Parker V14-110, V14, V14-160 Service Manual

Catalog June 2004, GB
Service Manual V14-110 / 160
Hydraulic Motor/Pump Series V14
Contents
Specifications / cross section........................................... 4
Displacement limiter...........................................................5 - 6
Ordering code..................................................................... 7
Installation............................................................................ 8 - 9
Controls and Gauge Ports................................................. 10 - 15
Displacement limiter...........................................................16
Disassembling.................................................................... 17 - 22
Assembling......................................................................... 23 - 29
Control spring kit and filter................................................. 30
Spare Parts......................................................................... 31 - 32
Splitviews.............................................................................33 - 37
Spare parts......................................................................... 38
2
Hydraulic Motor/Pump Series V14
...mainly thanks to:
Re-designed piston
O-ring seals between housings
Enlarged setting piston
Increased size control device
Tapered roller bearings
New features:
Increased shaft speeds
Improved sealing
Faster control response
Improved shaft support
Additional integrated functions added
General information
Series V14 is a new generation of variable displacement motors developed and manufactured by Parker Hannifin, Mobile Controls Division. The V14 is a further development of our well known V12 motor. It is designed for both open and closed circuits, intended particularly for mobile applications.
Important features carried over from previous motors:
Operating pressures to 480 bar
High speeds, thanks to low weight pistons with laminated piston rings and a very compact design of the rotating parts.
High overall efficiency throughout the entire displacement range
Wide displacement range - 5:1
Small envelope size and high power ­to-weight ratio
Low noise levels due to the compact, sturdy design and smooth fluid passages
Positive piston locking, strong synchronizing shaft, heavy-duty bearings and a small number of parts add up to a very robust motor with long service life and proven reliability.
9 pistons provide high start-up torque and smooth operation
3
Hydraulic Motor/Pump Series V14
1. End cover, min displ.
2. Control module
3. Setting piston
4. Connecting arm
5. End cover, max displ.
6. Connection module
7. Main pressure port
8. Valve segment
9. Intermediate housing
10. Cylinder Barrel
11. Spherical piston with laminated piston ring
12. Synchronizing shaft
13. Inner roller bearing
14. Outer roller bearing
15. Bearing housing
16. Shaft seal with retainer
17. Output shaft
V14 cross section
Specifications
V14 frame size*
Displacement [cm³/rev]
at 35° (max) at 6,5° (min)
Operating pressure [bar]
max intermittent
max continuous
Operating speed [rpm]
max intermittent at 35° ¹
)
max continuous at 35°
max intermittent at 6.5°-20° ¹
)
max continuous at 6.5°-20°
min continuous
Flow [l/min]
max intermittent
max continuous
Output torque [Nm]
at 100 bar (theor.)
Max output power [kW]
Corner power [kW]
intermittent
continuous
Weight [kg]
110 22
480 420
3900 3400 6500 5700 50
430 375
175 262
570 440 54
110
* Additional frame sizes in preparation. ¹) Max 6 seconds in any one minute.
160 32
480 420
3400 3000 5700 5000 50
550 480
255 335
730 560 68
160
5 6 7 8 9
1
0
1
1
1
2
1
3
1
4
15 16
1
7
1 2 3 4
4
Hydraulic Motor/Pump Series V14
Setting angle [degree]
Displace­ment [cm³/varv]
Shim maximum side [mm]
Shim minimum side [mm]
Setting angle [degree]
Displace­ment [cm³/varv]
Shim maximum side [mm]
Shim minimum side [mm]
6,5 21,7 58,6 9,1 20,4 67 32,2 35,5 6,9 23 57,9 9,8 20,8 68 31,5 36,2 7,2 24 57,3 10,4 21,1 69 30,9 36,8 7,5 25 56,8 10,9 21,4 70 30,2 37,5 7,8 26 56,2 11,5 21,7 71 29,5 38,2 8,1 27 55,7 12,0 22,1 72 28,9 38,8 8,4 28 55,1 12,6 22,4 73 28,2 39,5 8,7 29 54,6 13,1 22,7 74 27,5 40,2 9,0 30 54,0 13,7 23,0 75 26,9 40,8 9,3 31 53,5 14,2 23,3 76 26,2 41,5 9,6 32 52,9 14,8 23,7 77 25,5 42,2 9,9 33 52,4 15,3 24,0 78 24,8 42,9 10,2 34 51,8 15,9 24,3 79 24,1 43,6 10,5 35 51,3 16,4 24,7 80 23,4 44,3 10,8 36 50,7 17,0 25,0 81 22,7 45,0 11,1 37 50,1 17,6 25,3 82 22,0 45,7 11,4 38 49,6 18,1 25,6 83 21,2 46,5 11,7 39 49,0 18,7 26,0 84 20,5 47,2 12,0 40 48,4 19,3 26,3 85 19,8 47,9 12,3 41 47,9 19,8 26,6 86 19,0 48,7 12,7 42 47,3 20,4 27,0 87 18,3 49,4 13,0 43 46,7 21,0 27,3 88 17,5 50,2 13,3 44 46,2 21,5 27,7 89 16,8 50,9 13,6 45 45,6 22,1 28,0 90 16,0 51,7 13,9 46 45,0 22,7 28,3 91 15,2 52,5 14,2 47 44,4 23,3 28,7 92 14,4 53,3 14,5 48 43,8 23,9 29,0 93 13,6 54,1 14,8 49 43,2 24,5 29,4 94 12,8 54,9 15,1 50 42,7 25,0 29,7 95 12,0 55,7 15,4 51 42,1 25,6 30,0 96 11,2 56,5 15,7 52 41,5 26,2 30,4 97 10,4 57,3 16,0 53 40,9 26,8 30,7 98 9,6 58,1 16,4 54 40,3 27,4 31,1 99 8,7 59,0 16,7 55 39,7 28,0 31,4 100 7,9 59,8 17,0 56 39,1 28,6 31,8 101 7,0 60,7 17,3 57 38,4 29,3 32,1 102 6,1 61,6 17,6 58 37,8 29,9 32,5 103 5,3 62,4 17,9 59 37,2 30,5 32,8 104 4,4 63,3 18,2 60 36,6 31,1 33,2 105 3,5 64,2 18,5 61 36,0 31,7 33,6 106 2,5 65,2 18,9 62 35,4 32,3 33,9 107 1,6 66,1 19,2 63 34,7 33,0 34,3 108 0,7 67,0 19,5 64 34,1 33,6 34,5 108,7 0,0 67,7 19,8 65 33,5 34,2 20,1 66 32,8 34,9
Displacement limiter V14-110
Note! There always have to be a shim on the minimum side of the -110cc motor. (9 mm)
The -110cc motor will be damaged if set below angles of 6,5°.
5
Hydraulic Motor/Pump Series V14
6,5 31,6 69,2 0,0 20,1 96 39,4 29,8 6,6 32 69,0 0,2 20,3 97 38,9 30,3 6,8 33 68,6 0,6 20,5 98 38,4 30,8 7,0 34 68,1 1,0 20,8 99 37,9 31,3 7,2 35 67,7 1,5 21,0 100 37,4 31,8 7,4 36 67,3 1,9 21,2 101 36,8 32,3 7,6 37 66,8 2,3 21,4 102 36,3 32,9 7,8 38 66,4 2,8 21,6 103 35,8 33,4 8,0 39 66,0 3,2 21,9 104 35,3 33,9 8,2 40 65,5 3,6 22,1 105 34,7 34,5 8,4 41 65,1 4,1 22,3 106 34,2 35,0 8,7 42 64,7 4,5 22,5 107 33,7 35,5 8,9 43 64,2 5,0 22,8 108 33,1 36,1 9,1 44 63,8 5,4 23,0 109 32,6 36,6 9,3 45 63,4 5,8 23,2 110 32,0 37,1 9,5 46 62,9 6,3 23,4 111 31,5 37,7 9,7 47 62,5 6,7 23,6 112 30,9 38,2 9,9 48 62,0 7,2 23,9 113 30,4 38,8 10,1 49 61,6 7,6 24,1 114 29,8 39,3 10,3 50 61,1 8,0 24,3 115 29,3 39,9 10,5 51 60,7 8,5 24,5 116 28,7 40,5 10,7 52 60,3 8,9 24,8 117 28,2 41,0 10,9 53 59,8 9,4 25,0 118 27,6 41,6 11,2 54 59,4 9,8 25,2 119 27,0 42,2 11,4 55 58,9 10,3 25,5 120 26,5 42,7 11,6 56 58,5 10,7 25,7 121 25,9 43,3 11,8 57 58,0 11,2 25,9 122 25,3 43,9 12,0 58 57,6 11,6 26,1 123 24,7 44,5 12,2 59 57,1 12,1 26,4 124 24,1 45,0 12,4 60 56,7 12,5 26,6 125 23,5 45,6 12,6 61 56,2 13,0 26,8 126 22,9 46,2 12,8 62 55,7 13,4 27,1 127 22,4 46,8 13,0 63 55,3 13,9 27,3 128 21,8 47,4 13,3 64 54,8 14,3 27,5 129 21,1 48,0 13,5 65 54,4 14,8 27,7 130 20,5 48,6 13,7 66 53,9 15,3 28,0 131 19,9 49,3 13,9 67 53,5 15,7 28,2 132 19,3 49,9 14,1 68 53,0 16,2 28,4 133 18,7 50,5 14,3 69 52,5 16,7 28,7 134 18,1 51,1 14,5 70 52,1 17,1 28,9 135 17,4 51,7 14,7 71 51,6 17,6 29,1 136 16,8 52,4 14,9 72 51,1 18,1 29,4 137 16,2 53,0 15,2 73 50,7 18,5 29,6 138 15,5 53,6 15,4 74 50,2 19,0 29,9 139 14,9 54,3 15,6 75 49,7 19,5 30,1 140 14,2 54,9 15,8 76 49,2 19,9 30,3 141 13,6 55,6 16,0 77 48,8 20,4 30,6 142 12,9 56,3 16,2 78 48,3 20,9 30,8 143 12,3 56,9 16,4 79 47,8 21,4 31,0 144 11,6 57,6 16,6 80 47,3 21,8 31,3 145 10,9 58,3 16,9 81 46,8 22,3 31,5 146 10,2 58,9 17,1 82 46,4 22,8 31,8 147 9,5 59,6 17,3 83 45,9 23,3 32,0 148 8,9 60,3 17,5 84 45,4 23,8 32,3 149 8,2 61,0 17,7 85 44,9 24,3 32,5 150 7,5 61,7 17,9 86 44,4 24,8 32,7 151 6,8 62,4 18,2 87 43,9 25,3 33,0 152 6,0 63,1 18,4 88 43,4 25,7 33,2 153 5,3 63,9 18,6 89 42,9 26,2 33,5 154 4,6 64,6 18,8 90 42,4 26,7 33,7 155 3,9 65,3 19,0 91 41,9 27,2 34,0 156 3,1 66,1 19,2 92 41,4 27,7 34,2 157 2,4 66,8 19,5 93 40,9 28,2 34,5 158 1,6 67,5 19,7 94 40,4 28,7 34,7 159 0,9 68,3 19,9 95 39,9 29,3 35,0 160,2 0,0 69,2
Displacement limiter V14-160
Setting angle [degree]
Displace­ment [cm³/varv]
Shim maximum side [mm]
Shim minimum side [mm]
Setting angle [degree]
Displace­ment [cm³/varv]
Shim maximum side [mm]
Shim minimum side [mm]
6
Hydraulic Motor/Pump Series V14
1. Frame size
110 - 110 cm³/rev 160 - 160 cm³/rev
2. Mounting flange C - Cartridge (Cartridge version only -110) I - ISO (ISO version) S - SAE (SAE version)
3. Shaft seal
H - NBR (nitrile) V - FPM (fluorocarbon)
4. Shaft end
C - DIN (ISO version) D - DIN (ISO version) S - SAE (SAE version)
5. Control
AC - Pressure compensator AH - Pressure compensator with
hydraulic override AD - Pressure compensator with electric override and break defeat
EO - Electrohydraulic, two position EP - Electrohydraulic, proportional HO - Hydraulic, two-position HP - Hydraulic, proportional
6. Control signal
E - External pressure (HO, HP) H - 24 VDC (EO, EP) L - 12 VDC (EO, EP)
7. Control restrictor set
1 - 0,7 2 - 0,8 3 - 1,0 (standard) 4 - 1,2 x - special
Ordering code
Example: V14 - 110 - S V S - EP I 1 A - P 350 - N - 00 - 110 / 032 - 210
1234567891011121314 15
8. Control modulating pressure/current N - AC, AD: 0 bar; EP: non-selectable current
A - 15 bar (AC, AD, HP) C - 50 bar (AC, AD)
9. Valve options
N - None B - Brake valve and pressure relief valves
(only -110)
L - Flushing valve P - Pressure relief valves
10. Pressure relief valve opening pressure [bar]
or Flushing valve restrictor
11. Sensor options N - None C - Prepared for setting piston position and shaft speed sensors (EP) D - Speed and setting piston position sensors (EP) L - Setting piston position sensor (EP) P - Prepared for speed sensor S - Speed sensor T - Prepared for setting piston position sensor (EP)
12. Factory issued number for special versions
13. Max displacement [cm3/rev]
14. Min displacement [cm3/rev]
15. Threshold setting AC: select pressure between 100 and 350 [bar] EO,EP: 12 VDC: 400 [mA]
24 VDC: 200 [mA]
HO,HP:
Factory set at 10 [bar] Is adjustable between 5 - 25 [bar]
I - Internal pressure (AC, AD)
7
Hydraulic Motor/Pump Series V14
Motor installation
Direction of rotation
The V14 motor is bi-directional. Fig. 1 shows shaft rotation vs. direction of flow.
When the A port is pressurized (black arrow) the motor turns counter clockwise (left hand, L, rotation), and when the B port is pressurized (open arrow) the shaft turns clockwise (right hand, R, rotation).
Note: Before installing the V14 in series (when the A and B ports can be subject to high pressures simultaneously) contact Par­ker Hannifin (Mobile Controls Div.).
Filtration
Maximum motor service life is obtained when the fluid cleanliness meets or exceeds ISO code 18/13 (ISO 4406).
A 10 µm (absolute) filter is recommended.
Case pressure
The lowest and highest recommended case pressure (V14 with shaft seal type H) at selected shaft speeds is shown in the table below.
The min case pressure secures sufficient lubrication, and the max case pressure, which secures nominal seal life, should be measured at the drain port.
Note: Contact Parker Hannifin (Mobile Controls Div.) for information on other shaft seals.
Required inlet pressure
The motor operates as a pump under certain conditions. When this occurs, a minimum pressure must be maintained at the inlet port. Increased noise and gradually deteriorating performance due to cavitation may otherwise be experienced.
A 15 bar inlet pressure, measured at the motor inlet port, satisfies most operating conditions.
Contact Parker Hannifin (Mobile Controls Div.) for more specific information on inlet pressure requirements.
Operating temperatures
The following temperatures should not be exceeded (type H shaft seal):
Main circuit: 80 °C
Drain fluid: 100 °C FPM shaft seals (type V) can be used to 115 °C drain fluid temperature.
Continuous operation at high power levels usually requires case flushing in order for the fluid to stay above the minimum viscosity requirements.
A flushing valve and restricting nozzle, available as an option, provide the necessary main circuit flushing flow.
Refer to fig. 2 (next page).
Size 1500 3000 4000 5000 6000 V14-110
max 10 1-6 1.5-5 2-4.5
-
Min and max case pressure [bar] vs. shaft speed [rpm].
V14-160
max 10 1-6 2-5.5 2.5-5.5
-
Note: For high speed info, see MCD Marke­ting information database.
Port A
Port B
Left hand (counter clockwise) rotation (L)
Right hand (clockwise) rotation (R)
Fig. 1 (motor rotation vs. direction of flow).
8
Hydraulic Motor/Pump Series V14
Drain ports
There are two drain ports on the V14; the uppermost drain port should always be utilized (fig. 3). In order to avoid excessively high case pressure, the drain line should be connected directly to the reservoir.
NOTE: When the motor is operating, the
case must be filled with fluid to at least 50%.
Hydraulic fluids
Ratings and performance data for series V14 motors are valid when a good quality, contamination-free, petroleum-based fluid is used in the hydraulic system.
Hydraulic fluids type HLP (DIN 51524), automatic transmission fluids type A, or API CD engine oils can be used.
Fire resistant fluids, when used under modified operating conditions, and synthetic fluids are also suitable.
When the hydraulic system has reached full operating temperature, the motor drain oil viscosity should be above 8 mm²/s (cSt).
At start-up, the viscosity should not exceed 1500 mm²/s.
The ideal operating range for the V14 series is 15 to 30 mm²/s.
The following publications (available from Parker Hannifin, Mobile controls Div.) provide additional information: MI 180 - Hydraulic fluid specifications MI 189 - Fire resistant fluids
Before start-up
Make sure the motor case as well as the entire hydraulic system is filled with hydraulic fluid. The internal leakage, especially at low operating pressures, is not sufficient to provide lubrication at start-up.
Note:
A drain line spring loaded check valve (shown in fig. 2, 3 and 4) may have to be installed in order to prevent oil from being siphoned out of the motor case. This can otherwise happen e.g. if the reservoir is located below the utilized motor drain port.
Fig. 2.
Fig. 3.
Fig. 4.
Flushing valve (optional)
Drain and cooling flow to reservoir
Drain port
To reservoir
Check valve
To reservoir
Check valve
Check valve
Drain port
9
Hydraulic Motor/Pump Series V14
Controls - general information
AC control description
1. AC control cover
2. Servo valve spool
3. Modulating spring
4. Threshold spring
5. Feedback arm
6. Threshold adjustment screw
7. Seal nut
8. Two-part threshold seal
9. End cover (max displ.)
10. Control module housing
11. Max displ. limiting screw/bushing
12. Set screws
13. Connecting arm
14. Setting piston
15. Min displ. limiting screw/bushing
16. End cover (min displ.) E. Restrictor location, servo supply
12345678
910111213141516
E
16
12345
6
78
9
10 11 12 13 14
15
E
AC control module cross section (as seen from motor intermediate housing / control module interface).
The following controls satisfy most application requirements:
• AC (automatic pressure compensator)
• AD (Automatic pressure compensator with electric override and brake defeat)
• AH (automatic pressure compensator with hydraulic override
• EO and HO (two position controls)
• EP and HP (proportional controls)
All controls utilize a servo piston that connects to the valve segment (refer to the illustration on page 4). The built-in four-way servo valve determines the position of the servo piston and, in turn, the displacement.
The displacement angle (between output shaft and cylinder barrel) ranges from 35° (max) to 6.5° (min). Servo supply pressure is obtained from the pressurized, main port through the corres­ponding, built-in shuttle valve. The respons time (i.e. from max-to-min or from min-to-max displacement) is determined by restrictors in the servo valve supply and return lines; refer to the schema­tics.
10
Hydraulic Motor/Pump Series V14
AC control function
Refer to the illustration below left: When pressure in port A (or B) increases, the servo valve spool is pushed to the right, directing flow to the right hand setting chamber - the setting spool moves to the left; displacement and output torque increases. At the same time, the shaft speed decreases correspondingly (at a constant pump flow to the motor).
AC control function (displ. increase at increasing pressure).
Refer to the illustration below right: When pressure in port A (or B) decreases, the servo valve spool moves to the left, directing flow to the left hand setting chamber
- the setting spool moves to the right; dis­placement and output torque decreases. At the same time, the shaft speed increases correspondingly (at a constant pump flow to the motor).
AC control function (displ. decrease at decreasing pressure).
6,5
35
Max
A
B
E
D
C
Min
6,5
35
Max
Min
A
B
E
D
C
ABCDO-ring grooveFacing motor housing
A
BC D
O-ring Facing motor
AC port and restrictor locations
Port connections and restrictor positions (AC control)
A. Port A connection
B. Port B connection
C. Restrictor position, min-to-max
servo pressure (M5)
D. Restrictor location, max-to-min
servo pressure (M5)
E. Restrictor location, servo supply
(refer to cross section page 9)
11
Hydraulic Motor/Pump Series V14
Gauge ports AC/AD/AH control
Pressure setting procedure
The pressure setting procedure is valid for all pressure compensators (AC, AD and AH).
1. Make sure that the motor has been supplied with the correct modulating spring (ordering code and name plate information should correspond).
2. Install 0 - 600 bar (0 - 8500 psi) gauges in port X1 and X5; refer to fig. 1.
3. Turn the adjustment screw counter clockwise to ensure that the threshold spring is unloaded. The distance between nut and screw end is approximately 23 mm when the threshold spring is unloaded.
Note! The distance between nut and screw end should not be more than 28 mm, because of risk for loosing guiding of the spring.
4. Increase the system pressure (e.g. by blocking the motor shaft) to desired pressure setting (read the pressure in port X5).
WARNING In order to prevent injury to the technician or the bystanders during the adjustment procedure, all hydraulic functions on the vehicle/machine should be disabled (e.g. wheels raised off the ground, work functions disconnected).
Avoid fast forward/reversed changes that can damage the synchronizing shaft.
fig. 1
5. Start to turn the threshold adjustment screw clockwise until the pressure in gauge X1 starts to increase. Right threshold pressure setting has been reached.
Note: One turn of the setting screw corresponds to 57 bar (820 psi).
Port X5
Port X4
Gauge port X1 (max)
Gauge port X2 (min)
Main port A
Main port B
12
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