Parweld XR936H Instruction Manual

XR936H Large View Light Reactive Welding and Grinding Helmet
Instruction Guide
XR936H Large View Light Reactive Welding and Grinding Helmet
WARNING
Please read and understand all instructions prior to using the Parweld XR936H Large View Light Reactive Welding and Grinding Helmet.
This Parweld XR936H Large View Light Reactive Welding and Grinding Helmet will not protect against severe impact hazards such as explosive devices or corrosive liquids. Machine guards or eye splash protection must be used where these hazards are present.
All Parweld light reactive welding filters are for use in arc welding or cutting appli­cations. This unit is suitable for all arc processes such as MIG, MAG, TIG, SMAW, Plasma Arc and Carbon Arc.
Use this helmet only for face and eye protection against harmful rays, sparks and spatter from welding, grinding and cutting.
The Parweld XR936H is not suitable for “overhead” welding appli­cations, laser welding, laser cutting applications, gas welding or cutting.
In the event of electronic failure, the welder remains protected against UV and IR Radiation according to Shade 16.
In order to maintain impact protection the Parweld light reactive welding filter should always be used with original Parweld inner and outer cover lenses.
The manufacturer is not responsible for any modifications to the welding filter or the use of the filter in any other manufacturer’s helmet.
Protection can be seriously impaired if unapproved modifications are made.
DO
Ensure the front cover lens is fitted before use and remove protective film.
Ensure that the lens is clean and there is no dirt or spatter covering the two sensors at the front of the cartridge.
Inspect all parts for signs of wear or damage. Any scratched or cracked parts should be replaced prior to use.
DON’T
Never place the helmet on a hot surface.
Never open or tamper with the filter cartridge.
TECHNICAL SPECIFICATIONS
Viewing Area
100 x 53mm (3.94” x 2.08”)
Cartridge Size
110 x 90 x 8mm (4.33” x 3.54” x 0.31”)
UV/IR Protection
Permanent DIN Shade 16
Light State
DIN Shade 4
Dark State
DIN Shade 5 to 13 Variable
Power Supply
Built-in Solar Cells & Replaceable Battery
Power On/Off
Fully Automatic
Switching Time
Light to Dark <1/30,000s
Dark to Light
0.1 - 1.0s (Internal Variable)
Operating Temperature
-10ºC to +60ºC
Storage Temperature
-20ºC to +70ºC
Helmet Material
High Impact Polyamide Nylon
Total Weight
526g
Minimum Operating Amperage
5 Amps
OPERATION
1. ADJUST THE WELDING HELMET ACCORDING TO INDIVIDUAL REQUIREMENTS
The headband should be adjusted both in diameter and height. The angle between face and helmet should be adjusted and is recommended to be 10° - 12°.
2. ON/OFF
The filter unit is automatically switches on when exposed to light.
Please dispose of packaging for the product in a responsible manner. It is suitable for recycling. Help to protect the environment. Take the packaging to the local amenity tip and place into the appropriate recycling bin.
Never dispose of electrical equipment or batteries in with your domestic waste. If your supplier offers disposal facility please use it or alternatively use your local amenity tip and dispose in the correct manner. This will allow the recycling of raw materials and help protect the environment.
10˚-12˚
3. SELECT THE SHADE NUMBER
The shade is infinitely adjustable between shades 5 and 13. The shade number can be selected by sliding the linear switch (left 9-13 right 5-8) on the inside of the helmet and turning the shade knob on the side of the helmet
The set shade is indicated by the arrow on the knob.
4. SELECT DELAY TIME
The delay time can be set using the delay knob on the inside of the filter (the side you look through) it can be set variably between MAX of 1.0 second or MIN of 0.1 second.
MAX – Longer delay is for most welding applications. Especially for high amperage
applications.
MIN – Shorter delay can be used for applications such as tacking, spot welding.
Longer delay can also be used for TIG welding in order to prevent the filter returning to the clear state when the sensor is briefly covered by the hand, torch, etc. Long delay also protects against weld afterglow.
5. SELECT THE SENSITIVITY
The sensitivity can be adjusted by rotating the knob on side of the helmet. This alters the sensitivity of the helmet to ambient light levels. On low sensitivity the filter will not switch due to sunlight or other welders working nearby. On high sensitivity the helmet will respond better to small arcs or TIG welding.
The set sensitivity is indicated by the by the arrow on the knob.
6. SELECT GRINDING MODE
To select the grinding mode rotate the shade knob clockwise to the top position. Once the arrow has gone past shade 13 a click should be felt, meaning the filter is now set to grind mode.
Please note: Grind mode is intended for grinding and not for welding. Before you restart welding ensure that the filter is set back to weld mode and select the required shade for your application by rotating the shade knob anti-clockwise.
PARTS LIST
MAINTENANCE
REPLACEMENT OF FRONT COVER LENS
The front cover lens is loaded in from the inside of the helmet. To replace the front cover lens follow the steps below:
•   Undo the lens retaining clip by pulling down both tabs together.
•   Lift bottom of the cartridge along with the holding cradle, pull towards you and
place to one side. (Please note the auto darkening filter is still attached to the helmet via the shade potentiometer).
•   Remove the old lens by pushing from the outside of the helmet and dispose of in the appropriate manner.
•   Remove protective film from both sides of the new cover lens and place into the correct position.
•   Replace cartridge by inserting the two prongs at the top of the cradle into the slots in the shell and lowering back end down.
•   Once in place, close the retaining clip by pushing over location prongs.
•   Only use genuine Parweld cover lenses as using lower grade lens may cause
warping and allow spatter to damage the cartridge, invalidating the warranty. This may also reduce the impact rating.
NOTE- Do not use the helmet without the cover lens in place
REPLACEMENT OF INNER COVER LENS
•   The welding inner cover lens is removed by pulling out the top edge.
•   To assemble the new inner cover lens, remove the protective film from both sides.
Place by inserting one edge under the frame at the side and gently bending the lens in the middle part to enable insertion under the frame at the other side.
REPLACEMENT OF WELDING FILTER
•   Remove the shade adjusting knob from the outside of the helmet and unscrew the locking nut below,
•   Undo the lens retaining clip by pulling down both tabs together.
•   Lift bottom of the cartridge along with the holding cradle, pull towards you and
remove filter.
INSPECTION
•   Carefully inspect your Parweld auto darkening welding filter regularly.
•   Cracked, pitted or scratched filter glass or cover lenses reduce vision and
seriously impair protection.
•   These should be replaced immediately to avoid damage to the eyes.
•   Inspect the complete helmet frequently and replace any worn or damaged parts.
CLEANING
•   Clean the helmet with mild soap and a damp cloth.
•   Clean the welding filter with clean lint-free tissue or cloth.
•   Do not immerse in water.
•   Do not use solvents.
FAULT FINDING
IRREGULAR DARKENING
•   Headband has been sent unevenly so the distance between the eyes and the lens is different from the left to the right.
AUTO DARKENING FILTER DOES NOT DARKEN OR FLICKERS
•   Front cover lens is soiled - clean or replace.
•   Photo sensors are dirty, wipe clean with a soft lint-free cloth.
•   Welding current is too low, select the slow position on the filter and ensure the
view of the weld is unobstructed.
•   Change to high sensitivity.
POOR VISION
•   Ensure the cover lens and the filter cartridge are clean.
•   Ensure the shade number is correct and adjust accordingly.
•   Ensure ambient light is not too low.
WARRANTY
Parweld warrants to the purchaser that the product will be free from defects in material and workmanship for the period of 2 Years from the date of sale to the buyer. The manufacturer’s sole obligation under this warranty is limited to making replacement or repairs, or to refund the purchase price of the product with defects.
This warranty does not cover product malfunctions or damages which result from the product being tampered with, misused or abused. The operating instructions must be followed: failure to do will void warranty. The manufacturer is not responsible for any indirect damage which arises out of the use of the product.
MARKINGS
The filter is marked with the shade range and optical classification.
The following in an example of EN379:
The cover lenses are marked with the optical class and impact rating.
The following is an example of EN166:
CE 1883 EN175, EN379, EN166
CE certification according to European Council Directive 89/686/EEC and subse­quent amendments.
Certified by ECS GmbH- European Certification Service
Augenschutz und Personliche Schutzausrustung Laserschutz und Optische Messtechnik Huttfeldstrasse 50 73430 Aalen Germany
Parweld limited Bewdley Business Park Long Bank Bewdley DY12 2TZ +44 (0) 1299 266800 +44 (0) 1299 266900 www.parweld.co.uk
4/5 - 8/9 - 13 PAR 1/1/1/2 EN379 CE
Light Shade Dark Shade DIN 5-8 Dark Shade DIN 9-13 Manufacturer Identification Optical Class Diffusion of Light Class Variations in Luminors Transmittance Class Angle Dependency Class Certification Mark or Number Standard
PAR 1 B CE
Manufacturer Identification Optical Class Impact Rating
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