Parklands PZT-42 Owner's Manual

Zero Turn Mower
PZT-42
General
General
General
General Information
Information
Information
Information
This owner’s manual contains information on safety instructions, assembly requirements,operation
instructions and maintenance requirements to assist you in the correct use of the machine.
The manual also contains information on adjustment settings and troubleshooting procedures should you
require them.
We
advise that you read this manual in its entirety before operating the units performance features,
assembly and maintenance requirements,to ensure that you prolong the life of your machine and promote
quality and maximum efficiency.
As whit all mechanical equipment ,your machine will require cleaning and upkeep,remembering that it’s
important to regularly lubricate the machine as specified in the manual.
If the owners manual becomes lost or damaged in any way,please ensure that you seek a replacement copy
immediately by contacting our sales department.(phone number)
If additional information is required please contact our sales department.[or your preferred dealer]
The illustrations and data used in this manual were current at the time of printing .
However due to possible in-line production changes,your machine may vary slightly in detail.
The manufacturer reserves the right to make changes or add improvements to its products at any time
without incurring any obligation to make such changes to previously manufactured products.
IMPORTTANT
IMPORTTANT
IMPORTTANT
IMPORTTANT
This
This
This
This machine
machine
machine
machine is
is
is
is a
a
a
a ride-on,
ride-on,
ride-on,
ride-on, rotary-blade
rotary-blade
rotary-blade
rotary-blade lawnmower
lawnmower
lawnmower
lawnmower intended
intended
intended
intended to
to
to
to be
be
be
be used
used
used
used by
by
by
by homeowners
homeowners
homeowners
homeowners in
in
in
in
residential
residential
residential
residential applications.
applications.
applications.
applications. It
It
It
It is
is
is
is primarily
primarily
primarily
primarily designed
designed
designed
designed for
for
for
for cutting
cutting
cutting
cutting grass
grass
grass
grass on
on
on
on well-maintained
well-maintained
well-maintained
well-maintained lawns.
lawns.
lawns.
lawns. It
It
It
It is
is
is
is not
not
not
not
designed
designed
designed
designed for
for
for
for cutting
cutting
cutting
cutting brush,
brush,
brush,
brush, mowing
mowing
mowing
mowing grass
grass
grass
grass and
and
and
and other
other
other
other g
g
g
g rowth
rowth
rowth
rowth alongside
alongside
alongside
alongside highways,
highways,
highways,
highways, or
or
or
or for
for
for
for agricultural
agricultural
agricultural
agricultural
uses.
uses.
uses.
uses. But
But
But
But it
it
it
it also
also
also
also should
should
should
should be
be
be
be treated
treated
treated
treated carefully
carefully
carefully
carefully as
as
as
as such,any
such,any
such,any
such,any misuse
misuse
misuse
misuse or
or
or
or mistreatment
mistreatment
mistreatment
mistreatment of
of
of
of the
the
the
the machine
machine
machine
machine may
may
may
may
result
result
result
result in
in
in
in death
death
death
death or
or
or
or serious
serious
serious
serious injure
injure
injure
injure to
to
to
to the
the
the
the operator.Any
operator.Any
operator.Any
operator.Any mishandling
mishandling
mishandling
mishandling or
or
or
or misuse
misuse
misuse
misuse of
of
of
of the
the
the
the machine
machine
machine
machine may
may
may
may
result
result
result
result in
in
in
in direct
direct
direct
direct damage
damage
damage
damage to
to
to
to the
the
the
the machine.It
machine.It
machine.It
machine.It is
is
is
is the
the
the
the responsibility
responsibility
responsibility
responsibility of
of
of
of the
the
the
the operator
operator
operator
operator to
to
to
to practice
practice
practice
practice safe
safe
safe
safe
handing
handing
handing
handing of
of
of
of the
the
the
the machine
machine
machine
machine at
at
at
at all
all
all
all times
times
times
times and
and
and
and adhere
adhere
adhere
adhere to
to
to
to the
the
the
the safety
safety
safety
safety instructions
instructions
instructions
instructions outlined
outlined
outlined
outlined in
in
in
in the
the
the
the manual
manual
manual
manual to
to
to
to
avoid
avoid
avoid
avoid death
death
death
death or
or
or
or serious
serious
serious
serious injure
injure
injure
injure or
or
or
or damage
damage
damage
damage to
to
to
to the
the
the
the machine.
machine.
machine.
machine.
I
CONTENTS
CONTENTS
CONTENTS
CONTENTS
SPECIFICATIONS ......................................................................................................................................... - 1 -
1. SAFETY SYMBOLS ............................................................................................................................... - 2 -
2. SAFETY DECALS ................................................................................................................................... - 2 -
3. SAFETY INFORMATION ....................................................................................................................... - 5 -
3.1. Trainings .......................................................................................................................................... - 5 -
3.2. Preparation ....................................................................................................................................... - 5 -
3.3. Fuel Handling Safety ....................................................................................................................... - 5 -
3.4. Operational Safety ........................................................................................................................... - 6 -
3.5. Maintenance Safety ......................................................................................................................... - 7 -
3.6. Storing Safely .................................................................................................................................. - 7 -
4. ASSEMBLY INSTRUCTIONS ................................................................................................................ - 8 -
4.1. Uncrate Mower ................................................................................................................................ - 8 -
4.2. Install Roller Protection System ...................................................................................................... - 8 -
4.3. Install Seat ....................................................................................................................................... - 8 -
4.4. Install Steering Lever ....................................................................................................................... - 8 -
4.5. Install Discharge Chute ................................................................................................................... - 8 -
4.6. Service Battery ................................................................................................................................ - 9 -
4.7. Service Engine ................................................................................................................................. - 9 -
5. OPERATION ............................................................................................................................................ - 9 -
5.1. Controls And Switches .................................................................................................................... - 9 -
5.2. Pre-Start Check List ....................................................................................................................... - 11 -
5.3. Mounting And Dismounting The Mower ...................................................................................... - 12 -
5.4. Starting The Engine ....................................................................................................................... - 12 -
5.5. Cold Weather Starting Tips ............................................................................................................ - 13 -
5.6. Steering Lever Operation ............................................................................................................... - 13 -
5.7. Mowing ......................................................................................................................................... - 15 -
5.8. Uneven Terrain .............................................................................................................................. - 16 -
5.9. Stopping The Engine ..................................................................................................................... - 16 -
5.10. Transporting Machine .................................................................................................................. - 17 -
5.11. Loading Machine ......................................................................................................................... - 17 -
5.12. Storing Safely .............................................................................................................................. - 17 -
6. MAINTENANCE ................................................................................................................................... - 18 -
6.1. Check Engine Oil Level ................................................................................................................ - 18 -
6.2. Lubrication .................................................................................................................................... - 18 -
6.3. Capacities ...................................................................................................................................... - 18 -
6.4. Tire Air Pressure ............................................................................................................................ - 18 -
6.5. Crankcase Oil And Air Filter ......................................................................................................... - 19 -
6.6. Battery Maintenance ...................................................................................................................... - 19 -
6.7. Deck Cleaning ............................................................................................................................... - 19 -
6.8. Blade Inspection ............................................................................................................................ - 19 -
6.9. Blade Removal .............................................................................................................................. - 20 -
6.10. Blade Sharpening ......................................................................................................................... - 20 -
II
6.11. Balancing the Mower Blades ....................................................................................................... - 20 -
6.12. Blade Installation ......................................................................................................................... - 20 -
7. ADJUSTMENTS .................................................................................................................................... - 21 -
7.1. Cutting Height Adjustment ......................................................................................................... - 21 -
7.2. Deck Leveling Adjustment . ........................................................................................................... - 21 -
7.3. Deck Belt Adjustment .................................................................................................................... - 22 -
7.4. D ump Drive Belt Adjustment . ....................................................................................................... - 22 -
7.5. Neutral A djustment. ....................................................................................................................... - 23 -
7.6. Seat Adjustment. ............................................................................................................................ - 23 -
7.7. Parking Brake Adjustment ............................................................................................................. - 23 -
8. TROUBLESHOOTING ......................................................................................................................... - 24 -
9. ELECTRICAL DIAGRAM .................................................................................................................... - 28 -
- 1 -
SPECIFICATIONS
SPECIFICATIONS
SPECIFICATIONS
SPECIFICATIONS
Engine
Engine
Engine
Engine B&S t wo cylinder, 4 cycle
Model No.
Professional
Professional
Professional
Professional Series
Series
Series
Series M40G7
M40G7
M40G7
M40G7
Horsepower (G.I.H.P.) 20HP ( 14.91 kw) Displacement 656 cc. No-load r.p.m. 3600 r/min Charging System 12VDC 12.5 amp. negative ground Starter Electric Electrical System Safety interlocked
Deck
Deck
Deck
Deck Drive
Drive
Drive
Drive Electric clutch
Drive
Drive
Drive
Drive System
System
System
System EZT
Steering
Steering
Steering
Steering
Dual levers independently control speed and direction of travel Zero turning radius
Speed
Speed
Speed
Speed
Forward (variable) 0 to 7.5 m.p.h. ( 12 km/h) Backward (variable) 0 to 5.6 m.p.h. (9 km/h)
Fuel
Fuel
Fuel
Fuel Tank
Tank
Tank
Tank
Capacity
Capacity
Capacity
Capacity 4 U.S. gal. ( 15 L .) Tire
Tire
Tire
Tire Sizes
Sizes
Sizes
Sizes
Drive Wheels 20
×
10
10 2 ply rated
Front Wheels 11
×
4
5 4 ply rated
Dimensions
Dimensions
Dimensions
Dimensions of
of
of
of Tractor
Tractor
Tractor
Tractor
Seat Back Height 47.2 "
1 .2 m
Seat Cushion Height 30.3 "
0.7 m
Tractor Width 44.4 " 1 .13 m Tractor Length 68.1 "
1.73 m
Wheel Base 33.9 "
0.86 m
Weight - Uncrated 639 lbs. ( 290 kg.)
Weight - Crated 793 lbs. ( 360 kg.)
- 2 -
1.
SAFETY
SAFETY
SAFETY
SAFETY SYMBOLS
SYMBOLS
SYMBOLS
SYMBOLS
This
This
This
This SAFETY
SAFETY
SAFETY
SAFETY ALERT
ALERT
ALERT
ALERT SYMBOL
SYMBOL
SYMBOL
SYMBOL is used
both in this manual and on the machine to alert you to important safety messages which must be followed to avoid accidents. This symbol means: ATTENTION!
ATTENTION!
ATTENTION!
ATTENTION! BECOME
BECOME
BECOME
BECOME
ALERT!
ALERT!
ALERT!
ALERT!
T he safety alert symbol is to alert you to the unsafe action or situation and is accompanied by the word
DANGER
DANGER
DANGER
DANGER , W ARNING
WARNING
WARNING
WARNING , or CAUTION
CAUTION
CAUTION
CAUTION .
Failure to observe the
safety instructions WILL
WILL
WILL
WILL result in death or
serious injure.
Failure to observe the
safety instructions COULD
COULD
COULD
COULD result in death or
serious injury.
Failure to observe the
safety instructions COULD
COULD
COULD
COULD result in
minor or moderate injury.
2.
SAFETY
SAFETY
SAFETY
SAFETY DECALS
DECALS
DECALS
DECALS
All DANGER, WARNING, CAUTION and instructional messages on your machine should be carefully read and obeyed. Personal injury can result when these instructions are not followed. The information is for your safety and it is important! The safety decals below are on your machine . The position of decals refer to Figure 1 and Figure 2.
Keep all safety decals legible. Remove all
grease, dirt, and debris from safety decals
and instructional labels.
1
5
2
3
4
7
8
9
6
12
11
10
Figure 1
14
9
19
16
18
15
20
13
18
3
21
Safety decals must be replaced if they are
missing or illegible.
When new components are installed, be sure that current safety decals are affixed to the replaced components .
New safety decals may be obtained from
your authorized equipment dealer or distributor .
DANGER:
DANGER:
DANGER:
DANGER:
CAUTION:
CAUTION:
CAUTION:
CAUTION:
WARNING:
WARNING:
WARNING:
WARNING:
Figure 2
- 3 -
Familiarize yourself with the following safety decals and instruction labels. They are critical for the safe operation of your machine.
1. On The Front Frame
2. Besides The Belt Shields,LH & RH
3. Besides The Belt Shields,LH & RH
4. On The Front Fender
5. On The Front Fender ,LH & RH
6. Behind Of The Rear Wheel,LH & RH
7. On The Fuel Tank
8. On The Console
9. Rear Of The Shield/Rear,LH & RH
- 4 -
10. On The Mower Deck
11. On The Mower Deck
12. On The Right of the Engineer
13. On The Front Left Of The Frame
14. On The Carrier Ratchet
15. On The Front Of Deck
16. On The Left of the Engineer
17. On The Front Fender 19. On The Roll Bar
19.Besides Mounting Plate Of Fuse
- 5 -
20.On The Front Fender
21.Besides The Belt Shields,LH
3.
SAFETY
SAFETY
SAFETY
SAFETY INFORMATION
INFORMATION
INFORMATION
INFORMATION
CAUTION
CAUTION
CAUTION
CAUTION
The
The
The
The safety
safety
safety
safety of
of
of
of this
this
this
this machine
machine
machine
machine relies
relies
relies
relies on
on
on
on it
it
it
it
being
being
being
being operated
operated
operated
operated within
within
within
within the
the
the
the conditions
conditions
conditions
conditions
that
that
that
that explained
explained
explained
explained in
in
in
in this
this
this
this manual.
manual.
manual.
manual. Please
Please
Please
Please
r
r
r
r ead
ead
ead
ead the
the
the
the manual
manual
manual
manual carefully
carefully
carefully
carefully before
before
before
before
operating.
operating.
operating.
operating. Make
Make
Make
Make sure
sure
sure
sure the
the
the
the operator
operator
operator
operator is
is
is
is
thoroughly
thoroughly
thoroughly
thoroughly familiar
familiar
familiar
familiar with
with
with
with the
the
the
the safety
safety
safety
safety rules.
rules.
rules.
rules.
3.1.
3.1.
3.1.
3.1. Trainings
Trainings
Trainings
Trainings
Regard the machine as a piece of power equipment, so any person who operates the machine MUST be trained and capable of the safe operation of the equipment and controls.
Know your controls and how to stop the machine, engine and mower deck in an emergency.
To
avoid accident or injury, DO NOT allow anyone to operate this machine without reading the instruction.
Never allow young children , or unqualified individuals to operate the equipment .
Keep young children and pets,away from the zone of operation to avoid accidents or hazards to other people or their property.
3.2.
3.2.
3.2.
3.2. Preparation
Preparation
Preparation
Preparation
While mowing,a lways wear tight and belted clothing. Wear protected footwear . Never operate the machine in bare feet, open toed footwear .
Walk around machine and visually inspect for damaged, loose, or missing components. DO
DO
DO
DO NOT
NOT
NOT
NOT operate unless all
components are properly installed , adjusted and in good working condition.
Make sure all safety switches function properly. See Operation section for details.
Make sure all safety shielding is in good condition and properly installed.
Check brake action before you operate. Adjust or check brakes as required .
Make sure all safety decals are installed and in good condition.
Remove accumulated debris from machine to avoid fire hazard.
Thoroughly i nspect area to be cut and remov e stones, branches , wires and accumulated debris that might be thrown causing personal injury or damage.
Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job.
Never permit any person, besides the operator, to ride or operate the mower at any time.
Operate only in daylight or good artificial light.
3.3.
3.3.
3.3.
3.3. Fuel
Fuel
Fuel
Fuel Handling
Handling
Handling
Handling Safety
Safety
Safety
Safety
In certain conditions, gasoline is extremely flammable and highly explosive.
A
fire or explosion from gasoline can burn you and others and can damage property.
Fill the fuel tank outdoors, in an open area, when the engine is cold. Wipe up any spill gasoline.
DO
DO
DO
DO NOT
NOT
NOT
NOT fill the fuel tank completely
full. Add gasoline to the fuel tank until the level of the filler neck. This empty space in the tank allows gasoline to expand.
- 6 -
Never smoke when handling gasoline, and keep away from open flame s or where gasoline fumes may be ignited by a spark.
Store gasoline in an approved container and keep it out of the reach of children. Never buy more than a 30-day supply of gasoline.
Always place gasoline containers on the ground away from your vehicle before filling.
DO
DO
DO
DO NOT
NOT
NOT
NOT fill gasoline containers inside a
vehicle or on a truck or trailer bed , because interior carpets or plastic truck bed liners may insulate the container and slow the loss of any static charge.
When practical, remove gas-powered equipment from the truck or trailer and refuel the equipment when its wheels are on the ground
If this is not possible, then refuel such equipment on a truck or trailer from a portable container, rather than from a gasoline dispenser nozzle.
If a gasoline dispenser nozzle must be used, keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete.
Never use cellular phones or other portable
electronic devices when handling fuel.
3.4.
3.4.
3.4.
3.4. Operational
Operational
Operational
Operational Safety
Safety
Safety
Safety
Read “ Operation section of this manual before attempting to operate this machine.
DO NOT operate without ROPS (Roll Over Protection System) deployed.
Fenders serve as shields. DO NOT operate without them.
DO NOT drive machine without mower deck installed. The proper stability of the machine depends on the weight of the mower deck.
Keep bystanders away from equipment whi st it is in operation.
Keep children and pets a safe distance. Never direct ly discharge toward s a person .
Start engine from operator
s seat after disengaging PTO and placing steering levers into the swing-out (neutral lock) position.
Keep hands and feet away from underneath mower deck while engine is running. Keep clear of all moving parts on machine.
Wear suitable hearing protection devices to protect engine noise.
DO
DO
DO
DO NOT
NOT
NOT
NOT operate in backward unless
absolutely necessary and ensure the area behind you is clear and safe .
DO NOT move steering levers from forward to backward or backward to forward position rapidly. The sudden direction change may cause loss of control.
DO NOT operate on steep slopes greater than 15 degrees .
DO NOT stop, start or change directions suddenly on slopes.
Use extr a care and maintain minimum ground speed when traveling or operating on a slope, over rough ground, or when operating close to ditches and fences.
Keep alert for holes, rocks, roots and other hidden hazards in the terrain. Keep away from drop-offs and soft embankments.
Stop machine and mower deck immediately while striking an obstruction or hard object . Turn engine off, inspect machine and mower deck. Repair any damage before resuming operation.
Disengage PTO, stop engine, select park brake, remove key and wait for all movement to stop before dismounting, making adjustments, cleaning, or unclogging the machine.
Never transport mower with blades running. Disengage PTO before crossing streets, sidewalks, driveways, etc.
Watch for traffic when operating near or
- 7 -
crossing roadways.
This machine is not equipped for highway use, especially when safety lighting and marking is required. It is NOT a recreational vehicle.
This unit is not equipped with a drawbar. DO NOT pull loads.
Take all possible precautions when the machine is unattended: disengage PTO, lower mower deck, place steering levers in neutral, set parking brake, stop engine and remove key from ignition.
Never carry passengers.
DO NOT run engine in an enclosed area without adequate ventilation. Exhaust gases contain carbon monoxide, which is an odorless and deadly poison.
3.5.
3.5.
3.5.
3.5. Maintenance
Maintenance
Maintenance
Maintenance Safety
Safety
Safety
Safety
Always undertake maintenance with the machine parked on a hard level surface; with the engine stopped and the PTO disengaged; with the park brake set; and with the key removed from the ignition.
Always remove the grounded (-) clamp from the battery when performing maintenance on the engine, clutch, or any other electrical system.
Always wear tight fitting clothing and safety equipment when preforming maintenance . Keep work area clean and dry.
Never work under the machine without jack stands or other equivalent safety blocks. DO NOT depends solely on mechanical or hydraulic jacks or lifts for support. Always use adequate wheel chocks on tires remaining on the ground.
If it is necessary to run an engine in an enclosed area, remove the exhaust gases from the area with an exhaust pipe extension. If an exhaust pipe extension is not available, work near the open doors and windows .
Waste products such as used oil, fuel,
and batteries can harm the environment and people. Dispose of waste products properly.
Never attempt to disconnect or alter any
part of the safety interlock systems.
DO NOT change engine governor
settings.
Keep engine free of grass, leaves, or excess grease to reduce fire hazard and minimize engine overheating.
Keep machine and mower deck in good operating condition and all safety devices in proper place.
Periodically tighten all bolts, nuts and screws. Check that all locking pins are properly installed and in good condition.
Check brake operation frequently. Adjust and service as required.
3.6.
3.6.
3.6.
3.6. Storing
Storing
Storing
Storing Safely
Safely
Safely
Safely
Never store the machine with gasoline in the tank inside a building where fumes may reach an open flame, spark or pilot light as on a furnace, water heater, clothes dryer, or other gas appliance. Allow engine to cool before storing .
If engine is to be unused for 30 days or more, add a fuel stabilizer to the fuel system.
A
fuel stabilizer is an acceptable additive in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow it to reach the carburetor.
If draining fuel tank, drain fuel into an approved container outdoors and away from open flame.
Always provide adequate ventilation when running engine indoors. Exhaust gases contain carbon monoxide, which is an odorless and deadly poison.
Remove all accumulated debris from mower deck and tractor.
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