Patio Chef Ss64, Ss64lp, Ss64ng Owner's Manual

Owner's Manual

Liquid Propane Gas Grill

MODEL SS64 LP

Natural Gas Grill

MODEL SS64 NG

MODEL SS64 LP SHOWN

Customer Service:

or missing parts when you unpack this unit from the shipping boxes, call us 8:00am - 5:00 pm EST, Monday through Friday at:

WARNING:

Read this Owner's Manual carefully and be sure your gas grill is properly assembled, installed and maintained. Follow all leak check procedures carefully in this manual prior to grill operation. Do

this even if the grill was store assembled.

Failure to follow these instructions could result in serious bodily injury and/or property damage. This grill is intended for outdoor use only and is not intended to be installed in or on recreational vehicles or boats.

Note to Installer:

with the consumer after delivery and/or installation.

Note to Consumer:

in a convenient place for future reference.

If you have questions about assembly or grill operation, or if there are damaged

1-800-667-7313

Leave this Owner's Manual

Important Note:

exact specifications. Model SS64 LP is certified for use with Liquid Propane Gas and Model SS64 NG is certified for use with Natural Gas.

You can not convert this grill from one fuel type to the other. For your safety, conversion

kits are not available. Any attempt to convert your grill will void your warranty.

Imported by S.R. Potten Ltd/Ltée

1645 – 50thAVENUE. LACHINE, QUEBEC, CANADA H8T 3C8

This grill is manufactured to

P80153005R-Date: 12/05/2006

Table of Contents

Warranty ..................................................... 2

Safety Instructions ..................................... 2

Natural Gas Safety Instructions .............. 4

Pre-Assembly Instructions..............................5

Hardware, Parts Diagram and Lists ..... 6

AssemblyInstructions ............................... 11

LightingInstructions.................................. 19

Back Burner, Rotisserie Instructions ..... 21

Cleaning and Maintenance Instructions .... 24

Frequently Asked Questions .................. 26

Cooking Instructions................................ 27

Grill Chef Warranty

Full 1-Year Warranty on Grill

For one year from date of original retail purchase, S. R. Potten Ltd. (Manufacturer) will replace any grill part that fails or is found to be defective in material or workmanship in normal household use during the warranty period.

Limited Warranty on Selected Grill Parts

From the date of original retail purchase, the manufacturer will replace, at its option, the following grill parts if they are defective in material or workmanship in normal household use. Delivery charges may apply.

• Lifetime Limited Warranty: Any stainless steel part or aluminum casting which fails due to defective materials or workmanship in normal household use during the second through the useful lifetime of the grill will be repaired or replaced. Discoloration or denting of stainless steel parts or aluminum castings which occurs due to normal use and/or exposure to excessive heat, and/or improper maintenance is not covered under the terms of this limited warranty.

•5 Year Limited Warranty: Stainless steel burners which fail due to defective materials or workmanship in normal household use during the second through fifth year from the date of original retail purchase will be repaired or replaced.

• For Warranty Service: Call our Customer Service Dept. 8:00am - 5:00pm Eastern, Monday through Friday at 1-800-667-7313

Warranty Restrictions:

This warranty does not cover surface rust or natural oxidation. This warranty is void if grill is used for commercial or rental purposes. This warranty applies only when the grill is used in Canada. This warranty gives you specific legal rights, and you may also have other rights which vary from province to province. See back cover for warranty details.

FOR YOUR SAFETY

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, immediately call your gas supplier or your fire department.

Read These Safety Instructions

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

An LP gas tank not connected for use shall not be stored in the vicinity of this or any other appliance.

Combustion by products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

Failure to comply with these instructions could result in a fire or explosion that could cause serious bodily injury, death, or property damage.

Your grill will get very hot. Never lean over the

cooking area while using your grill. Do not touch cooking surfaces, grill housing, grill lid or any other grill parts while the grill is in operation, or until the grill has cooled after use.

Failure to comply with these instructions may result in serious bodily injury.

(a) Do not store a spare LPG-gas cylinder

under or near this appliance.

(b) Never fill the cylinder beyond 80 percent full

and

followed exactly, a fire causing death or

serious injury may occur.

Grill Installation Codes

The installation must conform with local codes or in the absence of local codes, with either the

National Fuel Gas Code, ANSI Z21.58a-2006/CSA

1.6a-2006 Natural Gas and Propane Code.

Correct LP Gas Tank Use

LP gas grill models are designed for use with a standard 20 lb. Liquid Propane Gas (LP gas) tank, not included with grill box. Never connect your gas grill to an LP gas tank that exceeds this capacity. A tank of approximately 12 inches in diameter by 18-1/2 inches high is the maximum size LP gas tank to use. You must use

an "OPD" gas tank which offers a listed Overfill Prevention Device. This safety feature

prevents the tank from being overfilled which can cause malfunction of the LP gas tank, regulator and/or grill.

FOR YOUR SAFETY

WARNING

Installation

The LP gas tank has a Shut Off Valve, terminating

1. in an LP gas supply tank valve outlet, that is compatible with a Type 1 tank connection device. The LP gas tank must also have a safety relief device that has a direct communication with the vapor space of the tank.

The tank supply system must be arranged for

2. vapor withdrawal. The LP gas tank used must have a collar

3. to protect the tank valve.

Proper Placement and Clearance of Grill Never use your gas grill in a garage, porch, shed,

breezeway or any other enclosed area. Your gas grill is to be used outdoors only, at least 36 inches from the back and side of any combustible surface. Your gas grill should not be placed under any surface that will burn. Do not obstruct the flow of ventilation air around the gas grill housing.

This outdoor gas grill is not intended to be installed in or on recreational vehicles and/or boats.

WARNING

Failure to comply with these instructions could result in a fire or explosion that could cause serious bodily injury, death, or property damage.

•

Never connect an unregulated LP gas tank to your gas grill. The gas Regulator assembly supplied with your gas grill is adjusted to have

an outlet pressure of 11" water column (W.C.)

for connection to an LP gas tank.

• Only use the Regulator and Hose Assembly

supplied with your gas grill. Replacement

Regulators and Hose Assemblies must be

those specified by manufacturer.

• Have your LP gas tank filled by a reputable propane

gas dealer and visually inspected and

re-qualified at each filling.

• Never fill the gas tank beyond 80% full.

Have your propane gas dealer check the release

valve after every filling to ensure that it remains

free of defects.

• Always keep LP gas tanks in upright position.

• Do not store (or use) gasoline or other flammable

vapors and liquids in the vicinity of this gas grill.

• An LP gas tank that is not connected for use must

NOT be stored on bottom shelf inside cabinet or in the vicinity of this or any other gas grill.

• Do not subject the LP gas tank to excessive heat.

• Never store an LP gas tank indoors. If you

store your gas grill in the garage or other indoor

location, always disconnect the LP gas tank

first, store it safely outside.

• LP gas tanks must be stored outdoors in a

well-ventilated area and out of the reach of

children. Disconnected LP gas tanks must not

be stored in a building, garage or any other

enclosed area.

• When your gas grill is not in use the gas

must be turned off at the LP gas tank.

• The Regulator and Hose assembly must be

inspected before each use of the grill. If there

is excessive abrasion or wear or if the hose

is cut, it must be replaced prior to the grill

being used again.

• Keep the gas Regulator Hose away from hot

grill surfaces and dripping grease. Avoid unnecessary twisting of hose. Visually inspect

hose prior to each use for cuts, cracks,

excessive wear or other damage. If the Hose

appears damaged do not use the gas grill, call our Customer Service Dept. for a replacement,

at 1-800-667-7313.

• Never light your gas grill with the Lid closed

or before checking to insure the Burner Tubes are fully seated over the Gas Valve Orifices.

• Never allow children to operate your grill. Do

not allow children to play near your grill.

WARNING

A strong gas smell, or the hissing sound of gas indicates a serious problem with your gas grill or the LP gas tank. Failure to immediately follow the steps listed below could result in a fire or explosion that could cause serious bodily injury, death, or property damage.

• Shut off gas supply to the gas grill.

• Turn the Control Knobs to OFF position.

• Put out any flame with a Class B fire

extinguisher.

• Open Grill Lid.

• Get away from the LP gas tank.

• Do not try to fix the problem yourself.

• If odor continues or you have a fire you cannot

extinguish, call your fire department. Do not call near the LP gas tank because your telephone is an electrical device and could create a spark

resulting in fire and/or explosion.

NOTE: The normal flow of gas through the Regulator and Hose Assembly can create a humming sound. A low volume of sound is perfectly normal and will not interfere with operation of the grill. If humming sound is loud and excessive you may need to purge air from the gas line or reset the Regulator excess gas flow device. This purging procedure should be done every time a new LP gas tank is connected to your grill. For help call the Grill Information Center.

Customer Service Dept., 8:00am-5:00pm EST, Monday through Friday at: 1-800-667-7313

Natural Gas Safety Instructions

•

Your Natural Gas Grill is designed to operate on

Natural Gas only, at a pressure of 7" water column

(W.C.) (1/4 psig or 1.75 kpa), regulated at the

residential meter. Check with your gas utility com-

pany for local gas pressure and with your local

municipality for building code requirements. If your residential gas line pressure has not been

regulated to 7" W.C., contact your local gas utility

company for professional assistance.

•

The gas pressure Regulator supplied with this appliance must be used. This Regulator is set

for an outlet pressure of 4" W.C.

•

It is recommended that a Shut Off Valve be installed at the gas supply source outdoors. Install at a point after the gas pipeexits the outside wall andbefore the Quick Disconnect Hose, or install it at the point before the gas line piping enters the ground. See

Figure 1.

•

Pipe sealing compound or pipe thread tape resistant to the action of Natural Gas must be used on all male pipe threads when making the connection.

•

Disconnect your gas grill from fuel source when the gas supply is being tested at high pressures. This gas grill and its individual Shut Off Valve must be disconnected from the gas supply pipe system during any pressure testing of that system at pressure in excess of 1/2 psi (3.5kpa).

•

Turn off your gas grill when the gas supply is tested at low pressures. The grill must be

isolated from the gas supply pipe system

by closing its individual Manual Shut Off

Valve during any pressure testing of the gas

supply pipe system at pressures equal to

or less than 1/2 psi (3.5kpa).

•

The Quick Disconnect connects to a 3/8 inch

NPT thread from gas source. The Quick

Disconnect fitting is a hand operated device

that automatically shuts off the the flow of

gas from the source when it is disconnected.

•

The Quick Disconnect fitting can be installed horizontally,or pointing downward.DO NOT install the fitting with the opening pointing

upward because the fitting could collect water

and debris.

The Dust Covers (plastic plugs) provided with

•

the Quick Disconnect help keep the open

ends clean while disconnected.

•

The outdoor connector must be firmly attached to

a ridged permanent construction.

Figure 1 (For Natural Gas Model Only)

NATURAL GAS SUPPLY

LOCKING

GAS

SHUT OFF

VALVE

Additional Hardware Not Included

TO NATURAL GAS REGULATOR

MALE FITTING

LOCKING GAS SHUT OFF VALVE

QUICK DISCONNECT

Gas Line Piping

If the length of line required does not exceed 50 feet, use a 5/8" O.D. tube. One size larger should be used for lengths greater than 50 feet.

Gas piping may be copper tubing, type K or L; polyethylene plastic tube, with a minimum wall thickness of . 062 inch; or standard weight (schedule 40) steel or wrought iron pipe.

Copper tubing must be tin-lined if the gas contains more than 0.3 grams of hydrogen sulfide per 100 cubic feet of gas.

Plastic tubing is suitable only for outdoor, underground use.

Gas piping in contact with earth, or any other material which may corrode the piping, must be protected against corrosion in an approved manner.

Underground piping must have a minimum of 18" cover.

Test Connections

All connections and joints must be thoroughly tested for leaks in accordance with local codes and all listed procedures in the latest edition of ANSI Z21.58a-2006

/CSA1.6a-2006

DANGER!

Do not use an open flame to check for gas leaks. Be sure there are no sparks or open flames in the area while you check for gas leaks. This will result in a fire or explosion which can cause serious bodily injury or death, and damage to property.

•

The Quick Disconnect MUST BE installed above

ground.

•

WARNING: Do not route the 10 foot Quick

Disconnect Hose under a deck. The hose must

be visible and inspected prior to each grill use.

Assembly Instructions For Your Safety

During unpacking, assembly and construction stages always wear work gloves and eye protection. As you unpack this gas grill from shipping box, use the parts list to ensure all necessary parts are included. Inspect all parts for damage as you proceed. Do not operate your grill if it appears damage. If you have questions during the assembly process, call 8:00am - 5:00pm EST, Monday through Friday, 1-800-667-7313 Remove white PVC protective film from stainless steel surfaces before initial use. CAUTION: While it is possible for one person to unpack this gas grill, obtain assistance from another person when handing the large and heavy grill head.

Before Using Your Grill

To reduce the chance of "FLASHBACK" (see CAUTION at left) clean the Burner Tubes and Burners before fully assembling your grill. Remove the screws at the rear of each burner using a Phillips Head Screwdriver.

Carefully lift each Burner up and away from the Gas Valve Orifice, then refer to Figure 1 and perform one of these three cleaning methods:

Bend a stiff wire, (a lightweight coat hanger

works well) into a small hook as shown below. Run the hook through the Burner Tube and inside the Burner several times to remove any debris.

CAUTION: BEWARE OF FLASHBACK

CAUTION: Spiders and small insects occasion-

ally spin webs or make nests in the grill burner tubes during transit and warehousing. These webs can lead to a gas flow obstruction which could result in a fire in and around the Burner Tubes. This type of fire is known as a "FLASHBACK" and can cause serious damage to your grill and create an unsafe operating condition for the user. Although an obstructed Burner Tube is not the only cause of "FLASHBACK", it is the most common cause. To reduce the chance of "FLASHBACK", you must clean the Burner Tubes before assembling your grill, and at least once a month in late summer or early fall when spiders are most active. Also perform this Burner Tube cleaning procedure if your grill has not been used for an extended period of time.

Tools Required for Assembly

Phillips Head screw driver - also used to

•

remove the screws from the rear of each burner when cleaning the Burners

Open-end wrench (included with Hardware

•

Pack) used to tighten the Casters.

Use a Burner Cleaning Brush, or a bottle

brush with a flexible handle. Run the brush through the Burner Tube and inside the Burner several times, removing any debris.

Use an air hose to force air through each

Burner Tube. The forced air should pass debris or obstructions through the Burner and out the ports.

WARNING

The location of the Burner Tube with respect to the Orifice is vital for safe operation. Check to ensure the Orifice is inside the Burner Tube before using your gas grill. See Figure 2.Ifthe orifice is not inside the burner tube, lighting the Burner may cause explosion and/or fire.

Figure 2

Gas Valve Assembly

Orifice

Burner Tube

Figure 1

Burner

Contents for Hardware Pack (Part #P4182A)

Contents for Hardware Pack

The following table illustrates a breakdown of the Hardware Pack. It highlights what components are used in the various stages of assembly.

Component Qty

1/4" x 1/2" Phillips Head Screw

1/4" Lock Nut

1/4" Washer

1/4" x 1/2" Phillips Head Screw

1/4" Lock Nut

1/4" x 1/2" Phillips Head Screw

1/4" Lock Nut

1/4" Washer

1/4" x 2- 1/2" Phillips Head Screw

3/16" x 3/8" Phillips Head Screw

1/4" x 1/2" Phillips Head Screw

3/16" x 3/8" Phillips Head Screw

3/16" x 1/4" Phillips Head Screw

1/4" x 2- 1/2" Phillips Head Screw

Purpose of Components

Attaches Bowl Bracket to Bowl Side Panel

Secures Side Shelf and Side Shelf Bracket

Attaches Side Shelf Bracket to Cart Legs

Attaches Side Shelf to Bowl Side Panel

Attaches Tank Holder to Cart

Attaches Cart Legs to Bottom Shelf

Attaches Cart Rear Panel to Cart Legs

Attaches Door Bracket to Cart Legs

Attaches Door Stop to Bottom Shelf

Secures Door Handle to Door Plate

Secures Cart Legs to Grill Bowl

1/4" Lock Nut

3/16" x 3/8" Phillips Head Screw

1/4" x 1/2" Phillips Head Screw

M4 x 10 Self Tapping Screw

3/16" x 3/8" Phillips Head Screw

3/16" Lock Nut

Side Burner Control Knob

Spring

Side Burner Control Knob Seat

Lighting Stick

Customized W rench

Hose Holder

Lid Knob

3/16" x 1/4" Phillips Head Screw

Attaches Cart Side Panel to Cart Legs

Attaches Bowl Bracket to Cart Legs

Attaches Lighting Stick to Grill Bowl

Attaches Hose Holder to Cart Side Panel

Attaches on Side Burner Valve

Attaches on RR Cart Leg

Tighten Caster

Secures Regulator Hose on the Cart Side Panel

Attaches on Side Burner Lid

Install NG Regulator Assembly

(For NG Model only)

Contents for Hardware Pack P06021001B(LP) & P06021021B(NG)

Contents for Hardware Pack (Part #P4182A)

Quantity of Each Hardware Piece:

1/4" x 2 1/2" Phillips Head Screw QTY: 12

3/16" x 1/4" Phillips Head Screw QTY. 4

1/4" Washer QTY. 8

Manual Lighting Stick - QTY. 1

Door Handle - QTY. 2

"AA" Battery - QTY. 1

3/16" x 3/8" Phillips Head Screw QTY: 16

Caster Wrench - QTY. 1

1/4" x 1/2" Phillips Head Screw QTY: 34

M4 x 10 Self-Tapping Screw QTY. 1

3/16" x 1/4" Phillips Head Screw QTY. 2 (for NG Regulator

Bracket )

1/4" Lock Nut

QTY: 20

3/16" Lock Nut QTY: 2

Side Burner Control Knob

- QTY. 1

Side Burner Control Knob Seat

- QTY. 1

Spring - QTY. 1

Hardware already installed in the Tank Tray

Hose Holder- QTY. 1

Grill Information Center:

Lid Knob- QTY. 1

If you have questions about assembly or grill operation, or if there are

Wing Bolt 3/16"x1-1/2" Qty. 1 ( LPG model) Part # S233G03241 Scale 1:2

damaged or missing parts when you unpack this unit from the shipping boxes, call us 8:00am - 5:00 pm EST, Monday through Friday at:

1-800-667-7313

SS64PartsDiagram

Remove all components from the cartons and place within easy reach. Turn carton upside down and it will provide a comfortable height work surface for grill assembly.

24-1

28-1

38(NG Only)

Lid Plate

1. Heat Gauge

2. Name Plate

3. Lid Handle

4. Warming Rack

5. Cooking Grid

6. Flame Tamer

7. Gas collector with Electrode

8. Main Burner

9. Burner Bracket

10. Grease Tray Heat Shield, Upper

11. Bowl Panel, Left

12. Bowl Panel, Rear

13. Bowl Panel, Right

14. Bowl Panel, Front

15. Lid Hinge

16. Bowl Bracket

17. Electric Wire Set

18. Gas Valve/ Manifold Assembly

19. (LPG) (NG) Gas Fitting

20. Control Panel

21. (LPG) (NG) Control Knob Seat

22. Spring

23. Main Burner Control Knob

24. Back Burner Control Knob

24-1.

Ignitor - 4 port

25. Battery

26. Grease Tray

27. Side Shelf Bracket-A

28. Side Shelf Bracket-B

28-1.

Hose Holder (LPG only)

29. Cart Leg,LR

30. (LPG) (NG) Cart Leg,LF

31. Cart Leg,RR

32. Cart Leg,RF

33. Caster Seat

34. Caster

35. Cart Rear Panel

36. Cart Side Panel

37. Bottom Shelf

38. (LPG) (NG) Door Stop

39. Door Bracket

40. Door Handle

41. Door Panel, Left

42. Door Panel, Right

43. LPG Regulator

44. Back Burner Assembly

45. Back Burner Electrode

46. Back Burner Wind Shield

47.

SS64 Parts List

QTY.REF# PAR T#DESCRIPTION

P0011819EA P00601061A P00407005C P00205049B P01505005G

P01615015A

P01708004A P02609009M

P02008024A P0220505ED

P06903019B

P0072009JA

P0072513FA

P0072109JA

P0073813FA

P05501005F

P01306013F

P02615018A

Y0060117

Y0060217

P03906002A

P0290724DP

P0290724DQ

P03413011J

P05504001A

P03428083H

P03428093H

P02502024C

P05301001A

P02705075B

P01204001B

P01206001B

P05536001P

P00911009E

P00911029E

P00910009E

P00913009E

P00912009E

P04507001A

P05112002A

P07702024D

P07604007G

P01002009L

P01002039L

P05510009P

P03301013F

P00201001C

P04302019A

P04303019A

P03601003A

Y0310015

P02610005B

P06905009A

1 1 1 1 1 2 3 3 3 1 1 1 1 1 1 2 2 1 1

1 1

4 5 4 1 1 1 1 2 2 1 1

1 1 1 4 4 1 2 1

1 1 2 1 1 1 1 1 1

48.

Back Burner Orifice (LPG) (NG)

49.

Back Burner Extension Tube

50.

Side Shelf, Right

51.

Side Burner Frame

52.

Side Burner Lid

53.

Side Burner Lid Handle

54.

Pot Support

55.

Side Burner

56.

Side Burner Electrode

57.

Side Burner Control Knob

58.

Side Burner Control Knob Seat

59.

Side Burner Gas Valve (LPG) (NG)

60.

Connection Hose (LPG) (NG)

61.

Lighting Stick

62.

Grease Tray Heat Shield, Lower

63.

Tank Holder

64.

NG Regulator

65.

Extension Hose (NG only)

66.

Hose, 10ft. / NG

67.

NG Regulator Bracket

68.

EI Protective Bracket

69.

Weight

Back Burner Thermocouple

70. Back Burner Thermocouple

71. Backet

CSA Label

P06520003A P06520013A P03701004A P01103006F P02302004F P01127003F P00201002F P00805002F P02002007A P02614007C

P03401103H

P03408051J

Y0060127 Y0060227

P03705014A P03705043A P05507031E P06903021B

P05359001A

Y0080007 P03705044F P03703002A P03328018A

P03328048Q

P05344003Q

P05305023A P03328049A

For the repair or replacement parts you need: Call our Customer Service Dept., 8am - 5pm EST, Monday through Friday at 1-800-667-7313

To make sure you obtain the correct replacement part (s) for your gas grill please refer to the parts list on this page. The following information is required to insure you receive the correct parts:

1. Model and Serial Number (see CSA label on grill)

2. Part Number

3. Description

4. Quantity of parts needed Please allow sufficient time to process and ship.

IMPORTANT: Keep this Owner's Manual for convenient referral and for part replacement.

IMPORTANT: Use only factory authorized parts. The use of any part that is not factory authorized can be dangerous. This will also void your warranty.

QTY.REF# PAR T#DESCRIPTION

1 1 1 1 1 1 1 1 1 1 1

1 1

1 1 1 1

1 1

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