Patio Chef Ss73 Owner's Manual

Owner's Manual
!
Liquid Propane Gas Grill
Model SS73
Customer Service: If you have questions about assembly or grill operation, or if there are damaged
or missing parts when you unpack this unit from the shipping boxes, call us 8:00am - 5:00 pm EST, Monday through Friday at:
1- 800-667-7313
WARNING:
Read this Owner's Manual carefully and be sure your gas grill is properly assembled, installed and maintained. Follow all leak check procedures carefullyin this manualprior to grill operation. Do
this even if the grill was store assembled.
Failure to follow these instructions couldresult in serious bodily injury and/or property damage. This grill is intended for outdoor use only and is not intended to be installed in or on recreational vehicles or boats.
Note to Installer: Leave this Owner's Manual
with the consumer after delivery and/or installation.
Note to Consumer: Leavethis Owner's Manual
in a convenientplace for future reference.
Important Note: This grill is manufactured to
exact specifications. Model SS73 is certified for use with LP gas. You can not convert this grill to the Natural Gas. For your safety, conversion kits are not available. Any attempt to convert your grill will void your warranty.
Imported by S.R. Potten Ltd/Ltée 1645 – 50 CANADA H8T 3C8 TEL:514-631-4995 TOLLFREE:1-800-667-7313 FAX:514-636-8185
th
AVENUE. LACHINE, QUEBEC,
P80153004F - Date:2004/01/07
Table of Contents
Read These Safety Instructions
Warranty ..................................................... 2
Safety Instructions...................................... 2
Pre-Assembly Instructions..............................4
Hardware, Parts Diagram and Lists ..... 5
Assembly Instructions ............................... 11
LightingInstructions .................................. 20
Back Burner, Rotisserie Instructions ..... 22
Cleaning and Maintenance Instructions .... 25
Frequently Asked Questions .................. 27
Cooking Instructions ................................ 28
Patio Chef Warranty
Full 1-Year Warranty on Grill
For one year from the date of purchase, the Manufacturer will repair or replace, at their option, any grill part (except for paint loss, rusting, AA batteries) that is defective in material or workmanship.
Limited Warranty on Selected Grill Parts
From the date of purchase for the designated time periods stated below, the Manufacturer will replace the following grill parts if they are defective in material or workmanship. Some charges may appply for shipping and handling.
Lifetime of the grill: Stainless steel parts
(except for discoloration due to normal use or
excessive heat, and scratches or dents caused by normal use and improper maintenance). Aluminum Castings (except for paint loss)
5 Years: Cast-iron Burners
For Warranty Service: Call our Customer Service
Dept. 8:00am - 5:00pm EST, Monday through Friday at 1-800-667-7313
Warranty Restrictions:
This warranty does not cover surface rust or
natural oxidation.
This warranty is void if grill is used for commercial
or rental purposes.
This warranty applies only when the grill is used
in Canada.
This warranty gives you specific legal rights, and
you may also have other rights which vary from
province to province. See back cover for warranty
details.
FOR YOUR SAFETY
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, immediately call your gas supplier or your fire department.
1.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
2.
An LP gas tank not connected for use shall not be stored in the vicinity of this or any other appliance.
!
WARNING
Combustion by products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
!
WARNING
Failure to comply with these instructions could result in a fire or explosion that could cause serious bodily injury, death, or property damage.
!
WARNING
Your grill will get very hot. Never lean over the
cooking area while using your grill. Do not touch cooking surfaces, grill housing, grill lid or any other grill parts while the grill is in operation, or until the grill has cooled after use.
Failure to comply with these instructions may result in serious bodily injury.
!
WARNING
(a) Do not store a spare LPG-gas cylinder
under or near this appliance.
(b) Never fill the cylinder beyond 80 percent full
and
(c) If the information in "(a)" and "(b)" is not
followed exactly, a fire causing death or
serious injury may occur.
Grill Installation Codes
The installation must conform with local codes or in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or CAN/CGA-B149.1, Natural Gas and Propane Installation Code.
Correct LP Gas Tank Use
LP gas grill models are designed for use with a standard 20 lb. Liquid Propane Gas (LP gas) tank, not included with grill box. Never connect your gas grill to an LP gas tank that exceeds this capacity. A tank of approximately 12 inches in diameter by 18-1/2 inches high is the maxi­mum size LP gas tank to use. You must use
an "OPD" gas tank which offers a listed Overfill Prevention Device. This safety feature
prevents the tank from being overfilled which can cause malfunction of the LP gas tank, Regulator and/or grill.
2
1.
The LP gas tank has a Shut Off Valve, terminating in an LP gas supply tank valve outlet, that is compatible with a Type 1 tank connection device. The LP gas tank must also have a safety relief device that has a direct communication with the vapor space of the tank.
The tank supply system must be arranged for
2. vapor withdrawal. The LP gas tank used must have a collar
3. to protect the tank valve.
Proper Placement and Clearance of Grill Never use your gas grill in a garage, porch, shed,
breezewayor any other enclosed area. Yourgas grill is to be used outdoors only, at least 24 inches from the back and side of any combustible surface. Your gas grill should not be placed under any surface that will burn. Do not obstruct the flow of ventilation air around the gas grill housing.
This outdoor gas grill is not intended to be installed in or on recreational vehicles and/or boats.
!
WARNING
Failure to comply with these instructions could result in a fire or explosion that could cause serious bodily injury, death, or prop­erty damage.
Never connect an unregulated LP gas tank to
your gas grill. The gas Regulator assembly
supplied with your gas grill is adjusted to have
an outlet pressure of 11" water column (W .C.)
for connection to an LP gas tank.
Only use the Regulator and Hose Assembly
supplied with your gas grill. Replacement
Regulators and Hose Assemblies must be
those specified by manufacturer.
Have your LP gas tank filled by a reputable propane
gas dealer and visually inspected and
re-qualified at each filling.
Never fill the gas tank beyond 80% full.
Have your propane gas dealer check the release
valve after every filling to ensure that it remains
free of defects.
Always keep LP gas tanks in upright position.
Do not store (or use) gasoline or other flammable
vapors and liquids in the vicinity of this gas grill.
An LP gas tank that is not connected for use must
NOT be stored on bottom shelf inside cabinet or in the vicinity of this or any other gas grill.
Do not subject the LP gas tank to excessive heat.
Never store an LP gas tank indoors. If you
store your gas grill in the garage or other indoor
location, always disconnect the LP gas tank first, store it safely outside.
LP gas tanks must be stored outdoors in a
well-ventilated area and out of the reach of
children. Disconnected LP gas tanks must not
be stored in a building, garage or any other
enclosed area.
When your gas grill is not in use the gas
must be turned off at the LP gas tank.
The Regulator and Hose assembly must be
inspected before each use of the grill. If there
is excessive abrasion or wear or if the hose
is cut, it must be replaced prior to the grill
being used again.
Keep the gas Regulator Hose away from hot
grill surfaces and dripping grease. Avoid
unnecessary twisting of hose. Visually inspect
hose prior to each use for cuts, cracks,
excessive wear or other damage. If the Hose
appears damaged do not use the gas grill, call our Customer Service Dept. for a replacement,
at 1-800-667-7313.
Never light your gas grill with the Lid closed
or before checking to insure the Burner Tubes
are fully seated over the Gas Valve Orifices.
Never allow children to operate your grill. Do
not allow children to play near your grill.
!
WARNING
A strong gas smell, or the hissing sound of gas indicates a serious problem with your gas grill or the LP gas tank. Failure to immediately follow the steps listed below could result in a fire or explosion that could cause serious bodily injury, death, or property damage.
Shut off gas supply to the gas grill.
Turn the Control Knobs to OFF position.
Put out any flame with a Class B fire
extinguisher.
Open Grill Lid.
Get away from the LP gas tank.
Do not try to fix the problem yourself.
If odor continues or you have a fire you cannot
extinguish,call yourfire department. Donot call near theLP gas tank becauseyour telephone is an electrical device and could create a spark
resulting in fire and/or explosion.
NOTE: The normal flow of gas through the Regulator and Hose Assembly can create a humming sound. A low volume of sound is perfectly normal and will not interfere with opera­tion of the grill. If humming sound is loud and excessive you may need to purge air from the gas line or reset the Regulator excess gas flow device. This purging procedure should be done every time a new LP gas tank is connected to your grill. For help call the Grill Information Center.
Customer Service Dept., 8:00am-5:00pm EST, Monday through Friday at: 1-800-667-7313
3
Assembly Instructions For Your Safety
During unpacking, assembly and construction stages always wear work gloves and eye protection.As you unpack this gas grill from shipping box, use the parts list to ensure all necessary parts are included. Inspect all parts for damage as you proceed. Do not operate your grill if it appears damage. If you have questions during the assembly process, call 8:00am - 5:00pm EST, Monday through Friday, 1-800-667-7313 Remove white PVC protective film from stain­less steel surfaces before initial use. CAUTION: While it is possible for one person to unpack this gas grill, obtain assistance from another person when handing the large and heavy grill head.
Before Using Your Grill
To reduce the chance of "FLASHBACK" (see CAUTION at left) clean the Burner Tubes and Burners before fully assembling your grill. Re­move the Cotter Pin from the rear underside of each Burner using a pair of long nose pliers. Carefully lift each Burner up and away from the Gas Valve Orifice, then refer to Figure 1 and perform one of these three cleaning methods:
Bend a stiff wire, (a lightweight coat hanger
1.
works well) into a small hook as shown below. Run the hook through the Burner Tube and inside the Burner several times to remove any debris.
CAUTION: BEWARE OF FLASHBACK
CAUTION: Spiders and small insects occasion-
ally spin webs or make nests in the grill burner tubes during transit and warehousing. These webs can lead to a gas flow obstruction which could result in a fire in and around the Burner Tubes. This type of fire is known as a "FLASHBACK" and can cause serious damage to your grill and create an unsafe operating condition for the user. Although an obstructed Burner Tube is not the only cause of "FLASHBACK", it is the most common cause. To reduce the chance of "FLASHBACK", you must clean the Burner Tubes before assembling your grill, and at least once a month in late summer or early fall when spiders are most active. Also perform this Burner Tube cleaning procedure if your grill has not been used for an extended period of time.
Use a Burner Cleaning Brush, or a bottle
2.
brush with a flexible handle. Run the brush through the Burner Tube and inside the Burner several times, removing any debris.
Use an air hose to force air through each
3.
Burner Tube. The forced air should pass debris or obstructions through the Burner and out the ports.
!
WARNING
The location of the Burner Tube with respect to the Orifice is vital for safe operation. Check to ensure the Orifice is inside the Burner Tube before using your gas grill. See Figure 2. If the orifice is not inside the burner tube, lighting the Burner may cause explosion and/or fire.
Figure 2
Tools Required for Assembly
Phillips Head screw driver
Long nose pliers - used to remove the
Cotter Pin when cleaning the Burners Open-end wrench (included with Hardware
Pack) used to tighten the Casters.
Figure 1
SPARK ELECTRODE TO CLEAN BURNER TUBE, INSERT HOOK HERE
ASSEMBLY
BURNER TUBE
GAS VALVE ASSEMBLY
GAS COLLECTOR BOX
4
ORIFICE
BURNER
BURNER TUBE
BURNER PORT
FOOT
COTTER PIN
Contents for Hardware Pack/LPG (Part #P06020001A)
The following table illustrates a breakdown of the hardware pack. It highlights what components are used in the various stages of assembly.
Ref.
S112G04402 S313G04062
S112G04082
S112G04082
S112G04081
S112G04081
S112G04082
S112G04082
S112G04081
S112G04081
S142G04161
S112G03081
P05301001A
P05515005A
Phillips Head Screw 1/4"x2-1/2" Flange Nut 1/4"
Phillips Head Screw 1/4"x1/2"
Phillips Head Screw 1/4"x1/2"
Phillips Head Screw 1/4"x1/2" (S/S)
Phillips Head Screw 1/4"x1/2" (S/S)
Phillips Head Screw 1/4"x1/2"
Phillips Head Screw 1/4"x1/2"
Phillips Head Screw 1/4"x1/2" (S/S)
Phillips Head Screw 1/4"x1/2" (S/S)
Countersink Flat Head Screw 1/4"x1"
Phillips Head Screw 3/16"x1/2"
Battery/AA
Wrench
Qty.Component
Purpose ofComponents
Install Cart Side Panel, Caster Seat and Cart
8
Bottom Shelf
8
Attach Caster Seat to Cart Bottom Shelf
8
Attach Cart Side Panel to Cart Rear Panel
4
Attach Door Handle Bracket to Doors
8
Attach Door Bracket to Cart Side Panel
4
Attach Cart Top Panel to Cart Side Panel
2
Attach Tank Pull-Out Tray Assembly and Tank Pull-
6
Out Stop to Cart Bottom Shelf
Attach Side Burner Frame and Side Shelf to Bowl
8
Attach Handle Brackets to Side Burner and Side
8
Shelf
Attach Bowl to Cart
6
Attach Tool Holder/Towel Rack to Side Burner
2
Frame/Side Shelf and side of Control Panel
Power the Electric Ignitor
2
Tighten the Caster
1
Phillips Head Screw 3/16"x1/2" Qty. 2 Ref. # S112G03081
Countersink Flat Head Screw 1/4"x1" Qty. 6 Ref. # S142G04161
Battery/AA Qty. 2 Ref. # P05301001A
LPG MODEL ONLY
Size and Quantity of each Hardware Piece:
Phillips Head Screw 1/4"x1/2" Qty. 20 Ref. # S112G04082
Phillips Head Screw 1/4"x1/2" (S/S) Qty. 28 Ref. # S112G04081
Phillips Head Screw 1/4"x2-1/2" Qty. 8 Ref. # S112G04402
Wrench (scale: 1/2) Qty. 1 Ref. # P05515005A
Flange Nut 1/4" Qty. 8 Ref. # S313G04062
5
SS73 Parts Diagram
6
SS73 Parts List
DESCRIPTION
1
Lid
2
Lid Hinge Support, Left
3
Lid Hinge Support, Right
4
Temperature Gauge
5
Handle Bracket, Left
6
Handle Bracket, Right
7
Lid Handle
8
Handle Heat-Insulating Spacer
9
Protective Pad
10
Name Plate
11
Cooking Rack/Secondary
12
Cooking Grid
13
Flame Tamer
14
Smoker Drawer
15
Smoker Drawer Bracket, Front
16
Smoker Drawer Bracket, Rear
17
Burner/Main
18
Smoker Burner
19
Burner Bracket
20
Gas Collector Box with Electrode
Electric Wire Set
21
Bowl Panel, Left
22
Bowl Panel, Right
23
Bowl Panel, Front
24
Bowl Panel, Rear
25
Bowl WindShield
26
Grease Tray Track, Left
27
Grease Tray Track, Right
28
Grease TrayHeat Shield, Upper
29
Grease Tray
30
Grease Tray Heat Shield, Lower
31
Gas Valve/Manifold Assembly
32
Electric Ignitor, 4-Ports
33
Electric Ignitor, 2-Ports
34
ControlPanel
35
Control Knob
36
Control Knob Seat
37
Back Burner Assembly
38
Back Burner Frame
39
Back Burner Extension Tube
40
PART#
Y0110020
P03320003K
P03320004K
P00601171A
P00301026E
P00302026E
P00205044B
P06801008A
P05518002I
P00414039C
P01515003B
P01615019E
P01705017E
P06701006A
P06703001A
P06703002A
P02001062E
P02008002A
P02213012B
P02609004B
P02615016A
P00705057G
P00706057G
P00738094A
P00725144A
P0071606FC
P05330001E
P05330002E
P06904002C
P02705064A
P06903017A
Y0060109
P02502024C
P02502012C
P02908031H
P03411073M
P03415024A
Y0030012
P02011005E
P03701001A
QTYREF#
1
1
1
1
3
3
1
6
6
1
1
3
3
1
1
1
3
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
6
1
1
1
7
SS73 Parts List
DESCRIPTION
41
Back Burner Wind Shied
42
Cart Side Panel, Left
43
Cart Side Panel, Right
44
Cart Bottom Shelf
45
Cart Rear Panel
46
Cart Top Panel
47
Door Bracket
48
Door, Left
49
Door,Right
50
Door Trim Plate, Left
51
Door Trim Plate, Right
52
Door Magnet
53
Door Handle Bracket, Left
54
Door HandleBracket, Right
55
Door Handle
56
Door HandleHeat-Insulating Spacer
57
Caster, 3 in., with Brake
58
Caster Seat Set
59
Tank Pull-Out Tray Assembly
60
Side Burner Frame
61
Side Shelf, Right
62
Side Shelf Handel
63
Side Burner Lid
64
Side Burner LidKnob
65
Side Burner Lid Bracket
66
Side Burner Pot Support
67
Side Burner Electrode
68
Side Burner Gas Valve Assembly
69
Side Burner with Brass Ring
70
Side Burner Bracket
71
Side BurnerConnection Hose
72
Tool Holder/Towel Rack
73
Tool Hook
74
Regulator with Hose
75
Hose/LPG/ProtectivePlate
76
Lighting Stick
---
Hardware Pack
---
Owner's Manual
---
Rotisserie Assembly
PART#
P06906004C
P07605003B
P07606002B
P01002006D
P07702021B
P01002008D
P03302004C
P04302013A
P04303016A
P07506003A
P07507003A
P05523002K
P00301036E
P00302036E
P00205047B
P06801009A
P05106003D
Y0260018
Y0340016
P01104005K
P01103005D
P00205046B
P01127001A
P00215001B
P03326001A
P00814001D
P02607003C
Y0060113
P02002005G
P02215025A
P03705008H
P05514004A
P05514005A
P03601011A
P05535001E
P05313023B
P06020001A
P80153004F
Y0250051
QTYREF#
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
4
4
1
1
1
1
2
1
1
2
1
1
1
1
1
1
2
5
1
1
1
1
1
1
8
SS73 Parts List
CSA label located here
Record your grill Model Number and Serial Number below for future reference.
MODEL NUMBER
SERIAL NUMBER
For the repair or replacement parts you need: Call 8:00am - 5:00 pm EST, Monday through Friday at 1-800-667-7313
To make sure you obtain the correct replacement part(s) for your Gas Grill, please refer to the parts list on this page. The following information is required to assure getting the correct part(s):
1. Model and Serial Number (see CSA label on grill)
2. Part Number
3. Description
4. Quantity of part(s) needed Please allow sufficient time to process and ship
IMPORTANT: Keep this Owner's Manual for convenient referral and for part(s) replacement.
IMPORTANT: Use only factory authorized parts. The use of any part that is not factory authorized can be
dangerous. This will also void your warranty.
Grill Information Center: If you have questions about assembly or grill operation, or
if there are damaged or missing parts when you unpack this unit from the shipping box, call us 8:00 am - 5:00 pm EST, Monday through Friday at:
1- 800-667-7313
9
Loading...
+ 20 hidden pages