Partner K3600 MKII Operator's Manual
K3600 MKII
Operator ′ s manual
Please read the operator’s manual carefully and
make sure you understand the instructions before
using the machine.
2 –
English
KEY TO SYMBOLS
Key to symbols
WARNING! The machine can be a
dangerous tool if used incorrectly or
carelessly, which can cause serious or fatal
injury to the operator or others.
Please read the operator’s manual carefully
and make sure you understand the
instructions before using the machine.
Always wear:
• Approved protective helmet
• Approved hearing protection
• Protective goggles or a visor
This product is in accordance with applicable
EC directives.
Other symbols/decals on the machine refer to special
certification requirements for certain markets.
Always disconnect the machine from the
hydraulic hoses before inspection and/or
maintenance of the machine.
Always wear approved protective gloves.
Regular cleaning is required.
Visual check.
Protective goggles or a visor must be worn.
English
– 3
CONTENTS
Contents
KEY TO SYMBOLS
Key to symbols ............................................................. 2
CONTENTS
Contents ...................................................................... 3
WHAT IS WHAT?
What is what on the power cutter? ............................... 4
SAFETY INSTRUCTIONS
Steps before using a new power cutter. ....................... 5
Personal protective equipment ..................................... 5
Machine ′ s safety equipment ........................................ 5
Checking, maintaining and servicing the machine ′ s
safety equipment .......................................................... 6
General safety precautions .......................................... 6
General working instructions ....................................... 7
SETTINGS AND ADJUSTMENTS
Drive ............................................................................. 10
Fitting the blade ........................................................... 10
Hydraulic hoses ........................................................... 12
Water hose ................................................................... 12
Water supply ................................................................ 12
Water dosage ............................................................... 12
STARTING AND STOPPING
Starting and stopping ................................................... 13
MAINTENANCE
Maintenance ................................................................ 14
Dismantling the complete guide roller .......................... 14
Assembling the complete guide roller .......................... 14
Drive wheel .................................................................. 15
Replacing the support rollers/guide rollers .................. 15
Reconstructing the blade ............................................. 16
Couplings ..................................................................... 16
Hydraulic hoses ........................................................... 16
Maintenance schedule ................................................. 17
Blades conforming to EN13236 ................................... 17
TROUBLE SHOOTING
Mechanics .................................................................... 18
TECHNICAL DATA
Extending the hydraulic hoses ..................................... 19
EC-declaration of conformity ........................................ 20
4 –
English
WHAT IS WHAT?
What is what on the power cutter?
1 Diamond blade
2 Blade guard/spray guard
3 Hydraulic motor
4 Locking button for the drive wheel
5 Grease nipples
6 Control for the guide rollers
7 Front handle (adjustable)
8 Water adjustment control
9 Switch
10 Water connector
11 Couplings for hydraulic hoses
12 Rating plate
13 Water disc
14 Support rollers
15 Guide rollers
16 Drive wheel
17 Switch lock and ON/OFF valve for the water
18 Cover screws
19 Locking nuts for the support rollers
20 Adjuster screws
21 Switch lock for the front handle
22 Tool bag
23 Bearing grease
24 Combination spanner
25 19 mm combination spanner
26 4 mm hex key
27 5 mm hex key
28 6 mm hex key
29 Grease gun
30 Operator ′ s manual
English
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SAFETY INSTRUCTIONS
Steps before using a new power
cutter.
• This machine is a hydraulically operated power cutter
intended for free-hand cutting. The machine should be
connected to a hydraulic unit with an oil flow of 35-42
litres/min and a maximum pressure of 150 bar.
• Please read the operator’s manual carefully.
• Check the cutting blades mounting, see the chapter
”Assembly”.
Let your Partner dealer check the power cutter and make
essential adjustments and repairs.
Personal protective equipment
• Protective helmet
• Hearing protection
• Protective goggles or a visor
• Breathing mask
• Heavy-duty, firm grip gloves.
• Tight-fitting, heavy-duty and comfortable clothing that
permits full freedom of movement.
• Use leg-guards recommended for the material to be cut.
• Boots with steel toe-caps and non-slip sole
• Always have a first aid kit nearby.
Machine ′′
′′
s safety equipment
This section describes the machine ′ s safety equipment, its
purpose, and how checks and maintenance should be carried
out to ensure that it operates correctly. See the ”What is
what?” section to locate where this equipment is positioned
on your machine.
Switch
The switch is used to start and stop the machine.
Switch lock and ON/OFF valve for the
water
The switch lock is designed to prevent accidental operation of
the switch. The ON/OFF valve for the water supply is also
controlled with the switch lock.
When the switch lock (A) is pressed in this opens the water
valve and releases the switch (B). As long as the switch is
pressed in the switch lock remains pressed in and the water
valve open.
!
WARNING! Under no circumstances may the
design of the machine be modified without
the permission of the manufacturer. Always
use genuine accessories. Non-authorized
modifications and/or accessories can result
in serious personal injury or the death of the
operator or others.
!
WARNING! Use of products which cut, grind,
drill, sand or shape material can generate
dust and vapors which may contain harmful
chemicals. Know the nature of the material
being worked on and wear appropriate dust
mask or respirator protection.
!
WARNING! You must use approved personal
protective equipment whenever you use the
machine. Personal protective equipment
cannot eliminate the risk of injury but it will
reduce the degree of injury if an accident
does happen. Ask your dealer for help in
choosing the right equipment.
!
WARNING! Never use a machine that has
faulty safety equipment! Carry out the
inspection, maintenance and service
routines listed in this section.
A
B
6 –
English
SAFETY INSTRUCTIONS
When you release your grip on the handle this resets both the
switch and the switch lock. This takes place via two
independent return spring systems. This position causes the
machine to stop and the switch to be locked.
The water valve returns to the stop position when the handle
is released.
Blade guard
This guard is fitted above the blade and is designed to prevent
parts of the blade or cutting fragments from being thrown
towards the user.
Checking, maintaining and servicing
the machine ′′
′′
s safety equipment
Checking the starting and stopping
functions of the switch
Start the machine, release the switch, and check that the
machine and blade stop.
Checking the switch lock
Check that the switch is locked when the switch lock is in its
home position.
Press the switch lock and check that it returns to its home
position when released.
Check that the switch and switch lock move freely and that
their return spring systems function.
Start the machine, release the switch, and check that the
machine and blade stop.
Checking the blade guard
Check that the guard is complete and without any cracks or
deformations.
General safety precautions
• A power cutter is designed to cut hard materials, such as
masonry. Observe the increased risk of kickback when
cutting soft materials. See instructions under the heading
How to avoid kickback.
• Do not use the power cutter until you have read the entire
contents of this Operator’s Manual.
All servicing, in addition to the points listed in the section
”Control, maintenance and service of the power cutter’s
safety equipment”, should be carried out by trained
service specialists.
!
WARNING! All servicing and repair work on
the machine requires special training. This is
especially true of the machine
′′
′′
s safety
equipment. If your machine fails any of the
checks described below you must contact
your service agent. When you buy any of our
products we guarantee the availability of
professional repairs and service. If the
retailer who sells your machine is not a
servicing dealer, ask him for the address of
your nearest service agent.
!
WARNING! Always check that the guard is
correctly fitted before starting the machine.
Also check that the blade is fitted correctly
and is not damaged in anyway. A damaged
blade can cause personal injuries. See
instructions under the heading Assembly.
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SAFETY INSTRUCTIONS
• Never use the machine if you are tired, if you have drunk
alcohol, or if you are taking medication that could affect
your vision, your judgement or your co-ordination.
• Wear personal protective equipment. See instructions
under the heading Personal protective equipment.
• Never use a machine that has been modified in any way
from its original specification.
• Never use a machine that is faulty. Carry out the checks,
maintenance and service instructions described in this
manual. Some maintenance and service measures must
be carried out by trained and qualified specialists. See
instructions under the heading Maintenance.
• Never allow anyone else to use the machine without first
ensuring that they have understood the contents of the
operator’s manual.
Transport and storage
Do not store or transport the power cutter with the blade fitted.
Store the power cutter in a lockable area so that it is out of
reach of children and unauthorised persons.
The blade should be removed from the machine after use and
stored well. Store the blade in the dry.
General working instructions
Basic safety rules
• Look around you:
- To ensure that people, animals or other things cannot
affect your control of the machine.
- To make sure that none of the above might come into
contact with the cutting equipment.
• Do not use the machine in bad weather, such as dense
fog, rain, strong wind, intense cold, etc. Working in bad
weather is tiring and can lead to dangerous conditions,
e.g. slippery surfaces.
• Never start to work with the power cutter before the
working area is clear and you have a firm foothold. Look
out for any obstacles with unexpected movement. Ensure
when cutting that no material can become loose and fall,
causing operating injury.Take great care when working on
sloping ground.
• Make sure that no clothes or parts of the body come in
contact with the cutting equipment when it is rotating.
• Keep at a safe distance from the cutting equipment when
it is rotating.
• The guard for the cutting equipment must always be on
when the machine is running.
• Ensure that the working area is sufficiently illuminated to
create a safe working environment.
• Do not move the machine when the cutting equipment is
rotating.
• Always ensure you have a safe and stable working
position.
• Make sure that no pipes or electrical cables are routed in
the area to be cut.
Cutting
General
• Start cutting with the machine running at maximum
speed.
• Always hold the machine in a firm grip with both hands.
Hold it so that the thumbs and fingers grip round the
handles.
Cutting technique
The technique described below is of a general character.
Check the details of each blade concerning individual cutting
characteristics.
!
WARNING! This section describes basic
safety directions for using a power cutter.
This information is never a substitute for
professional skills and experience. If you get
into a situation where you feel unsafe, stop
and seek expert advice. Contact your dealer,
service agent or an experienced power
cutter user. Do not attempt any task that you
feel unsure of!
!
WARNING! The safety distance for the power
cutter is 15 metres. You are responsible to
ensure that animals and onlookers are not
within the working area. Do not start cutting
until the working area is clear and you are
standing firmly.
!
WARNING! Overexposure to vibration can
lead to circulatory damage or nerve damage
in people who have impaired circulation.
Contact your doctor if you experience
symptoms of overexposure to vibration.
These symptoms include numbness, loss of
feeling, tingling, pricking, pain, loss of
strength, changes in skin colour or
condition. These symptoms normally appear
in the fingers, hands or wrists.
8 –
English
SAFETY INSTRUCTIONS
• Support the work piece in such a way that it is possible to
predict what will happen, and so that the cut remains open
while cutting.
• Check that the blade is not in contact with anything when
the machine is started.
• Always cut at maximum speed.
• Start cutting gradually, let the machine work without
forcing or pressing the blade.
• Move the blade slowly backwards and forwards to give a
small contact surface between the blade and material to
be cut. This will mean the blade temperature is kept down
resulting in efficient cutting.
• Feed the machine in line with the blade. Side pressure can
destroy the blade and is extremely dangerous.
Cutting depth
K3600 MKII can cut up to a depth of 260 mm (10 inches).
Making a guide cut of 50-70 mm (2-3 inches) first, gives you
better control of the machine. This means the water disc can
penetrate into the workpiece and help control the machine.
Attempting to saw the entire depth in one run takes longer.
Working with several runs, 3 to 4 when the cut is 260 mm (10
inches) in depth, is much quicker.
Large work
Cuts exceeding 1 m - secure a batten along the line to be cut.
The batten acts as a guide. Use this guide to make a marking
cut along the entire length of the cut, 50-70 mm (2-3 inches)
in depth. Remove the guides once the marking cut has been
made.
Small work
First make a shallow marking cut, max 50-70 mm (2-3 inches)
in depth. Now make the final cut.
Cutting sequence
First make the lower horizontal cut. Now make the two vertical
cuts. Finish with the upper horizontal cut.
Remember to divide the blocks up into manageable pieces so
that they can be transported and lifted safely.
CAUTION! If the upper horizontal cut is made before the
lower horizontal cut, the work piece will fall on the blade and
jam it.
!
WARNING! Under all circumstances avoid
cutting with the side of the blade, as this will
definitely result in damage, breakage or can
cause serious injuries. Only use the cutting
section.
Do not pull the power cutter to one side, this
can cause the blade to jam or break
resulting in injury to people.
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