Parker V12 Service Manual

Bulletin HY30-5506-M1/UK
Service Manual Series V12
Effective: February, 2014 Supersedes: May, 2013
HY30-5506-M1/UK
Service Manual
Series V12
List of contents Page
Specications and cross section ...............................................................3
Assembling shaft package ..................................................................4 - 5
Assembling cylinder barrel, joint shaft and cover ...................................... 5
Assembling control cover .......................................................................6-7
Assembling end cap ............................................................................. 8-11
Assembling complete unit ..................................................................12-14
End-cap location .....................................................................................15
Parts specication and split view ........................................................16-20
Seal kit specication ................................................................................ 21
Test procedure ......................................................................................... 22
Gauge and pilot ports AC and AH control ................................................ 23
Gauge and pilot ports EO and EP control ...............................................24
Gauge and pilot ports HO and HP control ............................................... 25
Conversion factors
1 kg = 2.2046 lb 1 N = 0.22481 lbf 1 bar = 14.504 psi 1 l = 0.21997 UK gallon 1 l = 0.26417 US gallon
3
1 cm
= 0.061024 in 1 m = 3.2808 feet 1 mm = 0.03937 in 1 °C = 1.8°F + 32
3
HY30-5506-M1/UK
Specications
V12 frame size
Displacement [cm³/rev]
at 35° (max) at 6,5° (min)
Operating pressure [bar]
max intermittent ¹
max continuous
Operating speed [rpm]
max intermittent at 35° ¹
max continuous at 35°
max intermittent at 6.5°-20° ¹
max continuous at 6.5°-20°
min continuous
Flow [l/min]
max intermittent ¹
max continuous
Output torque [Nm]
at 100 bar (theor.)
Max output power [kW]
max intermittent ¹
max continuous
Corner power [kW]
max intermittent ¹
continuous
Mass moment of inertia
(x10-3) [kg m2]
Weight [kg]
V12 cross section
Service Manual
Series V12
60
60 12
)
480 420
)
4400 3600
)
7000 5600 50
)
265 215
95
)
150 95
)
335 235
3.1 28
80
80 16
480 420
4000 3100 6250 5000 50
¹) Max 6 seconds in any one minute.
320 250
127
175 105
400 280
4.4 33
!
WARNING
FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE.
This document and other information from Parker Hannin Corporation, its subsidiaries and authorized distributors provide product and/or system options for further investigation by users having technical expertise. It is important that you analyze all
aspects of your application, including consequences of any failure, and review the information concerning the product or sys­tem in the current product catalogue. Due to the variety of operating conditions and applications for these products or systems,
the user, through its own analysis and testing, is solely responsible for making the nal selection of the products and systems
and assuring that all performance, safety and warning requirements of the application are met.
The products described herein, including without limitation, product features, specications, designs, availability and pricing, are subject to change by Parker Hannin Corporation and its subsidiaries at any time without notice.
Offer of Sale
Please contact your Parker representation for a detailed ”Offer of Sale”.
2
Parker Hannin
Pump and Motor Division Trollhättan, Sweden
1. End cap
2. Servo control valve
3. Setting piston
4. Valve segment
5. Cylinder barrel
6. Spherical piston with
laminated piston ring
7. Synchronizing shaft
8. Heavy-duty roller bearings
9. Bearing housing
10. Output shaft
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3
Pump and Motor Division Trollhättan, Sweden
HY30-5506-M1/UK
Service Manual
Series V12
HY30-5506-M1/UK
Service Manual
Series V12
Assembling, shaft package
1. Press down the big tappered roller bearing and the inner ring for the roller bearing in two steps. Note! On V12-060 there is a distance between the bearings.
4. Assemble the shim.
Assembling, shaft package, cylinder barrel, joint shaft and cover
7. Press down the shafts seal in the seal car­rier and assemble the retaining ring.
10. Assemble the sliding plate.
2. Press down the roller bearing with the text
upwards into the ange and assemble it on
the shaft package.
3. Assemble the bearing ring with the text downwards.
5. Assemble the retaining ring. Make sure it is all the way into the groove. Check the pre-load of the bearings, not to tight and no back-lash.
6. Assemble the O-ring.
4
Parker Hannin
Pump and Motor Division Trollhättan, Sweden
8. Assemble the seal carrier with shaft seal and the retaining ring. Make sure it is all the way into the groove.
9. Assemble the guide pins.
11. Assemble the joint rollers on the joint shaft. Make sure the step on the joint rollers
is tted inwards.
12. Assemble the displacement setting screw, seal nut and the O-ring.
5
Pump and Motor Division Trollhättan, Sweden
HY30-5506-M1/UK
Service Manual
Series V12
HY30-5506-M1/UK
Service Manual
Series V12
Assembling, control cover
DIN 38±8 Nm SAE 25±5 Nm
DIN 13±3 Nm (AHI-I)
13. Assemble the O-rings and plugs that are
required for the specic control cover. AH-
control is shown in the picture.
DIN 38±8 Nm SAE 25±5 Nm
16. Assemble the hexagon plug.
12±3 Nm
Narrow side
Assembling, control cover, New version without valve cones and valve guides
DIN 38±8 Nm SAE 25±5 Nm
A. Assemble the O-rings and plugs that are
required for the specic control cover. AH-
control is shown in the picture.
The control cover shown in picture is bi­directional.
DIN 38±8 Nm SAE 25±5 Nm
DIN 13±3 Nm (AHI-I)
14. Assemble the control piston in the AH­housing.
15. Assemble the O-ring.
17. Assemble the AH-housing. The narrow side against X5.
18. Put some grease on the guide pin and assemble it in the control cover.
6
Parker Hannin
Pump and Motor Division Trollhättan, Sweden
B. Assemble the check balls.
C. Assemble the control cover and torque the screws to 65±10 Nm for V12-60, -80 and -110. 105±20 Nm for V12-160.
7
Pump and Motor Division Trollhättan, Sweden
HY30-5506-M1/UK
Service Manual
Series V12
HY30-5506-M1/UK
Service Manual
Series V12
Assembling, end cap
DIN 38±8 Nm SAE 25±5 Nm
19. Assemble the hexagon plugs.
22. Assemble the companion pin in the set­ting piston. Make sure the location hole is against the control cover side.
Assembling, end cap
25. Assemble the set screw with the at end.
28. Assemble the modulating spring.
20. Assemble the adjusting screw and seal nut.
Control cover side
21. Assemble the setting piston in the end cap. Make sure the thread is against the con­trol cover side.
23. Assemble the set screw with the pointed end. Make sure that it hits the location hole in the companion pin.
24. Torque the set screw to 14±4 Nm.
8
Parker Hannin
Pump and Motor Division Trollhättan, Sweden
26. Torque the set screw to 26±6 Nm. Move the companion pin back and forward to make sure it moves smooth.
27. Assemble the spring guide. Use a long allen key to locate the spring guide.
29. Assemble the spring seat.
30. Assemble the threshold spring.
9
Pump and Motor Division Trollhättan, Sweden
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