Parker SensoControl, ServiceJunior Operating Instruction

Parker Hannifin GmbH & Co. KG

Tube Fittings Division Europe

Am Metallwerk 9, 33659 Bielefeld

Phone +49

-

521-4048

-0Fax +49

-

521-4048

-

4280

SensoControl

®

Operating

Instruction

ServiceJunior

wireless

Please read carefully before use!

Contents

1

Introduction

................................

................

1

1.1

Notes on safety/production selection

................................

...........

1

1.2

Device versions and range of delivery

................................

.........

1

1.3

Send and receive with wireless radio interface

................................

............................

1

1.4

Scanning rate a

nd memory p

rinciple

................................

............

2

Commissioning

................................

..........

3

2.1

Replacing the batteries

................................

3

Fun

ctions and keys

................................

....

4

3.1

Display Mode

................................

...............

5

3.2

Menu Functions

................................

...........

5

4

Conn

ection to the hydraulics

................................

...................

75Operating ServiceJunior

wireless

................................

............

8

5.1

Turning on (ON)

................................

...........

8

5.2

Turn off (OFF)

................................

..............

9

5.3

Turn on back light

................................

........

9

5.4

MIN/MAX Display

................................

.........

9

5.5

FS Full Scale Display

................................

...95.6

Erasing the MIN/MAX values

................................

.......................

9

5.7

OFL Display

................................

.................

9

5.8

Zero Point correction (ZERO)

................................

....................

10

5.9

Resetting the zero point correction

................................

............

10

5.10

Aut

omatic Switch Off

................................

...............................

11

5.11

Changing the Unit

................................

...125.12

Filter Settings

................................

..........

13

5.13

Display device address

................................

...........................

13

5.14

Data Memory Function

................................

............................

14

5.15

Set up

REC time

Function

................................

......................

15

5.16

Delete D

ata Memory

................................

...............................

16

5.17

Setup Function REC

AUTO

................................

....................

17

6

Technical Data

................................

..........

18

page1of

21

1

Introduction

The

ServiceJunior

wireless

is a digital manometer featuring a MIN/MAX display function.

Full scale (FS) accuracy is ± 0.5% based on the

upper limit of the measurement range.

Dynamic pressure peaks are measured at a scannin

g rate of 10

ms (100 measurement

values/second). The MIN/Max memory is

continuously updated and rewritten.

1.1

Notes on safety/production selection

The correct functioning of the

ServiceJunior

wireless

can only be guaranteed

when the

specifications detailed

in these operation instructions

are adhered to.

In particular, specifications relating to the

permitted upper limit of the measurement range as well as

the

permissible temperature range must be observed.

For repairs or calibration of the measureme

nt instruments,

please contact a

Parker sales branch.

1.2

Device versions and range of delivery

Device versions/range of delivery

Basic setting to unit ‘

b

ar’

Pressure connection, male thread G 1/4

Delivery with adapter

Range

-

1…16 bar/

0…100/0…400/

0…6

00/0…1

,

000 bar

Part No.

SCJNP

-

xxx-01-RC

1.3

Send and receive with wireless radio interface

The

ServiceJunior

wireless

operates with a bidirectional wireless interface. The operating range is

specified to 50 m. In some applications you will have

disturbance

s

based on existing interferences.

Transmitting data’s from the ServiceJunior to the PC data lost will be avoid by sending cryptic data

codes.

In the case of no or less transmission signal received,

please put the PC adapter and/

or the

ServiceJunior

wire

less

into another position. There is no risk to loose data memory content at any

time, while the data

memory needs

to be deleted by the user.

The

ServiceJunior

wireless

operates battery

powered

.

Send and transmit

data

to the PC/Notebook or receive param

eters will consume energy.

If the battery capacity will be consumed totally, no data memory content will be lost.

The data memory content operates independent from given battery capacity.

Serious malfunctions leading to personal injury

or damage

to property can result from

using the chosen product

in applications that do not comply with the specifications

or from disregarding the operating instructions.

In particular,

incorrect mounting of the manometer and the corresponding

adapter ca

n

cause the manometer to be torn

page2of

21

1.4

Scanning rate a

nd memory principle

The

ServiceJunior

wireless

i

s running with a fast scanning rate (10 ms) in order to capture all

peaks.

Based on all scanned values, the highest reading will be sorted and saved into the data memory.

The user is able to set up two different memory functions:

REC time

(time based da

ta recording)

The memory interval will be set up automatically by selected recording time (3, 10, 30, 60 min) and

g

iven quantity of data points (5,

000).

According to a recording time of 10 min there is an interval of 120 ms (0.12 s).

Recording

Time

Inte

rval

minmss

Qty of

Readings

Data Memory

3360.0363

MAX

10

120

0.1212MAX

30

360

0.3636MAX

60

720

0.7272MAX

REC AUTO

(Long term pressure peak monitoring with trigger point)

Exceeding the trigger point (tp) data recording will be processed

.

Below the given trigger point (tp) no readings will be saved.

The memory interval (INT) can be set from 100 ms/1/10/100 s.

The scan rate is still 10 ms and can not be changed.

Example:

Memory interval „INT = 10 s“:

Running with a scan rate of 10 ms

and a memory i

n

terval of 10 s out of 1

,

000 readings the highest

(MAX) reading will be sorted and saved into data memory.

Interval

s

Qty of

Readings

Data Memory

0.110MAX

1

100

MAX

10

1.000

MAX

100

10.000

MAX

This procedure enables the user to mo

nitor pressure peaks over a long term period.

page3of

21

2

Commissioning

The

ServiceJunior

wireless

is supplied with batteries fitted. The device is

operational as soon as

it is turned on.

2.1

Replacing the batteries

A battery symbol permanently

displays the

actual

battery status.

Caution!

Turn off

the device before replacing

the

batteries. Open the

battery compartment.

Ins

ert the

new batteries as depicted.

Ensure

correct polarity of the batteries.

Batteries: 2 x 1.5 V (LR6

-

AA)

ServiceJunior

wireless

page4of

21

3

Functions and keys

Key

Function

ONOFF

ON/OFF

Turns the device on/off.

Press 2 s.

Turns on the back light function (stays on for 30 s)

MINMAXF

S

MIN

MAX

FS

Selects display unit: MIN/MAX or FS

Minimum value

Pressure pea

k

Displays the upper limit of the scale (e.g. 400 bar)

MENU

Press 2 s.

Select with

MENUZER

O

1.

Menu functions

automatic switch off

engineering units

Filter settings

Device address/

Software version

Select with

MENUZER

O

2.

REC time function

Time based data logging

Setup data recording

3.

REC Auto function

Long term data logging with

individual memory interval

MENUZER

O

ZERO

Zero point adjustment

RESET

O

K

RESET

OK

Erases MIN and MAX values from the memory

Confirms the MENU functions

ServiceJunior

ONOFFMINMAXFSMENUZERORESETO

K

Display



4 ½ digit LCD with back light function



Displays measurement values

and menu functions



‘Bar Graph’ with peak & hold fun

ction



Actual value display (15 mm)



MIN/MAX or Full Scale (FS) (8 mm)



Battery status

Keys

ONOFFMINMAXFSMENUZERO

RESET

O

K

page5of

21

3.1

Display Mode

The actual pressure (ACT) is

indicated in the display mode. The

ACT measured value is displayed in

the corresponding unit. The

MIN, MAX or FS values is indicated in the lower part of the display.

Display

Description

bar-graph

Graphic indication of the actual pressure.

A pressur

e peak is indicated by means of a pixel

(graduation mark).

The indicated value is refreshed at intervals of

50 ms (20 measurements/s).

ACT

Indicates the actual pressure.

The indicated value is refreshed at intervals of

300 ms (3 times/s).

MIN/MAX

Indic

ates the MIN, MAX or FS value according

to setting.

The indicated value is refreshed at intervals of

300 ms (3 times/s).

FS

Full scale range (e.g. 400 bar)

Units

Indicates the chosen unit

Battery

Indicates battery status (5 segments

)

Send or Receive M

ode

REC

REC flashes when recording measurement values

(optional data logging function)

x10

Indicated value (actual indication and MIN/MAX

indication) x10

3.2

Menu Functions

Following set ups can be done within the MENU Function:



Automatic switch off ena

ble/disabled



Selection of engineering units (bar/mbar/PSI/kPa/Mpa.)



Filter settings



REC time or REC auto function



Delete data memory

By pressing the MENU key (2

s

) the desired function appears.

Skip to next function by pressing MENU again.

Confirmation

by pressing the „OK“ key.

The

ServiceJunior

wireless

returns into the display mode.

page6of

21

RESETOKRESETOKRESETOKRESETOKRESETOKRESETOKRESETOKRESETOKRESETOKRESETOKRESETOKRESETOKRESETOKRESETOKRESETOKRESETOKRESETOKRESETOKRESETOKRESETOKRESETOKRESETOKRESETOKRESETOKRESETOKRESETOKRESETOKRESETO

K

MENUZER

O

MENUZEROMENUZEROMENUZEROMENUZEROMENUZEROMENUZEROMENUZEROMENUZEROMENUZEROMENUZEROMENUZEROMENUZEROMENUZEROMENUZEROMENUZEROMENUZEROMENUZEROMENUZEROMENUZEROMENUZEROMENUZEROMENUZEROMENUZEROMENUZEROMENUZEROMENUZEROMENUZEROMENUZER

O

MIN

MAXFS

MIN

MAXFS

o

r

page7of

21

4

Connection to the hydraulics

The

ServiceJunior

wireless

is

available with male thread G1/4 (BSPP) or

7/16

-

20 UNF for the

corresponding versions (bar/PSI).

Ple

ase do not do the assembly while the ServiceJunior

wireless

is

pressurized

!

Model

SCJNP

-

xxx-01-RC

Pressure port

¼ BSPP

Adapter (M16x2)

SCA

-

1/4-EMA

-3(hex size 24 = 600 bar)

(hex size 27 = 1.000 bar) pre

-

mounted

Test Hose Adapter

(M16x2) male/male

SCA-

EMA

-

3/3

Other systems

Testpoint M16x1.5

SCA

-

EMA

-

3/4

Testpoint M12,65x1.5

SCA

-

EMA

-

3/2

Testpoint Pin Lock

SCA

-

EMA

-

3/1

Observe specified t

orques when fitting the ServiceJunior

wireless

The hex size of the pressure port is 27 mm

Pressure

conne

ction

Torque

7/16

-

20 UNF

35 Nm

¼ " BSPP

3

5 Nm

When fitting directly, please ensure the

ServiceJunior

wireless

can be rotated

freely.

Safety Instructions for using 1.000 bar operating range:

The delivered adapter SCA

-

1/4-EMA

-

3 (hex size 27) is approved up to nominal

pressure of 1,000 bar.

Please pay attention to built in test points acc. to rated nominal pressure and

specified safety factor.

page8of

21

5

Operati

ng

ServiceJunior

wireless

5.1

Turning

on (ON)

Self test running

Indication of full

-

scale range (FS)

Unit (

bar

) SCJNP

-

xxx-01-RC

MINFSMAXRECx10F

S

Auto Power Off function is active.

Power Off activates automatically

swit

ch off after 5 min.

This function can be altered in

MENU

.

MAX

ONOFF

Press

Display mode.

ACT

value

displayed

MAX

peak

page9of

21

5.2

Turn

off (OFF)

ONOFF

Press

once

(

briefly

)

5.3

Turn on b

ack light

ONOFF

Press the

key (2 s)

The back light illumination will be switched off after 30 s.

5.4

MIN/MAX Display

The additional display line can be switched to MIN/MAX or FS format.

The scroll function indicates MIN/MA

X after the other.

To measure pressure peaks the MIN/MAX Function is in use. The MIN/MAX memory saves the

highest (MAX) and the lowest (MIN) reading. Switching off the instrument, the MIN/MAX memory will

be erased.

When running different pressure tests

one after another, the MIN/MAX memory should be deleted

(

RESET

) after every test cycle.

MIN

MAXFS

MIN/MAX and FS

value is indicated in the display

5.5

FS Full Scale Display

Displaying the upper limit of the scale (FS) is designed to increase

readability of the

bar-graph

function.

The upper limit of the measurement range is indicated numerically.

FS is indicated in sequence after MIN and MAX.

MINMAXF

S

FS

value is indicated in the display

5.6

Erasing the

MIN/MAX

values

RESET

O

K

Erases

MIN/MAX

values

5.7

OFL Display

This indicates that the applied pressure

is outside given full scale range.

If the message will remain displayed,

while the

ServiceJunior

wireless

is

pressure less, please consult a Parker

Hannif

in Sales Office.

page10of

21

5.8

Zero Poin

t

correction

(ZERO)

The zero point can be corrected manually should undesired deviations

occur when no system

pressure is being applied (atmospheric

pressure).

MENUZER

O

Press ZERO key (

briefly

)

RESET

OKMENUZER

O

5.9

Resetting the zero point correction

ONOFF

This initiates the zero point correction. The

ACT

(actual)

value is indicated in the

display as 0.0 bar.

The correction

remains active until the device is turned off.

The zero point correction sets the current ACT value t

o

zero. In order

exclude erroneous measurements, ensure

no system pressure

is

being applied when carrying out

this function.

OFL/ZEro

is displayed for 3 seconds

if the measured pressure (0

bar) is

greater than 5% of the

measurement range.

Zero point c

orrection cannot be

carried out.

Please ensure that

no system pressure

is being applied.

Turn off the device. Zero point correction is no longer

active when the device is turned off and on again.

page11of

21

5.10

Automatic Switch Off

MENUZER

O

Press for 2 s

According to

the

ServiceJunior

wireless

configuration two different setups are possible.

The settings

Auto Power Off or Continuous operations

remain stored

and are active when the device is turned

off and on again.

Auto

Power O

ffContinuous operation

s

PO On

When

RESET

O

K

is pressed, t

he

Auto Power Off is enabled.

The device will switch off after 5 min.

PO OFF

When

RESET

O

K

is pressed, the device

must be turned off manually.

page12of

21

5.11

Changing the

Unit

MENUZER

O

Press for 2 s



MENUZER

O

Press to skip

MENUZER

O

Press once (briefly)

The next unit is

indicated.

RESET

O

K

Confirm unit selection

page13of

21

5.12

Filter Settings

MEN

U

ZER

O

P

ress 2 s



MENUZER

O

P

ress

MENUZER

O

P

ress

5.13

Display device address

In order to set up the devices manually in the PC Software „JuniorWin“ the device’s address will be

need.

MENUZER

O

P

ress

RESET

O

K

MENUZER

O

Press once (briefly)

Filter selection is indicated.

RESET

O

K

Confirm filter configuration

Display of device address (1. line)

Display of Software Version (2.line)

page14of

21

5.14

Data Memory Function

Two different data memory functions can be

used:

rEC tiME

or

rEC Auto

.

rEC tiME

time based data recording



can be started manually by

rEC MAnu

oroperated by a given trigger point

rEC tp

D

epending on the recording time the memory interval wil

l be processed automatically

(5,

000 Intervals)

.

Into each memory interval one maximum reading will be saved

.

rEC Auto

pressure peak monitoring



records

readings

above given trigger point

S

etup of individual memory interval will be done by user

.

Only readings

will be saved into data memory

which ar

e above given trigger point.

The data memory can be read out with the wireless PC Adapter and the PC Software „JuniorWin“.

The memory function will be processed with

MENUZER

O

MENUZER

O

P

ress 2 s

MENUZER

O

P

ress

MENUZER

O

RESET

O

K

RESET

O

K

rEC tiME

Function

rEC Auto

Fu

nction

will be set

page15of

21

5.15

Set up

REC time

Function

RESET

O

K

confirm

Select Start with Trigger point

rEC tp

ormanually

rEC MAnu

MENUZER

O

MENUZER

O

Setup

RESET

O

K

Start data recording

0…FS (Full

Scale range

)

RESET

O

K

confirm trigger point

MENUZER

O

select upwards

MINMAXF

S

select downwards

MENUZER

O

select

3/10/30/60 min

RESET

O

K

confirm

page16of

21

5.16

Delete D

ata M

emory

When the data memory is full it must be deleted before data recording can be started.

RESET

O

K

Delete data memory

Deleting

d

ata memory content

RESET

O

K

Start data recording

with selected trigger point (e.g. 103 bar)

MAX

REC

appears in the display and flashes

RESET

O

K

cancel

data recording

REC

disappears in the display

page17of

21

5.17

Setup Function REC

AUTO

RESET

O

K

confirm

Deleting data memory se

e

chap

t

er 5.13.

RESET

O

K

Start data recording

with selected trigger point

(e.g. 1

57.7

bar)

MAX

MENUZER

O

Select 0.1/1/10/60 s

RESET

O

K

confirm

REC

MENUZER

O

select upwards

MINMAXF

S

select downwards

REC

appears in the display and flashes

RESET

O

K

cancel data recording

REC

disappears in the display

page18of

21

6

Technical Data

Version



Digital pressure gauge with

ACT

-

MIN

and

MAX Display



bar graph display (33 segments) wit

h peak and hold function



4 ½ digit LC display (15 mm) with back light illumination



Battery powered with low power electronic system



Life time cycle

8

00 h (No back light function)



Pressure port stainless steel 1.4404

¼” BSPP (ISO 1179

-

2) or 7/16

–

20 UNF (

ISO 11926

-

2/3)

Input



Ceramic Sensor cell

-

1…16 bar



Strain Gauge Cell 0…100/400/600/1,000 bar



Scan rate 10 ms



Accuracy



0.25 % FS typ.



0.5 % FS max.



Resolution 12 bit = 4,096 steps

Housing

Ø

=79mm; T = 33 mm

Zinc Die Cast with

Rubber Protection TPE

Weight (g)

540

Sealing

Standard NBR sealed

Viton

®

(FKM); EPDM on request

Parts in contact with media

Stainless Steel 1.4404, NBR, ceramics

Power

Supply

Battery 2 x 1,5 VDC AA (LR6) Alkaline (Mignon)

Ambient conditions

Ambient temperature

Storage temperature

Fluid temperature

Rel. humidity

Protection

Vibration

Shock

-

10…50 °C

-

20…+60°C

-

20…+80°C

< 85%

EN 60529 (IP

54)IEC 60068

-2-65g

IEC 60068

-2-2725g

Function

Units: bar; PSI; Mpa; kPa; mbar

MIN/MAX

-Full

Scale

Battery Status Control

Auto Power Off/On

Zero Function

Reset (Deletes MIN/MAX )

PC Funktion

PC Software "JuniorWin"

Download recorded data's

via wireless PC Interface (2,4 GHz) Range 50 m

Device Setup

Memory Function

5,000 Re

a

dings (MAX

Readings)

Setup of Memory Interval

REC TIME (Time based recording)

REC AUTO (Long Term Recording by Limit Monitoring)

page19of

21

Digital Pressure Gauge ServiceJunior

wireless

Range

bar

Display

bar

Display

PSI

Display

mbar

Display

kPa

Display

MPa

-

1…16

-

1,00...

16,00

-

14,5...200,0

-

999...16000

-

100...1600

-0…100

0...100,0

0...1500

-

0...10000

0...10,00

0…400

0...400,0

0...5800

-

0...4000 (x10)

0...40,00

0…600

0...600,0

0...8700

-

0...6000 (x10)

0...60,00

0…1000

0...1000

0...15000

--0...100,0

R

ange (bar)

-

1…16

0…

100

0…400

0…600

0…1.000

Overload P

max

(bar)

40

200

800

1.200

1.500

Burst Pressure

(bar)

50

800

1.700

2.200

2.500

The

ServiceJunior

wireless

meets the guidelines of the European Community (EU).

It is confirmed that this product is appr

oved acc. to following standards:

This device complies with part 15

of t

he FC

C rules.

Op

erati

on is

subject to the

following two c

onditions:

(1) t

he de

vice may not

c

ause

harmful

interference

,

and (2) this device must accept any interf eren

ce

receiv

ed

, including

interference that may cause undesired operation.

This equipment has been tested and

found to comply with the limits for a

Class

B digital device, pursuant to part 15 of the

FCC Rules. These limits are

designed to provide reasonable

protection against harmful

interference in a

residential installation.

This equipment generates, uses and can radiate radio

frequency energy and, if not installed and used in accordance with the

instructions, may cause harmful interference

to radio communi

cations.

However, there is

no guarantee that interference will not occur

in a particular

installation. If this equipment does cause harmful interference to

radio or

television reception, which can be

determined by turning the equipment off

and

on, the user

is encouraged to try to correct

the interference by one or

more of the following measures:

-

Reorient or relocate the receiving antenna.

-

Increase the separation between the equipment and receiver.

-

Connect the equipment into an outlet on a

circuit diff

erent from that to which

the receiver is connected.

-

Consult the dealer or an experienced radio/TV technician for help.

Technical subject to change

July2009

DIN / EN 61000

-6-2DIN / EN 61000

-6-

3

Burst pressures related to tests without assembled adapters.

Exceeding the maximum ov

erload values (P

max

) may lead to

malfunctions and may even destroy the

ServiceJunior

wireless

.