Parklander PZT-52C Owner's Manual

Parklander Zero Turn
Operator’s Manual
Power Products
Phone: +61 (2) 9584 7700 Free fax: 1800 802 789 Fax: +61 (2) 9153 9122 www.parklands.net
PZT-52C
106 Belmore road north Riverwood 2210 Sydney NSW Australia
General
General
General
General Information
Information
Information
Information
Thank you for choosing Parklander as your preferred lawn mowing machine.
This owner’s manual contains information on safety instructions, assembly requirements,operation
instructions and maintenance requirements to assist you in the correct use of the machine.
The manual also contains information on adjustment settings and troubleshooting procedures which you may
require then.
We
advise that you read this manual in its entirety before operating the units performance features, assembly
and maintenance requirements,to ensure that you prolong the life of your machine and promote quality and
maximum efficiency.
As with all mechanical equipment ,your machine will require cleaning and upkeep,remembering that it’s
important to regularly lubricate the machine as specified in the manual.
If the owners manual becomes lost or damaged in any way,please ensure that you seek a replacement copy
immediately by contacting our sales department.(phone number)
If additional information is required please contact our sales department.[or your preferred dealer]
The illustrations and data used in this manual were current at the time of printing .
However due to possible in-line production changes,your machine may vary slightly in detail.
The manufacturer reserves the right to make changes or add improvements to its products at any time
without incurring any obligation to make such changes to previously manufactured products.
IMPORTTANT
IMPORTTANT
IMPORTTANT
IMPORTTANT
This
This
This
This machine
machine
machine
machine is
is
is
is not
not
not
not a
a
a
a toy
toy
toy
toy it
it
it
it is
is
is
is a
a
a
a power
power
power
power equipment
equipment
equipment
equipment designed
designed
designed
designed for
for
for
for lawn
lawn
lawn
lawn and
and
and
and garden
garden
garden
garden maintenance,
maintenance,
maintenance,
maintenance,
therefore
therefore
therefore
therefore should
should
should
should be
be
be
be treated
treated
treated
treated as
as
as
as such,any
such,any
such,any
such,any misuse
misuse
misuse
misuse or
or
or
or mistreatment
mistreatment
mistreatment
mistreatment of
of
of
of the
the
the
the machine
machine
machine
machine may
may
may
may result
result
result
result in
in
in
in death
death
death
death or
or
or
or
serious
serious
serious
serious injure
injure
injure
injure to
to
to
to the
the
the
the operator.Any
operator.Any
operator.Any
operator.Any mishandling
mishandling
mishandling
mishandling or
or
or
or misuse
misuse
misuse
misuse of
of
of
of the
the
the
the machine
machine
machine
machine may
may
may
may result
result
result
result in
in
in
in direct
direct
direct
direct damage
damage
damage
damage
to
to
to
to the
the
the
the machine.It
machine.It
machine.It
machine.It is
is
is
is the
the
the
the responsibility
responsibility
responsibility
responsibility of
of
of
of the
the
the
the operator
operator
operator
operator to
to
to
to practice
practice
practice
practice safe
safe
safe
safe handing
handing
handing
handing of
of
of
of the
the
the
the machine
machine
machine
machine at
at
at
at all
all
all
all
times
times
times
times and
and
and
and adhere
adhere
adhere
adhere to
to
to
to the
the
the
the safety
safety
safety
safety instructions
instructions
instructions
instructions outlined
outlined
outlined
outlined in
in
in
in the
the
the
the manual
manual
manual
manual to
to
to
to avoid
avoid
avoid
avoid death
death
death
death or
or
or
or serious
serious
serious
serious injure
injure
injure
injure or
or
or
or
damage
damage
damage
damage to
to
to
to the
the
the
the machine.
machine.
machine.
machine.
- 1 -
CONTENTS
CONTENTS
CONTENTS
CONTENTS
SPECIFICATIONS ......................................................................................................................................... - 3 -
1. SAFETY SYMBOLS ............................................................................................................................... - 2 -
2. SAFETY DECALS ................................................................................................................................... - 2 -
3. SAFETY INFORMATION ....................................................................................................................... - 4 -
3.1. Trainings .......................................................................................................................................... - 4 -
3.2. Preparation ....................................................................................................................................... - 5 -
3.3. Fuel Handling Safety ....................................................................................................................... - 5 -
3.4. Operational Safety ........................................................................................................................... - 6 -
3.5. Maintenance Safety ......................................................................................................................... - 6 -
3.6. Storing Safely .................................................................................................................................. - 7 -
4. ASSEMBLY INSTRUCTIONS ................................................................................................................ - 8 -
4.1. Uncrate Mower ................................................................................................................................ - 8 -
4.2. Install Roller Protection System ...................................................................................................... - 8 -
4.3. Install Steering Lever ....................................................................................................................... - 8 -
4.4. Install Discharge Chute ................................................................................................................... - 8 -
4.5. Service Battery ................................................................................................................................ - 8 -
4.6. Service Engine ................................................................................................................................. - 9 -
4.7. Service Hydraulic Oil ...................................................................................................................... - 9 -
5. OPERATION ............................................................................................................................................ - 9 -
5.1. Controls And Switches .................................................................................................................. - 10 -
5.2. Pre-Start Check List ....................................................................................................................... - 11 -
5.3. Mounting And Dismounting The Mower ...................................................................................... - 12 -
5.4. Starting The Engine ....................................................................................................................... - 12 -
5.5. Cold Weather Starting Tips ............................................................................................................ - 13 -
5.6. Steering Lever Operation ............................................................................................................... - 13 -
5.7. Mowing ......................................................................................................................................... - 15 -
5.8. Uneven Terrain .............................................................................................................................. - 16 -
5.9. Stopping The Engine ..................................................................................................................... - 16 -
5.10. Transporting Machine .................................................................................................................. - 17 -
5.11. Loading Machine ......................................................................................................................... - 17 -
5.12. Storing Safely .............................................................................................................................. - 17 -
6. MAINTENANCE ................................................................................................................................... - 18 -
6.1. Check Engine Oil Level ................................................................................................................ - 18 -
6.2. Checking Drive System Fluid Level .............................................................................................. - 18 -
6.3. Lubrication .................................................................................................................................... - 18 -
6.4. Capacities ...................................................................................................................................... - 19 -
6.5. Tire Air Pressure ............................................................................................................................ - 19 -
6.6. Drive System ................................................................................................................................. - 19 -
6.7. Crankcase Oil And Air Filter ......................................................................................................... - 19 -
6.8. Battery Maintenance ...................................................................................................................... - 19 -
6.9. Deck Cleaning ............................................................................................................................... - 19 -
6.10. Blade Inspection .......................................................................................................................... - 20 -
- 2 -
6.11. Blade Removal ............................................................................................................................ - 20 -
6.12. Blade Sharpening ......................................................................................................................... - 20 -
6.13. Balancing the Mower Blades ....................................................................................................... - 20 -
6.14. Blade Installation ......................................................................................................................... - 21 -
7. ADJUST MENTS .................................................................................................................................... - 21 -
7.1. Cutting Height Adjustment ......................................................................................................... - 21 -
7.2. Deck Leveling Adjustment . ........................................................................................................... - 22 -
7.3. Deck Belt Adjustment .................................................................................................................... - 22 -
7.4. D ump Drive Belt Adjustment . ....................................................................................................... - 23 -
7.5. Neutral A djustment. ....................................................................................................................... - 23 -
7.6. Seat Adjustment. ............................................................................................................................ - 24 -
7.7. Parking Brake Adjustment ............................................................................................................. - 24 -
8. TROUBLESHOOTING ......................................................................................................................... - 24 -
9. ELECTRICAL DIAGRAM .................................................................................................................... - 28 -
Warranty Terms & Conditions ...................................................................................................................... - 30 -
- 3 -
SPECIFICATIONS
SPECIFICATIONS
SPECIFICATIONS
SPECIFICATIONS
Engine
Engine
Engine
Engine B&S t wo cylinder, 4 cycle
Model No.
Professional
Professional
Professional
Professional Series
Series
Series
Series M44P7
M44P7
M44P7
M44P7
Horsepower (G.I.H.P.) 26 HP ( 19.39 kw) Displacement 724 cc. No-load r.p.m. 3600 r/min Charging System 12VDC 12.5 amp. negative ground Starter Electric Electrical System Safety interlocked
Deck
Deck
Deck
Deck Drive
Drive
Drive
Drive Electric clutch
Drive
Drive
Drive
Drive System
System
System
System D ual Hydro-Gear Commercial ZT-5400
Steering
Steering
Steering
Steering
Dual levers independently control speed and direction of travel Zero turning radius
Speed
Speed
Speed
Speed
Forward (variable) 0 to 9 .4 m.p.h. ( 15.8 km/h) backward (variable) 0 to 5.6 m.p.h. (9 km/h)
Fuel
Fuel
Fuel
Fuel Tank
Tank
Tank
Tank
Capacity
Capacity
Capacity
Capacity 10 U.S. gal. ( 38 L .) Tire
Tire
Tire
Tire Sizes
Sizes
Sizes
Sizes
Drive Wheels 23
×
10.5
12 4 ply rated
Front Wheels 13
×
6.50
6 4 ply rated
Dimensions
Dimensions
Dimensions
Dimensions of
of
of
of Tractor
Tractor
Tractor
Tractor
Seat Back Height 47.2 "
1 .2 m
Seat Cushion Height 30.3 "
0.77 m
Tractor Width 5 3.1 " 1 .35 m Tractor Length 82.7 "
2 .1 m
Wheel Base 39.8 "
1 .01 m
Weight - Uncrated 1037 lbs. ( 470 kg.)
Weight - Crated 1213 lbs. ( 550 kg.)
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serious
injury or death.
serious
injury or death.
- 3 -
Familiarize yourself with the following safety decals and instruction labels. They are critical for the safe operation of your machine.
1. On The Front Frame
2. On The Right Frame
3. Under The Belt Shields,LH & RH
4. On The Mower Deck,RH
5. On The Console
6. Rear Of The Shield Of Engine,LH & RH
7.On The Mower Deck
8.On The Front Frame 9.On The Lower Roll Bar
- 4 -
10.On The Front Mower Deck
11.On The Rear Of Right Wheel Shield
12.On The Head Shield ,LH & RH
13.On The Left Wheel Shield
14.On The Rear Frame,LH & RH
15.On The Mower Deck,LH & RH
16.Front Of Mower Deck
17.Besides Mounting Plate Of Fuse
18.On the out of wheel hub
19.On The Front Frame
3.
SAFETY
SAFETY
SAFETY
SAFETY INFORMATION
INFORMATION
INFORMATION
INFORMATION
CAUTION
CAUTION
CAUTION
CAUTION
The
The
The
The safety
safety
safety
safety of
of
of
of this
this
this
this machine
machine
machine
machine relies
relies
relies
relies on
on
on
on it
it
it
it
being
being
being
being operated
operated
operated
operated within
within
within
within the
the
the
the conditions
conditions
conditions
conditions
that
that
that
that explained
explained
explained
explained in
in
in
in this
this
this
this manual.
manual.
manual.
manual. Please
Please
Please
Please
r
r
r
r ead
ead
ead
ead the
the
the
the manual
manual
manual
manual carefully
carefully
carefully
carefully before
before
before
before
operating.
operating.
operating.
operating. Make
Make
Make
Make sure
sure
sure
sure the
the
the
the operator
operator
operator
operator is
is
is
is
thoroughly
thoroughly
thoroughly
thoroughly familiar
familiar
familiar
familiar with
with
with
with the
the
the
the safety
safety
safety
safety rules.
rules.
rules.
rules.
3.1.
3.1.
3.1.
3.1. Trainings
Trainings
Trainings
Trainings
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- 6 -
the fuel tank or container opening at all times until fueling is complete.
Never use cellular phones or other portable
electronic devices when handling fuel.
3.4.
3.4.
3.4.
3.4. Operational
Operational
Operational
Operational Safety
Safety
Safety
Safety
Read “ Operation section of this manual
before attempting to operate this machine.
DO NOT operate without ROPS (Roll
Over Protection System) deployed.
Fenders serve as shields. DO NOT
operate without them.
DO NOT drive machine without mower deck installed. The proper stability of the machine depends on the weight of the mower deck.
Keep bystanders away from equipment whi st it is in operation.
Keep children and pets a safe distance. Never direct ly discharge toward s a person .
Start engine from operator
s seat after disengaging PTO and placing steering levers into the swing-out (neutral lock) position.
Keep hands and feet away from underneath mower deck while engine is running. Keep clear of all moving parts on machine.
Wear suitable hearing protection devices to protect engine noise.
DO
DO
DO
DO NOT
NOT
NOT
NOT operate in backward unless
absolutely necessary and ensure the area behind you is clear and safe .
The machine is equipped with a foldable ROPS, always wear seatbelt when ROPS is deployed.
When foldable ROPS must be down (i.e. loading or unloading on an enclosed trailer), DO NOT use seatbelt and drive car efully.
DO NOT move steering levers from forward to backward or backward to forward position rapidly. The sudden direction change may cause loss of control.
DO NOT operate on steep slopes.
DO NOT stop, start or change directions
suddenly on slopes.
Use extr a care and maintain minimum ground speed when traveling or operating on a slope, over rough ground, or when operating close to ditches and fences.
Keep alert for holes, rocks, roots and other hidden hazards in the terrain. Keep away from drop-offs and soft embankments.
Stop machine and mower deck immediately while striking an obstruction or hard object . Turn engine off, inspect machine and mower deck. Repair any damage before resuming operation.
Disengage PTO, stop engine, select park brake, remove key and wait for all movement to stop before dismounting, making adjustments, cleaning, or unclogging the machine.
Never transport mower with blades running. Disengage PTO before crossing streets, sidewalks, driveways, etc.
Watch for traffic when operating near or crossing roadways.
This machine is not equipped for highway use, especially when safety lighting and marking is required. It is NOT a recreational vehicle.
This unit is not equipped with a drawbar. DO NOT pull loads.
Take all possible precautions when the machine is unattended: disengage PTO, lower mower deck, place steering levers in neutral, set parking brake, stop engine and remove key from ignition.
Never carry passengers.
DO NOT run engine in an enclosed area without adequate ventilation. Exhaust gases contain carbon monoxide, which is an odorless and deadly poison.
3.5.
3.5.
3.5.
3.5. Maintenance
Maintenance
Maintenance
Maintenance Safety
Safety
Safety
Safety
Always undertake maintenance with the
- 7 -
machine parked on a hard level surface; with the engine stopped and the PTO disengaged; with the park brake set; and with the key removed from the ignition.
Always remove the grounded (-) clamp from the battery when performing maintenance on the engine, clutch, or any other electrical system.
Always wear tight fitting clothing and safety equipment when preforming maintenance . Keep work area clean and dry.
Never work under the machine without jack stands or other equivalent safety blocks. DO NOT depends solely on mechanical or hydraulic jacks or lifts for support. Always use adequate wheel chocks on tires remaining on the ground.
Hydraulic hoses can fail due to physical damage, kinks, age, and exposure. Check hoses regularly. Replace damaged hoses.
Escaping fluid under pressure can penetrate the skin causing serious injury. Avoid risks by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying pressure. If an accident occurs, see a doctor immediately.
Search for leaks with a piece of cardboard by placing it under suspected leaks . Protect hands and body from high pressure fluids.
If it is necessary to run an engine in an enclosed area, remove the exhaust gases from the area with an exhaust pipe extension. If an exhaust pipe extension is not available, work near the open doors and windows .
Waste products such as used oil, fuel, and batteries can harm the environment and people. Dispose of waste products properly.
Never attempt to disconnect or alter any part of the safety interlock systems.
DO NOT change engine governor
settings.
Keep engine free of grass, leaves, or excess grease to reduce fire hazard and minimize engine overheating.
Keep machine and mower deck in good operating condition and all safety devices in proper place.
Periodically tighten all bolts, nuts and screws. Check that all locking pins are properly installed and in good condition.
Check brake operation frequently. Adjust and service as required.
3.6.
3.6.
3.6.
3.6. Storing
Storing
Storing
Storing Safely
Safely
Safely
Safely
Never store the machine with gasoline in the tank inside a building where fumes may reach an open flame, spark or pilot light as on a furnace, water heater, clothes dryer, or other gas appliance. Allow engine to cool before storing .
If engine is to be unused for 30 days or more, add a fuel stabilizer to the fuel system.
A
fuel stabilizer is an acceptable additive in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow it to reach the carburetor.
If draining fuel tank, drain fuel into an approved container outdoors and away from open flame.
Always provide adequate ventilation when running engine indoors. Exhaust gases contain carbon monoxide, which is an odorless and deadly poison.
Remove all accumulated debris from mower deck and tractor.
Sand areas where paint is chipped and rep air to prevent rust. Lubricate all locations to prevent moisture damage during storage.
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4.
ASSEMBLY
ASSEMBLY
ASSEMBLY
ASSEMBLY INSTRUCTIONS
INSTRUCTIONS
INSTRUCTIONS
INSTRUCTIONS
4.1.
4.1.
4.1.
4.1. Uncrate
Uncrate
Uncrate
Uncrate Mower
Mower
Mower
Mower
4.2.
4.2.
4.2.
4.2. Install
Install
Install
Install Roller
Roller
Roller
Roller Protection
Protection
Protection
Protection System
System
System
System
4..2.1
4..2.1
4..2.1
4..2.1 Locate and align the left and
right lower roll bar tubes with the machine frame(Refer to Figure 3), torque all the nuts to 41-47N.m
Figure 3
4.2.2
4.2.2
4.2.2
4.2.2 Locate the upper u-shaped section
of the roll bar. Install the upper roller section using the latch pin assemblies .Refer to Figure 4.
Figure 4
4.3.
4.3.
4.3.
4.3. Install
Install
Install
Install Steering
Steering
Steering
Steering Lever
Lever
Lever
Lever
4.3.1
4.3.1
4.3.1
4.3.1 Loosen and remove the two bolts
and spring s which attach to the control arm shaft .
4.3.2
4.3.2
4.3.2
4.3.2 Place the lever on the outside of
the control arm shaft and secure with bolts and washers (Refer to Figure
5),t ighten until snug . Repeat on opposite side of unit.
Figure 5
4.4.
4.4.
4.4.
4.4. Install
Install
Install
Install Discharge
Discharge
Discharge
Discharge Chute
Chute
Chute
Chute
Locate the discharge to the mower
deck(Refer to Figure 6) and tighten knob
until chute is snug .
Figure 6
4.5.
4.5.
4.5.
4.5. Service
Service
Service
Service Battery
Battery
Battery
Battery
DANGER
DANGER
DANGER
DANGER
Charging the battery may produce explosive
gasses that can explode causing serious
injury.Keep sparks, flames, or cigarettes
away from battery
4.5.1
4.5.1
4.5.1
4.5.1 Remove left shield components to gain
access to the battery .
4.5.2
4.5.2
4.5.2
4.5.2 Check the voltage of the battery with a
- 9 -
digital voltmeter, Locate the voltage of the battery in the table below and charge the battery for the recommended time (Refer to Table 1) interval to bring the charge up to a full charge of 12.6V olts or greater.
IMPORTANT:
IMPORTANT:
IMPORTANT:
IMPORTANT: Make
Make
Make
Make sure
sure
sure
sure the
the
the
the negative
negative
negative
negative &
&
&
&
positive
positive
positive
positive battery
battery
battery
battery cables
cables
cables
cables are
are
are
are correctly
correctly
correctly
correctly
connected
connected
connected
connected ,
,
,
, and
and
and
and the
the
the
the battery
battery
battery
battery charger
charger
charger
charger used
used
used
used
for
for
for
for charging
charging
charging
charging the
the
the
the battery
battery
battery
battery has
has
has
has an
an
an
an output
output
output
output of
of
of
of
16
16
16
16 volts
volts
volts
volts and
and
and
and 7
7
7
7 amps
amps
amps
amps or
or
or
or less
less
less
less to
to
to
to avoid
avoid
avoid
avoid
damaging
damaging
damaging
damaging the
the
the
the battery.
battery.
battery.
battery.
Table 1
V oltage Reading Percent Charge Maximum Charger settings Charging Interval
12.6 or greater 100% 16V olts/7 amps No charging Required
12.4-12.6 75%-100% 16Volts/7 amps 30 Minutes
12.2-12.4 50%-75% 16Volts/7 amps 1 Hour
12.0-12.2 25%-50% 14.4Volts/4 amps 2 Hours
11.7-12.0 0-25% 14.4V olts/4 amps 3 Hours
11.7 or less 0% 14.4V olts/4 amps 6 Hours or more
4.5.3
4.5.3
4.5.3
4.5.3 Connecting the negative battery cables:
Note:
Note:
Note:
Note: If the positive cable is also
disconnected, connect the positive (red) cable
to the positive battery terminal first, then the
negative (black) cable to the negative battery
terminal. Slip insulator boot over the positive
terminal.
Note:
Note:
Note:
Note: If time does not permit charging the
battery, or if charging equipment is not
available, connect the negative battery cables
and run the vehicle continuously for 20 to 30
minutes to sufficiently charge the battery.
CAUTION
CAUTION
CAUTION
CAUTION
Battery contains sulfuric acid, avoid contact and always shield eyes, face, skin and clothing from battery ,cigarettes . Flames or sparks could cause battery to explode
DO NOT charge or use booster cables or adjust post connection without proper training;
If battery acid comes in contact with skin or eyes then flush with water and call a physician immediately.
Keep out of reach of children.
4.6.
4.6.
4.6.
4.6. Service
Service
Service
Service Engine
Engine
Engine
Engine
Engine is shipped with oil, check oil lever and if necessary fill to the appropriate lever .
4.7.
4.7.
4.7.
4.7. Service
Service
Service
Service Hydraulic
Hydraulic
Hydraulic
Hydraulic Oil
Oil
Oil
Oil
The machine is shipped with hydraulic oil in the reservoir. Run the machine for approximately 15 minutes to allow any extra air to purge out of the hydraulic system. Check hydraulic reservoir and if necessary fill the reservoir to the appropriate level with Mobil 1 SAE 20 W-50 synthetic motor oil. Replace hydraulic reservoir cap and tighten until snug. DO NOT over tighten.
5.
OPERATION
OPERATION
OPERATION
OPERATION
The safe operation of this machine is the responsibility of the operator. Any person who operates the machine MUST be instructed in and capable of the safe operation of the machine and all controls. Read all safety information on pages 4 through 6 .
5.1.
5.1.
5.1.
5.1. Controls
Controls
Controls
Controls And
And
And
And Switches
Switches
Switches
Switches
Know your controls and how to stop the machine, engine, and mower deck quickly in an emergency. DO NOT operate this machine until you are completely familiar with the controls and comfortable with your ability.
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