Parry PGC6, PGC6P User Manual

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Instruction Manual
PGC6/PGC6P
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Contents
Parry-British Built for Purpose
IN173-4
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Contents ...................................................................................................................................... 1
Product Overview ....................................................................................................................... 2
Safety Instructions ....................................................................................................................... 3
Installation Instructions ............................................................................................................ 4-5
Operating Instructions ................................................................................................................. 6
Cleaning Instructions ................................................................................................................... 7
Maintenance Instructions............................................................................................................. 8
Conversion Instructions ............................................................................................................... 9
Technical Information ........................................................................................................... 10-11
Fault Finding ............................................................................................................................. 12
Service Information.................................................................................................................... 12
Exploded View ........................................................................................................................... 13
Parts List .............................................................................................................................. 13-14
Replacement Parts ................................................................................................................ 15-16
Warranty Information ................................................................................................................ 17
Disposal & Recycling ................................................................................................................. 18
Parry Catering Equipment (Midlands) Ltd, Town End Road, Draycott, Derby, DE72 3PT.
Sales Tel: 01332 875544
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Product Overview
Perfect for cooking steaks, kebabs, burgers and seafood, the Parry PGC6/PGC6P lava rock chargrill is a powerful and reliable addition to professional catering businesses, such as takeaways, restaurants and pubs. Featuring adjustable thermostat control and automatic flame failure protection, the chargrill is user-friendly, responsive and complies with gas safety regulations. This model is designed to cook using lava rock for the distinctive smoky aroma and taste.
The unit leads the industry in:
Design and aesthetic appeal Performance Power Functionality After sales support
Unpacked weight (kg)
40
Packed Weight (kg)
60
Dimensions (w x d x h) mm
600 x 725 x 340
Warranty
2 Years
KW – Natural KW – Propane
10.86
10.86
BTU – Natural BTU – Propane
37,054 37,054
Input Gas Connection
1/2” BSP Male
GAS INPUT PRESSURE – Natural GAS INPUT PRESSURE – Propane
20 mbar 37 mbar
Can be converted using conversion kit?
Yes
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Safety Instructions
PLEASE READ INSTRUCTIONS FULLY BEFORE USE
THIS APPLIANCE IS ONLY FOR PROFESSIONAL USE AND MUST ONLY BE USED BY QUALIFIED PEOPLE.
Attention should be drawn to the fact that parts of this unit by necessity, will get VERY HOT, and will cause burns if touched accidentally. Therefore, it is the responsibility of the supervisor or equivalent to provide SUITABLE PROTECTIVE CLOTHING for the user.
THIS APPLIANCE MUST BE FITTED AND TESTED BY A REGISTERED FITTER BEFORE USE.
The unit should be installed in compliance with the INSTALLATION INSTRUCTIONS and the NATIONAL REGULATIONS in force at the time. Particular attention should be paid to the Gas Safety (Installation and Use) Regulations and the Health and Safety at Work Act.
All commercial gas catering equipment is recommended to be mounted below an extraction canopy. Please consult a ventilation engineer or refer to Guidelines DW172 to calculate the ventilation requirements for cooking areas containing different pieces of gas catering equipment.
Each appliance requires a flow of fresh air for combustion. Under no circumstances should air vents on the appliances, or air vents installed by the fitter in the room of the appliance to supply combustion air, be altered or omitted in any way.
To prevent shocks, all appliances whether gas or electric, must be earthed.
To avoid scratching the highly polished exterior surface of this equipment whilst in transit, the protective film on the exterior surfaces has NOT been removed.
It is IMPORTANT that this protective film is peeled off before the equipment is used.
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Installation Instructions
ALL APPLIANCES MUST BE FITTED AND OR CONVERTED BY A REGISTERED INSTALLER, IN ACCORDANCE WITH CURRENT REGULATIONS.
INSTALLATION
All appliances must not be installed on or against any combustible surface. Clearances around appliances must be:
CEILING/ SHELF
900mm
REAR
75mm
SIDES
NIL
It should be noted that the sides of the appliance will get hot and appliances with components sensitive to heat, should not be placed directly next to the unit.
During installation provision must be provided for combustion air supply to the appliance, which enters the appliance through the base and rear of the appliance, this should not be blocked at any time. SEE TECHNICAL DETAILS.
Appliances are designed to be installed on Parry Catering Equipment for stability, should they be fitted on any other surface they should be suitably secured, to prevent excessive movement.
Connection to the appliance is by ½” BSPT at the rear of the appliance.
Pressure test point is located on tap rail at rear of appliance.
Low rate is factory set for natural gas.
Remove all protective film before use.
Ensure whoever is operating the appliance is fully conversant with its operation and aware of dangers involved in incorrect operation and cleaning, especially the dangers of burns or scalds from the cooking medium and hot surfaces of working areas.
These appliances are to be installed with sufficient ventilation to prevent the occurrence of unacceptable concentrates of substances harmful to health in the room in which they are installed.
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Installation Instructions
The chargrill is supplied with a 2Kg bag of lava rock. Parry advise that no more than 2 Kg of lava rock should be used on the unit at any one time. If you overload the chargrill then the heat is trapped below the rocks and it will take longer to cook the food.
Gas hoses used to connect the appliance to the gas supply must be of the correct specification for the gas and pressure of the appliance. The gas hose must comply with the national requirements in force, and be CE marked, of a metal braided construction suitable for commercial catering equipment. The hoses should be periodically examined and replaced as necessary
The tube or hose shall be fitted such that there are no sharp bends or torsional strain which may cause damage or failure of the tube or hose, especially near the end fittings. Torsional strain can be prevented by using internal unions, swivel joints, etc. The bend radius should not exceed that stated by the Manufacturer. The hose should not touch the ground and should be no longer than 1.5m long.
A manual valve should be positioned upstream of the tube or hose unless the connection fitting incorporates a self-sealing quick release coupling.
Where a quick release coupling is used for horizontal travel such as in commercial catering appliances it is advisable that the coupling is facing downwards to prevent the ingress of debris and ensure the hose is formed in to a smooth curve.
All units should have a restraining cable fitted preventing the unit from being pulled away from the wall and causing the gas hose to become disconnected accidentally
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Operating Instructions
ALL CHARGRILLS ARE FITTED WITH FLAME FAILURE DEVICE FOR SAFETY AND A SPARK IGNITION FOR EASE OF LIGHTING.
Ensure the top of the chargrill is covered in a layer of lava rock
TO LIGHT BURNER:
Turn knob to * position. Push knob in and ignite gas by pressing ignition button to left of the on/off knob.
Keep ON/OFF knob pressed in for 15-20 seconds. Check gas is lit by looking through the sight hole on the front panel of the appliance
Release knob, pilot should stay lit if gas goes out repeat 2 The burner is now on full gas, to turn gas down, turn knob in anti-clockwise direction
through the gradients to . This is the lowest setting which has been set at the factory and must not be adjusted by user.
To turn burner off, turn knob in a clockwise direction all the way to round to •
We advise that these appliances should not be left unattended while switched on. These appliances are for professional use by qualified people only. There are no user serviceable parts. Clean outer casing with warm soapy water. Do not use scouring pads
It is recommended that Chargrills are allowed to run on full gas after ignition for 10 minutes, then adjust as necessary to obtain correct cooking temperature.
To remove any residue use scraper several times a day after cooking. Scaling will result if this is not done.
To ensure the longevity and hygiene of the product, empty and clean the fat drawer at least once a day.
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Cleaning Instructions
The appliance should be cleaned after every use.
Allow unit to cool down before cleaning Turn off gas supply. Wipe down the machine with a soft cloth, do not use abrasive materials. Drip trays must be emptied regularly Stainless steel cleaners maybe used and cleaning instructions on the product must be
adhered to.
Never clean the unit with water jets.
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Maintenance Instructions
Ensure the appliance is isolated from the power supply before installing, cleaning or maintaining the appliance.
Maintenance and service must only be undertaken by a qualified electrician.
Parry Catering provides a complete after-sales service by offering the sales of spare parts directly to customers. Buying spares straight from the manufacturer allows customer to experience exceptional value and speedy delivery on all spare parts.
For more information on buying spares visit:
www.parry.co.uk/parry-commercial-catering-spares
To facilitate maintenance, it is recommended that the cooking grid is removed and also the lava rock tray and front fascia panel.
Thoroughly clean the burner and remove any soil from the burner chamber. Carefully clean the thermocouple probe and the ignitor electrode. With grid removed reconnect the gas supply and check for gas soundness. Check that the flame safety device is operating by shielding the probe from the
burner flame until the device operates.
Check that the spark ignites the gas. Thoroughly clean the grid and fat discharge chute. Lower the grid into position and refit front facia panel.
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Conversion Instructions
This conversion must be carried out by a competent qualified person.
Disconnect machine from gas supply Remove cooking grids and burner covers Undo the three wing nuts on the rail that is fixing the burners in position. Once the
rail is removed the burners can be lifted straight out.
Remove the back panel by removing six screws. Unscrew the four burner injectors and replace with the appropriate injectors for the
gas type that is being changed to (see table below)
Reassemble the burners and fix the rail down with the wing nuts. Undo the pilot nut, by turning anticlockwise. Replace the pilot injector with the appropriate pilot injector for the gas type being
changed to from the conversion kit provided
Reassemble the pipe onto the pilot and tighten the nut. Reassemble the back panel, fixing in place with the six screws. Pull off the black control knobs Undo the three screws at the bottom of the fascia and remove. Alter the low rate adjuster screw on both valves accordingly Reseal the adjuster screws with paint. Replace the fascia panel and attach control knobs. Test for soundness
When conversion is complete affix new data label and the appropriate gas label supplied with the conversion kit, detailing type of gas and pressure etc.
Model
Gas Input
Injector Code
PGC6P
Propane G31 @ 37 mbar
14.8” W.G.
INJECT119
PGC6
Natural Gas G20 @ 20 mbar 8” W.G. INJECT193
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Technical Information
High Rate Per Burner (All figures are NET)
High Rate Total Unit (All figures are NET)
INJECTORS
Natural G20 = INJECT130 Propane G31 = INJECT082
Gas
Operating Pressure
Total Heat Input
NATURAL G20
20mb/8” W.G.
5.43 KW = 18,527 Btu/h
PROPANE G31
37mb/14.8” W.G.
5.43 KW = 18,527 Btu/h
Gas Rate
M³/HR
FT³/HR
LB/HR
KG/HR
NATURAL G20
0.500
17.95
PROPANE G31
0.205
7.24
0.875
0.397
Gas
Operating Pressure
Total Heat Input
NATURAL G20
20mb/8” W.G.
10.86 KW = 37,054 Btu/h
PROPANE G31
37mb/14.8” W.G.
10.86 KW = 37,054 Btu/h
Gas Rate
M³/HR
FT³/HR
LB/HR
KG/HR
NATURAL G20
1.000
35.9
PROPANE G31
0.410
14.48
1.75
0.794
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Technical Information
Low Rates: Per Burner (All figures are NET)
Low Rate: Total Unit (All figures are NET)
INJECTORS
Natural G20 = INJECT130 Propane G31 = INJECT082
Gas
Operating Pressure
Total Heat Input
NATURAL G20
20mb/8” W.G.
1.777 KW = 6,062 Btu/h
PROPANE G31
37mb/14.8” W.G.
1,976 KW = 5779 Btu/h
Gas Rate
M³/HR
FT³/HR
LB/HR
KG/HR
NATURAL G20
0.177
6.2467
PROPANE G31
0.081
2.855
0.340
0.154
Gas
Operating Pressure
Total Heat Input
NATURAL G20
20mb/8” W.G.
3.553 KW = 12,124 Btu/h
PROPANE G31
37mb/14.8” W.G.
3.952 KW = 13’485 Btu/h
Gas Rate
M³/HR
FT³/HR
LB/HR
KG/HR
NATURAL G20
0.355
12,533
PROPANE G31
0.162
5.710
0.681
0.309
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Fault Finding
Fault
Check
Solution
Unit will not light
Check gas supply is turned on.
Turn on gas supply
Check to see if a spark is visible
through inspection hole when piezo
is pressed.
If no spark, contact engineer
to replace faulty parts.
Unit will not stay lit
Ensure to hold the control knob in
for 10 seconds whilst lighting.
If this does not work, contact
engineer to replace faulty
parts.
Service Information
This appliance should be routinely serviced to prolong its lifetime. Parry recommends that the appliance is serviced every 12 months by a Parry authorised engineer. Failure to service your product within the initial 12 month warranty period will cause the 24 month warranty to become void. If the supply cord becomes damaged, it must be replaced by the manufacturer, it’s service agent, or a similarly qualified person.
Enhanced 2 Years Warranty
Parry Catering (Midlands) Ltd offer an enhanced warranty of two years (including parts and labour) on all of the Parry manufactured products. To take advantage of this you should register you warranty by logging onto the company website and filling out our simple form.
www.parry.co.uk/the-parry-warranty
If you have any issues with your product and wish to request a warranty call you can contact our friendly team who will organize a Parry approved service engineer to attend and fix your problem.
All warranty requests can be sent to [email protected] alternatively call our warranty department for technical assistance on 01332 875544
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Exploded View
Parts List
Part Number
Description
Part No.
1
Cooking Grid
*No Code
2
Lava Rock Grid
*No Code
3
False Flue
*No Code
4
BURNER BOX
CHARBOX01
5
Chargrill Lifting Gear
LCB00036
6
Lifting Arm Rail
LIFT07076
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Parts List
Part Number
Description
Code
7
Lava Rock
LAVAROCK1
8
Lifting Arm Rail
LIFT07076
9
Float Rail
600CHARGRILL
10
Saddle Bracket
SADDLEBKT
11
Handle
HANDL1305
12
Piezo
GB6PIEZO
13
Control Knob
ULTKNOB1
14
Fat Drawer
*No Code
15
Fascia
*No Code
16
Gas Valve / FSD
GASTAP8/1
16a
8mm Olive
OLVCOMPR8
16b
Nut 8mm Tube
NUTTUB8MM
17
Gas Valve Saddle Bracket
BRACKET01
18
Injector
INJECT130 (NAT) INJECT082 (LPG)
18a
8mm Olive
Part of above
18b
8mm Compression nut
Part of above
19
Injector Lock Nut
Part of above
20
Electrode
ELECTRODEPGC6
21
Thermocouple
THCPPGC6NI
22
Thermocouple / Electrode
Bracket
MOUNTBRKTA /
MOUNTBRKTB
23
Burner (Please specify LH or
RH for PGC6)
BURNER001
24
Aerator
LCB00015
HT Lead
CABLHT750
High Temperature Sleeving
(Cut to length)
SBSY00GAS
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Replacement Parts
Only to be carried out by a gas safe engineer
REPLACING FAULTY COMPONENTS
Disconnect from Gas and remove grid lava rock and front fascia panel.
Spark Ignitor
To replace the ignitor lead:
Pull the lead from the generator body and ignitor electrode and push the new lead
onto the terminals. Ensure that the lead is routed to avoid direct contact with the burner flame.
To replace the spark generator body.
The generator is held on the front panel by a back nut. It is recommended that a
new ignitor lead is fitted when replacing the generator.
Flame safety device Spark Ignitor
To replace thermocouple:
Undo the nut holding the thermocouple at the rear of the cock and loosen the
clamping bracket at the burner head. Remove the faulty thermocouple.
Push the new thermocouple gently into the gas cock and tighten the nut. Do not
over tighten.
Fit the probe into the burner head bracket and tighten the screw. The probe should
be adjacent to and level with the top of a burner port ’+’.
To replace the combined flame safety/gas cock unit:
Undo the unions at injector and gas cock and remove pipe. Undo and remove nut holding the thermocouple to the rear of the gas cock and
remove gas cock knob.
Undo the screws located above gas cock knob to release float rail assembly and
remove.
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Replacement Parts
The gas cock is held on the float rail by a saddle bracket with two screws. Remove
the screws and the faulty unit.
Refit the new unit ensuring that the loose spigot is pushed firmly into its housing and
seat the rubber washer in the recess provided. Refit the saddle bracket and the tighten the two screws.
Refit float rail assembly. Reconnect gas feed to injector and gas cock and tighten. Refit the thermocouple and tighten, do not over tighten. Reconnect gas supply and soundness test. Check flame failure device is operating. Refit fascia and lava rock and grid.
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Warranty Information
Not covered under warranty
Fault due to incorrect installation, poor maintenance
or equipment abuse.
Resetting of equipment or circuit breakers. Faulty electrics – e.g. customer’s plug socket, plug,
wiring, junction box fault, wrong fuse.
Products must be serviced within the first 12
months to be eligible for the 2 year warranty
Product not covered by warranty if combustible
materials have been used, e.g. plastic trays.
Foil used on racks, blockages and lime scale issues.
Failure to grant access for pre-arranged service
call.
Equipment that has been set up or used incorrectly
e.g. dishwasher detergents, levelling and setting up of doors on a six burner cooker.
Excessive carbon build-up on griddle plates or
overuse of lava rock on chargrills. (Recommended use by Parry no more than 2kg.)
All of the above points are not covered by
warranty and any costs incurred, because of the above, will be forwarded to the parties responsible for placing the call.
The manufacturer’s warranty is only valid in the UK
mainland. Northern Ireland, Western Isles, Inner Hebrides and Islands are parts only warranty. Please be aware that the warranty starts from the date of purchase from Parry and not the sale or installation date of the equipment.
To be eligible for a 2 year warranty, products must be serviced at least once within the first 12 months of purchase.
All service calls will be carried out between 8am and 5pm, Monday to Friday.
Your warranty is invalid if your equipment has not been installed in accordance with the
manufacturer’s instructions. The misuse, alteration
or unauthorised repairs of the equipment will also invalidate the warranty.
During the warranty period it is at Parry’s
discretion whether to repair or replace the equipment. The warranty only applies if the equipment has been used in a professional manner following the
manufacturer’s instructions and maintenance
guidelines.
The warranty covers defects in the material and component failure only. We are not liable for trading loss, loss of perishable items, water damage or loss due to injury or fire damage.
Please ensure you have referred to the
manufacturer’s instruction before placing a warranty
call.
Contact our warranty department on 01332 875544 for technical assistance.
Please have your model number ready before calling.
All warranty requests must be submitted to
Failure to pay any warranty charges will result in your warranty being put on hold until the bill has been settled. Any issues regarding the raised charges should be put in writing to our warranty department for further investigation.
Register your product by visiting our website
www.parry.co.uk
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Disposal & Recycling
The packaging should be disposed of in accordance with the regulations in force.
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