Park House Healthcare PHP1000 Service Manual

Web: www.parkhouse-hc.com
The Company
Park House Healthcare is proud to offer a 24 hour telephone help care line 365 days a year with a dedicated one-on-one personal customer service at all times. With distributors in over 35 countries, Park House healthcare are a truly international company and place important emphasis on providing high levels of customer care to ensure we exceed customer expectations at all times. Additional support nationwide is available through our 6 service centres situated strategically around the country.
Park House Healthcare is a respected member of the British Healthcare Trade Association, and has BS EN ISO9001and EN46002 accreditation which is the specific quality standard for Medical devices. All products are CE marked in accordance with European Directive 93/42/EEC.
Park House Healthcare Ltd
Whitehall 26 Business Park
1 Heathfield Lane, Birkenshaw
West Yorkshire, BD11 2HW, UK
Tel: 0845 0600 333 Fax:0845 0600 334
Email: sales@parkhouse-hc.com
ISO Certificate No: 8019 CE Certificate No: CA001810 Master Indemnity Assurance No: IFA2433 0451 CCI
Due to its policy of continued developed and improvement, Park House Healthcare Ltd reserves the right to amend any details and specification without notice.
PHP1000 Pump
FOR USE WITH THE ELITE REPLACEMENT
AND ECLIPSE II OVERLAY SYSTEMS
Service Manual
Contents:
Page
1 PRODUCT VIEW ILLUSTRATION: ...................................................................................... 4
1.1 FRONT VIEW .................................................................................................................. 4
1.2 PANEL VIEW ................................................................................................................... 4
1.3 SIDE VIEW 1 .................................................................................................................. 4
1.4 SIDE VIEW 2 .................................................................................................................. 5
1.5 REAR VIEW .................................................................................................................... 5
2 SERVICE INSTRUCTION: .................................................................................................. 6
2.1 ALL PART ILLUSTRATION .................................................................................................... 7
2.1.1 PHP1000 Pump ..................................................................................................... 7
2.1.2 PUMP Exploded View Diagram………………………………………………………………………………………………9
2.1.3 PUMP ASSEMBLY BOM……………………………………………………………………………………………………………10
2.1.4 TOP CASE EXPLODED VIEW DIAGRAM…………………………………………………………………………………11
2.1.5 TOP CASE ASSEMBLY BOM……………………………………………………………………………………………………11
2.1.6 BASE CASE EXPLODED VIEW DIAGRAM………………………………………………………………………………12
2.1.7 BASE CASE ASSEMBLY BOM…………………………………………………………………………………………………12
3 SERVICE CHECKLIST:…………………………………………………………………………………………13
3.1 SERVICE REPAIR SOP …………………………………………………………………………………………………………………14
3.1.1 T1 CHECK PRESSURE RANGE .................................................................................. 14
3.1.2 T2 PRESSURE CALIBRATION…………………………………………………………………………………………………16
3.1.3 T3 NO POWER………………………………………………………………………………………………………………………..21
3.1.4 T4 LEAD WIRES DISCONNECTED…………………………………………………………………………………………22
3.1.5 T5 PUMP IS NOT FUNCTIONING……………………………………………………………………………………………23
3.1.6 T6 PANEL PCB LED LIGHT MALFUNCTION……………………………………………………………………………24
3.1.7 T7 BUZZER MALFUNCTION……………………………………………………………………………………………………25
4 RECOMMENDED TOOLS: ................................................................................................. 26
5 Replacing the Cell System: .....................................................................27
4
Side View 1 Air outlet (CPC Connector)
Panel View
Comfort
Seat cushion
Service LED
Alarm mute
Panel View
Comfort
Therapy
Panel lock
Power
Front View
1 Product View illustration:
1.1 Front View
1.2 Panel View
Service Manual - PHP 1000 Pump
1.3 Side view 1
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Rear View
Bed Hooks * 2
Bed Hooks
cover * 2
Fuse Box * 2
Casing
screws*6
Filter cover *1
Foam
bumper*1
Side View 2
Power switch Power cord
1.4 Side view 2
Service Manual - PHP 1000 Pump
1.5 Rear view
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Fig A
Fig B
2 Service Instruction:
Instruction for all general service repairs
WARNING
Disconnect power cord from the
mains plug, prior to any repair
Attention:
Before commencing the repair please follow instructions indicated from below.
Service Manual - PHP 1000 Pump
Such as CPR isn’t snapped securely, See Fig A
Quick connectors are not connected securely to the control
unit, See Fig B
For all the required replacement parts, please contact
your agent for part number. Once the BOM
(Bill of Material) is obtained, proceed to the parts order
and repair as follows.
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control assembly assembly
assembly
1.Pressure sensor
3.PCB Wiring connection site_#1
5.Timing motor micro switch socket
4. Timing motor and control assembly socket
2.compressor assembly socket
6.Buzzer socket
7.Main PCB power socket
Fig_1-1
Fig_1-2
2.1 All part illustration
2.1.1 PHP 1000 Pump
Service Manual - PHP 1000 Pump
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Service Manual - PHP 1000 Pump
8
1.Micro switch securing screws_x2
2.Timing Motor screws_x2
3. Buzzer securing screws_x2
4.Main PCB securing screws_x5
5.Grounding nut
1. Front panel PCB securing screws_x5
2. PCB Wiring connection site_#1
Fig_1-3
Fig_1-4
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Fig 2-1
2.1.2 PUMP Exploded View Diagram
Service Manual - PHP 1000 Pump
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NO
Item
Description
UOM
Quantity
1
F640A01-0000
Top case assembly
PCS
1
2
F642A01-C080
Base case assembly
PCS
1
3
F192A01-0000
Fuse holder assembly
PCS
2
4
884203-0000
Lead wire, brown
PCS
1
5
884204-0000
Lead wire, blue
PCS
2
6
464302-0000
Power switch
PCS
1
7
664208-0000
Lead wire, brown
PCS
1
8
664209-0000
Lead wire, blue
PCS
1
9
505001-0000
Screws
PCS
2
10
504001-0000
Buzzer
PCS
1
11
885013-0000
Screws
PCS
9
12
F647A01-0000
Control PCB
PCS
1
13
F644E01-0000
Timing motor assembly
PCS
1
14
885012-0000
Screws
PCS
2
15
F016A01-0000
Air outlet assembly
PCS
1
16
F425A04-0000
Silicone tubing
PCS
1
17
F195A06-0000
Silicone tubing
PCS
1
18
F195A01-0000
Silicone tubing
PCS
2
19
951708-0000
3 ways connector tubing
PCS
1
20
F235A01-0000
Silicone tubing
PCS
1
21
991811-0000
Cable Ties
PCS
3
22
371707-0000
L tubing
PCS
1
23
F425A03-0000
Silicone tubing
PCS
2
24
Y012A02-0000
Check valve
PCS
1
25
F643E01-0000
Compressor assembly 230V/50Hz, 8 Liter
PCS
1
26
F647A02-0000
Power cord assembly
PCS
1
27
885014-0000
Screws
PCS
1
28
885010-0000
Screws
PCS
6
2.1.3 PUMP Assembly BOM
Service Manual - PHP 1000 Pump
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