Patio Comfort PC02J, NPC05AB, PC02CAB User Manual

PATIO COMFORT

W

OUTDOOR PATIO HEATER

MODEL PC-02

ASSEMBLY INSTRUCTIONS CARE, USE, AND SAFETY MANUAL

Do not store or use gasoline or
other flammable vapors or
liquids in the vicinity of this or
any other appliance.

ARNING: For Outdoor Use Only

Please read these assembly instructions
carefully before attempting to assemble,
use, or service this product. Please keep
this manual for your future reference. If
you have any questions, please feel free
to call us at 949-474-3070 Monday
through Friday 7AM to 4PM Pacific Time.

Improper installation, adjustment,
alteration, service or maintenance of this
product can cause injury or property
damage. Please read the installation,
operating, and maintenance instructions
thoroughly before installing or servicing
this appliance.

Please Note:

This product meets CSA International
Requirement 5.90 US

Fired Infrared Patio Heaters and CAN1-

2.23-M82 Gas Fired Portable Infrared
Heaters.

Please use a Type 1 QCC ACME Tank Only
with Overfill Protection Device (OPD)
Maximum inlet pressure 11"

FOR YOUR SAFETY!

IMPORTANT!

General Hazard Warning:

(5th edition) for Gas-

Please read all operating instructions
before using and operating this appliance.

Always follow the correct lighting and usage
procedures.
Please handle metal parts with care to avoid
injury. Please follow all steps as outlined.
Never allow children to use this product!

Revised 10/27/2008

1

Caution: Hot while in operation. Do not touch. Keep children, clothing, furniture,

gasoline and other liquids having flammable vapors away.

1. The installation of this appliance must conform with local codes or, in the absence of
local codes, with the National Fuel Gas Code ANSI Z223.1-1988.

2. There must be adequate clearance around all air openings into the combustion
chamber, clearances from combustible materials, and accessibility and for combustion
and ventilating air supply. See page 9 for specific clearances from combustibles.

3. The minimum inlet gas supply pressure must not exceed 11” W.C. Use only hose,
regulator, and tank adapter that is supplied with the product.

4. The maximum inlet supply pressure is 11.0 “W.C.

5. Test all fittings and connections with a soapy solution prior to use. Never use an open
flame or open flame device.

6. Certain items or materials when stored under the heater or too close to the heater head
will be subject to radiant heat and these items could be damaged.

7. Please review carefully and follow all assembly instructions as shown from pages 3-8.
If you do not understand any of these instructions please call your selling dealer or call
us directly at 949-474-3070.

8. Please carefully inspect the rubber hose included with the unit before each use. Be sure
there are no visible cracks, damage, abrasion, or other signs of visible wear. If the hose
appears to have any problem whatsoever it should be replaced with a genuine Patio
Comfort replacement part.

9. In the event your unit uses an approved 12 foot hose please be sure that it is placed in a
manner when it cannot be damaged or positioned in a way that someone might trip over
it.

10. Please follow the lighting and shutdown instructions on page 9. to insure safe use.

Please note the following very important safety precautions:

!!!!! Children and adults should be alerted to the hazards of high surface temperatures of
the main burner and reflector and should stay away from these areas.
!!!!! Children should be carefully supervised when near the heater. This heater is not a

toy and children should not be allowed to push, climb on, or swing on the heater. This

could cause serious injury, property damage, or death.

2

!!!!! Clothing or other flammable materials should not be hung from the heater or placed
near the heater while in operation.

!!!!! Installation and repair of the heater should be done by a qualified service person.

The heater should be visually inspected before each use and at least annually by a
qualified service person. Certain weather conditions such as being near the ocean, dusty
areas, areas with high humidity, areas with high wind conditions, and heavy use, may
require more frequent cleaning or maintenance. When in doubt call a qualified service
person. It is imperative that the control compartment, burner system, and circulating air
passages of the heater be kept clean.

!!!!!Any part or component removed for cleaning or maintenance must be properly re-

installed before using the heater.

Some basic maintenance instructions:

!!!!! Be sure to keep the area where the appliance is being used free from combustible

materials, gasoline, and other flammable materials.

!!!!! Please be sure there are no obstructions near the heater head.
!!!!! Please be sure there is no debris or other obstructions near the cylindrical propane

cylinder enclosure.
!!!! The appliance is operating properly when there is a nice cherry red glow (seen better at
night) coming from the emitter grid starting two to three inches from the bottom of the

emitter grid. Wind gusts will affect the glow and flame pattern. The heater should not be
operated in windy conditions. If you can protect the heater from wind gusts it will operate
far more efficiently. Operating the unit in severe wind or dusty conditions will affect the
burning characteristics, may create soot on the emitter grid and burner, and possibly clog
the pilot or main burner orifices.

!!!!! The heater may be cleaned with basic soap and water and mild household cleaning
products, car wax, or commercially available stainless steel cleaners.

Never attempt to clear the emitter grid radiant with any cleaning solutions. Never hit this
area with water or other liquids as it will damage the radiant, burner, valve, and ignition
system. These parts are constructed of commercial quality stainless steel and brass and

require no maintenance

.

3

Occasionally, you can gently brush the emitter grid with a small brush to remove excess
soot that may have accumulated on the emitter. If the emitter grid shows sooting you
may have to remove the emitter grid and clean the burner head as well. Se page 12of the
manual for added information.

Some basic information on propane (LP) Gas (More complete Guide
is on Page 16 and is worth your time to review:

Your Patio Comfort heater has been carefully designed to provide many years of

1.
service. Only use an

ACME Type 1 equipped Five Gallon
Propane Cylinder with approved overfill protection device
or “OPD.” Please do not try to convert your heater to another fuel type

accept any other type size cylinder, hose, or regulator.

2. Only cylinders that are constructed to meet the U.S. Department of Transportation
(DOT) requirements should be used with the heater.

3. It is absolutely imperative that this heater only be used OUTDOORS and in a well­ventilated space and shall not be used in a building, garage, motor vehicle, boat, tent, or
other enclosed areas. This is an unvested heating product and creates by products of
combustion that can cause injury and possibly death.

4. The propane cylinder should be connected and disconnected with the main fuel valve in
the off position. This can be achieved by turning the triangular handle on top of the
cylinder in a clock-wise direction. The hand wheel must be tightened securely for the
gas to flow from the cylinder. You do not need any tools to make the proper connection
from the LP adapter to the tank. DO not over-tighten the hand wheel or you may
damage it. For complete instructions in this area a please refer to manual pages 8-9.

5. The cylinder should be disconnected from the heater at the tank when not in use.
Propane cylinders can only be stored outdoors. For complete storage

instructions refer to page 11 of this manual. Never store a cylinder in any
enclosed area.

4

6. Only the hose, regulator, and LP Adapter designed for an OPD cylinder supplied with
appliance can be used. If you require a replacement these can be easily obtained
from your Authorized Patio Comfort dealer. An improper hose and regulator may

compromise the performance and safety of your heater.

The preceding pages attempt to highlight only the most important safety aspects and guide
lines for using your Patio Comfort heater. We have made every effort to thoroughly
address all safety, assembly, lighting, propane storage, and use issues for this product in
the manual to follow. We strongly encourage that you read and understand the materials
contained in the manual before using your heater. If you have any questions whatsoever
regarding the safe assembly or use of your heater please call your patio Comfort Dealer or
call us directly at 949-474-3070

5

Thank you

information detailing the proper assembly, operation, and maintenance of this product. This product has been
designed with the latest in safety technology but it is important to remember that this is a heating appliance and
some of the surfaces are extremely hot to the touch and can cause bodily injury.
Important safety information is presented throughout this manual for your safety and that of your family. We
have designed this product to provide you with many years of outdoor comfort when operated and maintained
properly.

very much for purchasing a Patio Comfort Patio heater. This manual contains very important

21

Table of Contents

Basic Safety and Operational Data 1-5
Table Of Contents 6

Technical Data, Function of Heater, Assembly Tips 7
Parts Diagram and Part Descriptions (Heater Head) 8
Parts Diagram (Base and Support) 9
Tools Required, Fastener Identification & Assembly Instructions 10-11
Preparation for Use and Cylinder Information 11-12
Placement of the Heater & Clearances Required 13
Proper Lighting Instructions 14
Storing Your Heater & Insect Warning 15
Cleaning and Maintenance 16
Trouble Shooting Guide 17
Detailed Warning and Safety Points 18-19
Some Important Safety Tips on Propane and the safe use of propane 20
Warranty & Service Information 20-22
Warranty Registration Form 23

6

Technical Data

Fuel: LPG (Propane) Only
Heating: Each

12 foot circle of sun like radiant heat. Heat output
will vary based on “wind chill” factor, outside air
temperatures, altitude, prevailing wind conditions,
and location of heater.
Gas Cylinder: A Type 1 “ACME” QCC with Overfill
Protection Device (OPD) Cylinder is required but not
included. All new cylinders are empty and should be
filled by an authorized fueling station or cylinder
exchange facility.
Pressure:
Regulator Preset to 11.0 Inches Water Column. This
specially designed regulator must be used with this
appliance. Maximum supply inlet pressure 100 psi.
Minimum inlet supply pressure 5 psi.
Fuel Consumption: 40,000 BTU Input /Hour
Cylinder will operate unit
hours on “ON” setting. Longer burn times can be
achieved by reducing fuel input at heater valve
control knob.

Orifice Size: 1.90 mm
Weight: 64 pounds or 29 Kilograms not including

cylinder

Overall Height: 90 inches 228 cm
Reflector Diameter: 34 inches or 86 cm
Ignition System: Push Button Piezo with Pilot

Flame
Fasteners: 304 Series Commercial Grade
Stainless Steel

Materials: Reflector: Aluminum - Stainless Steel
Heaters: Major Components: Series 304 Stainless

Painted Heaters: Aluminized Steel with

Other features: 100% Safety Shut Off Valve
No Electrical Connections Required
Constant Pilot
Completely Self- Contained
Portable Wheel Kit Included

Patio Comfort heater will cast a 10-

The unit is equipped with an LPG

for approximately 9 - 10

mechanically bonded Polyurethane
powder coating. Emitter 304 SS

Function of Heater

Infrared heaters utilize virtually 100% of the
fuel/energy they consume to produce clean draft­free warmth. Infrared heaters do not waste precious
energy by trying to heat the air. Infrared heat works
like the radiant rays of the sun and will directly heat
objects near them such as people, tables, chairs
who in turn will absorb the heat and reflect it. The

push button Piezo ignition system is used to light the
pilot flame first. After the thermocouple device
allows gas to flow to the main burner head
then safely engage the main burner
turning valve control knob to “ON” Setting.
After the main burner is
heat in a 360-degree circle. The circle of warmth
will vary dependent on outdoor temperatures, wind
chill factor, area protection, and other variables.
The average heating area is approximately a 10-foot
ring of warmth. The reflector will return upwardly
radiated heat downwards. Please allow heater to
burn a few minutes to burn off machining oils used
in the production of the heater.

Please note: Upon first using the heater, not
using the heater for an extended period, or after
attaching a newly filled cylinder it might be
necessary to depress the control knob at the
“PILOT” setting up to two to three minutes to
purge the air in the fuel lines before the PILOT
flame will ignite. Please be patient, this is all
part of the safety system that has been designed
for your protection.

lit the burner will radiate

Assembly Tips

For your convenience and safety the Patio Comfort
outdoor patio heater has been almost completely
assembled. The burner head and valve assembly
have been fire tested for added safety.

Assemble all nuts and bolts loosely at first. Tighten
all connections after the completion of the assembly
process. This eases your work and increases the
overall stability of the appliance. Before using the
heater be sure to check all connections with a
solution of soap and water. More on this later in the
instructions. Never use a flame to check for leaks!
When starting the assembly please take all of the
parts out of the box and check if anything is missing.
Please check parts with the following parts
breakdown. Even though we exercise extreme
quality control procedures occasionally we will have
a missing part or a part may have been damaged in
transit. If anything is missing, please contact your

Patio Comfort dealer or call us directly at 949-474-

3070. We will immediately help you. The same
holds true on any questions you might have on
assembly or operation. When in doubt please ask,
we’re at your service.

you may

system by

7

Patio Comfort Outdoor Patio Heater Model PC-02

4

Parts Diagram and Repair Parts

18

For Heater Heads Model PC-02

KEY# PART# DESCRIPTION QTY

1 1001 Hex-Nut M8 S/S 6
2 1002 Flat Washer 8mm dia. S/S 6
3 1003 Reflector 1
4 1004 Lock Washer 8mm dia. S/S 3
5 1005 Hex-Bolt M8 x 20 mm S/S 3
6 1006 Emitter Grid 1
7 1007 Burner Assy with shield 1
8 1008 Self-tapping T Screw for Pilot shield M4 x 8mm S/S 2
9 1009 Screw for Burner Retention M4 x 6mm S/S 4

10

1010-07 Base Fitting for Orifice / main Burner

11 1011 Pan Head Screw M5 x 8 mm S/S 17
12 1012 Pan Assy S/S 1

13 1013 Perforated Body 1
14 1014 Pilot Shield 1
15 1015 Electrode 1
16 1016 Pilot Assy 1
17 1017 Wire Insulation 1
18 1018 Thermocouple 1
19 1019 Pilot Tube Assy 1
20

1020-07

21

1010-07

22

1022-07

23 1023 Thermoelectric Control Valve 1
24 1024 Extension Fitting at Valve Base 1
25 1025 Bracket for Valve mounting 1
26 1026 Bracket for Fuel-Tube 1
27 1027 Base Assy for Heater Head 1
28 1028 Flat Washer 6mm dia. S/S 4
29 1029 Lock Washer 6mm dia. S/S 4
30 1030 Faceplate for Lighting Instruction S/S 1
31 1031 Knob 1
32 1032 Specific Nut for Valve 1
33 1033 Piezo Igniter 1
34 1034 Pan Head Screw M6 x 12mm S/S 4

35
36
37

Orifice for Main Burner 1
Base Fitting for orifice / main Burner 1
Tube Assy for burner 1

1035

Specific Nut for Igniter
1036
1037

Pilot Orifice
Self-tapping Pan Head Screw M5x10 S/S

(AB, J/SV, S, and W finishes)

19

1

1
1
4

8