patio PC-02 Assembly Instructions/use And Care Manual

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PATIO COMFORT

OUTDOOR PATIO HEATER

MODEL PC-02

ASSEMBLY INSTRUCTIONS CARE, USE, AND SAFETY MANUAL

WARNING - California Proposition 65

The burning of gas cooking or heating fuels
(and certain components contained in this
product) generates some by products which
are on a list of substances known by the state
of California to cause cancer or reproductive
harm. California law requires businesses to
warn customers of potential exposure to such
substances. To minimize exposure to such
substances always operate this appliance in
accordance with our Use & Care Guide in the
(Owner’s Manual) and ensure you provide
good ventilation when cooking with gas. For
detailed information please see the official
California Prop 65 website at:

www.P65WARNINGS.CA.GOV

Please read all operating instructions
before using and operating this appliance.
Always follow the correct lighting and
usage procedures.
Please handle metal parts with care to
avoid injury. Please follow all steps as
outlined.
Never allow children to use this product!

Please Note: This product meets CSA

International Requirement 5.90 US (5th
edition) for Gas-Fired Infrared Patio
Heaters and ANS Z83.26-2014 • CSA

2.37-2014 Gas Fired Port-able Infrared
Heaters. Please use a Type 1 QCC
ACME Tank Only with Overfill
Protection Device (OPD) Maximum inlet
pressure 11"

Revised 04/12/2018

General Hazard Warning:

Improper installation, service, adjustment,
alteration or maintenance of this product
can cause injury or property damage.
Please read the installation, operating, and
maintenance instructions thoroughly prior
to installing or servicing this appliance.

FOR YOUR SAFETY!

Do not store or use gasoline or other
flammable vapors or liquids in the
vicinity of this or any other appliance.

WARNING: FOR OUTDOOR USE ONLY

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WARNING: FOR OUTDOOR USE ONLY!!!

Caution: Hot while in operation. Do not touch. Keep children,
clothing, furniture, gasoline and other liquids having flammable
vapors away from heater at all times.

1. The installation of this appliance must conform with local codes or, in the absence of
local codes, the National Fuel Gas Code ANSI Z223.1-1988.

2. There must be adequate clearance around all air openings into the combustion
chamber, clearances from combustible materials, and accessibility and for combustion
and ventilating air supply. See page 16 for specific clearances from combustibles.

3. The inlet gas supply pressure must be 11” W.C. Use only the hose, regulator, and tank
adapter that are supplied with the product. For use with LP Gas only.

4. Test all fittings and connections with a soapy solution prior to use. Never use an open
flame or open flame device.

5. Certain items or materials when stored under the heater or too close to the heater head
will be subject to radiant heat and these items could be damaged.

6. Please review carefully and follow all assembly instructions as shown in this manual.

7. If you do not understand any of these instructions please call your selling dealer or call
us directly at 949-474-3070 or email us at [e-mail] .

8. Please carefully inspect the unit before each use. Be sure there are no visible cracks,
damage, abrasion, or other signs of visible wear. If the hose appears to have any
problem whatsoever it should be replaced with a genuine Patio Comfort replacement
part.

9. If you experience any problems or have any questions please contact your selling
dealer or AEI Corporation directly. Please do not return the unit to the seller without
prior authorization.

Please make note of all CAUTIONS, WARNINGS,

INSTRUCTIONS and INFORMATION throughout this guide.

SPECIAL ATTENTION: THIS SYMBOL NOTES
SAFETY RELATED ITEMS OR PRODUCT
WARNINGS

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Please note the following very important safety precautions:

Children and adults should be alerted to the hazards of high surface temperatures of
the main burner and reflector and should stay away from these areas.
Children should be carefully supervised when near the heater. This heater is not a toy

and children should not be allowed to push, climb on, or swing on the heater, this could

cause serious injury, property damage, or death.

Clothing or other flammable materials should not be hung from the heater or placed near the
heater while in operation.

Installation and repair of the heater should be done by a qualified service person. The

heater should be visually inspected before each use and at least annually by a qualified
service person. Certain weather conditions such as being near the ocean, dusty areas,
areas with high humidity, areas with high wind conditions, and heavy use, may require
more frequent cleaning or maintenance. When in doubt call a qualified service person. It
is imperative that the control compartment, burner system, and circulating air passages of
the heater be kept clean.

Any part or component removed for cleaning or maintenance must be properly re­installed or replaced with a Patio Comfort OEM replacement before using the heater.

Some basic maintenance instructions:

The heater post and base may be cleaned with basic soap and water and mild household
cleaning products, car wax, or commercially available stainless steel cleaners.
Never attempt to clean the emitter grid with cleaning solutions. Never spray the heater
head with water. The heater head should be cleared using compressed air only. These
parts are constructed of commercial quality stainless steel and brass and under normal

use will require no other maintenance.

The heater head should be cleared of soot and debris annually or if the flame
characteristics change. Use only compressed air for this maintenance. Any part or
component removed for cleaning or maintenance must be properly re-installed

before using the heater.

Be sure to keep the area where the appliance is being used free from combustible
materials, gasoline, and other flammable materials.

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Please be sure there are no obstructions near the heater head. Please be sure there

is no debris or other obstructions near the propane cylinder enclosure.

The appliance is operating properly when there is a nice cherry red glow (seen better at
night) coming from the emitter grid starting within two to three inches from the bottom of
the emitter grid. Wind gusts will affect this glow and the flame pattern. The heater should
not be operated in wind exceeding 10mph. If you can protect the heater from wind gusts it
will operate far more efficiently.

Operating the unit in severe wind or dusty conditions will affect the burning
characteristics, may create soot on the emitter grid and burner, and possibly clog the pilot
or main burner orifices. Occasionally, you can gently brush the emitter grid with a small
brush to remove excess soot that may have accumulated on the emitter. If the burner,
emitter grid or reflector show sooting you may have to remove the emitter grid and clear

the burner head with compressed air. See page 19 of the manual for added information.

Some basic information on propane:

Only use an ACME Type 1 equipped Five Gallon Propane

Cylinder with approved overfill protection device or “OPD.”

1. Your Patio Comfort heater has been carefully designed to provide many years of

service. Please do not try to convert your heater to another fuel type or to

accept any other type size cylinder, hose, or regulator.

2. Only cylinders that are constructed to meet the U.S. Department of Transportation

(DOT) requirements should be used with the heater.

3. It is absolutely imperative that this heater only be used OUTDOORS and in a well-

ventilated space and shall not be used in a building, garage, motor vehicle, boat, tent, or
other enclosed areas. This is an unvented heating product and creates byproducts of
combustion that can cause injury and possibly death.

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4. The propane cylinder should be connected and disconnected with the main fuel valve in

the off position. This can be achieved by turning the triangular handle on top of the
cylinder in a clock-wise direction. The black acme hand wheel must be tightened
securely for the gas to flow from the cylinder. You do not need any tools to make the
proper connection from the LP adapter to the tank. Do NOT over-tighten the hand wheel
or you may damage it. For complete instructions in this area a please refer to manual
pages 15 and 16.

5. The cylinder should be disconnected from the heater when not in use.

6. Propane cylinders can only be stored outdoors. Never store a cylinder in

any enclosed area. For complete storage instructions refer to page 18 of this
manual.

7. Only the hose, regulator, and LP Adapter designed for an OPD cylinder supplied with

appliance can be used. If you require a replacement these can be easily obtained from
your Authorized Patio Comfort dealer. An improper hose and regulator may
compromise the performance and safety of your heater.

The preceding pages attempt to highlight only the most important safety aspects and guide
lines for using your Patio Comfort heater. We have made every effort to thoroughly
address all safety, assembly, lighting, propane storage, and use issues for this product in
the manual to follow. We strongly encourage that you read and understand the materials
contained in the manual before using your heater. If you have any questions whatsoever
regarding the safe assembly or use of your heater please call your patio Comfort Dealer or
call us directly at 949-474-3070 (7 a.m. to 4 p.m. Monday-Friday PST) or email us at;

[e-mail] .

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Thank you very much for purchasing a Patio Comfort Patio heater. This manual contains very
important information detailing the proper assembly, operation, and maintenance of this product. This
product has been designed with the latest in safety technology but it is important to remember that
this is a heating appliance and some of the surfaces are extremely hot to the touch and can cause
bodily injury.

Important safety information is presented throughout this manual for your safety and that of your
family. We have designed this product to provide you with many years of outdoor comfort when
operated and maintained properly.

Table of Contents

Basic Safety and Operational Data…………………………………………….…………………...1-5

Technical Data, Function of Heater, Assembly Tips .............................................................................. 7

Parts Diagram and Part Descriptions (Heater Head) ............................................................................. 8

Parts Diagram (Base and Support) .......................................................................................................... 9

Assembly Instructions ...................................................................................................................... 10-15

Preparation for Use and Cylinder Information ................................................................................ 15, 16

Placement of the Heater & Clearances Required ................................................................................ 16

Proper Lighting Instructions ................................................................................................................. 17

Storing Your Heater & Insect Warning ................................................................................................. 18

Cleaning and Maintenance.................................................................................................................... 19

Trouble Shooting Guide ........................................................................................................................ 20

Detailed Warning and Safety Points ................................................................................................ 21, 22

Some Important Safety Tips on Propane and the safe use of.................................................................23

Warranty & Service Information ...................................................................................................... 24, 25

NOTES: ................................................................................................................................................. 26

Warranty Registration Form .................................................................................................................. 27

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Technical Data

Fuel: LPG (Propane) Only
Heating: Each Patio Comfort heater will cast a 10-

12 foot circle of sun like radiant heat. Heat output

will vary based on “wind chill” factor, outside air

temperatures, humidity, altitude, prevailing wind
conditions, and location of heater.
Gas Cylinder: A Type 1 “ACME” QCC with Overfill
Protection Device (OPD) Cylinder is required but not
included. All new cylinders are empty and should be
filled by an authorized fueling station or cylinder
exchange facility.

Pressure: The unit is equipped with an LPG
Regulator Preset to 11.0 Inches Water Column. This
specially designed regulator must be used with this
appliance. Maximum supply inlet pressure 100 psi.
Minimum inlet supply pressure 5 psi.
Fuel Consumption: 40,000 BTU Input /Hour
Cylinder will operate unit for approximately 9 - 10
hours on “ON” setting.

Orifice Size: 1.90 mm
Weight: 64 pounds or 29 Kilograms not including

cylinder

Overall Height: 90 inches 228 cm
Reflector Diameter: 34 inches or 86 cm
Ignition System: Push Button Piezo with Pilot

Flame
Fasteners: 304 Series Commercial Grade
Stainless Steel

Materials: Reflector: 1 Piece Anodized Aluminum
Heaters: Major Components: Series 304 Stainless

Painted Heaters: Cold Roll Steel with

mechanically bonded Polyurethane UV

powder coating. Emitter 430 SS
Other features: 100% Safety Shut Off Valve
No Electrical Connections Required
Constant Pilot
Completely Self- Contained
Portable Wheel Kit Included

Function of Heater

Infrared heaters utilize virtually 100% of the
fuel/energy they consume to produce clean draft­free warmth. Infrared heaters do not waste precious
energy by trying to heat the air. Infrared heat works
like the radiant rays of the sun and will directly heat
objects near them such as people, tables, chairs
who in turn will absorb the heat and reflect it. The
push button Piezo ignition system is used to light the

pilot flame first.
After the thermocouple device allows gas to flow to

the main burner head you may then safely engage
the main burner system by turning valve control
knob to “ON” Setting.

After the main burner is lit the burner will radiate
heat in a 360-degree circle. The circle of warmth
will vary dependent on outdoor temperatures, wind
chill factor, area protection, and other variables.
The average heating area is approximately a 10-foot
ring of warmth. The reflector will return upwardly
radiated heat downwards. Please allow heater to
burn a few minutes to burn off machining oils used
in the production of the heater.

Please note: Upon first using the heater, not
using the heater for an extended period, or after
attaching a newly filled cylinder it might be
necessary to depress the control knob at the

“PILOT” setting up to two to three minutes to

purge the air in the fuel lines before the PILOT
flame will ignite. Please be patient, this is all
part of the safety system that has been designed
for your protection.

Assembly Tips

For your convenience and safety, the Patio Comfort
outdoor patio heater has been almost completely
assembled. The burner head and valve assembly
have been fire tested for added safety.

Assemble all nuts and bolts loosely at first. Tighten
all connections after the completion of the assembly
process. This eases your work and increases the
overall stability of the appliance. Before using the
heater be sure to check all connections with a
solution of soap and water.

Never use a flame to check for leaks!

When starting the assembly please take all of the
parts out of the box and check if anything is missing.
Please check parts with the following parts
breakdown. Even though we exercise extreme
quality control procedures occasionally we will have
a missing part or a part may have been damaged in
transit. If anything is missing, please contact your

Patio Comfort dealer or call us directly at 949-474-

3070 (M-F 7 a.m.-4 p.m. PST). The same holds true
on any questions you might have on assembly or

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operation. When in doubt please ask, we’re at your

service.

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Patio Comfort Outdoor Patio Heater Model PC-02

Parts Diagram and Repair Parts

For Heater Heads Model PC-02 (AB, J/SV, S, and W finishes)

KEY#

PART#

DESCRIPTION

QTY

1

1001

Hex-Nut M8 S/S

3

1001-03

Wing-Nut M8 S/S

3 2 1002

Flat Washer 8mm dia. S/S

6 3 1003

Reflector (PCR)

1

4

1004

Lock washer 8mm dia. S/S

3

5

1005

Hex-Bolt M8 x 20mm S/S

3 6 1006

Emitter Grid

1 7 1007

Burner Assy with shield

1 8 1008

Screw for Pilot shield M4x8mm S/S

2 9 1009

Screw for Burner Retention M4x6mm S/S

2

10

1010-07

Base Fitting for Orifice / main Burner

1

11

1011

Pan Head Screw M5 x 8 mm S/S

17

12

1012

Pan Assy S/S

1

13

1013

Perforated Body

1

14

1014

Pilot Shield

1

15

1015

Electrode, wire and sleeve

1

16

1016

Pilot Body only (no orifice) see 36

1

17

1017

Wire Insulation sleeve only

1

18

1018

Thermocouple with nuts

1

19

1019

Pilot Tube Assy (no orifice) see 36

1

20

1020-07

Orifice for LP main burner

1

22

1022-07

Tube Assy for burner

1

23

1023

Thermoelectric control valve

1

24

1024-15

Male 3/8 Extension Fitting at valve base

1

25

1025

Bracket for valve mounting

1

26

1026

Bracket for base fitting #24

1

27

1027

Base for heater head

1

28

1028

Flat washer 6 mm dia. S/S

4

29

1029

Lock washer 6 mm dia. S/S

4

30

1030

Faceplate for Lighting instruction LP

1

31

1031-11

Knob w/set screw

1

32

1032

Specific Nut for Valve

1

33

1033

Piezo Igniter button

1

34

1034

Pan head Screw M6 x 12mm s/s

4

35

1035

Specific PAL Nut for Igniter

1

36

1036

Pilot Orifice for LP

1

37

1037

Self-tapping Pan Head Screw M5x12 S/S

4

38

1038

Pan head Screw M4 x 6mm s/s

3

10

KEY#

PART#

DESCRIPTION

QTY

*1

4101

Post 3"×36" S/S

1 1 3101

Post 3"×36" White, J/SV, AB

1 2 1102-15

3/8” Hose Only (Begin 2015)

1

*3

4103

Slip Socket Cover S/S

1 3 3103

Slip Socket Cover White, J/SV, AB

1 4 1104-04

Hex-Bolt M6 x 20mm S/S

6 5 1105

Flat Washer 6mm dia. S/S

32

*6

4106

Socket Assy for S/S

1 6 3106

Socket Assy for White, J/SV, AB

1

*7

4107

"L" Bracket for S/S

3 7 3107

"L" Bracket for White, J/SV, AB

3 8 1108

Lock Washer 6mm dia. S/S

26

9

1109

Hex-Nut M6 S/S

18

10

1110

Chain Assy for tank restraint

1

11

1111-09

Hex-Bolt M6 x 55mm S/S Ballast

8

*12

4112

Base S/S

1

12

3112

Painted Base White, J/SV, AB

1

13

1113-09

Ballast Weight for all LP Bases

1

14

1114-15

LP Regulator & QCC Only (Begin 2015)

1

16

1116

Molding for Decorative Socket

1

*18

4118

Decorative Cover S/S

1

18

3118

Decorative Cover White, J/SV, AB

1

*19

4119

Wheel Assy w/Bracket (1ea.)S/S

2

19

3119

Wheel Assy (1ea.) White, J/SV, AB

2

20

1028

Flat Washer 6mm S/S

4

21

1034

Head Screw M6 x 12mm S/S

4

23

1123

Molding for Base Bottom

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Patio Comfort Outdoor Patio Heater Model PC-02

Parts Diagram and Repair Parts

For Heater Heads Model PC-02 (AB, J/SV, S, and W finishes)

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Please specify color when ordering replacement painted parts (#1,3,6,7,12,18 and 19)
AB = Antique Bronze W = White J/SV = Jet Silver Vein
S = Stainless Steel All painted and stainless parts are interchangeable.