Partner K950 RING Operator's Manual

Operator’s manual
Read these instructions carefully and make sure you understand them before using the machine.
K950 RING
2 – English
SYMBOL EXPLANATION
Symbols on the power cutter:
Please read the instructions carefully and make sure you understand them before using the power cutter.
Always wear:
• Approved protective helmet
• Approved hearing protection
• Protective glasses or visor
Switch off the engine by moving the stop switch to the fixed STOP position before carrying out any checks or maintenance.
Symbols in the Operator's Manual:
Warning
Cutting creates a lots of dust which can cause inhalation damages. Use appropriate dust mask or respirator protection. Avoid breathing petrol fumes and exhaust gases. Provide for good ventilation.
Warning
Sparks from the cutting blade can cause fire in combustible materials such as: petrol (gas), wood, dry grass etc.
Protective glasses or a visor must be worn.
Visual check.
Regular cleaning is required.
Always wear approved protective gloves.
Run position.
Stop with spring loaded return to Run position.
Stop, in fixed position.
1 K950 ring power cutter 1 Wooden carrying case 1 Tool kit 1 Operator’s manual 1 Illustrated parts list
The Partner K950 ring power cutter a hand-held power cutter that cuts 260 mm (10") with a 350 mm (14") blade.
This design is exclusive to Partner Industrial Products, and is another example of Partner’s continuous commitment to design excellence.
THE PARTNER K950 RING INCLUDES:
Noise emission to the environment according to the European Community’s Directive. The machine’s emission is specified in chapter Technical data and on label.
English – 3
CONTENTS
List of Contents
Symbol explanation ..................................................... 2
Safety instructions
Personal protective equipment....................................... 4
The power cutter’s safety equipment ...................... 4
Control, maintenance and service of the machines safety
equipment ............................................................................ 5
General safety instructions .............................................. 6
Transport and storage ......................................................... 6
Fuel safety ........................................................................... 7
General working instructions........................................... 7
Cutting ................................................................................. 7
Kickback .............................................................................. 8
Care and storage ................................................................. 9
Diamond blades................................................................... 9
What is what?
What is what on a power cutter? ....................................... 10
Set up and adjustments
Drive Principle ................................................................... 11
Blade Installation ............................................................... 12
Removal of engagement roller compl. ............................... 14
Installation of engagement roller compl. ............................ 14
Drive Disc .......................................................................... 15
Support Rollers/Engagement Rollers ................................ 15
Fuel handling
Fuel mixture ....................................................................... 16
Fuelling .............................................................................. 16
Start and stop
Start and stop .................................................................... 17
Maintenance
Adjusting the drive belt ...................................................... 18
Belt tensioning/changing the drive belt .............................. 18
Belt pulley and clutch......................................................... 18
Carburetor ......................................................................... 18
Fuel filter ............................................................................ 19
Air filter .............................................................................. 19
Starter ................................................................................ 20
Spark plug ......................................................................... 21
Cooling system .................................................................. 21
Muffler ............................................................................... 21
Blade Retipping ................................................................. 21
Daily maintenance ............................................................. 22
Weekly maintenance ......................................................... 22
Monthly maintenance ........................................................ 22
Technical Data
K950 Ring .......................................................................... 23
Troubleshooting ................................................................. 24
Before using your new Power cutter
Read the Operators Manual carefully.
Check the assembly and adjustment of the cutting blade, see
chapter
”Set up and adjustments”.
Start the engine and check the carburettor settings. See chapter Maintenance, section Carburettor. When adjusted correctly the cutting blade should not rotate when idling. Setting the idling speed is described in the Operator’s Manual. Adjust the speed according to these instructions. Do not use the power cutter if the idling speed is not correctly adjusted!
Let your Partner dealer check the power cutter and carry out essential adjustments and repairs.
Partner Industrials has a policy of continuous product development and therefore reserves the right to modify the design and appearance of products without prior notice.
All information and data in this manual were in effect at the time this manual was approved for printing.
WARNING! Under no circumstances should you modify the original design of the power cutter without approval from the manufacturer. Always use genuine spare parts. Unauthorized modifications or accessories may lead to serious injury or death.
!
WARNING! Use of products which cut, grind, drill, sand or shape material can generate dust and vapors which may contain harmful chemicals. Know the nature of the material being worked on and wear appropriate dust mask or respirator protection.
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4 – English
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SAFETY INSTRUCTIONS
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WARNING! Incorrect or careless use of a power cutter can turn it into a dangerous tool that can cause serious or even fatal injury. It is extremely important that you read and understand this manual.
PERSONAL PROTECTIVE EQUIPMENT
WARNING! When using a power cutter approved protective equipment must be used. Personal protective equipment does not eliminate the risk of accidents, however, it can reduce the effects of an injury in the event of an accident. Ask your dealer for help when choosing protective equipment.
PROTECTIVE HELMET
EAR PROTECTION
PROTECTIVE GLASSES
OR FULL FACE PROTECTION
BREATHING MASK
HEAVY-DUTY, FIRM GRIP
PROTECTIVE GLOVES
SNUG-FITTING, HEAVY­DUTY, COMFORTABLE CLOTHING THAT ALLOWS FULL FREEDOM OF MOVEMENT
LEG PROTECTION (TO PROTECT AGAINST SPARKS AND CUTTING FRAGMENTS)
ANTI-SLIP BOOTS WITH STEEL TOE CAPS
FIRST AID KIT SHOULD ALWAYS BE ON HAND
THE POWER CUTTERS SAFETY EQUIPMENT
This section describes the power cutters safety equipment, its function and how checks and maintenance are carried out to ensure that it operates correctly. (See the chapter
What is
what
to locate where this equipment is positioned on your
power cutter.)
WARNING! Never use a power cutter with defective safety equipment. Follow the control, maintenance and service instructions described in this manual.
1 Anti-vibration system
Your power cutter is equipped with an anti-vibration system. This is designed to give as low vibration levels and comfortable usage as possible.
The power cutters anti­vibration system reduces the transfer of vibration between the engine/cutting equipment and the operator. The engine body including the cutting equipment is suspended in a handle system via anti­vibration elements.
2 Stop switch
The stop switch should be used to stop the engine.
English – 5
1 Anti-vibration system
Check the anti-vibration elements regularly for material cracks and deformation.
Check that the anti-vibration elements are securely mounted between the engine unit and the handle system.
Keep handles clean and dry.
The muffler is designed to give the lowest possible noise level and to direct the engine‘s exhaust fumes away from the user. The engines exhaust fumes are hot and can contain sparks, which can lead to the outbreak of fire.
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SAFETY INSTRUCTIONS
3 Muffler
!
WARNING! During use and for some time after the muffler is very hot. Do not touch the muffler if it is hot!
2 Stop switch
Start the engine and make sure that the engine stops when the stop switch is moved to the stop position.
IMPORTANT INFORMATION! It is extremely important that the instructions for checking, maintaining and servicing the muffler are followed. (see the section
Control, maintenance and service of the power cutters safety equipment
).
!
Control, maintenance and service of the machines safety equipment
WARNING! All service and repairs to the power cutter require special training. This applies especially to the power cutters safety equipment. If the power cutter does not meet any of the controls listed below you should contact your service workshop. The purchase of one of our products guarantees that professional repair and servicing will be carried out on it. If the point of purchase is not one of our servicing dealers, please ask for details of the closest service workshop.
5 Blade guard for the cutting blade
WARNING! Always check that the blade guard is correctly fitted before starting the machine.
The blade guard is mounted above the cutting blade and prevents cutting fragments from being thrown towards the user.
A
B
4 Throttle lock
The throttle lock is designed to prevent accidental opera­tion of the throttle control. When you press the lock (A) (i.e. when you grasp the handle) it releases the throttle trigger (B). When you release the handle the throttle trigger and the throttle lock both move back to their original positions. This movement is controlled by two independent return springs. This arrange­ment means that the throttle control is automatically locked at the 5le setting when you release the handle.
WARNING! The insides of mufflers fitted with catalytic converters contain chemicals that may be carcinogenic. Avoid contact with these elements in the event of a defective muffler.
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6 – English
SAFETY INSTRUCTIONS
GENERAL SAFETY INSTRUCTIONS
3 Muffler
Never use a machine that has a defective muffler.
Check regularly that the muffler is secured to the engine body.
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WARNING! Never use a power cutter with defective safety equipment. The power cutters safety equipment should be checked and maintained as described in this Operators Manual. If your power cutter does not meet any of these controls you should contact your service workshop.
5 Blade guard for the cutting blade
Never use a defective blade guard or a blade guard that is not fitted correctly.
WARNING! Check that the cutting blade is fitted correctly and does not show signs of damage. A damaged cutting blade can cause personal injury.
Transport and storage
Store the power cutter in a lockable area so that it is out of reach for children and unauthorised persons.
Never use the machine when you are tired, under the influence of medicines/drugs or alcohol.
Never start a power cutter indoors. Be aware of the dangers of inhaling the engine´s exhaust fumes.
Do not lend out the power cutter without including this Operators Manual. Ensure that the person who intends to use the power cutter understands the information in the Operators Manual.
Intended use
IMPORTANT INFORMATION! A power cutter is designed to cut hard materials such as concrete/stone. Observe the increased risk of kickback when cutting soft materials. Do not use the power cutter until you have read the entire contents of this Operator´s Manual. All servicing, in addition to the points listed in the section "
Control, maintenace and service of the power
cutter´s safety equipment
", should be carried out by
trained service specialists.
4 Throttle lock
1 Make sure the throttle
control is locked at the idle setting when you release the throttle lock.
2 Press the throttle lock and
make sure it returns to its original position when you release it.
3 Check that the throttle
control and throttle lock move freely and that the return springs work properly.
4 Start the power cutter and
apply full throttle. Release the throttle control and check that the blade stops and remains stationary. If the blade rotates when the throttle is on idle setting you should check the carburettor idle adjustment. See the section on
Maintenance
.
English – 7
Fuel safety
(Filling/Fuel mixture/Storage)
WARNING! Exercise great care when handling fuel. Bear in mind the risk of fire, explosions and inhaling fumes.
Never fill the machine while the engine is running.
Provide good ventilation when filling or mixing fuel (gasoline and 2-stroke oil).
Move the machine at least 3 m from the filling position before starting.
Never start the machine:
a) If you have spilt fuel on it. Wipe up all spillage.
b) If you have spilt fuel on yourself or your clothes. Change your clothes.
c) If there is a fuel leak. Make regular checks for leakage from the fuel cap and the fuel supply pipes.
Store the power cutter and fuel so that any leakage or fumes do not risk coming into contact with sparks or naked flames. For example, electric machines, electric motors, electrical switches/power switches, heaters or the like.
When storing fuel, approved containers intended for this purpose must be used.
When storing the power cutter for long periods the fuel tank must be emptied. Contact your local fuel station to find out how to dispose of excess fuel.
Use a Partner fuel can with an anti-spill device.
SAFETY INSTRUCTIONS
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WARNING! Use a Partner fuel can with an anti-spill device. Fuel and fuel fumes are highly flammable. Think of the risks of fire, explosion and breathing in fumes. Stop the engine before refuelling. Do not overfill with fuel. Mop up any spills on the ground or the machine. If you spill fuel on yourself or your clothes, change your clothes. Move the machine at least 3 metres from the refuelling site before starting.
GENERAL WORKING INSTRUCTIONS
This section takes up the basic safety precautions for working with the power cutter. Follow these general working instructions, but never use a machine without the possibility of calling for help in the event of an accident.
Basic safety precautions
IMPORTANT INFORMATION! Never work with a power cutter that is defective or incorrectly adjusted. Do not work with a power cutter that is incomplete or where assembly has not been carried out in a satisfactory manner. Check that the cutting blade stops rotating when the throttle is released. If you encounter a situation where you are uncertain how to proceed you should ask an expert. Avoid all usage which you consider to be beyond your capability.
Check that no one is in the immediate vicinity when the machine is started or while working with the machine to ensure that people, animals or other things cannot affect your control of the power cutter.
Avoid usage in unfavourable weather conditions, for example, thick fog, heavy rain, strong winds or extreme cold, etc. To work in bad weather conditions is tiring and can create dangerous circumstances, e.g. slippery surfaces.
Never start to work with the power cutter before the working area is clear and you have a firm foothold. Look out for any obstacles with unexpected movement. Ensure when cutting that no material can become loose and fall, causing operating injury.Take great care when working on sloping ground.
Make sure clothing and parts of the body do not come into contact with the cutting blade when the engine is started.
Maintain a safe distance from the cutting blade when the engine is running.
The blade guard should always be fitted when the engine is running.
Ensure that the working area is sufficiently illuminated to create a safe working environment.
Do not move the power cutter with the blade rotating.
Make sure that no pipes or electrical cables are routed in the
area to be cut.
WARNING! A safe distance from the power cutter is 15 metres. You are responsible that animals and onlookers are not in the working area. Do not start to work with the power cutter before the working area is clear and you have a firm foothold.
Start cutting with the engine at full throttle.
Always hold the power cutter firmly, with both hands. Hold
the machine so that the thumb and fingers grip around the handle.
Cutting
Only use the machine in areas with good ventilation. Neglect can result in serious injury or death. Carbon monoxide in the exhaust fumes causes suffocation.
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Min 3 m (10ft)
8 – English
SAFETY INSTRUCTIONS
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Over exposure to vibrations can result in blood-vessel or nerve injury to persons suffering with blood circulation problems. Seek medical attention if you experience physical symptoms that can be related to over exposure to vibrations. Examples of such symptoms are numbness, lack of feeling, tickling, pricking, pain lack of or a reduction in normal strength, changes in the colour of the skin or its surfaces. These symptoms normally appear in the fingers, hands or wrists.
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Cutting technique
The technique described below is of a general character.
1.Support the work piece in such away that you can predict what will happen and so it will not pinch.
2.Always cut at full throttle.
3.Start cutting gently, do not force or push the blade in.
4.Use a high blade speed.
5.Move the blade slowly backwards and forwards.
6.Use a small part of the blades cutting edge.
7.Only use the blade’s cutting edge when cutting.
8.Cut with the blade fully vertical – at right angles to the work piece.
WARNING! Do not lean the blade to the side, this can cause the blade to jam or break with personal injury as a consequence.
Kickback
If the sector of the blade illustrated below is used for cutting the blade can start to climbing and kickback the power cutter upwards and backwards towards the user with immense force.
How to avoid kickback
1.Never cut with the segment illustrated in the diagram.
2.Keep a good balance and a firm foothold.
3.Use both hands and take a firm grip with the thumb and fingers around the handle.
4.Keep the work piece at a comfortable distance.
5.Use the cutter at full throttle.
6.Take care when inserting the blade in an existing cut.
7.Never cut above shoulder height.
8.Be alert to movement of the work piece or anything else that can occur, which could cause the cut to close and pinch the blade.
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WARNING! Kickback can occur very suddenly and with great force. If the following directives are not followed, it can result in serious or even fatal injury.
English – 9
SAFETY INSTRUCTIONS
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WARNING! If the speed is higher than that stated then the unit must be adjusted by an authorised service workshop before it is used.
Pull in
Pull in occurs when the lower part of the blade is suddenly stopped or when the cut closes. (To avoid this see the section
How to avoid kickback
and
Pinching/rotation
below).
Pinching/rotation
Pinching occurs when the cut closes. The power cutter can be drawn suddenly and powerfully downwards.
How to avoid pinching
Support the work piece in such a way that the cut remains open during the cutting operation and when the cut is finished.
Check the engine speed
Use a tachometer regularly to check the engine speed when the cutter is running at working temperature and at full throttle without a load. The maximum engine speed is stated on the machine.
Care and storage
General
Partners power cutters are robust and durable. However, as they are used for high speed operations all servicing should be carried out on time and as specified, so that the power cutter always works effectively and safely.
Read this Operators Manual to determine which service routines you can carry out and ensure that all other service work is carried out by an authorised service workshop.
Power Cutter
Always handle the power cutter with care and store it in the wooden carrying case in which it is delivered.
Blade
Inspect new blades for transport or storage damage.
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WARNING! Cool a diamond blade continously with water to prevent overheating, which can cause the blade to break and pieces being thrown off resulting in injury and damage.
Diamond blades
Diamond blades are manufactured from industrial diamonds held together by a bonding agent.
Low cost per cutting opera­tion. Constant cutting depth. Less dust.
Increases the blades service life.
All brickwork, reinforced concrete and other composite materials. NOT recommended for metal.
DIAMOND BLADES
General char- Material Water cooling acteristics
Water cooling
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WARNING! Water cooling, which is used when cutting concrete, cools the cutting blade and increases its service life as well as reduce dust formation. Among the disadvantages are difficulties at very low temperatures, the risk of damaging the floor and other sections of the building and risk for slippage.
Sharpening diamond blades
Blades can become dull when the wrong feeding pressure is used or when cutting some materials such as heavily reinforced concrete. To force a dull blade results in overheating and finally the loss of segments (part of the blade).
Sharpen against a soft material such as sandstone or haydite brick.
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