Parker K-MT 10-95 Operating Instructions Manual

Adsorption dryer

K-MT 10-95

Dokument-ID: DMN-K-MT10-95/R02

Operating instructions

Revision 02 — 2016/EN

Cod: 398H272167

Declaration of Conformity

Parker Hannifin Manufacturing Germany GmbH& Co. KG

Gas Separation and Filtration Division EMEA

Im Teelbruch 118

D – 45219 Essen Kettwig

hereby declares with sole responsibility, that the products

compressed air adsorption dryer

K-MT 10–95

assembly type: assembly acc. to Art. 4 No. 2b,

which this declaration refers to, conform to Directive 2014/68/EU and were subjected to a conformity assessment according to Annex III Modules B + D (for assembly assessment).

The quality assurance system is monitored by the service provider stated below

Lloyd’s Register Quality Assurance GmbH (identification number 0525) Am Sandtorkai 41, D - 20457 Hamburg.

The assembly consists of pressure appliances according to the classification list (attached to the technical documentation provided by the manufacturer).

Pressure vessel

Dryer Quantity Allowable

pressure (PS)

Volume

[l]

Category

(PED)

Module

K-MT 10

GL 9 2 16

1,1

Art.4.3

K-MT 15

GL 9 2 16

1,1

Art.4.3

K-MT 20

GL 9 2 16

Art.4.3

K-MT 25

GL 11 2 16

Art.4.3

K-MT 35

GL 11 2 16

Art.4.3

K-MT 45

GL 12 2 16

6 I B+D

K-MT 60

GL 13 2 16

6 I B+D

K-MT 75

GL 13 2 16

6 I B+D

K-MT 95

GL 14 2 16

6 I B+D

The following standards / technical specifications were used:

 harmonized standards: DIN EN ISO 12100:2011-03, DIN EN 61000-6-2,

DIN EN 60204

The following other EC directives were used

 2014/30/EU  2014/35/EU

Essen,

19.07.2016

Datum / Date i. V. Dr. Jürgen Timmler

Leiter Technik und Entwicklung /

Manager Engineering and Development

Machine passport

Type designation K-MT ___

Order no.

Order ID.

Build no.

Vessel no.

Vessel no. Year of manufacture

It is the responsibility of the owner,

 to enter for the first time any appliance data not stated above,  to keep these appliance data up to date.

The above-stated appliance data provide for a clear identification of the dryer and its components, and significantly facilitate any service measures.

Further important data on the dryer such as the details on the permissible operating pressure and the electrical connection are found on the type plate (for position of the type plate see page 11).

Table of contents

General information ............................................................................................ 8

Manufacturer's details ............................................................................................................ 8

Details on the dryer ................................................................................................................ 8

About these operating instructions.......................................................................................... 9

For your own safety .......................................................................................... 10

General safety notes ............................................................................................................ 10

Signs, instruction plates and danger zones at the dryer ........................................................ 11

Intended use of the dryer ...................................................................................................... 13

Transportation, installation and storage ......................................................... 14

Information on transportation packaging ............................................................................... 14

What to do in the case of transport damage occurring? ........................................................ 14

Transporting and installing the dryer ..................................................................................... 15

Storing the dryer ................................................................................................................... 17

Technical product description ......................................................................... 18

Summary Drawing Standard Dryer ....................................................................................... 18

Function description ............................................................................................................. 19

Available options .................................................................................................................. 21

Installation .......................................................................................................... 23

Preconditions for installation ................................................................................................. 23

Connect piping ..................................................................................................................... 24

Installing the electrical connection ........................................................................................ 25

Start-up ............................................................................................................... 27

Requirements for initial start-up ............................................................................................ 27

Setting times of the operating phases ................................................................................... 28

Overview of operating and control elements .........................................................................

Emergency shutdown ........................................................................................................... 31

Start up dryer ....................................................................................................................... 31

Changing cycle mode ........................................................................................................... 33

Monitoring dryer operation ............................................................................... 35

With dewpoint-sensing control (optional) .............................................................................. 35

Shutdown and restart dryer .............................................................................. 36

Emergency shutdown ........................................................................................................... 37

Depressurising and shutting down the dryer ......................................................................... 37

If work is to be carried out on the electrical system ............................................................... 37

Restart ................................................................................................................................. 38

Maintenance and repair of the dryer ................................................................ 39

Notes on maintenance ......................................................................................................... 39

Regular maintenance intervals ............................................................................................. 40

Instructions for use of the dongle ......................................................................................... 41

Daily maintenance tasks ...................................................................................................... 42

Maintenance work to be completed every 12 months........................................................... 42

Notes on further maintenance work ..................................................................................... 45

Identify and eliminate faults ............................................................................. 46

Summary of faults ................................................................................................................ 46

Index ................................................................................................................... 49

Annex with technical documentation .............................................................. 51

Technical data ..................................................................................................................... 52

Replacement and wear parts list .......................................................................................... 53

Flow diagram ....................................................................................................................... 55

Logic control diagram ........................................................................................................... 56

Dimensional drawing............................................................................................................ 58

8 K-MT10-95_EN_02

General information

Manufacturer's de tails

Name and address

Details on the dryer

Standard equipment

Standard dryer∗, consisting of

 2 vessels, filled with desiccant  1 upstream filter  1 downstream filter  Piping and muffler  Control system

Associated documents

 Operating instructions (present)  Technical documentation (see annex)  Circuit diagrams(separate document)  Operating manual for installed filters (separate document)

Notes on supplementary documents

Supplementary documents such as operating manuals for options or pertaining components must always be heeded. They contain additional information, e.g. regarding maintenance, and are therefore necessary for safe operation of the plant.

∗

Planned dryers may be equipped with special components

K-MT10-95_EN_02 9

About these operating instructions

These operating instructions contain basic information on the safe use of the dryer.

Characters and symbols used

► Work steps that you have to carry out in the sequence stated are marked by

black triangles.

Lists are marked by a small box.

Note: These notes provide you with hints and information on the safe and

efficient handling of machines and devices.

Warning! These safety notes warn against damage to property and help you to

avoid such damage.

Danger! These danger notes with a grey background warn against personal injury

and/or danger to life and limb; danger notes help you to avoid serious or life-threatening situations for yourself and/or third parties.

T arget group of these operating instructions

These operating instructions are intended for all persons working on and using the dryer. We assume that all such persons are specialist personnel, e.g. fitters or electricians.

Operating instructions: handling

These operating instructions must be continuously available at the site where the dryer is used. We recommend to prepare a copy and to keep the same in a safe and freely accessible place next to the dryer. Keep the original document in a safe place.

10 K-MT10-95_EN_02

For your own safety

The dryer has been built in accordance with the state of the art and the recognized technical safety regulations. Nevertheless, there is a risk of personal injury and damage to property when the dryer is used, if

it is operated by non-qualified personnel, not used within its intended design specifications, is repaired or maintained incorrectly.

Note: For your own safety and to prevent machine damage, please note the

information and safety notes in these operating instructions when working with the dryer.

General safety notes

Warning against sudden air ejection When the hollow section vessels are depressurised, air flows suddenly out of

the sound absorber.

 This causes a sudden loud cracking noise.  Due to particles carried in the air flow, there is a very

considerable risk of eye injury.

When working on the dryer, always wear eye and ear protection equipment.

Hazard due to a sudden release of pressure! Never remove any parts of the dryer, or manipulate the same in any way, for as

long as the plant is still pressurised! A sudden escape of pressure may cause serious injuries.

Before carrying out any work on the dryer, first depressurise the plant.

Risk of injury due to voltage-carrying parts! The electrical supply cable and external power lines are live even after the dryer

is switched off and, in the event of body contact, may cause serious injury! Before carrying out any work on the electrical system, the electrical supply cable and all external power lines must be made voltage-free!

Personnel qualification

Only authorized and qualified specialist personnel may be tasked with the work on the dryer described in these operating instructions.

Conversions and modifications

Without prior approval by the manufacturer, no conversions and modifications must be made to the dryer! Any non-approved modifications may restrict the operational safety of the dryer and cause damage to property or personal injury.

K-MT10-95_EN_02 11

Handling drying agents

The drying agents are perfectly safe when in an unused condition. However, when filling and emptying the vessels with drying agents, increased dust generation may occur. Please comply with the following instructions:

When filling drying agents into the vessels, wear a dust mask and eye protection! If a spillage occurs, any spilt drying agent must be taken up immediately. There is a

risk of skidding!

Disassembly and disposal

Dispose all parts of the dryer, the drying agent, and all other operating materials in an environmentally safe way and in accordance with all current statutory regulations.

Signs, instruction p lates and danger zon es at th e d r yer

Signs and instruct ions

Type plate

of the

dryer

Type plate of the

downstream filter

Type plate of the

upstream filter

Vessel plate

Front view Rear view

Please note the above plates and instructions attached to the dryer. Ensure that they are not removed and are always readable.

12 K-MT10-95_EN_02

Hazard areas on the dryer

Hazard caused by electrical voltage

Hazard caused by overpressure

Hazard caused by sudden air ejection during

expansion

Hazard area

Symbol in operating instructions

Warning against hazardous electrical voltage

Different parts of the dryer carry electrical current. These parts may be connected, opened, and maintained by authorized specialist personnel only.

Warning against overpressure The entire dryer is under pressure. Before commencing any work, the plant

must be depressurised.

Warning against sudden air ejection

When the vessels are depressurised, air flows suddenly out of the sound absorber:

 This causes a sudden loud cracking noise.  Due to particles carried in the air flow, there is a very considerable risk of

eye injury.

When working on the dryer, always wear eye and ear protection equipment. Skid risk

When emptying and filling the vessels with drying agent, there is a risk of skidding caused by spilt drying agent.

K-MT10-95_EN_02 13

Intended use of the dryer

The dryer is exclusively intended for drying compressed air. Depending on defined input conditions, it dries compressed air for industrial use.

The dryer is designed for compressed air, which is free from aggressive water, oil, and solid matter constituents.

As standard, the dryer is intended to be sited within a building and protected against the weather.

The dryer may be operated only in accordance with the data on the type plate and in accordance with the contractual conditions.

Suspected misuse

The dryer must not be misused as a climbing aid! Pipes, valves, and similar fittings have not been designed for such loads. They could fracture, tear off, or become damaged in another way.

14 K-MT10-95_EN_02

Transportation, installation and storage

Danger due to incorrect transportation! The dryer must be transported by authorized and qualified specialist

personnel only. During transportation all applicable national regulations for accident prevention must be complied with. Otherwise there is a risk of personal injury.

Always adhere to the stickers and notes on the packaging of the dryer!

 Only use suitable and technically perfect lifting gear with a sufficient carrying

capacity. During transportation the dryer must be carefully secured against falling over. The manufacturer will not be liable for any damage caused by incorrect storage

or incorrect transportation. Please note therefore the following instructions as well as the storage instructions on page 17.

Information on transportation packaging

Depending on the type of transportation, the dryer is delivered in different types of packaging:

All transportation types: the apertures of the dryer are closed off by means of plugs. In addition, when transportation is effected by air: the dryer is packaged in a wooden

box. In addition, when transportation is effected by ship: the dryer is packaged in a film

material and in a wooden box.

If the packaging is undamaged

► The undamaged packaging should be removed only at the final installation

site, as it offers protection against any weather influences.

What to do in the case of transp o rt damage occurring?

► Check whether only the packaging or the dryer itself were damaged. ► Inform the haulier immediately in writing of any damages. ► Contact the manufacturer urgently in order to report the damage.

Warning!

A damaged dryer must not be taken into operation! Damaged components may lead to functional faults and possibly cause further damage.

K-MT10-95_EN_02 15

T ransporting and installing the dryer

Requirements for the installation site

The conditions at the installation site have a large influence on the functional capability of the dryer and the service life of the drying agent. In order to ensure a mode of operation, which is as continuous as possible, and low maintenance, the installation site must meet the following requirements:

 The installation site must be located within a building. Protect the dryer against

moisture.

 The ambient temperature must not drop below +1,5 °C (34,7 °F).  Heed the dryer’s noise emission when selecting the installation location.  The installation area must be level, firm and vibration-proof. It must have the

necessary carrying capacity for the weight of the dryer. The weight of the dryer is specified in the technical data section of the annex.



The dryer should be installed with

sufficient spacing at the top, sides, and rear, in order to be able to carry out maintenance work and change the drying agent without any hindrances (see figure).

Necessary spacing at the top and sides

= min. 1 m

If in doubt, the installation site must be inspected by specialists. If you have any queries in this regard, please contact the manuf acturer (for details see page 8).

Transportation using lifting or forklift trucks

Warning against damage to property!

The dryer is delivered standing on its side on a transportation pallet. Top

and sides have not been designed for mechanical loads. Therefore do not

place any load onto the top face. Do not stack.

Therefore, always transport the dryer on a lifting or forklift truck.

The dryer should only be transported in an upright position.

► Secure the dryer on the lifting or forklift truck against sliding movements. ► Transport the dryer to its installation site.

16 K-MT10-95_EN_02

Installing the dryer

Caution! Always use the lifting lugs at the top of the tank to lift

the dryer. Use a lifting

beam with a suitable spacing for this purpose. This will ensure the tanks cannot come in contact with the upper pipe bridge and thus damage it.

► Remove the packaging of the dryer. ► Attach suitable lifting gear to the transport lugs of the vessels (see figure I). ► Raise the dryer (see figure II) and remove the transportation pallet. ► Place the dryer at its installation site.

I: Transport lugs on pressure vessel

II: Installing by crane

Anchoring the dryer

► Use suitable attachment material to anchor the dryer to the floor. ► In the case of vibrating floors: place the dryer on suitable vibration dampers.

K-MT10-95_EN_02 17

Storing the dryer

If the dryer is to be stored for an extended period of time, the storage location must meet the following conditions:

The dryer must not be stored in the open air. The storage room must be dry. The storage room must be free from dust or the dryer must be covered by a

protective sheet. The storage room must have an ambient temperature of at least +1 °C (33,8 °F).

In order to store the dryer proceed as follows:

► Take dryer out of operation as described on page 37. ► Ensure that the compressed air inlet valve installed by the owner, and the

installed compressed air outlet valve installed by the owner, are both closed, and that the dryer is depressurised.

► Disconnect dryer from the compressed air system. ► Disconnect the dryer from the electrical power supply and all external lines. ► Use film material or similar to close the compressed air inlet apertures and

compressed air outlet apertures on the dryer in order to protect them against

contamination. ► If possible cover dryer with a protective sheet. The dryer can now be stored for long periods.

Note: If you wish to take the dryer back into service after an extended period

of storage, please proceed as described for its first commissioning and start-up (see page 32).

Store drying agents

► Do not store drying agents in the open air. ► Protect drying agents against humidity.

18 K-MT10-95_EN_02

Technical product description

Summary Drawing Stan d ar d D r yer∗

Dewpoint sensor

Vessel pressure gauge

Compressed air inlet

Compressed air outlet

Upstream filter

Downstream filter

On/Off-Switch

Power supply connector

Control cabinet

Discharge point

Muffler

Check valve block

Transport lugs

Differential pressure gauge

Vessel

Solenoid valve block

∗

Planned dryers may differ in their configuration (in this case, refer to the enclosed dimensional drawing)

+ 42 hidden pages

Parker K-MT 10-95 Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual