims all liability for any malfunction or damage occurring as a result of handling contrary to the instructions, cautions and warnings mentioned in this manual.
● Specifications may change without notice due to continual product improvement.
-10-
5-Lights
2
2
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