Parker SciLog SciPres Maintenance Manual

SciLog® SciPres
®
Pressure Monitor & Sensor
Installation, Operating & Maintenance Instructions
SciLog® and SciPres® are registered trademarks of Parker Hannifin Corporation.
Parker domnick hunter has a continuous policy of product development and although the Company reserves the right to change
specification, it attempts to keep customers informed of any alterations. This publication is for general information only and
suitability for specific applications. All products are sold subject to the company’s Standard conditions of sale.
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Contents
Maintenance & Cleaning .............................................................................................................. 7
SciPres® Specifications - Monitor ............................................................................................... 8
SciPres® Specifications - Sensors .............................................................................................. 9
SciDoc Documentation Software for PC ................................................................................... 10
Part A: SciPres® Pressure Sensor Hardware............................................................................ 11
1.0 Overview ................................................................................................................................ 11
2.0 Front Panel: Data Entry & Display ....................................................................................... 12
3.0 Back Panel: Interface Options ............................................................................................. 13
4.0 Pin Out of the DB25 Female ‘Output’ Connector ................................................................. 14
5.0 Single-Use Pressure Sensors .............................................................................................. 16
Part B: SciPres® Pressure Sensor Monitor Software ............................................................... 17
1.0 Software Overview ................................................................................................................ 17
2.0 Main Menu ........................................................................................................................... 18
3.0 Custom Calibration ............................................................................................................. 20
4.0 Reduced Pump Pulsation: Improved Sensor Precision .................................................... 22
5.0 SciPres® Pressure Sensor Printout Format ...................................................................... 23
Part C: SciPres® Data ................................................................................................................. 24
1.0 Data Collection .................................................................................................................... 24
1.1 SciPres® SciDoc Data Collection Software ......................................................................... 24
1.2 PC Terminal Program Settings ........................................................................................... 28
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Precautions
READ this manual BEFORE operating or servicing this equipment.
FOLLOW these instructions carefully.
SAVE this manual for future reference.
DO NOT allow untrained personnel to operate, clean, inspect, service or tamper with this equipment.
ALWAYS DISCONNECT this equipment from the power source before cleaning or performing maintenance.
Contact Parker domnick hunter for parts, information and service.
WARNING
DISCONNECT ALL POWER TO THIS UNIT BEFORE INSTALLING, SERVICING, CLEANING OR REMOVING THE FUSE. FAILURE TO DO SO COULD RESULT IN BODILY HARM AND/OR PROPERTY DAMAGE.
CAUTION
OBSERVE PRECAUTIONS FOR HANDLING ELECTROSTATIC SENSITIVE DEVICES.
WARNING
ONLY PERMIT QUALIFIED PERSONNEL TO SERVICE THIS EQUIPMENT. EXERCISE CARE WHEN MAKING CHECKS, TEST AND ADJUSTMENTS THAT MUST BE MADE WITH POWER ON. FAILING TO OBSERVE THESE PRECAUTIONS CAN RESULT IN BODILY HARM.
WARNING
FOR CONTINUED PROTECTION AGAINST SHOCK HAZARD, CONNECT TO PROPERLY GROUNDED OUTLET ONLY. DO NOT REMOVE THE GROUND PRONG.
CAUTION
USE ONLY CLASS 2 LISTED AC/DC POWER SUPPLIES WITH THIS DEVICE. Parker domnick hunter # 070017TOR, OR ITS EQUIVALENT IS RECOMMENDED.
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Précautions
LISEZ ce manual AVANT de faire fonctionner ou d’entretenir cet équipment.
SUIVEZ attentivement ces instructions.
CONSERVEZ ce manuel pour future référence.
NE LAISSEZ PAS du personnel non qualifié utiliser, nettoyer, inspecter, entretenir, réparer ou manipuler cet équipement.
DÉBRANCHEZ TOUJOURS cet équipement de la source de courant avant de nettoyer ou d’exécuter l’entretien.
APPELEZ PARKER pour pièces détachées, renseignements et entretien.
ATTENTION
DÉBRANCHEZ TOUT COURANT DE CETTE UNITÉ AVANT DE FAIRE L’INSTALLATION, D’EFFECTUER L’ENTRETIEN, LE NETTOYAGE OU AVANT DE RETIRER LE FUSIBLE. NE PAS OBSERVER CES PRÉCAUTIONS RISQUERAIT DE CAUSER DES BLESSURES CORPORELLES OU/ET D’ENDOMMAGER L’ÉQUIPEMENT.
PRUDENCE
SOYEZ PRUDENT LORSQUE VOUS MANIPULEZ DES APPAREILS SENSIBLES À L’ÉLECTROSTATIQUE.
ATTENTION
AUTORISEZ SEULEMENT LE PERSONNEL QUALIFIÉ À ENTRETENIR CET ÉQUIPEMENT. SOYEZ PRUDENT LORSQUE DES VÉRIFICATIONS, TESTS ET AJUSTEMENTS DOIVENT ÊTRE EFFECTUÉS SOUS TENSION. NE PAS OBSERVER CES PRÉCAUTIONS RISQUERAIT DE CAUSER DES BLESSURES CORPORELEES.
ATTENTION
POUR ASSURER UNE PROTECTION CONTINUE CONTRE UNE DÉCHARGE ÉLECTRIQUE, BRANCHEZ UNIQUEMENT SUR UNE PRISE CORRECTE­MENT RELIÉE Á LA TERRE. NE RETIREZ PAS LA FICHE DE TERRE.
PRUDENCE
UTILISEZ UNIQUEMENT LA CLASSE 2 CI ALIMENTATIONS AC / DC AVEC CET APPAREIL . Parker domnick hunter # 070017TOR, OU SON ÉQUIVALENT EST RECOMMANDÉ.
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Introduction
You will find the SciPres® pressure sensors easy to use. The state-of-the-art hardware and software design of the SciPres® pressure sensor and monitor combination allows you to measure and document the pressure of many filtration / separation processes. With proper maintenance, the SciPres® pressure monitor will provide many years of excellent service and performance.
Please read the following instructions carefully!
Inspections: Remove the products carefully from the shipping container. Check the contents against the purchase order to verify that all parts are included and undamaged.
Please do the inspection now, even if the products are not used immediately. Many carriers must receive damage claims within seven days of delivery. Please retain all packing material so unit may be shipped safely, if necessary.
Customer Service: Parker domnick hunter customer service: If assistance is required, please contact us at:
Parker Hannifin Manufacturing Ltd Parker Hannifin Corporation Parker domnick hunter Parker domnick hunter Process Filtration - Europe Process Filtration - North America Durham Road 2340 Eastman Avenue Birtley, Co. Durham Oxnard, California, USA 93030 DH3 2SF, England toll free: 877 784 2234 phone +44 (0)191 4105121 phone: +1 805 604 3400 fax +44 (0)191 4105312 fax: +1 805 604 3401 email: dhprocess@parker.com email: dhpsales.na@parker.com www.parker.com/dhpharma www.parker.com/dhsingleuse
Parker domnick hunter customer service personnel will be able to serve you more efficiently if you have the following information:
• Serial number and model name of the equipment
• Installation procedure being used
• Concise list of symptoms
• List of operating procedures and conditions in use when problem arose
Calibration
The SciPres® monitor is a calibrated device, and is calibrated with test equipment that is traceable to NIST.
A Calibration Certificate is included with each unit, and has a one year expiration date.
It is highly recommended that the monitor be calibrated on an annual basis or more often if your Metrology Department deems it necessary.
Parker domnick hunter provides this Calibration Service, complete with a new certificate, showing the “as found” and “as left” data.
Contact your local Parker domnick hunter representative.
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Warranty
Country specific information can be found at: www.parker.com/termsandconditions
Standards
The SciPres® monitor and sensor conform to the following standards:
• EN 61326-1:2006, Class B
• EN 6100-3-2:2006
• EN 6100-3-3:1995 +A1:2001 +A2:2006
• EN 61010-1 Issued: 2001/03/01
• UL 61010-1 Issued: 2004/07/12 Ed.2
• And is certified to: CAN/CSA-C22.2 No 61010-1 Ed.2
Caution: The maximum recommended pressure for the sensors is 60 psi. If this is exceeded, problems with leakage and functionality can occur.
Installation & Start Up
Installation of the SciLog® SciPres® monitor must be carried out only by trained personnel in accordance with the relevant regulations and this operations manual.
Make sure that the technical specifications and input ratings of the SciPres® pressure sensor are observed. See “SciPres® Pressure Sensor Specifications”.
The protection provided by this equipment may be impaired if the SciPres® pressure sensor is used in a manner inconsistent with this manual or for purposes not specified by the manufacturer.
Maintenance & Cleaning
The SciPres® pressure monitor is maintenance free. The single-use SciPres® sensors come pre-calibrated from the factory and require no maintenance.
To remove dust, dirt and stains, the outer surfaces of the SciPres® pressure monitor may be wiped using a soft, non-fluffing cloth moistened with water. If required, you may also use a mild detergent or 2-propanol.
The single-use sensors may be sanitized with 0.1 Molar NaOH, or 2-propanol. They may be autoclaved up to 2 times, or gamma-irradiated with exposure up to 45 kGy.
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Hardware
Specifications - Monitor
Electrical
Dimensions
Weight
Enclosure
Power
Operational Range
Sensor
I/O Port - 1
I/O Port - 2
I/O Port - 3
I/O Port - 4
I/O Port - 5
W: 6.0¨ (15.2 cm); Height 2.75¨ (7.0 cm); D: 5.5¨ (14.0 cm)
1.5 lb (0.69 Kg)
Molded Plastic / Stainless Steel
110-120 or 220-240 V , 60/50 Hz AC Adaptor, 12 VDC, 500 ma Output,
Centre positive. Use only Class 2 listed AC/DC power supplies.
6 to 60 ° C, 100% Humidity.
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/4” Tri-Clover (TC) Sanitary and 1” Tri-Clover (‘Ladish’) Sanitary.
Note: Please use care connecting the monitor end of the sensor cable to
these ports as the male cable end can be damaged if mishandled.
‘Output’ - Female DB25, four TTL outputs for alarms, four 4-20 ma Analog
‘Printer / PC’ - Female DB9, RS-232 output for serial printer or PC.
Choice of five sizes: Luer, 3/8" Barb, 1/2” Barb,
‘P1, P2 and P3’ Female Switchcraft 9 pin twist-lock,
connectors for sensor cables.
output signals, 18 bit resolution.
‘Serial I/O’ - Female DB9 (disabled).
‘RS-485’ - 3 wire terminal block. RS-485 output (disabled).
Software
Two
Operational
Modes
I/O Port - 6
Pressure Mode
Custom Calibration Mode
‘12VDC 500ma’ - DC Input for AC Adaptor.
Captures stored calibration data from the sensors, digital display of up to
three pressure sensor values and either Differential or Trans Membrane
pressure, with four user-definable alarms.
Used to perform custom calibrations, selecting User-Defined Zero
and Calibration Pressure.
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Specifications - Sensors
Power
Fluid Connections
Wetted Materials
Sensor Type
Sensor Isolation
Pressure Range
Accuracy
Resolution
Temperature Range
Sensor Microchip
Sensor Connector & Cables
5 VDC provided by SciPres® Pressure Monitor.
3
/4” Tri-Clover (TC) Sanitary and 1” Tri-Clover (‘Ladish’) Sanitary.
Polysulphone meets USP Class VI and FDA 21 CFR 177.1520, all wetted
Insoluble silicone dielectric gel isolates sensing element from process
solution. The gel is a non-toxic, non-allergenic elastomeric system.
+/- 0.30 psi at -5 to 30 psi for 2 point calibrated sensors (can be improved
Choice of five sizes: Luer, 3/8” Barb, 1/2” Barb,
materials made with animal-free compounds.
Medical grade, silicone piezoresistive sensing element
with on-chip temperature compensation.
-5 to 60 psi (-0.34 to 4.14 bar).
to -5 to 60 psi with 3 point calibration, also available)
0.01 psi (0.001 bar).
0 to 60 °C (0 to 140 °F).
EPROM, Stores Sensor ID, and Calibration Factor.
Lockable and Waterproof.
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SciDoc Documentation Software for PC
SciPres® Pressure Sensor System Documentation Software Package - purchased separately.
• Excel spreadsheet with custom macros for data compilation. Includes WinWedge interface software. Sent ready-to-use.
• Complete process analysis with graphing of data.
• Real-time verification and documentation of process parameters.
• Includes graph of: Pressure versus Time.
Spreadsheet example:
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