Parker SciLog DINCon, SciLog DINPres, SciLog DINTemp Maintenance Manual

SciLog® DINCon®, DINPres®,
®
& DINTemp
Modules
SciLog
®
and DINCon®, DINPres®, and DINTemp®, are registered trademarks of
Parker Hannifin Corporation.
Parker Hannifin Corporation has a continuous policy of product development and although the Company reserves the right to
change specification, it attempts to keep customers informed of any alterations. This publication is for general information only and
customers are requested to contact your local Parker Sales Representative for detailed information and advice on a product’s
suitability for specific applications. All products are sold subject to the company’s Standard conditions of sale.
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Contents
Introduction ................................................................................................................................. 6
Calibration .................................................................................................................................. 6
Warranty ..................................................................................................................................... 7
Standards ................................................................................................................................... 7
Installation & Start-Up ................................................................................................................. 7
Maintenance & Cleaning ............................................................................................................. 7
DIN Module Specifications .......................................................................................................... 8
Sensor Specifications ................................................................................................................. 9
SciCon Sensors .......................................................................................................................... 9
SciPres Sensors ......................................................................................................................... 9
SciTemp Sensors ..................................................................................................................... 10
Installation ................................................................................................................................ 11
Operating Instructions............................................................................................................... 14
Modbus Register List ................................................................................................................ 16
DINCon Registers ..................................................................................................................... 16
DINPres Registers .................................................................................................................... 20
DINTemp Registers .................................................................................................................. 25
Reference Information .............................................................................................................. 29
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Precautions
READ this manual BEFORE operating or servicing this equipment.
FOLLOW these instructions carefully.
SAVE this manual for future reference.
DO NOT allow untrained personnel to operate, clean, inspect, service or tamper with this equipment.
ALWAYS DISCONNECT this equipment from the power source before cleaning or performing maintenance.
Contact your local Parker Division for parts, information and service.
DISCONNECT ALL POWER TO THIS UNIT BEFORE INSTALLING, SERVICING, CLEANING OR REMOVING THE FUSE. FAILURE TO DO SO COULD RESULT IN BODILY HARM AND/OR PROPERTY DAMAGE.
OBSERVE PRECAUTIONS FOR HANDLING ELECTROSTATIC SENSITIVE DEVICES.
ONLY PERMIT QUALIFIED PERSONNEL TO SERVICE THIS EQUIPMENT. EXERCISE CARE WHEN MAKING CHECKS, TEST AND ADJUSTMENTS THAT MUST BE MADE WITH POWER ON. FAILING TO OBSERVE THESE PRECAUTIONS CAN RESULT IN BODILY HARM.
FOR CONTINUED PROTECTION AGAINST SHOCK HAZARD, CONNECT TO PROPERLY GROUNDED OUTLET ONLY. DO NOT REMOVE THE GROUND PRONG.
WARNING
CAUTION
WARNING
WARNING
USE ONLY CLASS 2 LISTED EXTERNAL 24 VDC POWER SUPPLY WITH THESE DEVICES.
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CAUTION
Précautions
LISEZ ce manual AVANT de faire fonctionner ou d’entretenir cet équipment.
SUIVEZ attentivement ces instructions.
CONSERVEZ ce manuel pour future référence.
NE LAISSEZ PAS du personnel non qualifié utiliser, nettoyer, inspecter, entretenir, réparer ou manipuler cet équipement.
DÉBRANCHEZ TOUJOURS cet équipement de la source de courant avant de nettoyer ou d’exécuter l’entretien.
APPELEZ PARKER pour pièces détachées, renseignements et entretien.
DÉBRANCHEZ TOUT COURANT DE CETTE UNITÉ AVANT DE FAIRE L’INSTALLATION, D’EFFECTUER L’ENTRETIEN, LE NETTOYAGE OU AVANT DE RETIRER LE FUSIBLE. NE PAS OBSERVER CES PRÉCAUTIONS RISQUERAIT DE CAUSER DES BLESSURES CORPORELLES OU/ET D’ENDOMMAGER L’ÉQUIPEMENT.
SOYEZ PRUDENT LORSQUE VOUS MANIPULEZ DES APPAREILS SENSIBLES À L’ÉLECTROSTATIQUE.
ONLY PERMIT QUALIFIED PERSONNEL TO SERVICE THIS EQUIPMENT. EXERCISE CARE WHEN MAKING CHECKS, TEST AND ADJUSTMENTS THAT MUST BE MADE WITH POWER ON. FAILING TO OBSERVE THESE PRECAUTIONS CAN RESULT IN BODILY HARM.
POUR ASSURER UNE PROTECTION CONTINUE CONTRE UNE DÉCHARGE ÉLECTRIQUE, BRANCHEZ UNIQUEMENT SUR UNE PRISE CORRECTEMENT RELIÉE Á LA TERRE. NE RETIREZ PAS LA FICHE DE TERRE.
ATTENTION
PRUDENCE
ATTENTION
ATTENTION
PRUDENCE
N'UTILISER QUE DE L'ALIMENTATION ÉLECTRIQUE 24 VDC EXCLUSIVE DE CLASSE 2 AVEC CES DISPOSITIFS.
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Introduction
You will find the SciLog® DINCon, DINPres and DINTemp Modules and sensors easy to use. The state­of-the-art hardware and software design of the SciLog to measure and document the conductivity, pressure or temperature of many filtration / separation processes. With proper maintenance, the SciLog service and performance.
Please read the following instructions carefully!
Inspections: Remove the products carefully from the shipping container. Check the contents against the purchase order to verify that all parts are included and undamaged.
Please do the inspection now, even if the products are not used immediately. Many carriers must receive damage claims within seven days of delivery. Please retain all packing material so unit may be shipped safely, if necessary.
Customer Service: Parker Bioscience customer service: If assistance is required, please contact us at:
Parker Hannifin Corporation Bioscience & Water Filtration 2340 Eastman Avenue Oxnard, California, USA 93030 toll free: 877 784 2234 phone: +1 805 604 3400 fax: +1 805 604 3401 email: dhpsales.na@parker.com www.parker.com/dhsingleuse
Parker customer service personnel will be able to serve you more efficiently if you have the following information:
®
DIN Module and sensor combination allows you
®
DIN Modules will provide many years of excellent
Parker Hannifin Manufacturing Ltd Bioscience Engineering Filtration Durham Road Birtley, Co. Durham DH3 2SF, England phone +44 (0)191 4105121 fax +44 (0)191 4105312 email: dhprocess@parker.com www.parker.com/dhsingleuse
Serial number and model name of the equipment  Installation procedure being used  Concise list of symptoms  List of operating procedures and conditions in use when problem arose
Calibration
The SciLog® DIN Modules are calibrated devices, and are calibrated with test equipment that is traceable to SI through NIST.
A Calibration Certificate is included with each unit, and has a one year expiration date. It is highly recommended that the Module be calibrated on an annual basis or more often if your
Metrology Department deems it necessary. Parker Bioscience provides this Calibration Service, complete with a new certificate, showing the “as
found” and “as left” data. Contact your local Parker Bioscience representative.
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Warranty
Country specific information can be found at: www.parker.com/termsandconditions
Standards
EN 61326-1:2006, Class B EN 61010-1:2010 Ed.3+ C1; C2 Conforms to UL STD 61010-1:2012 Ed.3+ R: 29Apr2016 Certified to CSA STD C22.2 No 61010-1-12:2012 Ed.3+U1;U2
Caution: The maximum recommended pressure for the sensors is 60 psi.
If this is exceeded, problems with leakage and functionality can occur.
Installation & Start Up
Installation of the SciLog® DINCon® DINPres®, and DINTemp® Modules must be carried out only by trained personnel in accordance with the relevant regulations and this operations manual.
Make sure that the technical specifications and input ratings of the SciLog the appropriate Sensor Specifications page.
The protection provided by this equipment may be impaired if the SciLog manner inconsistent with this manual or for purposes not specified by the manufacturer.
®
sensors are observed. See
®
sensors are used in a
Maintenance & Cleaning
The SciLog® DIN Modules are maintenance free. The single-use SciLog® sensors come pre-calibrated from the factory and require no maintenance.
To remove dust, dirt and stains, the outer surfaces of the DIN Modules may be wiped using a soft, non­fluffing cloth moistened with water. If required, you may also use a mild detergent or 2-propanol.
The single-use sensors may be sanitized with 0.1 Molar NaOH, or 2-propanol. They may be autoclaved up to 2 times, or gamma-irradiated with exposure up to 45 kGy.
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Hardware
Specifications – All Modules
Dimensions
Enclosure
Electrical
Weight
Power
Battery
I/O Port Top
I/O Port – 2
I/O Port - 3
I/O Port Bottom
DISPLAY
W: 0.875¨ (2.2 cm); Height 4.0¨ (10.2 cm); D: 4.75¨ (12.1 cm)
0.3 lb. (0.14 Kg)
Molded Plastic
24 VDC, 250 mA. Use only Class 2 External Power Supply
CR1632, used for internal clock, not user serviceable
8 pin Terminal Block, numbered from rear:
1: +24 VDC 2: 24 VDC Return 3: N/C 4: Signal GND (COM)
5: RS-232 RX 6: RS-232 TX 7: RS-485 A 8: RS-485 B
RJ45, Ethernet Connection
USB Connection
8 Pin Sensor Connection, DINCon has 1, DINPres and
DINTemp have 3.
Power Status LED, Sensor Status LED’s
Environmental
8
Software
Modbus
Temperature
Altitude
IP Rating
Rel. Humidity
Voltage
Pollution
Modbus RTU via RS-232 Modbus RTU via RS-485
Modbus RTU via USB
Modbus TCP via Ethernet
4 – 60° C
Up to 2000 Meters
IP20, Indoor dry environments, unit is wipe-down only
0 – 95%
Fluctuation allowed: +/- 10%
Degree: 2
Specifications – Sensors
SciCon:
Power
Fluid Connections
Wetted Materials
®
5 VDC provided by DINCon
Choice of five sizes: Luer, 3/8” Barb, 1/2” Barb,
3/4” Tri-Clover (TC) Sanitary and 1” Tri-Clover
(‘Ladish’) Sanitary.
Polysulphone meets USP Class VI and FDA 21
CFR 177.1520, all wetted materials made with
animal-free compounds.
Module
SciPres:
Sensor Type
Conductivity Range
Accuracy
Temperature Range
Temperature Accuracy
Temperature Probe
Pre-Calibration
Sensor Microchip
Sensor Connector & Cables
Power
4-Electrode Conductivity Cell, gold plated pins.
1 μS/cm to 200 mS/cm; Resolution: 0.1 μS/cm.
High: ± 0.25 mS in the 0.1 - 200 mS range;
Low: ± 3 μS in the 0 - 100 μS range
4-50° C
+/- 0.5° C
Thermistor
0.10 M KCI Solution, 12.88 mS at 25.0° C
EPROM, Stores Sensor ID, and
Calibration Factor.
Lockable and Waterproof.
5 VDC provided by DINPres
®
Module
Choice of five sizes: Luer, 3/8” Barb, 1/2” Barb,
Fluid Connections
Wetted Materials
Sensor Type
Sensor Isolation
Pressure Range
3/4” Tri-Clover (TC) Sanitary and 1” Tri-Clover
(‘Ladish’) Sanitary.
Polysulphone meets USP Class VI and FDA 21
CFR 177.1520, all wetted materials made with
animal-free compounds.
Medical grade, silicone piezoresistive sensing
element with on-chip temperature compensation.
Insoluble silicone dielectric gel isolates sensing
element from process solution. The gel is a non-
toxic, non-allergenic elastomeric system.
-5 to 60 psi (-0.34 to 4.14 bar).
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+/- 0.30 psi at -5 to 30 psi for 2 point calibrated
Accuracy
sensors (can be improved to -5 to 60 psi with 3
point calibration, also available)
Sensor Connector & Cables
SciTemp:
Resolution
Temperature Range
Sensor Microchip
Power
Fluid Connections
Wetted Materials
Sensor Type
Temperature Range
0.01 psi
0 to 60 °C (32 to 140 °F).
EPROM, Stores Sensor ID, and
Calibration Factor.
Lockable and Waterproof.
5 VDC provided by DINTemp
®
Module
Choice of five sizes: Luer, 3/8” Barb, 1/2” Barb,
3/4” Tri-Clover (TC) Sanitary and 1” Tri-Clover
(‘Ladish’) Sanitary.
Polysulphone meets USP Class VI and FDA 21
CFR 177.1520, all wetted materials made with
animal-free compounds.
Thermistor, Epoxy coated, 2252
-40 to +150° Celsius
Accuracy
Resolution
Sensor Microchip
Sensor Connector & Cables
+/- 0.10° Celsius in the 4.0 to 70° Celsius range.
0.01 ° Celsius
EPROM, Stores Sensor ID, and
Calibration Factor.
Lockable and Waterproof.
10
Installation:
Overview:
The DINCon, DINPres, and DINTemp Modules are designed to be installed as part of a control system inside a control cabinet that has a 24 VDC source available and has Modbus communication protocol capability.
The DIN Modules are installed on standard DIN rail. They are usually mounted with the red locking tab located at the bottom of the unit. This places the Power and Communication connections at the top of the Module and the Sensor connections at the bottom.
Wiring Power and Communication:
Connect 24 Volts DC, 250 mA power to Pins 1 (+) and 2 (-) of the 8 pin terminal block. (Note - pin 1 is at the rear.)
All data acquisition is via Modbus registers in either RTU or ASCII. The available physical layers are RS-232, RS-485, Ethernet and USB. The recommended physical
layer for installation of multiple units is Modbus/RTU over RS-485 with Modbus/TCP via
Ethernet a close second.
For RS-232, connect to the following: Pin 4 = Signal Ground, Pin 5 = RX, Pin 6 = TX.
For RS-485, connect to the following: Pin 4 = Signal Ground, Pin 7 = B, Pin 8 = A.
For Ethernet connect an Ethernet cable to the provided RJ45 jack.
For USB connect to the provided USB Type A jack.
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A
Pin 1: +24VDC Pin 2: Common Pin 3: Not Pin 4: Signal Pin 5: RS-232 RX Pin 6: RS-232 TX Pin 7: RS-485 Pin 8: RS-485 B
RJ45 Ethernet
USB
Connecting Sensors:
All Sensors, SciCon for use with the DINCon Module, SciPres for use with the DINPres Module and SciTemp for use with the DINTemp Module are disposable flow through sensors that are purchased separately from Parker and come Pre-Calibrated.
The Sensors connect to a provided cable that has a watertight connector on the sensor end and an 8 pin connector on the other end that plugs into a matching port on the bottom of the Module. The DINCon has only one port, and uses only one SciCon Sensor. The DINPres and DINTemp have 3 ports, can support up to 3 SciPres or SciTemp Sensors, and they are referred to as P1 – P3 or T1 – T3 beginning with P1 and T1 at the rear, or the closest connector to the DIN rail.
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DIN Rail locking clip
Sensor 1
Sensor 2
Sensor 3
When powered up and connected the Sensor Status LEDs on the front of the Module are colored as follows:
Green = Connected Red = Disconnected Yellow = Connected but not calibrated.
If the LED shows Yellow, it’s time to replace the affected Sensor with a new one. Connecting the wrong type of Sensor to the module also results in a Yellow indication.
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