Parker P1/PD, P1/PD 018, P1/PD 028, P1/PD 045, P1/PD 100 Service Manual

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Page 1

P1/PD Series: B-Mod Service Information Medium Pressure Axial Piston Pumps

Bulletin HY28-2708-02/SVC/EN Effective: July 2019 Replaces: March 29, 2019

Page 2

Bulletin HY28-2708-02/SVC/EN | July 2019

Contents

Medium Pressure Axial Piston Pumps P1/PD B-mod Service Information

Contents

B-Mod Pump Identication ..................................................................................................................................... 3

B-Mod Controls vs A-mod Controls ........................................................................................................................ 4

General Information ................................................................................................................................................. 5

Typical Characteristics ............................................................................................................................................ 6

Parts Data

018, 028 B-mod Pump Exploded View ................................................................................................................... 7

045 B-mod Pump Exploded View ........................................................................................................................... 8

018, 028, 045 B-mod Pump Parts .......................................................................................................................... 9

060, 075, 085, 100, 140 B-mod Pump Exploded View ......................................................................................... 10

060, 075, 085, 100, 140 B-mod Pump Parts ........................................................................................................ 11

Volume Stop Control ............................................................................................................................................. 12

Thru Drive Couplings and O-rings ......................................................................................................................... 13

C0 B-mod Control Exploded View ........................................................................................................................ 14

L0 B-mod Control Exploded View ......................................................................................................................... 15

L2 B-mod Control Exploded View ......................................................................................................................... 16

AM B-mod Control Exploded View ....................................................................................................................... 17

C0 to L0 B-mod Conversion Guide ....................................................................................................................... 18

C0 to L2 B-mod Conversion Guide ....................................................................................................................... 19

C0 to AM B-mod Conversion Guide ..................................................................................................................... 20

L0 / L2 to C0 B-mod Conversion Guide .............................................................................................................. 21

L0 to L2 B-mod Conversion Guide ....................................................................................................................... 22

L2 to L0 B-mod Conversion Guide ....................................................................................................................... 23

L0 to AM B-mod Conversion Guide ...................................................................................................................... 24

L2 to AM B-mod Conversion Guide ...................................................................................................................... 25

AM to C0 B-mod Conversion Guide ..................................................................................................................... 26

AM to L0 B-mod Conversion Guide ...................................................................................................................... 27

AM to L2 B-mod Conversion Guide ...................................................................................................................... 28

075, 085, 100, 140 Torque Limiter ......................................................................................................................... 29

Electronic Unload Control B-mod Exploded View ................................................................................................ 30

Parts Kits ............................................................................................................................................................... 32

Assembly/Disassembly information

Compensator Procedures ..................................................................................................................................... 33

Pump Service Procedures ..................................................................................................................................... 35

Pump Inspection Procedures ................................................................................................................................ 37

Component Rework Limits .................................................................................................................................... 38

018, 028, 045 Assembly Procedures .................................................................................................................... 39

060, 075, 085, 100, 140 Assembly Procedures .................................................................................................... 43

Assembly Tools ..................................................................................................................................................... 47

Rotation Change ................................................................................................................................................... 51

Test Procedure ...................................................................................................................................................... 53

Test Criteria & Start-up Procedures....................................................................................................................... 55

Trouble Shooting ................................................................................................................................................... 56

Conversions and Formulas ................................................................................................................................... 58

Warning ................................................................................................................................................................. 59

Parker Hannin Corporation Hydraulic Pump and Power Systems Division

Marysville, Ohio USA

Page 3

Bulletin HY28-2708-02/SVC/EN | July 2019

B-Mod Pump Identiﬁcation

This service manual is to be used for P1/PD Design Series B (B-mod) pumps. In order to identify which series of pump you have, please refer to the Series Designation spot in the P1/PD model code as shown below.

The design series is based on the type of control selected. B-mod pumps use the C, L, and AM controls. All other control types are Design Series A (A-mod). There are however two exceptions. Both exceptions are on the 45 & 60cc pumps. One exception is when the load sense (L) or remote compensator (AM) is used in combination with the torque limiting control (ALT or AMT). The ALT or AMT on the 45 & 60cc pumps is still the A-mod design series. The other exception is if the Universal “U” conguration model code option is selected with the 45 or 60cc pump. On those two displacements, the Universal “U” option is also still an A-mod design series.

Medium Pressure Axial Piston Pumps P1/PD B-mod Service Information

Design Series Designation

"U" Universal Designation

For service information on A-mod pumps please refer to Bulletin HY28-2665-02/SVC/EN. The latest edition can be found at www.parker.com/HPS.

NOTE: A-mod and B-mod controls are NOT Interchangeable! Adapter block is required to put a B-mod control on an A-mod or an A-mod control on a B-mod pump. See Parts Kits page for adapter block part numbers.

Parker Hannin Corporation Hydraulic Pump and Power Systems Division Marysville, Ohio USA

Page 4

Bulletin HY28-2708-02/SVC/EN | July 2019

B-Mod Controls vs A-mod Controls

Design Series A Design Series B

Medium Pressure Axial Piston Pumps P1/PD B-mod Service Information

Pressure Limiter:

C00, C10 (Left)

Pressure sense:

L00, L20 (Left)

Pilot operated

pressure limiter:

AM (Left)

Pressure Limiter: C00, C10 (Right)

Pressure sense: L00, L20 (Right)

Pilot operated

pressure limiter:

AM (Right)

"All in one compensator":

C00, (C00 replaces C10) L00,

L20, AM (Left and Right)

Control or Bias

Tank

Pressure

Tank

Pressure LS

Bias or Control

Pressure

Pmax

Control

Standard NG6/D03 Pattern Custom Control Pad Pattern

NOTE: Bolt pattern & size remains the same. No change to housing casting required.

Parker Hannin Corporation Hydraulic Pump and Power Systems Division

Marysville, Ohio USA

Page 5

Bulletin HY28-2708-02/SVC/EN | July 2019

General Information

Medium Pressure Axial Piston Pumps P1/PD B-mod Service Information

Model Coding Information

Mounting

Side Load Capability

Fluid Connections

System Relief Valves

Recommended Fluids

Viscosity Index

Temperature

Maintenance

Fluid Cleanliness

For model code designation meaning and general model code information please see P1/PD sales catalog HY28-2665-01/P1/EN.

These pumps are designed to operate in any position. For shaft up, contact factory. The pump shaft must be in alignment with the shaft of the source driver and should be checked with a dial indicator. The mating pilot bore and coupling must be concentric. This concentricity is particularly important if the shaft is rigidly connected to the driven load without a exible coupling.

Splined: The shafts will accept a maximum misalignment of 0.005 in (0.15mm) total indicator reading. Angular misalignment at the external and internal spline axis must be less than ± 0,002 mm per mm of shaft radius, ± 0.002 inches per inch of shaft radius. The coupling interface must be lubricated. PARKER recommends lithium molydisulde or similar grease. The internal coupling should be hardened to Rc 27-34 and must conform to SAE-J498c, class 5 at root side t.

Keyed: High strength heat treated keys must be used. Replacement keys must be hardened to 27-34 Rc. The key corners must be chamfered 0.032-0.040 in (0.81-1.0 mm) at 45° to clear radii that exist in the keyway.

The P1/PD series is designed for inline-drive. Side loading on the shaft is not recommended. If this is unavoidable consult your nearest Parker representative.

Connect inlet and outlet lines to the port block of the pump. The maximum case pressure is 2 bar (30 psi) continuous, 4 bar (60 psi) intermittent. The case pressure must never exceed inlet pressure by more than .5 bar (7 psi). When connecting case drain line make certain that drain plumbing passes above highest point of the pump before passing to the reservoir. The case leakage line must be of sufcient size to prevent back pressure in excess of 2 bar (30 psi) and returned to the reservoir below the surface of the oil as far from the supply inlet as possible. All uid lines, whether pipe, tubing, or hose must be adequate size and strength to assure free ow through the pump. An undersize inlet line will prevent the pump from operating properly at full rated speed. An undersize outlet line will cause back pressure and cause heat generation and increased noise. Flexible hose lines are recommended. If rigid piping is used, the workmanship must be accurate to eliminate strain on the pump port block or to the uid connections. Sharp bends in the lines must be eliminated wherever possible. All system piping must be cleaned and ushed before installing pump. Make sure the entire hydraulic system is free of dirt, lint, scale, or other foreign material. CAUTION: Do not use galvanized pipe. Galvanized coating can ake off with continued use.

Although the P1/PD series pumps have very fast off-stroke compensator response, system relief valves are recommended in all cases for safety considerations.

The uid recommended for use in these pumps has a petroleum base and contains agents which provide oxidation inhibition and anti-rust, anti-foam and de-aerating properties as described in Parker standard HF-1. Where anti-wear additive uids are specied, see Parker standard HF-0.

90 V. I. minimum. Higher values extend the range of operating temperature but may reduce the service life of the uid. Viscosity cannot be lower than 7 cSt.

Determined by the viscosity characteristics of the uid used. Because high temperatures degrade seals, reduce the service life of the uid and create hazards, uid temperature should not exceed 230°F (110°C) at the case drain.

The pump is self-lubricating and preventative maintenance is limited to keeping system uid clean by changing lters frequently. Keep all ttings and screws tight. Do not operate at pressures and speeds in excess of the recommended limit. If the pump does not operate properly, check the troubleshooting chart before attempting to overhaul the unit. Overhauling may be accomplished by referring to the disassembly, rework limits of wear parts, and assembly procedures as provided in this service manual.

Fluid must be cleaned before and continuously during operation, by lters that maintain a cleanliness level of ISO 20/18/14. Better cleanliness levels will signicantly extend the life of the components. As contaminant generation may vary with each application, each must be analyzed to determine proper ltration to maintain the required cleanliness level.

Parker Hannin Corporation Hydraulic Pump and Power Systems Division Marysville, Ohio USA

Page 6

Bulletin HY28-2708-02/SVC/EN | July 2019

Typical Characteristics

Medium Pressure Axial Piston Pumps P1/PD B-mod Service Information

Technical Data

/rev

P1/PD

018

3500 3400 3100 2800 2700 2700 2500 2400

°F

760 1555 3208 4548 5041 5041 12027 21400

793 1618 3268 4687 5207 5207 12402 22343

Model

Maximum Displacement, cm

Outlet Pressure – Continuous

P1 Maximum Speed (1.3 bar abs inlet), rpm

P1 (1.0 bar abs inlet), rpm 3300 3200 2800 2500 2400 2400 2250 2100 P1 (0.8 bar abs inlet), rpm 2900 2900 2400 2200 2100 2100 1900 1800

PD Maximum Speed (1.0 bar abs inlet), rpm

PD (0.8 bar abs inlet), rpm 1800

Minimum Speed, rpm 600

Inlet Pressure – Maximum 11 bar absolute (160 psi)

Case Pressure – Peak, bar 4.0 bar absolute (58 psi) and less than 0.5 bar (7.3 psi) above inlet pressure

Fluid Temperature Range, °C

Fluid Viscosity – Rated, cSt 7 to 160

Optimum Range, cSt 14-50 cSt.

Max. Intermittent, cSt 5000 (for cold starting)

Min. Intermittent, cSt 5

Fluid Contamination – Rated, ISO 20/18/14

Weight – End Port, kg (lb) 13.4 (29.5) 17.7 (39.0) 23 (50) 29 (64) 30 (66) 30 (66) 51 (112) 66 (145)

Side Port, kg (lb) 14.2 (31.3) 18.1 (40.0) 24 (52) 30 (67) 31 (68) 31 (68) 53 (117) 67 (147)

Thru-Drive, kg (lb) 15 (34) 22 (48) 27 (59) 34 (75) 35 (77) 35 (77) 55 (121) 82 (180)

Moment of Inertia kg·mm

Moment of Inertia Thru-Drive kg·mm

*Intermittent pressure is dened as less than 10% of operation time, not exceeding 6 successive seconds.

cu.in./rev181.10

Intermittent*

Peak

Rated 1.0 bar absolute (14.5 psi)

Minimum 0.8 bar absolute (11.6 psi)

Rated, bar 2.0 bar absolute (29 psi) and less than 0.5 bar (7.3 psi) above inlet pressure

P1/PD

028

1.71

P1/PD

045

2.75

280 bar

(4060 psi)

320 bar

(4640 psi)

350 bar

(5075 psi)

P1/PD

060

3.66

-40 to +95

-40 to +203

P1/PD

1800

075

4.58

P1/PD

085

5.19

250 bar

(3600 psi)

300 bar

(4350 psi)

320 bar

(4600 psi)

P1/PD

100

6.01

P1/PD

140

8.54

280 bar

(4060 psi)

320 bar

(4640 psi)

350 bar

(5075 psi)

Typical Adjustment Ranges and Initial Settings for B-Mod Controls (Unless Customer Speciﬁed at Time of Order)

Function Adjustment Range Adjustment Value Recommended or Initial Setting

Pressure compensator settings C, L, AM Controls 26-280 bar (380-4060 PSI) 55 bar/turn (800 PSI/turn) Default factory setting = 1000 PSI Load sense differential settings "L0" and “L2” 10-40 bar (150-580 PSI) 16 bar/turn (230 PSI/turn) 20 bar (290 PSI) Maximum volume stop 018 100-40% 9% per turn (1.6 cc/turn) 100% 028 100-40% 8.2% per turn (2.3 cc/turn) 100% 045 100-20% 7.5% per turn (3.4 cc/turn) 100% 060 100-30% 6.8% per turn (4.1 cc/turn) 100% 075/085 100-35% 6.2% per turn (4.65 cc/turn) 100% 100 100-50% 5.5% per turn (5.5 cc/turn) 100% 140 100-50% 4.8% per turn (6.72 cc/turn) 100% Minimum volume stop 018 0-68% 10% per turn (1.8 cc/turn) 0% 028 0-40% 9% per turn (2.6 cc/turn) 0% 045 0-40% 8.2% per turn (3.7 cc/turn) 0% 060 0-50% 4.6% per turn (2.76 cc/turn) 0% 075/085 0-45% 4.3% per turn (3.23 cc/turn) 0% 100 0-45% 3.9% per turn (3.9 cc/turn) 0% 140 0-25% 3.3% per turn (4.62 cc/turn) 0%

Parker Hannin Corporation Hydraulic Pump and Power Systems Division

Marysville, Ohio USA

Page 7

Bulletin HY28-2708-02/SVC/EN | July 2019

018, 028 B-mod Pump Exploded View

* Clockwise Rotation Shown

Medium Pressure Axial Piston Pumps P1/PD B-mod Service Information

2930

Item

2 52 ft-lbs 52 ft-lbs 3 45 ft-lbs 45 ft-lbs 5 6 ft-lbs 6 ft-lbs

6 25 in-lbs 25 in-lbs 16 12 in-lbs 70 in-lbs 19 45 ft-lbs 45 ft-lbs 30 30 in-lbs 30 in-lbs 34 70 in-lbs 70 in-lbs 36 16 ft-lbs 45 ft-lbs 37 14 ft-lbs 14 ft-lbs 38 70 in-lbs 70 in-lbs

Parker Hannin Corporation Hydraulic Pump and Power Systems Division Marysville, Ohio USA

18 28

Torque Torque

Page 8

Bulletin HY28-2708-02/SVC/EN | July 2019

045 B-mod Pump Exploded View

* Clockwise Rotation Shown

Medium Pressure Axial Piston Pumps P1/PD B-mod Service Information

Item

1 63 ft-lbs 2 45 ft-lbs 5 6 ft-lbs

6 25 in-lbs 11 105 ft-lbs 14 105 ft-lbs 16 10 ft-lbs 19 46 ft-lbs 30 30 in-lbs 34 70 in-lbs 36 75 ft-lbs 37 14 ft-lbs

Torque

Parker Hannin Corporation Hydraulic Pump and Power Systems Division

Marysville, Ohio USA

Page 9

Bulletin HY28-2708-02/SVC/EN | July 2019

018, 028, 045 Pump Parts

Medium Pressure Axial Piston Pumps P1/PD B-mod Service Information

Item No Qty 018 Part No 028 Part No 045 Part No Description

2* 2 108X8V 108X8V 108X8V Volume stop boss plug & O-ring

3 1 Contact factory for port block ordering information. Port block 4* 1 2050V-7 2160V-7 675-00162-0 Port block O-ring 5* 4 108X2V 108X2V 108X2V Boss plug & O-ring

6 1 226X42 226X42 226X42 M5X6 Control Flow Set Screw

7 1 299X67 324-30014-0 324-30014-0 Port plate pin

8* 3 605-10077-0 605-10077-0 605-10077-0 Control pressure passage o-rings

9*** 1

10* 2 ** ** 695-00912-0 Bias and control rod O-ring

12 1 03E-94428-0 03E-94391-0 03E-94354-0 Bias piston

15 1 03E-94426-0 03E-94389-0 03E-94352-0 Control piston 16 1 226X14 226X56 102x1 Ripple chamber plug (side ported version only) 17 2 299X123 299X123 299X123 Cover dowel pin 18 1 216-10013-0 789814 230-82227-0 Port block bushing 19 1 102X8V 102X8V 108X10V Ripple chamber plug 20 1 256X521 256X525 356-65144-0 Retaining ring, internal 21 1 787635 03E-94387-0 03E-94350-0 Barrel hold down spring 22 2 (1:045) 786996 03E-94388-0 03E-94351-0 Barrel hold down washer 23 1 03E-94717-0 03E-94375-0 03E-94338-0 Barrel 24 3 787000 03E-94386-0 03E-95903-0 Barrel hold down pin 25 1 787002 03E-94385-0 03E-96852-0 Spherical washer 26 1 786994 03E-97011-0 03E-96988-0 Retainer plate 27 9 789641 S2E-18415-0 S2E-18413-0 Piston and shoe assembly

28 1

29 1 S2E-19079-0 S2E-18414-0 S2E-18412-0 Cam 30 2 03E-94359-0 03E-94359-0 03E-94359-0 Bearing retainer screws 31 2 03E-94432-0 03E-94395-0 03E-94358-0 Cam bearing 32 1 230-82515-0 789815 230-82516-0 Cylindrical roller bearing 34 1 226X56 226X56 226X56 M6X6 bias ow set screw 35 1 ** ** ** Housing (not sold separately)

36* 2

37* 1

38* 1 P2-000-3506-08 P2-000-3506-08 ** M6X6 set screw with 0.8mm orice 39* 1 787140 P2-060-3304 620-82125-5 Shaft seal

40 1 256X535 256X544 356-65158-0 Seal retainer 41 1 See separate compensator ordering information Compensator 42 1 256X222 256X222 356-65159-0 External retaining ring (shaft) 43 1 256X544 256X544 ** Internal retaining ring (housing)

* Denotes seal or O-ring is included in the seal kit

Parker Hannin Corporation Hydraulic Pump and Power Systems Division Marysville, Ohio USA

4 210x209 210x211 361-12229-0 Socket head cap screws 4 ** 210x209 ** Socket head cap screws (28cc thru drive version only)

03E-94415-0 03E-94969-0 03E-94339-0 Port plate, CW, industrial (PD) 03E-94414-0 03E-94970-0 03E-94340-0 Port plate, CCW, industrial (PD) 03E-94413-0 03E-94969-0 03E-94341-0 Port plate, CW, mobile (P1) 03E-94416-0 03E-94970-0 03E-94342-0 Port plate, CCW, mobile (P1) 03E-94963-0 03E-94376-0 03E-95374-0 Port plate, CW, industrial (PD), ripple chamber 03E-94964-0 03E-94377-0 03E-95080-0 Port plate, CCW, industrial (PD), ripple chamber 03E-94965-0 03E-94378-0 03E-95374-0 Port plate, CW, mobile (P1), ripple chamber 03E-94966-0 03E-94379-0 03E-95375-0 Port plate, CCW, mobile (P1), ripple chamber

1 03E-94427-0 03E-94390-0 03E-94355-0 Bias guide 1 ** ** 03E-95658-0 Bias guide (overcenter option)

1 03E-94430-0 03E-94393-0 03E-94356-0 Bias spring 1 ** ** 03E-95656-0 Bias spring (overcenter option) 1 03E-94427-0 03E-94390-0 03E-94353-0 Control guide 1 ** ** 03E-95657-0 Control guide (overcenter option)

03E-94409-0 03E-97070-0 03E-97070-0 01 shaft option, no thru drive 03E-94411-0 03E-94374-0 03E-94337-0 01 shaft option with thru drive S2E-19657-0 S2E-19661-0 S2E-19665-0 02 shaft option assembly with key (no thru drive) S2E-19658-0 S2E-19662-0 S2E-19666-0 02 shaft option assembly (thru drive) S2E-19659-0 S2E-19663-0 S2E-19667-0 04 shaft option assembly with key (no thru drive) S2E-19660-0 S2E-19664-0 S2E-19668-0 04 shaft option assembly (thru drive) 03E-94718-0 ** ** 06 shaft option assembly (no thru drive) 03E-96233-0 ** ** 06 shaft option assembly (thru drive) 03E-94804-0 03E-95166-0 03E-94990-0 08 shaft option, (no thru drive) 03E-94762-0 03E-95492-0 03E-95197-0 08 shaft option (thru drive)

108X6V 108X8V 108X10V Case drain plug & O-ring - SAE ORB

788153V 788161V 788161V Case drain plug & O-ring - BSPP

788516-06V 788516-10V 788516-10V Case drain plug & O-ring - ISO

108X4V 108X4V 108X4V BG port plug & O-ring - SAE ORB

789189V 789189V 789189V BG port plug & O-ring - BSPP

788516-04V 788516-04V 788516-04V BG port plug & O-ring - ISO

| *** Contact factory for 045 overcenter "X" port plate part number information

Page 10

Bulletin HY28-2708-02/SVC/EN | July 2019

060, 075, 085, 100, 140 B-mod Pump Exploded View

* Counter-clockwise Rotation Shown

Medium Pressure Axial Piston Pumps P1/PD B-mod Service Information

18 19

31 30

Item

Parker Hannin Corporation Hydraulic Pump and Power Systems Division Marysville, Ohio USA

60 75/85 100 140

Torque (Measured in ft-lbs)

1 100 100 170 205 2 45 45 45 45 5 6 6 6 6

6 2.1 2.1 2.1 2.1 11 105 105 136 170 14 105 105 136 170 30 2.8 2.8 2.8 2.8 34 5.8 5.8 5.8 5.8 36 75 85 85 135 37 14 14 14 14

Page 11

Bulletin HY28-2708-02/SVC/EN | July 2019

060, 075, 085, 100, 140 Pump Parts

Medium Pressure Axial Piston Pumps P1/PD B-mod Service Information

Item

2* 2 108X8V 108X8V 108X8V 108X8V 108X8V Volume stop boss plug & O-ring

4* 1 675-00164-0 675-00165-0 675-00165-0 675-00169-0 675-00173-0 Port block O-ring 5* 2 108X2V 108X2V 108X2V 108X2V 108X2V Boss plug & O-ring

8* 3 605-10070-0 605-10070-0 605-10070-0 605-10070-0 605-10070-0 Control pressure O-rings

9*** 1

10* 2 695-00912-0 695-00912-0 695-00912-0 695-00914-0 695-00916-0 Bias and control rod O-ring

11 1

13 1

14 1

15 1 03E-94051-0 03E-93147-0 03E-93147-0 03E-93797-0 03E-94751-0 Control piston

16* 2 108X4V 108X4V 108X4V 108X4V 108X4V Boss plug & O-ring

17 1 S2E-18591-0K S2E-18591-0K S2E-18591-0K S2E-18640-0K S2E-18527-0K

18 1 230-82237-0 230-82237-0 230-82237-0 230-82244-0 230-82239-0 Tapered roller bearing cup 19 1 INCLUDED IN ITEM 18 230-82518-0 20 1 356-65152-0 356-65144-0 356-65144-0 356-65146-0 356-65147-0 Retaining ring, internal 21 1 03E-94049-0 03E-93145-0 03E-93145-0 03E-93795-0 03E-93959-0 Barrel hold down spring 22 1 03E-94050-0 03E-93146-0 03E-93146-0 03E-93796-0 03E-93244-0 Barrel hold down washer 23 1 03E-94036-0 03E-93129-0 03E-95465-0 03E-95603-0 03E-93242-0 Barrel 24 3 03E-95904-0 03E-95905-0 03E-95905-0 03E-95906-0 03E-95907-0 Barrel hold down pin 25 1 03E-94047-0 03E-93142-0 03E-93142-0 03E-93794-0 03E-93241-0 Spherical washer 26 1 03E-97012-0 03E-93139-0 03E-95501-0 03E-93793-0 03E-93240-0 Retainer plate 27 9 S2E-18296-0 S2E-17003-0 S2E-19330-0 S2E-17912-0 S2E-17323-0 Piston and shoe assembly

28 1

29 1 S2E-18411-0 S2E-17443-0 S2E-17443-0 S2E-17961-0 S2E-17957-0 Cam 30 2 03E-93763-0 03E-93763-0 03E-93763-0 03E-93763-0 03E-93763-0 Bearing retainer screws 31 2 03E-94057-0 03E-93950-0 03E-93950-0 03E-93952-0 03E-93953-0 Cam bearing 32 1 230-82236-0 230-82236-0 230-82236-0 230-82519-0 230-82241-0 Tapered roller bearing cone (and cup 140) 33 1 230-82235-0 230-82235-0 230-82235-0 230-82245-0 ** Tapered roller bearing cup 34 1 226X56 226X56 226X56 226X56 226X56 M6X6 bias ow set screw 35 1 ** ** ** ** ** Housing (not sold separately)

36* 2

37* 1

39* 1 620-82118-5 620-82118-5 620-82118-5 620-82121-5 620-82120-5 Shaft seal

40 1 356-65146-0 356-65146-0 356-65146-0 356-65147-0 356-65148-0 Seal retainer 41 1 See separate compensator ordering information. Compensator

Qty 060 Part No 075 Part No 085 Part No 100 Part No 140 Part No Description

(2: 075/085)

4 361-13250-0 361-13250-0 361-13250-0 361-14290-0 361-15267-0 Socket head cap screws (thru drive version only)

3 1 Contact factory for port block ordering information. Port block

6 1 226X42 226X42 226X42 226X42 226X42 M5X6 control ow set screw 7 1 324-30014-0 324-30014-0 324-30014-0 324-30014-0 324-30014-0 Port plate pin

1 03E-94053-0 03E-93149-0 03E-93149-0 03E-93799-0 03E-94658-0 Bias piston 1 03E-94835-0 03E-93149-0 ** 03E-93799-0 03E-94658-0 Bias piston (overcenter option "X")

361-13250-0 361-13270-0 361-13270-0 361-14290-0 361-15270-0

361-13250-0 361-13250-0 361-13250-0 361-14290-0 361-15270-0

03E-94038-0 03E-93169-0 03E-93169-0 03E-95605-0 03E-93252-0 Port plate, CW, industrial (PD) 03E-94039-0 03E-93170-0 03E-93170-0 03E-95606-0 03E-93253-0 Port plate, CCW, industrial (PD) 03E-94040-0 03E-93171-0 03E-93171-0 03E-95607-0 03E-93254-0 Port plate, CW, mobile (P1) 03E-94041-0 03E-93172-0 03E-93172-0 03E-95608-0 03E-93255-0 Port plate, CCW, mobile (P1)

03E-94054-0 03E-93150-0 03E-93150-0 03E-93800-0 03E-93248-0 Bias guide 03E-94832-0 03E-94498-0 ** 03E-94827-0 03E-94743-0 Bias guide (overcenter option “X”)

03E-94055-0 03E-93151-0 03E-93151-0 03E-93801-0 03E-93963-0 Bias spring 03E-94834-0 03E-94499-0 ** 03E-94829-0 03E-94752-0 Bias spring (overcenter option “X”) 03E-94052-0 03E-93148-0 03E-95471-0 03E-93798-0 03E-97335-0 Control guide 03E-94833-0 03E-94608-0 ** 03E-94828-0 03E-93246-0 Control guide (overcenter option “X”)

INCLUDED IN ITEM 18

03E-94032-0 03E-97070-0 03E-97070-0 03E-93779-0 03E-93227-0 01 shaft, no thru drive

03E-94033-0 03E-94000-0 03E-94000-0 03E-93780-0 03E-93228-0 01 shaft with thru drive S2E-19669-0 S2E-19673-0 S2E-19673-0 S2E-19677-0 S2E-19681-0 02 shaft assembly with key (no thru drive) S2E-19670-0 S2E-19674-0 S2E-19674-0 S2E-19678-0 S2E-19682-0 02 shaft assembly (thru drive) S2E-19671-0 S2E-19675-0 S2E-19675-0 S2E-19679-0 S2E-19683-0 04 shaft assembly with key (no thru drive) S2E-19672-0 S2E-19676-0 S2E-19676-0 S2E-19680-0 S2E-19684-0 04 shaft assembly (thru drive) 03E-95611-0 ** ** 03E94500-0 ** 06 (100cc) & 09 (60cc) shaft, no thru drive 03E-96177-0 ** ** 03E-94462-0 ** 06 (100cc) & 09 (60cc) shaft, thru drive 03E-96216-0 ** ** ** ** 10 shaft, no thru drive

108X10V 108X12V 108X12V

788175V 788175V 788175V 788175V 447-00038-5 Case drain plug & O-ring - BSPP

788516-10V 788516-12V 788516-12V 788516-12V 788516-16V Case drain plug & O-ring - ISO

108X4V 108X4V 108X4V 108X4V 108X4V BG port plug & O-ring - SAE ORB

789189V 789189V 789189V 789189V 789189V BG port plug & O-ring - BSPP

788516-04V 788516-04V 788516-04V 788516-04V 788516-04V BG port plug & O-ring - ISO

108X12V 108X16V Case drain plug & O-ring - SAE ORB

Socket head cap screws (non-thru drive version)

Bearing shim kit (includes all standard shim sizes)

Tapered roller bearing cone

* Denotes seal or O-ring is included in the seal kit | *** Contact factory for overcenter "X" port plate part number information

Parker Hannin Corporation Hydraulic Pump and Power Systems Division Marysville, Ohio USA

Page 12

Bulletin HY28-2708-02/SVC/EN | July 2019

Volume Stop Control

Medium Pressure Axial Piston Pumps P1/PD B-mod Service Information

NOTE: Picture shows max volume stop location for counter-clockwise rotation and min volume stop

location for clockwise rotation. Plug and stop assembly locations would be switched for opposite rotation.

Volume Stop Parts

Item No Qty Description

2 1 Plug with O-ring (no volume stop)

54 1 Adjusting screw

55 1 Adjusting screw lock nut

56 1 Volume stop plug

57 1 Volume stop plug O-ring

58 1 Backup ring

59 1 Volume stop rod O-ring

60* 1 Volume stop rod

*Min & max rods same for the 45 thru 140, but different on the 18 & 28. See table below for kit part number.

Item Torque

2 45 ft-lbs 55 18 ft-lbs 56 45 ft-lbs

Volume Stop Kits

Size 018 028 045 060 075/085 100 140

Maximum volume stop kit S2E-19203-5K S2E-19204-5K S2E-19115-5K

Minimum volume stop kit S2E-19608-5K S2E-19609-5K S2E-19115-5K

Parker Hannin Corporation Hydraulic Pump and Power Systems Division

Marysville, Ohio USA

Page 13

Bulletin HY28-2708-02/SVC/EN | July 2019

Thru Drive Couplings and O-rings

Medium Pressure Axial Piston Pumps P1/PD B-mod Service Information

Thru Drive Pad Coupling

SAE A, 9 Tooth S2E-19538-0 S2E-19364-0 03E-94942-0 03E-93278-0 03E-93278-0 03E-94274-0 03E-93947-0 695-00237-0

SAE A, 11 Tooth S2E-19726-0 S2E-19391-0 03E-94943-0 03E-94724-0 03E-94724-0 03E-94657-0 03E-95706-0 695-00237-0

SAE B, 13 Tooth ** S2E-19365-0 03E-94945-0 03E-93277-0 03E-93277-0 03E-94273-0 03E-93946-0 695-00243-0

SAE BB, 15 Tooth ** S2E-19409-0 03E-94361-0 03E-93279-0 03E-93279-0 03E-94272-0 03E-93945-0 695-00243-0

SAE C, 14 Tooth ** ** ** 03E-93276-0 03E-93276-0 03E-94271-0 03E-93944-0 695-00251-0

SAE CC, 17 Tooth ** ** ** ** ** 03E-94270-0 03E-93943-0 695-00251-0

SAE D&E, 13 Tooth ** ** ** ** ** ** 03E-93942-0 695-00259-0

018 028 045 060 075/085 100 140

Thru Drive Couplings

O-ring

Parker Hannin Corporation Hydraulic Pump and Power Systems Division Marysville, Ohio USA

Page 14

Bulletin HY28-2708-02/SVC/EN | July 2019

C0 B-mod Control Exploded View

Medium Pressure Axial Piston Pumps P1/PD B-mod Service Information

C0 Controller Assembly Part Number

S2E-20171-5T

Pmax Spool Kit* S2E-20821-5K

Seal Kit (C, L, & AM controls) S2E-20363-5K

* Includes items 1-11, 16 & 17

Item Torque

2 30 in-lbs

9 85 ft-lbs 10 70 in-lbs 12 45 in-lbs 13 35 in-lbs 16 40 in-lbs 17 12 in-lbs 18 11 ft-lbs 19 50 ft-lbs

Item Qty Part Number Description

1 1 03E-95926-0 Pmax spool 2 1 226X42 M5 x 6 set screw 3 1 Available in kit only Pmax inner spring guide 4 1 Available in kit only Pmax inner spring 5 1 Available in kit only Pmax outer spring 6 1 Available in kit only Pmax outer spring guide

7* 1 Available in kit only

8* 1 Available in kit only Pmax main O-ring

9 1 03E-95570-0 Pmax outer cap

10 1 340-00063-0 Pmax adjustment lock nut

11 1 361-08275-0

12 4 361-07253-8 M5 x 45 SHCS 13* 3 108X2V SAE Boss Plug & O-ring 14* 5 Available in kit only Compensator teon O-ring

15 1 325-36001-0 Compensator M4 x 10 roll pin

16 1 226X56 M6 x 6 set screw

17 1 226X26 M4 x 5 set screw

18 1 108X4V Boss plug & O-ring - SAE

19 1 108X8V Boss plug & O-ring

31 1 Not sold separately Compensator housing

*Included in C, L, & AM controls seal kit

Pmax outer spring guide O-ring

Pmax M6x22 adjustment screw

D1A

Parker Hannin Corporation Hydraulic Pump and Power Systems Division Marysville, Ohio USA

Page 15

Bulletin HY28-2708-02/SVC/EN | July 2019

D1A

L0 B-mod Control Exploded View

Medium Pressure Axial Piston Pumps P1/PD B-mod Service Information

Item Torque

2 30 in-lbs

9 85 ft-lbs 10 70 in-lbs 12 45 in-lbs 13 35 in-lbs 16 40 in-lbs 28 50 ft-lbs 29 70 in-lbs

L0 Controller Assembly Part Numbers

SAE* S2E-19440-5T Metric* S2E-20186-5T BSPP* S2E-20189-5T

* Designates load sense port thread type

Pmax Spool Kit** S2E-20821-5K Load Sense Spool Kit*** S2E-20822-5K Seal Kit (C, L, & AM controls) S2E-20363-5K

** Includes items 1-11, 16 & 17 *** Includes items 2, 16, 20-30

Item Qty Part Number Description

1 1 03E-95926-0 Pmax spool 2 1 226X42 M5 x 6 set screw 3 1 Available in kit only Pmax inner spring guide 4 1 Available in kit only Pmax inner spring 5 1 Available in kit only Pmax outer spring

6 1 Available in kit only Pmax outer spring guide 7* 1 Available in kit only Pmax outer spring guide O-ring 8* 1 Available in kit only Pmax main O-ring

9 1 03E-95570-0 Pmax outer cap

10 1 340-00063-0 Pmax adjustment lock nut 11 1 361-08275-0 Pmax M6x22 adjustment screw

12 4 361-07253-8 M5 x 45 SHCS 13* 3 108X2V SAE Boss Plug & O-ring 14* 5 Available in kit only Compensator teon O-ring

15 1 325-36001-0 Compensator M4 x 10 roll pin

16 1 226X56 M6 x 6 set screw

20 1 03E-95926-0 Differential spool

21 1 Available in kit only Differential inner spring guide

22 1 Available in kit only Differential inner spring

23 1 Available in kit only Differential outer spring

24 1 Available in kit only Differential outer spring guide 25* 1 Available in kit only Differential inner spring guide O-ring 26* 1 Available in kit only Differential inner spring guide O-ring 27* 1 Available in kit only Differential main O-ring

28 1 03E-95572-0 Differential outer cap

29 1 340-00063-0 Differential adjustment lock nut

30 1 361-08275-0 Differential M6x22 adjustment screw

31 1 Not sold separately Compensator housing

*Included in C, L, & AM controls seal kit

Parker Hannin Corporation Hydraulic Pump and Power Systems Division Marysville, Ohio USA

Page 16

Bulletin HY28-2708-02/SVC/EN | July 2019

D1A

L2 B-mod Control Exploded View

Medium Pressure Axial Piston Pumps P1/PD B-mod Service Information

Item Torque

2 30 in-lbs

9 85 ft-lbs 10 70 in-lbs 12 45 in-lbs 13 35 in-lbs 16 40 in-lbs 28 50 ft-lbs 29 70 in-lbs

L2 Controller Assembly Part Numbers

SAE* S2E-20196-5T Metric* S2E-20187-5T BSPP* S2E-20190-5T

* Designates load sense port thread type

Pmax Spool Kit** S2E-20821-5K Load Sense Spool Kit*** S2E-20822-5K Seal Kit (C, L, & AM controls) S2E-20363-5K

** Includes items 1-11, 16 & 17 *** Includes items 2, 16, 20-30

Item Qty Part Number Description

1 1 03E-95926-0 Pmax spool 2 1 226X42 M5 x 6 set screw 3 1 Available in kit only Pmax inner spring guide 4 1 Available in kit only Pmax inner spring 5 1 Available in kit only Pmax outer spring

6 1 Available in kit only Pmax outer spring guide 7* 1 Available in kit only Pmax outer spring guide O-ring 8* 1 Available in kit only Pmax main O-ring

9 1 03E-95570-0 Pmax outer cap

10 1 340-00063-0 Pmax adjustment lock nut 11 1 361-08275-0 Pmax M6x22 adjustment screw

12 4 361-07253-8 M5 x 45 SHCS 13* 3 108X2V SAE Boss Plug & O-ring 14* 5 Available in kit only Compensator teon O-ring

15 1 325-36001-0 Compensator M4 x 10 roll pin

16 1 P2-000-3506-04 M6 x 6 set screw with 0.4mm orice

20 1 03E-95926-0 Differential spool

21 1 Available in kit only Differential inner spring guide

22 1 Available in kit only Differential inner spring

23 1 Available in kit only Differential outer spring

28 1 03E-95572-0 Differential outer cap

29 1 340-00063-0 Differential adjustment lock nut

30 1 361-08275-0 Differential M6x22 adjustment screw

31 1 Not sold separately Compensator housing

*Included in C, L, & AM controls seal kit

Parker Hannin Corporation Hydraulic Pump and Power Systems Division

Marysville, Ohio USA

Page 17

Bulletin HY28-2708-02/SVC/EN | July 2019

D1A

AM B-mod Control Exploded View

Medium Pressure Axial Piston Pumps P1/PD B-mod Service Information

Item Torque

2 30 in-lbs

9 85 ft-lbs 10 70 in-lbs 12 45 in-lbs 13 35 in-lbs 16 40 in-lbs 28 50 ft-lbs 29 70 in-lbs

AM Controller Assembly Part Numbers

SAE* S2E-20172-5T Metric* S2E-20188-5T BSPP* S2E-20191-5T

* Designates remote port thread type

Pmax Spool Kit** S2E-20821-5K AM Spool Kit*** S2E-20823-5K Seal Kit (C, L, & AM controls) S2E-20363-5K

** Includes items 1-11, 16 & 17 *** Includes items 2, 16, 20-30

Item Qty Part Number Description

1 1 03E-95926-0 Pmax spool 2 1 03E-93269-0 M5 x 6 set screw with 0.8mm orice 3 1 Available in kit only Pmax inner spring guide 4 1 Available in kit only Pmax inner spring 5 1 Available in kit only Pmax outer spring

6 1 Available in kit only Pmax outer spring guide 7* 1 Available in kit only Pmax outer spring guide O-ring 8* 1 Available in kit only Pmax main O-ring

9 1 03E-95570-0 Pmax outer cap

10 1 340-00063-0 Pmax adjustment lock nut 11 1 361-08275-0 Pmax M6x22 adjustment screw

12 4 361-07253-8 M5 x 45 SHCS 13* 3 108X2V SAE Boss Plug & O-ring 14* 5 Available in kit only Compensator teon O-ring

15 1 325-36001-0 Compensator M4 x 10 roll pin

16 1 226X56 M6 x 6 set screw

20 1 03E-95860-0 Differential spool

21 1 Available in kit only Differential inner spring guide

22 1 Available in kit only Differential inner spring

23 1 Available in kit only Differential outer spring

28 1 03E-95572-0 Differential outer cap

29 1 340-00063-0 Differential adjustment lock nut

30 1 361-08275-0 Differential M6x22 adjustment screw

31 1 Not sold separately Compensator housing

*Included in C, L, & AM controls seal kit

Parker Hannin Corporation Hydraulic Pump and Power Systems Division Marysville, Ohio USA

Page 18

Bulletin HY28-2708-02/SVC/EN | July 2019

C0 to L0 B-mod Conversion Guide

Medium Pressure Axial Piston Pumps P1/PD B-mod Service Information

Remove

Item Description

17 M4 x 5 set screw 18 Boss plug & O-ring - SAE 19 Boss plug & O-ring

D1A

Add

Kit #1

S2E-20463-5K

Item Description

21 Differential inner spring guide

22 Differential inner spring 23 Differential outer spring 24 Differential outer spring guide

Differential inner spring guide

O-ring Differential inner spring guide

O-ring 27 Differential main O-ring 28 Differential outer plug

29 Differential adjustment lock nut

30 Differential adjustment screw

Kit #4

S2E-20466-5K

Item Description

20 Load sense differential spool

D1A

Parker Hannin Corporation Hydraulic Pump and Power Systems Division Marysville, Ohio USA

Page 19

Bulletin HY28-2708-02/SVC/EN | July 2019

C0 to L2 B-mod Conversion Guide

Medium Pressure Axial Piston Pumps P1/PD B-mod Service Information

Remove

Item Description

16 M6 x 6 set screw 17 M4 x 5 set screw 18 Boss plug & O-ring SAE 19 Boss plug & O-ring

D1A

Add

Kit #1

S2E-20463-5K

Item Description

21 Differential inner spring guide

22 Differential inner spring 23 Differential outer spring 24 Differential outer spring guide

Differential inner spring guide 25

O-ring

Differential inner spring guide 26

O-ring 27 Differential main O-ring 28 Differential outer plug

29 Differential adjustment lock nut

30 Differential adjustment screw

Kit #4

S2E-20466-5K

Item Description

M6 x 6 set screw with 0.4mm 16

orice

20 Load sense differential spool

D1A

Parker Hannin Corporation Hydraulic Pump and Power Systems Division Marysville, Ohio USA

Page 20

Bulletin HY28-2708-02/SVC/EN | July 2019

C0 to AM B-mod Conversion Guide

Medium Pressure Axial Piston Pumps P1/PD B-mod Service Information

Remove

Item Description

2 M5 x 6 set screw 17 M4 x 5 set screw 18 Boss plug & O-ring SAE 19 Boss plug & O-ring

D1A

Add

Kit #1

S2E-20463-5K

Item Description

21 Differential inner spring guide

22 Differential inner spring 23 Differential outer spring 24 Differential outer spring guide

Differential inner spring guide

O-ring Differential inner spring guide

O-ring 27 Differential main O-ring 28 Differential outer plug

29 Differential adjustment lock nut

Kit #2

S2E-20464-0K

Item Description

M5 x 6 set screw with 0.8mm

orice 20 AM remote differential spool

D1A

Parker Hannin Corporation Hydraulic Pump and Power Systems Division Marysville, Ohio USA

Page 21

Bulletin HY28-2708-02/SVC/EN | July 2019

L0 or L2 to C0 B-mod Conversion Guide

Medium Pressure Axial Piston Pumps P1/PD B-mod Service Information

L0/l2

Remove

Item Description

L0 & L2 load sense differential

spool

21 Differential inner spring guide 22 Differential inner spring 23 Differential outer spring 24 Differential outer spring guide

Differential inner spring guide

O-ring Differential inner spring guide

O-ring

27 Differential main O-ring 28 Differential outer plug 29 Differential adjustment lock nut 30 Differential adjustment screw

D1A

L0 Schematic

Add

Kit #3

S2E-20465-5K

Item Description

17 M4 x 5 set screw

18* Boss plug & O-ring

19 Boss plug & O-ring

*Choose SAE, Metric, or BSPP boss plug based on the load sense port type. All three come in Kit #3.

D1A

Parker Hannin Corporation Hydraulic Pump and Power Systems Division Marysville, Ohio USA

Page 22

Bulletin HY28-2708-02/SVC/EN | July 2019

L0 to L2 B-mod Conversion Guide

Medium Pressure Axial Piston Pumps P1/PD B-mod Service Information

Remove

Item Description

16 M6 x 6 set screw

D1A

Add

Kit #4

S2E-20466-5K

Item Description

M6 x 6 set screw with 0.4mm 16

orice

D1A

Parker Hannin Corporation Hydraulic Pump and Power Systems Division Marysville, Ohio USA

Page 23

Bulletin HY28-2708-02/SVC/EN | July 2019

L2 to L0 B-mod Conversion Guide

Medium Pressure Axial Piston Pumps P1/PD B-mod Service Information

Remove

Item Description

M6 x 6 set screw with 0.4mm

orice

D1A

Add

Kit #2

S2E-20464-0K

Item Description

16 M6 x 6 set screw

D1A

Parker Hannin Corporation Hydraulic Pump and Power Systems Division Marysville, Ohio USA

Page 24

Bulletin HY28-2708-02/SVC/EN | July 2019

L0 to AM B-mod Conversion Guide

Medium Pressure Axial Piston Pumps P1/PD B-mod Service Information

Remove

Item Description

2 M5 x 6 set screw

20 Load sense differential spool

D1A

Add

Kit #2

S2E-20464-0K

Item Description

M5 x 6 set screw with 0.8mm

orice 20 AM remote differential spool

D1A

Parker Hannin Corporation Hydraulic Pump and Power Systems Division Marysville, Ohio USA

Page 25

Bulletin HY28-2708-02/SVC/EN | July 2019

L2 to AM B-mod Conversion Guide

Medium Pressure Axial Piston Pumps P1/PD B-mod Service Information

Remove

Item Description

2 M5 x 6 set screw

M6 x 6 set screw with 0.4mm

orice

20 Load sense differential spool

D1A

Add

Kit #2

S2E-20464-0K

Item Description

M5 x 6 set screw with 0.8mm

orice 16 M6 x 6 set screw

20 AM remote differential spool

D1A

Parker Hannin Corporation Hydraulic Pump and Power Systems Division Marysville, Ohio USA

Page 26

Bulletin HY28-2708-02/SVC/EN | July 2019

AM to C0 B-mod Conversion Guide

Medium Pressure Axial Piston Pumps P1/PD B-mod Service Information

Remove

Item Description

M5 x 6 set screw with 0.8mm

orice L0 & L2 load sense differential

spool

21 Differential inner spring guide 22 Differential inner spring 23 Differential outer spring 24 Differential outer spring guide

Differential inner spring guide

O-ring Differential inner spring guide

O-ring

27 Differential main O-ring 28 Differential outer plug 29 Differential adjustment lock nut 30 Differential adjustment screw

D1A

Add

Kit #3

S2E-20465-5K

Item Description

2 M5 x 6 set screw

17 M4 x 5 set screw

18* Boss plug & O-ring

19 Boss plug & O-ring

*Choose SAE, Metric, or BSPP boss plug based on the load sense port type. All three come in Kit #3.

D1A

Parker Hannin Corporation Hydraulic Pump and Power Systems Division Marysville, Ohio USA

Page 27

Bulletin HY28-2708-02/SVC/EN | July 2019

AM to L0 B-mod Conversion Guide

Medium Pressure Axial Piston Pumps P1/PD B-mod Service Information

Remove

Item Description

M5 x 6 set screw with 0.8mm

orice

20 AM remote differential spool

D1A

Add

Kit #4

S2E-20466-5K

Item Description

2 M5 x 6 set screw

20 Load sense differential spool

D1A

Parker Hannin Corporation Hydraulic Pump and Power Systems Division Marysville, Ohio USA

Page 28

Bulletin HY28-2708-02/SVC/EN | July 2019

AM to L2 B-mod Conversion Guide

Medium Pressure Axial Piston Pumps P1/PD B-mod Service Information

Remove

Item Description

M5 x 6 set screw with 0.8mm

orice

16 M6 x 6 set screw

20 AM remote differential spool

D1A

Add

Kit #4

S2E-20466-5K

Item Description

2 M5 x 6 set screw

M6 x 6 set screw with 0.4mm 16

orice

20 Load sense differential spool

D1A

Parker Hannin Corporation Hydraulic Pump and Power Systems Division Marysville, Ohio USA

Page 29

Bulletin HY28-2708-02/SVC/EN | July 2019

075, 085, 100, 140 Torque Limiter

B-mod Torque Limiter Control Kits 075/085 100 140

Torque Limiter Kit for L0, AM Controls - CCW Rotation S2E-20297-5 S2E-20215-5 S2E-20252-5

Torque Limiter Kit for L0, AM Controls - CW Rotation S2E-20296-5 S2E-20290-5 S2E-20243-5

Torque Limiter Kits include cartridge assembly, tubing and ttings.

Medium Pressure Axial Piston Pumps P1/PD B-mod Service Information

Item Qty Description

61* 1 Torque limiter port SAE -6 boss plug & O-ring 62* 1 Torque limiter body O-ring - ARP 906

63 1 Torque limiter body 64 1 Jam nut 13/16-16UN 65 1 Torque limiter cam pin 66 1 Torque limiter sleeve 67 1 Compression spring

68* 1 Adjustment screw O-ring - ARP 111

69 1 Torque limiter screw 70 1 Torque limiter spring 71 1 Torque limiter guide 72 1 Torque limiter spool 73 1 Torque limiter spool retaining ring 74 1 Torque limiter adjustment nut 75 2 Retaining rings

76* 2 O-ring - ARP 904

77 1 SAE 10-24 set screw with .032" orice 78 1 SAE -4 tee with 10-24 ORF thread 79 1 Torque limiter tubing assembly 80 1 SAE -4 str thd elbow tting with 37 deg are

Parts available only in kits listed at top of page * Included in B-mod pump seal kits

AMT Schematic

Item Torque

61 29 ft lbs 63 29 ft lbs 64 29 ft lbs 77 23 in lbs 78 12 ft lbs 79 25 ft lbs 80 12 ft lbs

Turn CCW to increase

torque setting and CW to decrease torque setting

Parker Hannin Corporation Hydraulic Pump and Power Systems Division Marysville, Ohio USA

8076

For counter-clockwise rotation, the torque limiter kit is inserted in this SAE-6 port

* Clockwise Rotation Shown

Page 30

Bulletin HY28-2708-02/SVC/EN | July 2019

Electronic Unload Control B-mod Exploded View

Medium Pressure Axial Piston Pumps P1/PD B-mod Service Information

Control Assembly

Part Numbers

C03 S2E-20764-5T C06 S2E-20765-5T L03 SAE S2E-20756-5T L03 BSPP S2E-20757-5T L03 Metric S2E-20758-5T L06 SAE S2E-20759-5T L06 BSPP S2E-20760-5T L06 Metric S2E-20761-5T

C0* Pressure Compensator Control with Unloading Valve

L0* Load Sense Control with Unloading Valve

Item

Torque

5 11 ft lbs 6 40 in lbs 8 6 ft lbs

9 22 ft lbs 10 5 ft lbs 18 85 ft lbs 20 70 in lbs 28 50 ft lbs 29 50 ft lbs

Parker Hannin Corporation Hydraulic Pump and Power Systems Division Marysville, Ohio USA

Page 31

Bulletin HY28-2708-02/SVC/EN | July 2019

Electronic Unload Control B-mod Exploded View

B-Mod Unload Control Assembly Part Numbers

Item No Qty C0* Part No L0* Part No Description

1 5 605-10070-0 605-10070-0 Teon O-ring - ARP 012

2 2 325-36002-0 325-36002-0 Locator Pin - M3x10

3 1 S2E-20325-0 S2E-20325-0 Adapter Block Assembly

4 4 605-10069-0 605-10069-0 Teon O-ring - ARP 011

5 1 108X4V 108X4V Boss plug & O-ring

6 1 ** 226X56 Load Sense Isolation Set screw - M6x6

7 1 03E-95186-0 03E-95186-0 Control Housing

8 1 108X4V ** Load Sense port plug - SAE #4

9 1

10 4 361-07313-8 361-07313-8 Socket head cap Screws - M5x75

11 1 03E-93156-0 03E-93156-0 Pmax spool

12 1 Available in kit only Available in kit only Pmax inner spring guide

13 1 Available in kit only Available in kit only Pmax outer spring

14 1 Available in kit only Available in kit only Pmax inner spring

15 1 Available in kit only Available in kit only Pmax outer spring guide

16 1 675-00009-0 675-00009-0 Pmax outer spring guide O-ring - ARP 009

17 1 695-00912-0 695-00912-0 Pmax plug O-ring - ARP 912

18 1 03E-93173-0 03E-93173-0 Pmax cap

19 2 311-50003-0 311-50003-0 Adjustment screw - M6x25

20 2 340-00056-0 340-00056-0 Adjustment lock nut - M6

21 1 03E-93157-0 03E-93157-0 Differential spool

22 1 Available in kit only Available in kit only Differential spring inner guide

23 1 Available in kit only Available in kit only Differential spring

24 1 Available in kit only Available in kit only Differential spring outer guide

25 1 675-00009-0 675-00009-0 O-ring - ARP 009

26 1 618-15022-0 618-15022-0 Back-up ring - ARP 009

27 1 695-00906-0 695-00906-0 Differential plug O-ring - ARP 906

28 1 03E-93174-0 03E-93174-0 Differential cap

29 1 517-00172-5 517-00172-5 Cartridge valve body

1 517-00186-5 517-00186-5 Unload 12VDC cartridge valve coil

1 517-00174-5 517-00174-5 Unload 24VDC cartridge valve coil

** 492-15528-0 Load Sense port adapter tting (Metric) - SAE #4 to M12x1

** 492-15527-0 Load Sense adapter tting (BSPP) - SAE #4 to "1/4 BSPP

Medium Pressure Axial Piston Pumps P1/PD B-mod Service Information

Unload Control Service Kit* S2E-20824-5K

Seal Kit S2E-20825-5K

*Includes items 6 and 11-28

Parker Hannin Corporation Hydraulic Pump and Power Systems Division Marysville, Ohio USA

B-Mod Unload Control Kits

Page 32

Bulletin HY28-2708-02/SVC/EN | July 2019

Parts Kits

Medium Pressure Axial Piston Pumps P1/PD B-mod Service Information

Rotating Group Kits

CW Mobile P1 S2E-18710-0K S2E-19119-0K S2E-19067-0K S2E-18698-0K S2E-18032-0K S2E-18485-0K S2E-18489-0K

CW Mobile P1 w/ Ripple Chamber

CCW Mobile P1 S2E-18711-0K S2E-19120-0K S2E-19068-0K S2E-18699-0K S2E-18033-0K S2E-18486-0K S2E-18490-0K

CCW Mobile P1 w/ Ripple Chamber

CW Industrial PD S2E-18712-0K S2E-19121-0K S2E-19069-0K S2E-18700-0K S2E-18483-0K S2E-18487-0K S2E-18491-0K

CW Industrial PD w/ Ripple Chamber

CCW Industrial PD S2E-18713-0K S2E-19122-0K S2E-19070-0K S2E-18701-0K S2E-18484-0K S2E-18488-0k S2E-18492-0K

CCW Industrial PD w/ Ripple Chamber

Rotating Group Kit includes barrel s/a, pistons, retainer, washer, pins and port plate.

B-mod Seal Kits

Note: Seal kits contain all the seals required for any pump conguration including controls.

018 028 045 060 075/085 100 140

S2E-19205-0K S2E-19209-0K S2E-19235-0K ** ** ** **

S2E-19206-0K S2E-19210-0K S2E-19236-0K ** ** ** **

S2E-19207-0K S2E-19211-0K S2E-19126-0K ** ** ** **

S2E-19208-0K S2E-19212-0K S2E-19127-0K ** ** ** **

018 028 045 060 075/085 100 140

S2E-20278-5K S2E-20279-5K S2E-20280-5K S2E-20281-5K S2E-20282-5K S2E-20283-5K S2E-20284-5K

B-mod Control Conversion Kits and Contents

Kit #1

S2E-20463-5K

Item Description

21 Differential inner spring guide

22 Differential inner spring

23 Differential outer spring

24 Differential outer spring guide

25 Differential inner spring guide O-ring

26 Differential inner spring guide O-ring

27 Differential main O-ring

28 Differential outer plug

29 Differential adjustment lock nut

30 Differential adjustment screw

B-mod control on A-mod CW Pump S2E-20301-5

B-mod control on A-mod CCW Pump S2E-20302-5

A-mod control on B-mod Pump (CW or CCW) S2E-20325-5

Kit #2

S2E-20464-0K

Item Description

2 M5 x 6 set screw with 0.8mm orice

16 M6 x 6 set screw

20 AM remote differential spool

Kit #4

S2E-20466-5K

Item Description

2 M5 x 6 set screw

16 M6 x 6 set screw with 0.4mm orice

20 L0 & L2 load sense differential spool

Control Adapter Block Assemblies

Kit #3

S2E-20465-5K

Item Description

2 M5 x 6 set screw

16 M5 x 6 set screw

17 M4 x 5 set screw

18 Boss plug & O-ring - SAE

18 Boss plug & O-ring - Metric

18 Boss plug & O-ring - BSPP

19 Boss plug & O-ring

Parker Hannin Corporation Hydraulic Pump and Power Systems Division Marysville, Ohio USA

Page 33

Bulletin HY28-2708-02/SVC/EN | July 2019

Compensator Procedures

Medium Pressure Axial Piston Pumps P1/PD B-mod Service Information

Compensator Disassembly (C, L & AM B-mod control options)

NOTES:

Access plugs on end of compensator spool bores are hardened plugs. Do not interchange with other plugs in the control.

For rotation change, the complete compensator assembly will need to be replaced.

The Pmax spool and inner spring are NOT interchangeable with the load sense or remote differential spools and springs.

The differential compensator spool and springs are not interchangeable with the main pressure compensator spool and inner spring. Also, the “L” differential spool is not interchangeable with the “AM” differential spool.

Compensator Disassembly:

1. Measure and record the extension of the two (only one for “C” control) pressure adjusting screws.

2. Carefully remove the main compensator (Pmax) spring cap (#9) with outer spring guide (#6). For “L” and “AM” controls, the Pmax spring cap is the larger of the two caps. Remove the two springs (#4 & 5). Remove the inner spring guide (#3) and the Pmax spool (#1) from the compensator housing.

3. For the “L” and “AM” controls, carefully remove the differential compensator spring cap (#28) with the outer spring guide (#24). The load sense spring cap is the smaller of the two caps, and the one closer to the top of the controller body. Remove the inner spring guide (#21) and differential compensator spool (#20) from the housing.

4. To disassemble the Pmax cap (#9) and outer spring guide (#6) assembly, thread a long M6 screw through the hole of the Pmax cap to push the outer spring guide out of the cap.

5. To disassemble the differential cap (#28) and outer spring guide (#24) assembly, thread a long M6 screw threw the hole of the differential cap to push the outer spring guide out of the cap.

6. Remove all O-ring boss access plugs (#13 & 18).

7. Remove all internal set screws and plugs (#2, 15, & 16).

Compensator Inspection

Parker Hannin Corporation Hydraulic Pump and Power Systems Division Marysville, Ohio USA

NOTE: The compensator is supplied as an assembly. Some individual parts may only be available in kits. See the controls section of this manual for details.

1. Inspect the main compensator (Pmax) spool (#1) and the differential spool (#20) for scratches, damage, or contamination particles.

2. Inspect the springs for proper free extension length (see chart).

3. Inspect the spool bores for scratches, damage, or contamination. Apply a light oil lm on the spool(s) and check their t in the appropriate bore. The spool should t snugly in the bore and not have any radial play.

4. Inspect orices for any contamination particles that may be blocking the orice.

Item No Component Description

4 Pmax Inner Spring 28.85 0.66

5 Pmax Outer Spring 35 0.66

22 Differential Inner Spring 14.9 0.66

23 Differential Outer Spring 21 0.66

Reference item numbers on page 13-16.

Table 1 - P1/PD B-Mod C, L, & AM Compensator Free Spring Length

Free Length

[mm]

Tolerance Ref. ±

[mm]

Page 34

Bulletin HY28-2708-02/SVC/EN | July 2019

Compensator Procedures

Medium Pressure Axial Piston Pumps P1/PD B-mod Service Information

Compensator Assembly

Carefully clean and dry all parts prior to assembly. Use caution to ensure that spools and other parts are not damaged during the cleaning process. Use clean oil to lubricate seals and spools for easier assembly.

1. Remove and discard all O-rings. Install new O-rings on SAE boss plugs (#13),

and install SAE boss plugs (#13) into their respective cavities.

2. Apply a light lm of oil to the main compensator (Pmax) spool outer spring guide

O-ring (#7), and install it on the Pmax spool outer spring guide (#6).

3. Apply a light oil lm to the Pmax outer cap O-ring (#8), and install it on the

Pmax outer cap (#9).

4. Apply petroleum jelly to the Pmax outer spring guide (#6) and push it into Pmax

outer cap (#9).

NOTE: Make sure the orientation of the guide matches the orientation in the control

assembly exploded view section.

5. If possible, turn the compensator housing so that the spool bores face upward. Install set screw (#2) and Pmax spool (#1). Next, place Pmax inner spring guide (#3) inside the Pmax spool bore on top of the Pmax spool (#1). Make sure the orientation of the guide matches the orientation in the control assembly exploded view section. Place the Pmax outer spring (#5) on top of the inner spring guide (#3) in the spool bore. Place the Pmax inner spring (#4) inside the outer spring (#5) so that it sits on top of the inner spring guide (#3).

6. Thread the Pmax outer cap assembly from steps 2-4 into the Pmax spool bore. As the assembly is threaded in the bore, the outer spring (#5) should seat itself on the outer spring guide (#6).

7. Install the Pmax adjustment screw (#11) and lock nut (#10) into the Pmax outer cap (#9).

8. Install the “X” port set screw/orice (#16) into the “X” port located on top of the compensator.

9. For “C” compensators install the SAE boss plug (#18) in the “X” port on top of the compensator, and set screw plug (#17) into the control port on the bottom of the compensator. Install boss plug (#19) in the differential spool bore.

Steps 10-15 apply to the “L” or “AM” compensators.

10. Apply a light lm of oil to the differential outer spring guide O-rings (#25 &

26) and install them on the differential outer spring guide (#24).

11. Apply a light lm of oil to the differential cap O-ring (#27) and install it on the differential cap (#28).

12. Apply petroleum jelly to the differential outer spring guide (#24) and push it into the differential cap (#27).

NOTE: Make sure the orientation of the guide matches the orientation in the

control assembly exploded view section.

13. With compensator housing upright, if possible, so that the bore faces upward, insert the differential spool (#20) into the spool bore. Next, place the differential inner spring guide (#21) on top of the differential spool (#20) inside the spool bore. Make sure the orientation of the guide matches the orientation in the control assembly exploded view section. Then place the differential outer spring (#23) on top of the differential inner spring guide (#21). Then place the differential inner spring (#22) inside the differential outer spring (#22) so that it sits on the differential inner spring guide (#21).

14. Thread the differential cap assembly from step 12 into the differential spool bore. As the assembly is threaded in the bore, the outer spring (#23) should seat itself on the outer spring guide (#24).

15. Install the differential adjustment screw (#30) and lock nut (#29) into the differential outer cap (#28).

16. Install the ve O-rings (#14) on compensator ports on the compensator.

17. Using bolts (#12), bolt down compensator assembly onto pump housing. Make sure locating pin (#15) is properly aligned to locating pin hole on the compensator mounting pad on the pump housing.

Parker Hannin Corporation Hydraulic Pump and Power Systems Division

Marysville, Ohio USA

Page 35

Bulletin HY28-2708-02/SVC/EN | July 2019

Pump Service Procedures

Medium Pressure Axial Piston Pumps P1/PD B-mod Service Information

Pump Disassembly Notes

Pump Disassembly Procedure

A. Pump disassembly for inspection should be limited to the

following cases: a.) Malfunction or oil leakage resulting from damage or wear and tear. b.) Troubleshooting steps/actions listed towards the end of the manual do not solve the problem.

B. For rotation change or shaft conversion, disassembly should be done only as

far as necessary to complete the conversion.

C. Disassembly and reassembly should be performed in a clean environment.

After disassembly, the internal parts should be coated with a lm of clean oil and protected from dirt and moisture. Care must be taken to avoid dropping, damaging, or contaminating the machined parts and control valve.

D. It is usually not necessary to replace spring (20) tted in cylinder barrel.

Do not replace the spring unless absolutely necessary.

CAUTION: Spring assemblies in the pump are normally set under high

compression and bodily injury may occur if caution is not taken during disassembly.

1. Identify the pump from the information on the data tag. See Figure 1.

2. Drain uid from housing. Fluid drained from pump should be disposed of properly.

3. Mount pump in xture to prevent movement while removing the main housing bolts (#1).

4. Remove the four bolts holding the compensator assembly to the pump housing. Additional uid may drain out of the passages when the compensator is removed. For compensator disassembly instructions, see Compensator Disassembly Procedures section.

5. Remove the four bolts (#1) attaching the port block to the main housing.

6. Carefully remove the port block (#3) assembly. Except for the 18 & 28cc pump, the control piston guide (#14) and bias guide (#11) are threaded with Loctite into the block (#3). Use caution to avoid dropping the port plate (#9). Note the location of the bias spring (#13) and piston (#12) assembly and the control piston (#15) assembly. The control piston (#15), bias piston (#12), and bias spring (#13) may remain in the pump when the port block is removed. Remove these items from inside the pump if they remained in the pump when the port block was removed. Remove and discard the white Teon O-rings (#8) on the port block. These seals should be replaced every time the pump is disassembled.

NOTE: For rotation change, do not disassemble further. See Rotation

Change Procedure.

7. For the 60-140cc pumps, remove the tapered roller bearing cone (#18) and shims (#17).

Parker Hannin Corporation Hydraulic Pump and Power Systems Division Marysville, Ohio USA

Figure 1 Pump Data Tag

Page 36

Bulletin HY28-2708-02/SVC/EN | July 2019

Pump Service Procedures

Medium Pressure Axial Piston Pumps P1/PD B-mod Service Information

Pump Disassembly Procedure (Continued)

8. Position the pump horizontally and remove the rotating group. Avoid separating the pistons (#27) from the barrel (#23) if possible. This will assist in identifying damage between an individual piston and barrel bore during component inspection.

NOTE: If completing a seal change or complete overhaul on a 45cc pump or

larger, turn the housing over and remove the seal retainer snap ring (#40) and shaft seal (#39) from the housing before moving to step 9.

NOTE: For shaft change only on 45cc pumps or larger, no further

disassembly is required. Proceed to Step 7 of the assembly procedure.

9. Remove the cam (#29) from the housing by tilting it and carefully extracting it from the pump housing. See Figure 2.

Large Pocket

Pressure Control Side of Pump

Figure 2

10. For sizes 60-140cc remove the front tapered roller bearing cone (#32). If there is excessive wear or damage, remove the tapered roller bearing cup (#33) from the bottom of the housing.

11. Remove the cam bearing screws (#30) and two cam bearings (#31).

12. Remove the housing snap ring (#43) and shaft bearing assembly (#32).

13. If completing a seal change or complete overhaul, turn the housing over and remove the seal retainer snap ring (#40) and shaft seal (#39) from the housing. For a 45cc pump or larger, this step was already completed as part of step 8.

14. If there is excessive wear on the port block bearing (#18) (bushing for sizes 18, 28 & 45), remove the bearing or bushing from the port block (#3).

Parker Hannin Corporation Hydraulic Pump and Power Systems Division Marysville, Ohio USA

Page 37

Bulletin HY28-2708-02/SVC/EN | July 2019

Pump Inspection Procedures

Medium Pressure Axial Piston Pumps P1/PD B-mod Service Information

Pump Inspection Procedures

1. Carefully clean and dry all parts prior to inspection.

2. Examine piston diameters for scratches or gouges. If any piston is severely damaged, note which piston bore it came out of. Extra attention should be given to that bore in Step 4.

3. Check end play of piston shoe assembly. Check bottom surface of the shoes for damage or excessive scratching. The shoe surface should be square and at. Measure the depth of the pocket of the shoe. Shoes may be lapped as a set if the pocket depth is within the allowable limits. Conrm pocket depth after lapping to ensure it is still within the limits.

4. Examine the bores in the cylinder barrel (#23) for scratches or gouges. If there are any scratches or gouges, the barrel needs to be replaced. Examine the barrel running face for scratches or gouges.

5. Examine the port plate (#9) for scratches, gouges, pitting, material removal or discoloration. It can be lapped lightly if the face is only lightly scratched; otherwise, it should be replaced. Refer to the chart for lapping limits.

6. Examine the retainer plate (#26) in the area of contact with the piston shoes. Any marks beyond light polishing indicate that replacement is necessary. Check the surface of the spherical area of the retainer plate and the spherical guide washer (#25). Inspect the back surface of the spherical guide washer where the load pins (#24) make contact. If there are excessive or uneven indentations, the spherical guide washer (#24) needs replaced.

7. Examine the top and bottom surfaces of the cam (#29). If scratches or gouges appear to penetrate the surface treatment, then the cam (#29) should be replaced.

8. Inspect the cam bearings (#31). They cannot be reworked and should be replaced if worn through the Teon surface coating.

9. Both the bias piston (#12) and the control piston (#15) should move freely in their respective guides. The pistons and bores should be free of scratches or gouges. If not, they need to be replaced.

10. The seal area of the drive shaft (#28) should be smooth and be free of marks from seal wear. For the larger pumps with tapered roller bearings, the bearing surfaces should not have any indication of the bearing cone (#32) spinning on the shaft. Keyed shafts should be inspected for signs of brinelling and damage to the key area. If replacing the keyed shaft, then the key should be replaced as well. Spline shafts may have a contact wear pattern, but should not show excessive wear on the spline area.

11. Spin the shaft bearing (#32). It should not have any signs of roller spalling, brinelling, or discoloration. It should rotate freely without binding or rough feel.

Parker Hannin Corporation Hydraulic Pump and Power Systems Division Marysville, Ohio USA

Page 38

Bulletin HY28-2708-02/SVC/EN | July 2019

Component Rework Limits

Item No 9 13 21 23 27

Medium Pressure Axial Piston Pumps P1/PD B-mod Service Information

Component Port Plate Bias spring

018 2.97mm

028 3.98mm

045 4.98mm

060 4.98mm 112.0mm 58.5 mm 03E-94036-0

075/085 5.98mm

100 6.48mm

140 6.48mm

Minimum allowable

thickness after

Tolerances

lapping

0.8 mm minimum allowable surface

nish

03E-94430-0

78.3 mm

03E-94393-0

87.5 mm

03E-94356-0

116.4 mm

03E-93151-0

5.57 in

(141.5 mm)

03E-93801-0

6.87 in

(174.6 mm)

03E-93963-0

8.36 in

(212.3 mm)

Free Height:

± 0.020 in

(± 0.51mm)

Barrel hold down

spring

787635

41.4 mm

03E-94387-0

39.5 mm

03E-94350-0

48.3 mm

03E-93145-0

2.50 in

(63.7 mm)

03E-93795-0

2.84 in

(72.2 mm)

03E-93959-0

2.70 in

(68.6 mm)

Free Height:

+/- 0.2mm

Barrel Part

03E-94717-0

03E-94375-0

03E-94338-0

03E-93129-0

03E-93783-0

03E-93242-0

Max material

to be removed

by lapping is 0.0002 in (0.0051mm)

Number

Piston and shoe assembly

Sold in sets only

789519

Max end play 0.10 mm

Min shoe ange

Thickness 2.97 mm

S2E-18415-0

Max end play 0.07 mm

Min shoe ange

Thickness 3.98 mm

S2E-184130-0

Max end play 0.10 mm

Min shoe ange

Thickness 4.98 mm

03E-94036-0 Max end play

0.004 in (0.10 mm) Min Shoe Flange

Thickness

0.233 in (5.91 mm)

S2E-17003-0

Max End Play

0.004 in (0.10 mm) Min Shoe Flange

Thickness

0.233 in (5.91 mm)

S2E-17912-0

Max End Play

0.005 in (0.13 mm) Min Shoe Flange

Thickness

0.252 in (6.41 mm)

S2E-17323-0

Max end play

0.005 in (0.13 mm)

Min shoe ange

Thickness

0.252 in (6.41 mm)

End play between piston and shoe should

not exceed values shown.

Total material allowed to be removed

from shoe face when lapping is 0.003 in

(0.076mm)

Table 2 - Component Rework Information

Parker Hannin Corporation Hydraulic Pump and Power Systems Division Marysville, Ohio USA

Page 39

Bulletin HY28-2708-02/SVC/EN | July 2019

three measurements.

pump.

three pins to slots in barrel spline. Petroleum jelly can be used to hold pins in place while installing remaining parts. (Figure 4) Place barrel on fixture with pin side down. Install backup washer and hold down spring. Compress spring in press and install snap ring. Caution: Make sure snap ring is properly seated in groove prior to removing barrel from press.

018, 028, 045 Assembly Procedures

Medium Pressure Axial Piston Pumps P1/PD B-mod Service Information

Pump Assembly Procedures

Any seals removed during disassembly, including the shaft seal, should be replaced. For major overhauls, all plugs should be removed and their O-rings replaced.

Assembly should be performed in a clean work environment.

Do not use bearing grease during installation. Grease does not dissolve in hydraulic oil and may plug orices or lters in the system. Clean petroleum jelly is preferred to lubricate O-rings and seals and to adhere parts for assembly.

NOTE: For uids other than petroleum based hydraulic oil, ensure that the petroleum jelly is compatible with the uid. If not compatible, another product should be used instead.

1. Make sure new parts are clean, or if re-using parts, make sure they are thoroughly cleaned.

2. Inspect all bearing surfaces and seal areas to ensure that they are free from nicks, dings, scratches, or rust.

3. For the 45cc pump, skip step 3. For the 18 and 28cc pumps, turn the housing over. Use installation tool T1 and press the shaft seal (#39) in the seal bore. Install the snap ring (#40) into the groove in the housing seal bore.

4. Install the cylindrical shaft bearing (#32) onto the pump shaft (#28). It is a slip t for the 18 and 28cc pumps. For the 45cc pump, use tool T2 to install the shaft bearing onto the pump shaft.

5. Install the external retaining ring (#42) to secure the bearing in place on the shaft. For the 45cc pump, use tool T3 to install the shaft seal (#39) over the shaft. Tool T3 will help protect the shaft seal from being damaged by the splines during shaft installation. For all three sizes, insert the shaft assembly into the pump housing with the bearing sliding into the bearing diameter in the housing. Be sure not to cut or damage the shaft seal while installing the shaft. For the 28cc pump, tool T3 can be used to protect the shaft seal from damage from the splines of the shaft. For the 18 and 28cc pumps, install the internal retaining ring (#43) into the housing. For the 45cc pump, install the shaft seal snap ring (#40) into the groove in the housing seal bore.

6. If the barrel hold down spring (#21) was removed during the disassembly process, place the barrel (#23) on xture with piston bores down. Install the back-up washer (#22), hold down spring (#21), and second back-up washer (#22). On the 45cc pump and larger, there is only one back-up washer (#22). Compress the spring in a press and install the snap ring (#20). Next, rotate the barrel assembly so that the piston bores face up. Slide tool T6 up through the center of the barrel from the bottom side. Place the three barrel pins (#24) into the three slots in the barrel spline as shown in Figure 3. In lieu of tool T6, petroleum jelly can be used to hold the pins in place while installing the remaining parts.

Parker Hannin Corporation Hydraulic Pump and Power Systems Division Marysville, Ohio USA

CAUTION: Make sure the snap ring (#20) is properly seated in its groove prior to removing the barrel assembly from the press.

Figure 3

Page 40

Bulletin HY28-2708-02/SVC/EN | July 2019

13. Apply a light film of oil into the piston bores. Lightly lubricate the spherical surface of the guide ball. Install the nine pistons into the bores in the hold down plate. Install the spherical guide ball into the hold down plate. While holding the guide ball against the hold down plate, install the pistons into the barrel.

14. Install the locating pin on the port block face.

15. Apply Loctite Primer Grade T to guide threads and allow to dry. Install unlubricated o-rings on the control guide and bias guide. Apply Loctite 271to guide threads. For left hand rotation the bias guide is installed nearest to the dowel pin (figure 5A.) For right hand rotation the control guide is installed nearest to the dowel pin (figure 5B.) Torque the control and bias guides as

Figure 5A Port Block with Left Hand Configuration

Figure 5B

Port Block with Right

Hand Configuration

specified in Chart 3.

Locating Pin Bias Piston Guide

Control Piston Guide

018, 028, 045 Assembly Procedures

Medium Pressure Axial Piston Pumps P1/PD B-mod Service Information

Pump Assembly Procedures (Continued)

7. Apply a light oil lm into the piston bores of the barrel (#23). Lightly lubricate the spherical surface of the spherical retaining plate washer (#25). Install the nine pistons (#27) into the bores in the retaining plate (#26). Assemble the spherical retaining plate washer into the retaining plate. While holding the spherical washer against the retaining plate, slide the pistons into the barrel.

8. Install the two port block locating/dowel pins (#17) and the one port plate locating pin (#7) into their respective locations on the port block (#3) face.

9. Install the port block control ow set screw (#6) in the proper location depending on pump rotation. For proper location, see Figure 11 in the rotation change section. The set screw should be installed in the passage on the same side of the port block as the control piston.

10. For the 45cc pump, install unlubricated O-rings (#10) onto the control piston guide (#14) and bias guide (#11). Next, apply Loctite Primer SF 194500 or similar to the control piston guide and bias guide threads and allow it to dry. The primer usually dries in about three minutes. Next, apply Loctite 263 to the guide threads. For CCW rotation, install the bias guide (#11) nearest to the locating pin (#17). See Figure 5A. For CW rotation, install the control piston guide (#14) nearest to the locating pin (#17). See Figure 5B. Torque the guides to 105 ft lbs. For the 18 and 28cc pumps, press the guides into the port block.

NOTE: Torquing needs to be done in less than two minutes; otherwise, the

Loctite will set too soon and the guides will not be able to be fully torqued.

045 Picture

11. Apply a light oil lm to the control piston (#15), and install it into the control

guide (#14) bore. Apply a light oil lm to the bias piston (#12). Install the bias spring (#13) over the bias guide (#11) bore, and then slide the bias piston into the bias guide bore.

12. For side ported non thru drive pumps, install the ripple chamber set screw

(#16) and plug (#19) and torque per the torque table values. For CW units, the set screw is installed nearest to the locating pin. For CCW units, the set screw is installed furthest from the locating pin. See Figure 6. Pumps that are end ported or have a thru drive do not have a ripple chamber.

Figure 5A

Port Block with Left

Hand Conguration

Figure 5B

Port Block with Right

Hand Conguration

Parker Hannin Corporation Hydraulic Pump and Power Systems Division Marysville, Ohio USA

Page 41

Bulletin HY28-2708-02/SVC/EN | July 2019

Note Slot Length and Quantity

Industrial Port Plates

Mobile Port Plates

CCW Port Plates CW Port Plates Back Surface

Locating Pin Slot

018, 028, 045 Assembly Procedures

Medium Pressure Axial Piston Pumps P1/PD B-mod Service Information

Pump Assembly Procedures (Continued)

Table 3

Pump Housing bolt torque

018 52 ft lbWs (70 Nm)

028 52 ft lbs (70 Nm)

045 63 ft lbs (85 Nm)

Ripple chamber set screw

location - CCW

Ripple chamber set screw

location - CW

Dowel Pin

Figure 6 - Port Block Assembly with Ripple Chamber

13. Install the port block bushing (#18) into the port block face using tool T5.

14. Apply a light layer of petroleum jelly to the back surface of the port plate (#9).

Install it on the port block (#3), lining up the slot on the port plate with the port plate locating pin (#7). See Figure 7.

15. Install the large O-ring (#4) into the groove on the port block (#3). Install the

three Teon O-rings (#8) on the pressure communication ports on the port block.

16. Install the control ow housing set screw (#34) into the proper passage. For

proper location, see Figure 12 in the rotation change section.

17. Place the cam bearings (#31) in the cradle area of the housing. Apply two

drops of Loctite 243 (use sparingly) to the cam bearing screw (#30) threads and install the screws to hold the cam bearings in place. Torque the screws

Parker Hannin Corporation Hydraulic Pump and Power Systems Division Marysville, Ohio USA

per the torque table on page 7.

Figure 7

Page 42

Bulletin HY28-2708-02/SVC/EN | July 2019

018, 028, 045 Assembly Procedures

Pump Assembly Procedures (Continued)

NOTE: Make sure the Loctite does not get in the orice hole in the cam

18. Place thin lm of clean oil on the cam bearing (#31) surfaces. Install the cam

NOTE: The large pocket on the bottom surface of the cam must be on the

19. Position the pump horizontally and install the rotating group into the pump

20. Carefully install the assembled port block (#3) on the pump housing. Press the

21. On the 18 & 28cc units, install the M6x6 set screw with orice (#38) into the

22. Install any boss plugs (#2, 5, 36 & 37) that were removed during disassembly.

23. Install ve O-ring seals and assembled compensator (#41) on the side of the

Medium Pressure Axial Piston Pumps P1/PD B-mod Service Information

Figure 8 - Cam Bearings

bearing screws.

(#29) in the housing. For the 45cc pump, the cam must be tilted to permit entry into the housing. See Figure 2.

same side as the three pressure communication holes on the main housing. Cam assembly is not affected by pump rotation direction.

housing over the pump shaft (#28) and against the cam (#29) with tool T6 in place in the center of the barrel (#23). Remove tool T6 as the barrel is slid onto the shaft. This ensures all three barrel pins (#24) are held in place as the rotating group is installed on the shaft.

port block to compress the bias spring (#13) and install the four housing bolts (#1). Tighten the bolts in a cross pattern to ensure that the port block does not get cocked on the housing. When the port block is seated on the housing, torque the bolts in a cross pattern per the values in the Table 3.

BG port in the housing (#35) if it was removed during disassembly.

pump housing. Tighten the compensator bolts hand tight, and then torque the bolts per the values in the torque table on page 13.

Parker Hannin Corporation Hydraulic Pump and Power Systems Division Marysville, Ohio USA

Page 43

Bulletin HY28-2708-02/SVC/EN | July 2019

060, 075, 085, 100, 140 Assembly Procedures

Medium Pressure Axial Piston Pumps P1/PD B-mod Service Information

Pump Assembly Procedures

Any seals that were removed during disassembly, including the shaft seal, should be replaced. For major overhauls, all plugs should be removed and their O-rings replaced.

Assembly should be performed in a clean work environment.

NOTE: For uids other than petroleum based hydraulic oil, insure that the petroleum jelly is compatible with the uid. If not compatible, another product should be used instead.

1. Make sure new parts are clean, or if re-using parts, make sure they are thoroughly cleaned.

2. Inspect all bearing surfaces and seal areas to ensure that they are free from nicks, dings, scratches, or rust.

3. Use tool T7 to press the front shaft bearing cup (#33) into the bottom of the housing. Make sure the cup is seated rmly against the bottom of the housing.

4. Turn housing over and use tool T1 to press the shaft seal (#39) into the seal bore of the housing. Install the snap ring (#40) into the groove in the seal bore.

5. Use tool T8 to press the rear shaft bearing cup (#18) into the port block (#3). Insure that the cup is seated rmly against the bottom of the casting. Install the front shaft bearing cone (#32) and shaft (#28) into the housing. Tool T3 can be used to help protect the shaft seal from damage from the splines when installing the shaft. Install the rear shaft bearing cone (#19) on the shaft.

6. Mount the port block (#3) onto the housing (#35) using the four socket head cap screws (#1), and tighten to 20 ft-lbs +/- 1 ft-lb.

7. Position the pump so the shaft end is up and lay a parallel bar on the pump mounting ange pilot. Press down on the shaft and rotate the shaft 3-5 times then measure the height of the shaft end to the parallel bar using dial calipers or a dial indicator. Grasp the shaft and pull it up and rotate the shaft 3-5 times. Measure the height of the shaft end to the parallel bar. See Figure

9. Subtract the larger number from the smaller to get the gap differential. Repeat this step three times, and calculate the average gap differential of the three measurements.

NOTE: If the shaft slips or falls, this step must be repeated to get an accurate

measurement.

8. Based on the average gap differential, use the shim chart to determine the correct shim (#17) to install in the pump.

9. Verify the correct shim (#17) was selected by rebuilding the pump with the shaft bearings, shaft, and selected shim. Install the shaft bearing cone (#32). Next, insert the shaft (#28) into the housing (#35) through the cone. Place the shim over the shaft, and then install the port block bearing cone (#19) over the shaft. Finally, install the port block (#3) onto the housing and pull on the shaft to check for any shaft end play or excessive movement.

10. Remove the port block (#3) from the housing. Then remove the port block bearing cone (#19) and shim (#17) and continue with the rest of the assembly.

Parker Hannin Corporation Hydraulic Pump and Power Systems Division Marysville, Ohio USA

Page 44

Bulletin HY28-2708-02/SVC/EN | July 2019

Axial movement

060, 075, 085, 100, 140 Assembly Procedures

Pump Assembly Procedures (Continued)

Medium Pressure Axial Piston Pumps P1/PD B-mod Service Information

Figure 9

Measured Differential

Minimum Maximum 060/075/085 100 140

3.07 mm (.121 in) 3.12 mm (.123 in) 3.04 mm (.1196 in) 03E-95262-0 03E-95268-0 03E-95265-0

3.15 mm (.124 in) 3.22 mm (.126 in) 3.12 mm (.1228 in) 03E-95263-0 03E-95269-0 03E-95266-0

3.23 mm (.127 in) 3.29 mm (.129 in) 3.20 mm (.1259 in) 03E-95264-0 03E-95270-0 03E-95267-0

3.30 mm (.130 in) 3.36 mm (.132in) 3.28 mm (.1291 in) 03E-93180-0 03E-94148-0 03E-93260-0

3.37 mm (.133 in) 3.44 mm (.135 in) 3.36 mm (.1323 in) 03E-93566-0 03E-94149-0 03E-93970-0

3.45 mm (.136 in) 3.51mm (.138 in) 3.44 mm (.1354in) 03E-93567-0 03E-94150-0 03E-93971-0

3.52 mm (.139in) 3.62 mm (.142 in) 3.52 mm (.1386 in) 03E-93568-0 03E-94151-0 03E-93972-0

3.63 mm (.143 in) 3.70 mm (.145 in) 3.60 mm (.1417 in) 03E-93569-0 03E-94152-0 03E-93973-0

3.71 mm (.146 in) 3.77 mm (.148 in) 3.68 mm (.1449 in) 03E-93570-0 03E-94153-0 03E-93974-0

3.78 mm (.149 in) 3.85 mm (.151 in) 3.76 mm (.1480 in) 03E-93571-0 03E-94154-0 03E-93975-0

3.86 mm (.152 in) 3.92 mm (.154 in) 3.84 mm (.1512 in) 03E-93572-0 03E-94155-0 03E-93976-0

3.93 mm (.155 in) 4.00 mm (.157 in) 3.92 mm (.1539 in) 03E-93573-0 03E-94156-0 03E-93977-0

4.01 mm (.158 in) 4.10 mm (.161 in) 4.00 mm (.1575 in) 03E-93574-0 03E-94157-0 03E-93978-0

4.11 mm (.162 in) 4.18 mm (.164 in) 4.08 mm (.1606 in) 03E-93575-0 03E-94158-0 03E-93979-0

4.19 mm (.165 in) 4.25 mm (.167 in) 4.16 mm (.1638 in) 03E-93576-0 03E-93864-0 03E-93980-0

Shim

Thickness

Shim Kits: S2E-18591-0K S2E-18640-0K S2E-18527-0K

Displacement

Table 4 - Shim Thickness Selection

Parker Hannin Corporation Hydraulic Pump and Power Systems Division Marysville, Ohio USA

Page 45

Bulletin HY28-2708-02/SVC/EN | July 2019

14. Install the locating pin on the port block face.

Figure 5A Port Block with Left Hand Configuration

Figure 5B

Port Block with Right

Hand Configuration

specified in Chart 3.

Locating Pin Bias Piston Guide

Control Piston Guide

060, 075, 085, 100, 140 Assembly Procedures

Medium Pressure Axial Piston Pumps P1/PD B-mod Service Information

Pump Assembly Procedures (Continued)

Table 5

Pump

060

075 /085

100

140

Control and Bias Guide

Torque

105 ± 5 ft-lbs

(142 ± 6.5 Nm)

105 ± 5 ft-lbs

(142 ± 6.5 Nm)

136 ± 6 ft-lbs

(184 ± 8 Nm)

170 ± 6 ft-lbs

(203 ± 8 Nm)

11. If the barrel hold down spring (#21) was removed, place the barrel (#23) on xture with pin side down and install the back-up washer (#22) and hold down spring. Compress the spring in a press and install the snap ring (#20). Next, rotate the barrel assembly so that the piston bores face up. Place the three barrel pins (#24) into the three slots in the barrel spline as shown in Figure 3. Petroleum jelly can be used to hold the pins in place while installing the remaining parts.

CAUTION: Make sure the snap ring (#20) is properly seated in the groove

prior to removing the barrel (#23) from the press.

12. Apply a light oil lm into the piston bores of the barrel (#23). Lightly lubricate the spherical surface of the spherical retaining plate washer (#25). Install the nine piston bores down (#27) into the bores in the retaining plate (#26). Assemble the spherical retaining plate washer into the retaining plate. While holding the spherical washer against the retaining plate, slide the pistons into the barrel.

13. Install the port block locating/dowel pin (#7) into the port block (#3) face.

14. Install the port block control ow set screw (#6) in the proper location depending on pump rotation. For proper location, see Figure 11 in the rotation change section. The set screw should be installed in the passage on the same side of the port block as the control piston.

15. Install unlubricated O-rings (#10) onto the control piston guide (#14) and bias guide (#11). Apply Loctite Primer SF 194500 to the control piston guide and bias guide threads and allow it to dry. This usually take about three minutes. Apply Loctite 263 to the guide threads. For CW rotation, install the control piston guide (#14) nearest to the locating pin. See Figure 10A. For CCW rotation, install the bias guide (#11) nearest to the locating pin (#7). See Figure 10B. Torque the guides per the values specied in the Table 4.

16. Apply a light oil lm to the control piston (#15), and install it into the control

Port Block with Left Hand Conguration

guide (#14) bore. Apply a light oil lm to the bias piston (#12). Install the bias spring (#13) over the bias guide (#11) bore, and then slide the bias piston into the bias guide bore.

17. Install the control ow housing set screw (#34) into the proper passage. For proper location, see Figure 12 in the rotation change section.

18. Apply a light layer of petroleum jelly to the back surface of the port plate (#9) and place it on the port block (#3), lining up the slot on the port plate with the locating pin (#7). See Figure 7.

Parker Hannin Corporation Hydraulic Pump and Power Systems Division Marysville, Ohio USA

Figure 10A

Figure 10B

Port Block with Right

Hand Conguration

Page 46

Bulletin HY28-2708-02/SVC/EN | July 2019

060, 075, 085, 100, 140 Assembly Procedures

Medium Pressure Axial Piston Pumps P1/PD B-mod Service Information

Pump Assembly Procedures (Continued)

Table 6

Pump Housing Bolt Torque

060

075 / 085

100

140

100 ± 4 ft-lbs

(135.6 ± 5 Nm)

100 ± 4 ft-lbs

(135.6 ± 5 Nm)

170 ± 5 ft-lbs

(229 ± 7 Nm)

205 ± 5 ft-lbs

(278 ± 7 Nm)

19. Install the large O-ring (#4) into the groove on the port block (#3). Install the three Teon O-rings (#8) on the pressure communication ports on the port block.

20. Place the cam bearings (#31) in the cradle area of the housing. The chamfer on the back of the bearing must face the outer wall of the housing. Use Loctite Primer Grade “T” or other suitable primer on the cam bearing screws (#30) and mating housing threads. Allow the primer to dry. This usually take ten minutes. Apply Loctite 243 (use sparingly) to the cam bearing screw threads and install the screws to hold the cam bearings in place. Torque the screws per torque table values on page 9.

21. Place thin lm of clean oil on the cam bearing (#31) surfaces. Install the cam (#29) in the housing. The cam must be tilted to permit entry into the housing. See Figure 2.

NOTE: The large pocket on the bottom surface of the cam must be on the

same side as the three pressure communication holes on the main housing. Cam assembly is not affected by pump rotation direction.

22. Position the pump horizontally and install the rotating group into the pump housing over the pump shaft (#28) and against the cam (#29).

23. Place the bearing shim (#17) and port block bearing cone (#19) on around the drive shaft (#28).

24. Carefully install the assembled port block (#3) on the pump housing. Press the port block to compress the bias spring (#13) and install the four housing bolts (#1). Tighten the bolts in a cross pattern to ensure that the port block does not get cocked on the housing. When the port block is seated on the housing, torque the bolts in a cross pattern per the values in Table 6.

25. Install any boss plugs (#2, 5, 16, 36 & 37) that were removed during disassembly.

26. Install the ve O-ring seals and assembled compensator (#41) on the side of the pump housing. Tighten the compensator bolts hand tight, and then torque bolts per torque table on page 13.

Parker Hannin Corporation Hydraulic Pump and Power Systems Division Marysville, Ohio USA

Page 47

Bulletin HY28-2708-02/SVC/EN | July 2019

T2 Front Bearing P1/PD45 Installation Tool

Assembly Tools

Medium Pressure Axial Piston Pumps P1/PD B-mod Service Information

T1 Seal Installation Tool

DIA

18.5 mm (0.728 in)

8.0 mm

(0.3150 in)

DIA

U-CUT

133 mm

(5.250 in)

3.0 mm RADIUS (.12 in)

1.5 mm x 45˚ TYP. (.06 in X 45˚ )

31.2 mm

(1.250 in)

DIA.

Pump Model Part No A B C D

018 2.250 in 1.62 in 1.18 in 0.406 in

028 2.250 in 2.00 in 1.375 in 0.447 in

060 / 075 / 085 213-0-004194 2.750 in (69.9 mm) 1.980 in (50.3 mm) 1.375 in (34.9 mm) 0.800 in (20.3 mm)

100 213-0-004208 2.50 in (63.5 mm) 2.230 in (56.6 mm) 1.703 in (43.3 mm) 0.550 in (14.0 mm)

140 213-0-004199 3.375 in (85.7 mm) 2.780 in (70.6 mm) 2.10 in (53.4 mm) 0.750 in (19.1 mm)

T2 Front Bearing Installation Tool (45 only)

89.75 mm (3.53 in)

29.92 mm (1.178 in)

Parker Hannin Corporation Hydraulic Pump and Power Systems Division Marysville, Ohio USA

0 mm0.02

7 in

25.40 mm (1.00 in)

)87.0(

177.80 mm (7.00 in)

50.80 mm (2.00 in)

Page 48

Bulletin HY28-2708-02/SVC/EN | July 2019

Assembly Tools

Medium Pressure Axial Piston Pumps P1/PD B-mod Service Information

T3 Seal Guard

DIA.

(+/- 0.002 in)

+/- 0.05mm

BLEND RADIUS & POLISH O.D.

30˚

F DIA BORE

+0.05 / -0.00mm

(+0.002 / - 0.000 in)

Pump Model Part Number A B C D E F

018

(“01”, “02”, “04”

Shafts)

018

(“06” Shaft)

028 / 045

( “01”, “02”, “04”

Shafts)

018 / 028 / 045

(“08” Shaft)

060 / 075 / 085 213-0-004195

100 SAE 213-0-004206

100 ISO 213-0-004207

140 SAE 213-0-004200

140 ISO 213-0-004201

3.00 in

(76.20 mm)

3.00 in

(76.20 mm)

3.00 in

(76.20 mm)

3.00 in

(76.20 mm)

4.25 in

(108 mm)

4.25 in

(108 mm)

4.50 in

(114 mm)

4.25 in

(108 mm)

4.50 in

(114 mm)

2.00 in

(50.80 mm)

2.00 in

(50.80 mm)

2.00 in

(50.80 mm)

2.00 in

(50.80 mm)

2.25 in

(57.1 mm)

2.78 in

(70.6 mm)

3.00 in

(76.2 mm)

2.78 in

(70.6 mm)

3.00 in

(76.2 mm)

0.75 in

(19.05 mm)

0.75 in

(19.05 mm)

0.75 in

(19.05 mm)

0.75 in

(19.05 mm)

1.00 in

(25.4 mm)

1.00 in

(25.4 mm)

0.88 in

(22.4 mm)

1.00 in

(25.4 mm)

0.88 in

(22.4 mm)

15°

10°

15°

10°

15°

1.135 in

(28.82 mm)

1.135 in

(28.82 mm)

1.50 in

(38.10 mm)

1.135 in

(28.82 mm)

1.373 in

(34.90 mm)

1.703 in

(43.26 mm)

1.703 in

(43.26 mm)

2.088 in

(53.04 mm)

2.088 in

(53.04 mm)

0.805 in

(20.45 mm)

0.66 in

(16.76 mm)

1.024 in

(26.00 mm)

0.885 in

(22.50 mm)

0.885 in

(31.75 mm)

1.5 in

(38.1 mm)

1.577 in

(40.06 mm)

1.751 in

(44.48 mm)

1.970 in

(50.04 mm)

T5 Rear Bushing Installation Tool (18 thru 45)

38 mm

(1.5 in)

29 mm

(1.14 in)

38 mm (1.5 in)

102 mm

(4.0 in)

25 mm (1.0 in)

Pump Size A B

13 mm

(.5 in)

018

028

045

0.146 in

(3.71 mm)

0.157 in

(4.00 mm)

0.157 in

(4.00 mm)

0.772 in

(19.9 mm)

0.85 in

(21.6 mm)

0.95 in

(24.1 mm)

Parker Hannin Corporation Hydraulic Pump and Power Systems Division Marysville, Ohio USA

Page 49

Bulletin HY28-2708-02/SVC/EN | July 2019

133 mm

(.06 in, X 45˚)

Assembly Tools

T6 Barrel Pin Tool

Pump Size A B C D E

018

028

045

0.795 in

(20.2 mm)

0.902 in

(22.9 mm)

1.059 in

(26.9 mm)

2.84 in

(72.0 mm)

2.95 in

(75.0 mm)

3.35 in

(85.0 mm)

0.756 in

(19.2 mm)

0.862 in

(21.9 mm)

1.020 in

(25.9 mm)

Medium Pressure Axial Piston Pumps P1/PD B-mod Service Information

2.32 in

(59.0 mm)

2.44 in

(62.0 mm)

2.84 in

(72.0 mm)

1.18 in

(30.0 mm)

1.18 in

(30.0 mm)

1.30 in

(33.0 mm)

T7 Front Bearing Cup Tool (60 thru 140)

DIA

Pump Model Part No A B C

060 / 075 / 085 213-0-004192

100 213-0-004204

140 213-0-004197

(0.250 in)

6.4 mm

25.4 mm

(1.000 in)

(5.250 in)

3.0 mm RADIUS (0.12 in)

1.5 mm x 45˚ TYP.

2.812 in

(71.4 mm)

3.623 in

(92.1 mm)

3.687 in

(93.7 mm)

2.60 in

(66.0 mm)

3.390 in

(86.1 mm)

3.515 in

(89.3 mm)

12°

15°

31.2 mm DI (1.250 in)

Parker Hannin Corporation Hydraulic Pump and Power Systems Division Marysville, Ohio USA

Page 50

Bulletin HY28-2708-02/SVC/EN | July 2019

133 mm

(.06 X 45 ˚)

Assembly Tools

T8 Rear Bearing Cup Tool (60 thru 140)

6.4 mm

(0.250 in)

25.4 mm

(1.000 in)

Medium Pressure Axial Piston Pumps P1/PD B-mod Service Information

(5.250 in)

3.0 mm RADIUS (0.12 in)

DIA

1.5 mm x 45 ˚TYP.

Pump Model Part No A B C

060 / 075 / 085 213-0-004193

100 213-0-004205

140 213-0-004198

2.120 in

(53.8 mm)

2.562 in

(65.1 mm)

2.80 in

(71.1 mm)

1.918 in

(48.7 mm)

2.335 in

(59.3 mm)

2.562 in

(65.1 mm)

31.2 mm DI (1.250 in)

12°

15°

Parker Hannin Corporation Hydraulic Pump and Power Systems Division Marysville, Ohio USA

Page 51

Bulletin HY28-2708-02/SVC/EN | July 2019

Rotation Change

Medium Pressure Axial Piston Pumps P1/PD B-mod Service Information

Rotation Change Procedure

A. The B-mod C, L, or AM compensator is the same for both clockwise and

counterclockwise rotation. The compensator position remains unchanged.

B. The port block is bi-rotational, so a new port block is not needed unless the

existing port block is damaged during the rotation change. Therefore, the inlet and outlet port locations remain the same.

C. For the 45cc and larger pumps, the bias guide (#11) and control guide (#14)

are located into the port block (#3), so they may be difcult to remove without damaging the guides or port block, so you may want to have extra guides or port block on hand.

1. Follow the disassembly instructions to the point at which the port plate (#9) can be accessed. The port plate is rotation dependent and will need to be changed. See part number tables and select the correct port plate. Use Figure 7 to verify that you have the correct rotation port plate. For the 18, 28, & 45cc units that are side ported with no thru drive, make sure you select the appropriate ripple chamber port plate because those units will have a ripple chamber in the port block as designated by the “R” in the model code description.

2. Next, the port block control ow set screw (#6) needs to be swapped to the other passage way as shown in Figure 11. Remove the two boss plugs (#5) and remove the set screw and install in the other passage. Secure the set screw with Locktite 243 or equal and torque to 25 in-lbs. Then re-install the two plugs and torque them to 6 ft-lbs.

CCW set screw location

Parker Hannin Corporation Hydraulic Pump and Power Systems Division Marysville, Ohio USA

CW set screw location

Figure 11 – Port Block Control Flow Plug Location

3. For 18, 28, 45cc units with ripple chambers, the rippler chamber set screw (#16) will need to be relocated to the opposite side as show in Figure 6 in the 18, 28, & 45cc assembly procedures. There will only be ripple chambers on side ported units that do not have a thru drive. Torque the ripple chamber set screw per the torque values in the torque table on page 6 or 7.

Page 52

Bulletin HY28-2708-02/SVC/EN | July 2019

Rotation Change

Medium Pressure Axial Piston Pumps P1/PD B-mod Service Information

Rotation Change Procedure (Continued)

4. Next, the housing control ow set screw (#34) will need to be relocated to the other control ow passage as shown in Figure 12. Torque the set screw to 70 in-lbs.

CW set screw locationCW set screw locationCCW set screw location

Figure 12 – Housing Control Flow Plug Location

5. For the 18 & 28cc pump, the control guide (#14) and bias guide (#11) are the same, so only the locations of the control piston (#15) and bias piston (#12) and spring (#13) need to be swapped.

6. For the 45cc units and larger, the bias guide (#11) and control guide (#14) are different, so remove the guides, control and bias pistons, and bias spring and swap their locations by following Steps 14-15 of the 60-140cc assembly procedures.

NOTE: The guides are located into the port block, so it may be difcult to

remove them without damaging the port block or the guides themselves.

7. Now the pump can be reassembled per the Assembly Procedures section.

8. Test the pump per the Test Procedure section.

Parker Hannin Corporation Hydraulic Pump and Power Systems Division Marysville, Ohio USA

Page 53

Bulletin HY28-2708-02/SVC/EN | July 2019

Test Procedure

Medium Pressure Axial Piston Pumps P1/PD B-mod Service Information

Pump Test Procedure

Test criteria based on hydraulic oil ISO 32 per Parker HF-0 uid specications.

Operating speed: Do not exceed catalog ratings. Maximum Case pressure: 2 bar (29 psi) absolute or 0.5 bar (7.5 psi) above inlet pressure. Minimum inlet pressure: 0.8 bar (11.6 psi) absolute. Oil temperatures: 120 F +/- 10 F (50 C +/- 5C). NOTE: Ensure that hydraulic system does not overheat during this test procedure.

1. Mount pump on test xture. Ensure that shaft alignment is within tolerance.

2. Fill pump case with clean oil. Connect uppermost case drain port to reservoir with no restrictions in between. Insure other case drain ports are properly plugged and torqued.

3. Connect inlet and outlet lines. Insure that lines are lled with oil. Refer to the hydraulic schematic test circuit diagrams. For pumps with “L” controls, connect a suitable pilot line from the “X” port on the pump control to the outlet pressure line downstream of the non-compensating ow valve (#4), and install a pressure gauge (#5) in the circuit that will read the pressure in that pilot line as shown in Circuit #1. For pumps with “AM” controls, connect a suitable pilot line from the “X” port on the control to a remote pressure relief valve (#14), and install a pressure gauge (#13) in that line as shown in Circuit #2.

CAUTION: Make sure a main system safety relief (#7) is installed in the

system between the pump outlet and ow control valve (#4).

4. Conrm direction of rotation for the pump and drive is correct.

5. Reduce the main compensator (Pmax) setting to minimum by turning the Pmax adjustment screw counter-clockwise until the spring force is not felt. For pumps with the “L” or “AM” controls, turn the differential adjustment clockwise until it bottoms out and lock it into position.

6. Set the maximum volume stop (if applicable) to full displacement. If there is a minimum volume stop back that adjustment all the way out so that the pump can fully compensate.

7. Start the prime mover and if possible, gradually increase pump speed to 1800 rpm +/- 30 rpm with no load (no pressure on the system load relief valve #6).

8. While under no load, screw in the Pmax adjusting screw until it bottoms out.

9. Break in the pump at the time and pressures listed on the next page. Adjust the load-relief valve to the pressure listed for the times indicated. After break-in, loosen the Pmax adjustment screw lock nut and reduce the Pmax setting to the desired setting by turning the Pmax adjustment screw counterclockwise until the pump pressure gauge reads the desired setting, and then tighten the lock nut. Next, adjust the system load relief valve to below the Pmax setting to cause the pump to come on stroke and then back above the Pmax setting to cause the pump to compensate. Repeat this at least three times to verify the pump compensates on and off stroke properly.

10. Use steps 10-12 for load sense pumps (“L” control option). Adjust the ow control valve and load relief valve such that the pump is compensated and the load pressure gauges reads at least 300-500 psi.

11. Turn the differential screw counter-clockwise until the pump compensates and the difference between the load pressure gauge and pump outlet pressure equals the desired differential setting. Tighten the differential screw lock nut to lock the differential setting in place. The standard factory differential setting is 20 bar (290 psi). The minimum allowable setting is 10 bar (145 psi).

Parker Hannin Corporation Hydraulic Pump and Power Systems Division Marysville, Ohio USA

Page 54

Bulletin HY28-2708-02/SVC/EN | July 2019

Test Procedure

Medium Pressure Axial Piston Pumps P1/PD B-mod Service Information

Pump Test Procedure (Continued)

Test Circuit

1. Test pump

2. Test stand prime mover

3. Pump pressure gauge

4. Non-compensating ow control

5. Load pressure gauge

6. Load relief valve

7. Safety bypass relief valve

8. Main ow meter

9. Case drain pressure gauge

10. Case drain ow meter

11. Filter assembly with bypass

12. Cooler assembly with bypass

13. Remote port gauge

14. Reservoir

NOTE: Items 4 and 5 are required for load sense pump test. Remote relief valve and remote pressure gauge not shown for testing "AM" control option.

12. To determine the pump stand-by pressure, reduce the load relief setting to zero and conrm there is no pressure in the load sense line. The pump outlet pressure will be the stand-by pressure.

13. Use steps 13-15 for remote compensator pumps (“AM” control option). Close the load relief valve to deadhead the pump and adjust the remote relief valve so that the remote port gauge reads at least 300-500psi, and the difference between the remote and outlet port gauges is greater than the desired differential pressure setting.

14. Turn the differential screw counter-clockwise so that the difference between the remote port pressure and the pump outlet pressure equals the desired differential pressure. Tighten the differential screw lock nut to lock the differential setting in place. The standard factory differential setting is 20 bar (290 psi). The minimum allowable setting is 10 bar (145 psi).

15. To determine the pump stand-by pressure, reduce the remote relief setting to zero and conrm there is little to no pressure in the remote line. There may be a little pressure depending on the minimum pressure drop across the remote relief valve. The pump outlet pressure will be the stand-by pressure.

NOTE: For low Pmax settings (around 1000 psi or less), the differential

pressure for the “L” and “AM” controls may not be adjustable. In this case, raise the Pmax setting to at least 1500 psi and repeat the pressure differential adjustment steps.

Time 60 seconds 60 seconds 60 seconds

Pressure 62-69 bar

900-1000 psi

200-207 bar 2900-3000 psi

269-276 bar 3900-4000 psi

“X”

Circuit 1 - Load Sense Test Circuit Diagram

Circuit 2 - Remote Compensator Test Circuit Diagram

Parker Hannin Corporation Hydraulic Pump and Power Systems Division Marysville, Ohio USA

Page 55

Bulletin HY28-2708-02/SVC/EN | July 2019

Test Criteria & Start-up Procedures

P1/PD Performance Test Pass/Fail Speciﬁcations

Condition 018 028 045 060 075 085 100 140

Test Speed (rpm) 1800 (For All)

Minimum outlet ow (L/min) at minimum pressure (500 psi) 30.7 46.9 77.2 102 129 148 170 239

Maximum case leakage (L/min) when compensated at 280 bar 5.7 7.6 11 13 15 16 20 23

Maximum input torque (Nm) when compensated at 280 bar 40 40 48 39 58 62 68 91

Minimum outlet ow (L/min) at 260 bar with compensator setting at

280 bar

Allowable load sense ow (L/min) variation from 50 to 260 bar 21.2 30.2 45.5 77 105 105 101 101

Medium Pressure Axial Piston Pumps P1/PD B-mod Service Information

28.4 44.7 72.7 100 123 143 166 233

Startup Procedure for New Installations

• Read and understand the installation and start-up manual HY28-2709-02/P1/EN.

• Identify components and their function.

• Visually inspect components and lines for possible damage.

• Ensure that all necessary ports are properly connected.

• Check reservoir for cleanliness. Drain and clean as required.

• Check uid level and ll as required with ltered uid to a minimum ISO cleanliness level of 20/18/14.

• Fill pump case with clean oil prior to starting.

• If pump is mounted vertically with the shaft up, bleed the air out the D1 drain port located near the mounting ange.

• Check alignment of drive.

• Check oil cooler and activate it, if included in circuit. Check uid temperature.

• Reduce pressure settings of compensator and relief valve. Make sure accurate pressure readings can be made at appropriate places.

• If solenoids in system, check for actuation.

• Jog the pump drive. Check for proper shaft rotation. Make sure pump lls properly.

• Start the pump drive.

• Bleed system of air. Recheck uid level.

• Cycle unloaded machine at low pressure and observe actuation (at low speed, if possible).

• Increase pressure settings gradually in steps. Check for leaks in all lines especially in pump and motor inlet lines.

• Make correct pressure adjustments.

• Gradually increase speed. Be alert for trouble as indicated by changes in sounds, system shocks, and air in uid.

• Equipment is operational.

Parker Hannin Corporation Hydraulic Pump and Power Systems Division Marysville, Ohio USA

Page 56

Bulletin HY28-2708-02/SVC/EN | July 2019

Trouble Shooting

Component problems and circuit problems are often interrelated. An improper circuit may operate with apparent success but will cause failure of a particular component within it. The component failure can be the effect, not the cause of the problem. This general guide is offered to help in locating and eliminating the cause of problems by studying their effects.

Effect of Trouble Possible Cause Fault Which Needs Remedy

Leak in inlet line Low uid level Turbulent uid

Noisy pump

Erosion on barrel ports and port plate

Pressure shocks

Compensator instability

Air in uid

Cavitation in rotating group

Misaligned shaft

Mechanical fault in pump

Air in uid See noisy pump above

Cavitation See noisy pump above

Cogging load Mechanical considerations Worn relief valve Needed repairs Worn compensator Replace Slow response in check

valves Excessive

decompression energy rates

Barrel blow-off Rotating group worn, excessive case pressure

Line capacitance (line volume, line stretch, accumulator effects)

Return lines above uid level Gas leak from accumulator Excessive pressure drop in the inlet line from a pressurized reservoir Inlet line strainer acting as air trap Fluid too cold Fluid too viscous Fluid too heavy Shaft speed too high Inlet line too small Inlet strainer too small Inlet strainer too dirty Operating altitude too high Inlet pressure too low Faulty installation Distortion in mounting Axial interference Faulty coupling Excessive overhung loads Piston and shoe looseness or failure Bearing failure Incorrect port plate rotation Eroded or worn parts in the displacement control

Replace or relocate

Improve decompression control

Change line size or lengths

Add or remove hose

Add orice in load sense line

Increase load sense differential pressure

Medium Pressure Axial Piston Pumps P1/PD B-mod Service Information

Outlet port check valve Relocate check valve further from outlet port

Parker Hannin Corporation Hydraulic Pump and Power Systems Division

Marysville, Ohio USA

Page 57

Bulletin HY28-2708-02/SVC/EN | July 2019

Trouble Shooting

Effect of Trouble Possible Cause Fault Which Needs Remedy

Reduce pressure settings Reduce speeds Improper lter maintenance Filters too coarse Introduction of dirty uid to system Reservoir openings Improper reservoir breather Improper line replacement Fluid too thin or thick for operating temperature range Breakdown of uid with time/temperature/heating effects Incorrect additives in new uid Destruction of additive effectiveness with chemical aging Incorrect parts Incorrect procedures, dimensions, nishes Condensation Faulty breather/strainer Heat exchanger leakage Faulty clean-up practice Water in makeup uid Recheck case drain ow and repair as required Fluid too thin Improper assembly, port timing Set too low (compared to load or to compensator) Instability caused by back pressure, worn parts Set too high (compared to relief) Worn parts

Select smaller pump displacement

Water turned off or too little ow Water too hot Fan clogged or restricted Efciency reduced by mud or scale deposits Intermittent hydraulic uid ow Too little uid Improper bafes Insulating air blanket that prevents heat rejection Heat pickup from adjacent equipment

High wear in pump

Heating of uid

Excessive loads

Contaminant particles in uid

Improper uid

Improper repair

Unwanted water in uid

Excessive pump leakage

Relief valve

Compensator

Pump too large for uid needs

Heat exchanger

Reservoir

Medium Pressure Axial Piston Pumps P1/PD B-mod Service Information

Parker Hannin Corporation Hydraulic Pump and Power Systems Division Marysville, Ohio USA

Page 58

Bulletin HY28-2708-02/SVC/EN | July 2019

Conversions and Formulas

CONVERSION FACTORS

DEFINITION & UNIT

Displacement in3/rev x 16.387 = cm3/rev cm3/rev x 0.06102 = in3/rev

Flow gpm x 3.78 = L/min L/min x 0.2642 = gpm

Power hp x 0.7457 = kW kW x 1.341 = hp

Torque lb-ft x 1.3567 = Nm Nm x 0.7376 = lb-ft

Pressure lbs/in2 (psi) x 0.06895 = bar bar x 14.50 = lbs/in2 (psi) lbs/in2 (psi) x 6.895 = kPa kPa x 0.1450 = lbs/in2 (psi)

Weight lb x 0.4536 = kg kg x 2.205 = lbs

Force lb x 4.448 = N N x 0.2248 = lbs

Volume in3 x 16.387 = cm3 cm3 x 0.06102 = in

Area in2 x 6.452 = cm2 cm2 x 0.1550 = in

Length in x 25.4 = mm mm x 0.03937 = in

Temperature degree F-32 = °C 1.8 x C+32 = °F

1.8

Viscosity cSt x 1.0 = mm2/sec mm2/sec x 1.0 = cSt SSU = cSt x 4.25 + 14 20 cSt = 99 SSU

Medium Pressure Axial Piston Pumps P1/PD B-mod Service Information

FLUID POWER FORMULAS

Pump input torque lbs. in. pressure(psi) x displacement (in3/rev) 2� x mech. eff.

Pump input power hp rpm x (in3/rev) x (psi) 395934 x overall eff.

Pump output ow U.S. gpm rpm x (in3/rev) x volumetric eff. 231

Fluid motor speed rpm 231 x ow rate(U.S. gpm) x volumetric eff. displacement (in3/rev)

Fluid motor torque lbs. in. pressure(psi) x displacement (in3/rev) x mech. eff. 2�

Fluid motor power hp rpm x (in3/rev) x (psi) x overall eff. 395934

(Metric) Pump input torque Nm pressure(bar) x displacement (cm3/rev) 20� x mech. eff.

Pump input power kW rpm x (cm3/rev) x (bar) 600000 x overall eff.

Pump output ow Lpm rpm x (cm3/rev) x volumetric eff. 1000

Fluid motor speed rpm(min-1 ) (tr/mn) 1000 x ow rate (Lpm) x volumetric eff. displacement (cm3/rev)

Fluid motor torque Nm pressure(bar) x displacement (cm3/rev) x mech. eff. 20�

Fluid motor power kW rpm x (cm3/rev) x (bar) x overall eff. 600000

Parker Hannin Corporation Hydraulic Pump and Power Systems Division Marysville, Ohio USA

Page 59

Bulletin HY28-2708-02/SVC/EN | July 2019

Content Changes and Warning

Content Changes

July 2019

- 085 pressure ratings correction

- Miscellaneous part number corrections

- AMT schematic correction

- Amended the differential setting test procedure

Medium Pressure Axial Piston Pumps P1/PD B-mod Service Information

Warning and Disclaimer

The product information, specications, and descriptions contained in this publication have been compiled for the use and convenience of our customers from information furnished by the manufacturer; and we can not, and do not, accept any responsibility for the accuracy or correctness of any description, calculation, specication, or information contained herein. No such description, calculation, specication, or information regarding the products being sold has been made part of the basis of the bargain, nor has same created or amounted to an express warranty that the products would conform thereto. We are selling the goods and merchandise illustrated and described on this publication on an “as is” basis, and disclaim any implied warranty, including any warranty of merchantability or warranty of tness for any particular purpose whatsoever, with respect to the goods and merchandise sold. All manufacturer warranties shall be passed on to our customers, but we shall not be responsible for special, indirect, incidental, or consequential damages resulting from the use of any of the products or information contained or described on this publication. Further, we reserve the right to revise or otherwise make product improvements at any time without notication.

WARNING - USER RESPONSIBILITY

FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE.

This document and other information from Parker-Hannifin Corporation, its subsidiaries and authorized distributors provide product or system options for further investigation by users having technical expertise.

The user, through its own analysis and testing, is solely responsible for making the final selection of the system and components and assuring that all performance, endurance, maintenance, safety and warning requirements of the application are met. The user must analyze all aspects of the application, follow applicable industry standards, and follow the information concerning the product in the current product catalog and in any other materials provided from Parker or its subsidiaries or authorized distributors.

To the extent that Parker or its subsidiaries or authorized distributors provide component or system options based upon data or specifications provided by the user, the user is responsible for determining that such data and specifications are suitable and sufficient for all applications and reasonably foreseeable uses of the components or systems.

OFFER OF SALE

The items described in this document are hereby offered for sale by Parker-Hannifin Corporation, its subsidiaries or its authorized distributor. This offer and its accepteance are governed by the provisions stated in the detailed "Offer of Sale" elsewhere in this document.

Parker Hannin Corporation Hydraulic Pump and Power Systems Division Marysville, Ohio USA

Page 60

Bulletin HY28-2708-02/SVC/EN

Parker Hannin Corporation

Hydraulic Pump and Power Systems Division

14249 Industrial Pkwy Marysville, OH 43040 USA phone 937 644 4435 fax 937 642 3639 www.parker.com/hps

Effective: 07-19

Parker P1/PD, P1/PD 018, P1/PD 028, P1/PD 045, P1/PD 100 Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual