Page 1
Bulletin 4480-T30-US
Technical Manual
Karrykrimp
Bulletin 4480-T30-US
Operations and
Technical Manual
Effective: January, 2011
Supersedes: August, 2010
Karrykrimp
1
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Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
Page 2
Bulletin 4480-T30-US
Safety Notices
Technical Manual
Karrykrimp
• Read the entire Technical Manual prior to mounting and operating this crimper.
• View the enclosed DVD prior to operating this crimper
WARNING — When using this machine, always exercise basic safety precautions, including but not limited to
the following:
1. Use this machine only for its intended purpose: to fabricate Parker hose assemblies.
2. Parker Hannifin will not accept responsibility for any incidental, consequential or special damages of any
kind or nature whatsoever that result from any subsequent alterations to any Parkrimp machine. Parker
Hannifin disclaims any warranties on items altered after leaving the Parker Hannifin facility.
3. This machine must be properly installed and located in accordance with the installation instructions
before it is used.
To minimize the possibility of injury:
1. The power unit must be connected to a grounded properly rated, protected and sized power-supply
circuit to prevent electrical shock and to avoid electrical overload;
2. Do not operate over maximum rated working pressure;
3. Check for safe system setups.
Make sure that the valve, connecting hoses, etc. are protected from any external source of damage, such as:
excessive heat, flame, moving machine parts, sharp edges, falling objects, corrosive chemicals, etc.
IMPORTANT SAFETY NOTICE
THIS INFORMATION IS INTENDED FOR USE BY INDIVIDUALS POSSESSING ADEQUATE BACKGROUNDS OF
ELECTRICAL, ELECTRONIC AND MECHANICAL EXPERIENCE. ANY ATTEMPT TO REPAIR THIS MACHINE MAY
THE MANUFACTURER OR SELLER CANNOT BE RESPONSIBLE FOR THE INTERPRETATION OF THIS
INFORMATION, NOR CAN IT ASSUME ANY LIABILITY IN CONNECTION WITH ITS USE.
RESULT IN PERSONAL INJURY AND PROPERTY DAMAGE.
DISCONNECT ANY POWER CORD BEFORE SERVICING
IMPORTANT - RECONNECT ALL GROUNDING DEVICES
! Parker Safety Guide for Selecting and Using Hose, Tubing, Fittings and Related Accessories
WARNING: Failure or improper selection or improper use of hose, tubing, assemblies, fittings, quick action couplings or related accessories ("Products") can
cause death, personal injury and property damage. Possible consequences of failure or improper selection or improper use of these Products include but are not
limited to:
• Fittings thrown off at high speed.
• High velocity fluid discharge.
• Explosion or burning of the conveyed fluid.
• Electrocution from high voltage electric power lines.
• Contact with suddenly moving or falling objects that are controlled by the conveyed
fluid.
Before selecting or using any of these Products, it is important that you read and follow the instructions below. Only Hose from Parker’s Stratoflex Products Division is approved for in-flight
aerospace applications.
Publication No. 4400-B.1
Revised: August 2007
• Injections by high-pressure fluid discharge.
• Dangerously whipping hose.
• Contact with conveyed fluids that may be hot, cold,toxic, or otherwise injurious.
• Sparking or explosion caused by static electricity buildup or other sources of electricity.
• Sparking or explosion while spraying paint or flammable liquids.
• Injuries resulting from inhalation, ingestion or exposure to fluids.
The items described in this document are hereby offered for sale by Parker Hannifin Corporation, its subsidiaries or its authorized distributors. This offer and its acceptance are governed
by the provisions stated in the “Offer of Sale”.
Copyright 2009, Parker Hannifin Corporation, All Rights Reserved
Offer of Sale
2
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Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
Page 3
Bulletin 4480-T30-US
Table of Contents
Safety Notice .........................................................................................................2
Specications ........................................................................................................4
Accessories ...........................................................................................................5
Installation and Operation ...................................................................................6-7
Tools and Dies .......................................................................................................8
Tool Selection Chart...............................................................................................9
Crimping Instructions ..........................................................................................10
Assembly Details and Parts Lists ..................................................................11-14
Trouble Shooting .................................................................................................15
Technical Manual
Karrykrimp
Maintenance ........................................................................................................16
Safety Guide (Parker Publication 4400-B.1) ...................................................17-19
Offer of Sale .........................................................................................................20
Help us help you ...
Read this guide carefully.
It is designed to help you operate and maintain your Karrykrimp. If you do not understand something or
need more help, call:
Technical Service Department
Parker Hannin Corporation
Hose Products Division
Phone: (440) 943-5700
Fax: (440) 943-3129
Write down the Model and Serial Numbers:
___________________________________
Model Number
___________________________________
Serial Number
RECEIVING INSTRUCTIONS: UNPACKING – Remove all documents and components from shipping containers.
INSPECTION – Visually inspect all components for shipping damage. If any shipping damage is found, notify the
carrier at once. Shipping damage is not covered by the Parker warranty. The carrier is responsible for all repair
and replacement costs resulting from such damage.
Use these numbers in any correspondence or service calls.
3
Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
www.comoso.com
Page 4
Bulletin 4480-30-US
Specifications
Technical Manual
Karrykrimp
82C-061L
Dimensions: Height 30”
Depth 12”
Width 15”
Weight: 60 lbs. (Base unit without power unit)
Capabilities: 25, 26, 43, 81 and HY series (steel)
fittings only.
Note: For the latest crimper compatibility; reference
CrimpSource online at www.parkerhose.com or contact
your Parker products supplier.
Set up time: 20 seconds
Full cycle time: 30 seconds with 82C-OEP Power
Unit (1/2” 43 Series)
Note: Cycle times vary depending on hose and fitting
styles and sizes.
82C-KKB
Dimensions: Height 27-1/2”
Depth 23”
Width 17”
Weight: 146 lbs.
Capabilities: 25, 26, 43, 81 and HY series (steel)
fittings only.
Note: For the latest crimper compatibility; reference
CrimpSource online at www.parkerhose.com or contact
your Parker products supplier.
Set up time: 20 seconds
Full cycle time: 11 seconds (1/2” 43 Series)
Note: Cycle times vary depending on hose and fitting
styles and sizes.
Operating Pressure: 10,000 psi
Electrical Requirements:
Factory Standard
16.6 FLA @ 115 volt, 1 phase, 60 hertz
Alternate Voltage:
Motor is dual voltage, 50/60hz suitable for 208-230/
115v, 1ph, 60hz and 220-230/110v, 1ph, 50hz. Motor
can be rewired by a qualified electrician to operate at
alternate voltage. See motor nameplate and wiring
diagrams.
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Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
Page 5
Bulletin 4480-T30-US
Accessories
Technical Manual
Karrykrimp
Hand Pump
Part No. 82C-0HP
(for use with the Minikrimp, Karrykrimp and Karrykrimp 2)
Ease of operation hand pump delivers 10,000 psi
Length: 23”
Width: 4”
Height: 5”
Port Size: 3/8” NPTF
Weight: 9 lbs
Hydraulic Fluid: Enerpac oil
Electric Pump
Part No. 82C-0EP
(for use with the Minikrimp, Karrykrimp and Karrykrimp 2)
Ease of operation hand pump delivers 10,000 psi
Length: 13”
Width: 13”
Height: 15”
Port Size: 3/8” NPTF
Weight: 31 lbs
Hydraulic Fluid: Enerpac oil
115 volt, 1 phase, 50/60 Hz, 9 amp
Hand Pump
Part No. 85C-0HP
(for use with the Minikrimp, Karrykrimp and Karrykrimp 2)
Ease of operation hand pump delivers 10,000 psi
Length: 29”
Width: 13”
Height: 11”
Port Size: 3/8” NPTF
Weight: 61 lbs
Hydraulic Fluid: Enerpac oil
Electric Pump
Part No. 85C-0EP
(for use with the Minikrimp, Karrykrimp and Karrykrimp 2)
Heavy duty electric pump delivers 10,000 psi at a faster
cycle time
Length: 19”
Width: 11”
Height: 17”
Port Size: 3/8” NPTF
Weight: 59 lbs
Hydraulic Fluid: Enerpac oil
115 volt, 1 phase, 50/60 Hz, 20 amp
Air/Hydraulic Pump
Part No. 82C-0AP
(for use with the Minikrimp, Karrykrimp and Karrykrimp 2)
Lightweight pump operates with 80-125 psi shop air
pressure and delivers 10,000 psi
Length: 15”
Width: 6”
Height: 6”
Intake Port Size: 1/4” NPTF
Output Port Size: 3/8” NPTF
Weight: 14 lbs
Hydraulic Fluid: Enerpac oil
Vehicle Battery-
Powered Pump
Part No. 85C-12V
(for use with the Minikrimp, Karrykrimp and Karrykrimp 2)
Ideal unit for Parker Mobile Hose Preplacement Service,
Delivering 10,000 psi.
Length: 12”
Width: 8”
Height: 19.5”
Weight: 67 lbs
Hydraulic Fluid: ISO-46
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Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
Page 6
Bulletin 4480-T30-USBulletin 4480-T30-US
Installation and Operation 82C-061L
1. Remove crimper and all accessories from shipping
crate. Verify that you have received the following
items:
• Crimp Head 82C-CHD
• Silver Die Ring 82C-R01
• Black Die Ring 82C-R02
• Hose Assembly 85C-00L
• Stand Assembly 85C-STD
• Technical Manual 4480-T30-US
• Grease
• Training DVD
2. Assemble crimper base unit to stand as shown in
Figure 2. Place machine on sturdy bench. It is
recommended that the machine be bolted to the
bench. Two 1/2” holes are provided in the stand for
this purpose. Make sure crimper base overhangs
bench to allow access from below base plate.
Technical Manual
Karrykrimp
3. Connect hose assembly to power unit and to
crimper cylinder. Follow instructions supplied with
power unit for venting, checking oil level, or general
usage.
4. Place die ring in position on crimper base. Cycle
cylinder up and down a few times to purge air from
system. Recheck oil level in power units. Make
sure cylinder is fully retracted before adding any
hydraulic oil.
5. Your machine is now ready for use. Please read
the remainder of this manual before proceeding to
crimp any hose assembly. Crimping instructions
can be found on Page 10.
Figure 2
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Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
Page 7
Bulletin 4480-T30-US
Installation and Operation 82C-KKB
1. Remove crimper and all accessories from shipping
crates. Verify that you have received the following items:
• Crimp Head 82C-CHD
• Silver Die Ring 82C-R01
• Black Die Ring 82C-R02
• Power Unit Assembly 85C-1PH
• Technical Manual 4480-T30-US
• Grease
• Training DVD
2. Place the power unit assembly on a sturdy bench.
Assemble the crimp head to power unit bracket and
secure with the provided one inch jam nuts (2), as shown
on page 13. Connect hose to cylinder coupler and power
unit adapter. Install protective sleeving over the hose
and adapters. It is recommended that the machine be
bolted to the bench. Four 7/16” holes are provided in the
mounting plate for this purpose. Make sure the crimper
base plate overhangs the bench to allow access.
Technical Manual
Karrykrimp
3. Plug power unit into a properly rated power source. Do
not use an extension cord to operate this machine. Note
the power unit is supplied with a 115 volt, 20 amp plug. A
20 amp circuit is required for frequent full pressure use.
This machine has a power on/off switch located on top
of the electrical box attached to the motor. This switch
is also a thermal overload circuit breaker for added
protection. The pneumatic start/stop pendant switch is
used to operate the power unit, which turns the motor on
when pressed and turns the motor off when released.
4. This machine may have been shipped with a plug in the
reservoir breather port. Remove this plug and replace
with the included breather cap. Check reservoir oil level
prior to startup. Oil should be visible through sight glass
on the side of reservoir. Add ISO grade 46 hydraulic oil if
necessary.
5. Place a die ring in position on crimper base. Press
and hold the start pendant switch to turn motor on and
advance cylinder. Release the pendant switch to turn
motor off, cylinder will automatically retract. Cycle
cylinder up and down a few times to purge air from the
system. Recheck oil level in power unit, make sure
cylinder is fully retracted before adding oil. The power
unit is equipped with a hold/release valve which can be
used to keep cylinder from retracting when the pendant
switch is released. The use of this valve is not required
in most of the crimping operations, but can be used if
having difficulty locating the fitting into dies.
Figure 3
6. Your machine is now ready for use. Please read the
remainder of this manual before proceeding to crimp
hose assemblies.
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Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
Page 8
Bulletin 4480-T30-US
Tools & Dies
Technical Manual
Karrykrimp
The following crimping dies are available for use with the Karrykrimp machine:
26 Series Fitting Dies (Silver)
80C-E04 Size -4 (3/16”) Color Coded Red
80C-E05 Size -5 (1/4”) Color Coded Purple
80C-E06 Size -6 (5/16”) Color Coded Yellow
80C-E08 Size -8 (13/32”) Color Coded Blue
80C-E10 Size -10 (1/2”) Color Coded Orange
80C-E12 Size -12 (5/8”) Color Coded Green
80C-E16 Size -16 (7/8”) Color Coded Black
81 Series Fitting Dies (Silver)
80C-V12 Size -12 (3/4”) Color Coded Green
80C-V16 Size -16 (1”) Color Coded Black
80C-V20 Size -20 (1-1/4”) Color Coded White
43 Series Fitting Dies (Silver)
80C-A04 Size -4 (1/4”) Color Coded Red
80C-A05 Size -5 (5/16”) Color Coded Purple
80C-A06 Size -6 (3/8”) Color Coded Yellow
80C-A08 Size -8 (1/2”) Color Coded Blue
80C-A10 Size -10 (5/8”) Color Coded Orange
80C-A12 Size -12 (3/4”) Color Coded Green
80C-A16 Size -16 (1”) Color Coded Black
80C-A20 Size -20 (1-1/4”) Color Coded White
HY Series Fitting Dies for AX hose (Silver)
80C-H585 Size -4 (1/4”) Color Coded Brown
80C-H735 Size -6 (3/8”) Color Coded Brown
80C-H840 Size -8 (1/2”) Color Coded Brown
80C-H970 Size -10 (5/8”) Color Coded Brown
80C-H1120 Size -12 (3/4”) Color Coded Brown
HY Series Fitting Dies for BXX hose (Silver)
80C-H605 Size -4 (1/4”) Color Coded Brown
80C-H775 Size -6 (3/8”) Color Coded Brown
80C-H885 Size -8 (1/2”) Color Coded Brown
80C-H1010 Size -10 (5/8”) Color Coded Brown
80C-H1170 Size -12 (3/4”) Color Coded Brown
Silver
Die Ring
Black
Die Ring
Die Set
The Karrykrimp can be used to crimp some Parflex
Division Products. Please contact Parker Parflex
Division for more information.
The 43 Series dies are silver and inserts are color
coded by size. Refer to the die selection chart,
Parker Catalog 4400 or CrimpSource online, at
www.parkerhose.com to determine which die set and
die ring to use when crimping a particular fitting, hose
size and type.
The following tooling is used for crimping:
82C-R01 Silver Die Ring
To determine when to use, refer to die selection chart
in Parker Catalog 4400 or decal on front of crimper.
82C-R02 Black Die Ring
To determine when to use, refer to die selection chart
in Parker Catalog 4400 or decal on front of crimper.
See above for die set part numbers.
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Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
Page 9
Bulletin 4480-T30-US
Tool Selection Chart
Technical Manual
Karrykrimp
PN: PK1/KK HOSE DECAL
Hose 01/09
Die
351TC
351ST
422
424
426
421WC
302/301
301LT
213 285 293
201
206
811 811HT 881
431
436
451TC
451ST
471TC
304
341
381
Die
(place hose
decal here)
221FR
225
244
Die
Die
AX
Die
BXX
Fittings
471ST
472TC
482TC
482ST
601
604
881
266
CAH
SS25UL
43 Series
26 Series
81
HY Series
Parker Hannifin Corp.
Hose Products Divison
30240 Lakeland Blvd.
Wickliffe, Ohio 44092
– 4
RED
80C-A04
0.645
0.665
0.685
0.705
80C-E04
0.460
0.480
0.500
0.520
Hose/Die Selection and Crimp Diameters PN: PK1/KK MASTER DECAL 01/09
– 5
PUR
80C-A05 80C-A06 80C-A08 80C-A10 80C-A12 80C-A16 80C-A20
0.710
0.730
0.750
0.770
80C-E05 80C-E06 80C-E08 80C-E10 80C-E12 80C-E16
0.520
0.540
0.560
0.580
– 6
YEL
0.825
0.845
0.865
0.885
0.575
0.595
0.615
0.635
– 8
BLU
0.945
0.965
0.985
1.005
0.670
0.690
0.710
0.730
– 10
ORG
1.060
1.080
1.100
1.120
0.805
0.825
0.845
0.865
Series
80C-H585
0.575
0.595
8
0C-H605 80C-H775 80C-H885 80C-H1010 80C-H1170
0.635
0.655
Caution: Read the operations and technical manual
before attempting to operate this machinery. Do not
operate this machine without guard in place. Keep
hands clear of moving parts when operating machine.
80C-H735 80C-H840 80C-H970 80C-H1120
0.725
0.745
0.805
0.825
0.830
0.850
0.915
0.935
0.960
0.980
1.040
1.060
– 12
GRN
1.245
1.265
1.285
1.305
0.915
0.935
0.955
0.975
80C-V12
1.155
1.175
1.110
1.130
1.200
1.220
– 16
BLK
1.590
1.610
1.630
1.650
1.175
1.195
1.215
1.235
80C-V16 80C-V20
1.450
1.470
NOTE: Do not use these machines
to assemble 341-20, 451TC-20, 451ST-20
or any size stainless steel fittings.
– 20
WHT
1.970
1.990
2.010
2.030
1.740
1.760
Die Ring
Silver
Black
Silver
Black
Silver
Silver
Black
For Reference Only
Notes:
This chart is displayed on the front of the Karrykrimp machine.
The dies listed are interchangeable between all of the Parkrimp machines. The die rings are not interchangeable
between machines. Use only 82C-R01 and 82C-R02 die rings on the Karrykrimp machine.
For a complete selection of hose and fittings, see Parker Catalog 4400.
Caution: To ensure consistent quality, crimp diameters must be checked:
1. After first assembly
2. At regular intervals during the production, such as first, last and every 50th assembly.
If you find your crimp diameters out of tolerance, inspect each assembly made. Never allow hose assemblies with
an incorrect crimp diameter to be used. Use the appropriate Parker Machine Trouble Shooting Guide to determine
the cause. If you are unable to determine the cause of the problem, call our Hose Products Division Technical
Services Department at (440) 943-5700, for assistance.
Additional Hose Die Selection Charts are available upon request from your Parker supplier.
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Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
Page 10
Bulletin 4480-T30-US
26 Series
Parkrimp Series
81 Series
Standard
Parkrimp Series
26 Series
Crimp
Diameter
Crimping Instructions
Technical Manual
Karrykrimp
Crimping instructions for 26, 43, 81 and HY Series Fittings
Mark insertion depth and push on tting
1
For 81 Series Shells with 88 Series Fittings
Mark the hose insertion depth
and push hose into fitting
until the mark on the hose is
even with the end of the shell.
Lubricate hose if necessary,
however, DO NOT lubricate if
using spiral hose. See Hose
Insertion Depth table below.
Position the tting
3
Place shell onto end of
hose and make sure
the end of the shell
lines up with the Insertion Depth mark.
Push hose onto the
88 Series fitting until
the shell bottoms
against the fitting’s
stop ring or hex.
Lubricate hose if
necessary.
4
Insert unitized die train
2
Place die ring and crimp
Pull pin at the top
of pusher to swing
it back. Place
unitized die-train
into base plate.
See decal on
crimper for proper
die set.
Important:
Lubricate the
crimper’s die bowl
using a MOLYGRADE lithiumbase grease.
Position the hose and fitting in dies from below.
Rest bottom of coupling
Measure crimp diameter
5
on die step using the
Measure crimp diameter on the flat surfaces of the
crimped shell, referenced in the illustration
to the left. Reference decal on crimper for crimp
diameters. Never use hose assemblies with
incorrect crimp diameters.
Important: Hose assemblies must be inspected for
cleanliness and free of all foreign particles.
PARKALIGN
®
feature.
Place correct die ring
on top of the dies. See
decal on crimper for
proper die ring.
Position pusher by
replacing the pin and
operate pump until the die
ring bottoms out. Release
pressure within the pump
— remove finished
assembly.
Note: Minikrimp,
Karrykrimp & Karrykrimp
2 have several types of
power sources, all of which
are separate units from the
crimping machine.
Hose Insertion Depths in Inches
Hose by
Dash Size
-4 0.8125 0.8125 1.4375
-5 0.8125 0.9375
-6 0.8125 1.1250 1.4375
-8 0.8125 1.3125 1.5000
-10 0.8750 1.5625 1.5000
-12 0.8750 1.5000 1.1250 1.6250
-16 1.0000 1.7500 1.2500
-20 1.8750 1.3125
26 43 81 HY
inch inch inch inch
Fitting Series
Note: See Hose Insertion Depth table at the left.
Important: Hose assemblies must be inspected for
cleanliness and free of all foreign particles.
Note: Parker Hannifin will not accept responsibility
for the operations of, or provide warranty coverage
for, a crimper that is operated by a power unit other
than equipment supplied by Parker Hannifin for the
expressed purpose of operating the designated
crimper.
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Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
Page 11
Bulletin 4480-T30-US
82C-CHD
Assembly Detail & Parts List
82C-061L
CRIMP HEAD
82C-R01
DIE RING
Technical Manual
Karrykrimp
82C-R02
*Includes hose assembly 85C-00L
DIE RING
85C-STD
STAND
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Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
Page 12
Bulletin 4480-T30-US
Assembly Detail & Parts List
82C-CHD
Technical Manual
Karrykrimp
14
6
4
9
15
12
11
5
7
17
16
13
8
2
18
1
4
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
1 2 792065 Extension Spring 13 1 85C-0LP Pusher Location Pin
2 2 832001 1/8” x 3/4” Spring Pin 14 2 TH18-B-4 5/16-18 x 1-1/4” SHCS
3 1 832013 Die Separator 15 4 TH18-B-5 1/4-20 x 1-1/2 SHCS
4 4 **Contact Parker for Availability** 16 1 TH18-B-6 3/8-16 x 1/2” SHCS
5 1 950034 Cylinder 17 1 TH18-P-1 1/2” x 3-1/2” Spring Pin
6 1 82C-0CG Cylinder Guard 18 2 TH18-P-2 1/4” x 2” Slotted Spring Pin
7 1 82C-0PB Pusher Block 19 1 DEC-Caution Caution Decal
8 1 82C-PHR Pusher 20 1 PK1/KK Master Decal Master Crimp Decal
9 1 82C-HND Handle 21 1 PK/KK Hose Decal Hose Decal
10 1 **Contact Parker for Availability** 22 1 DEC-SNBR Serial Number Decal
11 2 **Contact Parker for Availability** 23 1 TH18-100-54 842205 Die Bowl Grease
12 1 **Contact Parker for Availability** 24 1 8xC-DVD Training DVD
3
10
12
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Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
Page 13
Bulletin 4480-T30-US
JAM NUTS (2)
82C-CHD
Assembly Detail & Parts List
82C-KKB
CRIMP HEAD
Technical Manual
Karrykrimp
82C-R01
DIE RING
82C-R02
DIE RING
85C-1PH POWER
UNIT ASSEMBLY
TH18-N-70
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13
Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
Page 14
Bulletin 4480-T30-US
Assembly Detail & Parts List
85C-1PH
3
2
5
Technical Manual
Karrykrimp
1
7
6
8
ITEM QTY PART NUMBER DESCRIPTION
1 1 85C-BPT Base Mount
2 1 85C-BRK Bracket
3 1 85C-VEP2 Valpower Power Unit
4 4 TH18-B-32 1/4-20 UNC x 3/4 Hex Head Bolt
5 2 TH18-B-74 1/2-13 x 1” Long Hex Cap Screw
6 4 TH18-L-3 1/4” Spring Lock Washer
7 2 TH18-L-5 1/2” Spring Lock Washer
8 2 TH18-N-20 1/2-13 Grade 5 Finished Hex Nut
9 2 TH18-N-70 1-14 Grade 5 Finished Hex Jam Nut
10 1 3107-6-6-S Tube Fittings Adapter (Not Shown)
11 1 85C-02L Hose Assembly (Not Shown)
12 2-1/2 ft TH18-100-58 Convoluted Sleeve (Not Shown)
4
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Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
Page 15
Bulletin 4480-T30-US
Trouble Shooting Guide
Technical Manual
Karrykrimp
If you have a problem with your Karrykrimp machine:
• First check that the proper tooling, hose and fitting combinations are being used.
• Then check the following recommendations. If after the following suggested remedy, the problem persists, call
our Technical Service Department at (440) 943-5700.
Symptoms Possible Causes What To Do
Coupling crimp diameter
above or below
specification.
Wrong fitting style being used. Only approved fittings can be used with Karrykrimp
machine. For a complete selection and correct
combinations of hose and fittings, see Catalog 4400.
Wrong hose being used. Only approved hoses can be used with Karrykrimp
machine. For a complete selection and correct
combinations of hose and fittings, see Catalog 4400.
Wrong die ring being used. Refer to die selection chart or Catalog 4400 for correct
die ring.
Pusher is not being bottomed out on
die ring and base plate completely
(usually inconsistent crimp diameters).
High or low voltage. Call a qualified electrician.
Crimp dies, die rings damaged, worn,
or faulty.
Die cavity in base plate worn or faulty. Check crimp diameter of several different sizes of die
Lubricate die cavity with Citgo MP Lithoplex lithium
grease or equivalent. Bottom out the pusher on the die
ring completely. Can also check for proper bottoming by placing a piece of paper between die ring and
base plate. If properly bottomed, should not be able to
remove paper.
Visually inspect all wear surfaces for raised metal dents
or gouges. Replace damaged die sets and die rings.
Worn or faulty die sets with crimp above or below
specifications by the same amount with and without the
die ring. Replace worn or faulty die sets.
sets with both the silver and black die rings. If all crimp
diameters are out of specification by the same amount,
the die cavity in the base plate may be out of
specification. Contact Technical Services Department
at (440) 943-5700.
Lubricate the die cavity in base plate frequently to
prevent wear.
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Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
Page 16
Bulletin 4480-T30-US
Maintenance
Technical Manual
Karrykrimp
Maintenance
• Check hydraulic oil level every 40 hours of operations.
• If oil is needed, use Enerpac oil for Enerpac pumps, use ISO grade 46 oil for 85C-VEP2 pump.
• Drain and refill the reservoir every 1000 hours of operation.
• Check the crimp bowl weekly for signs of wear.
• Clean the crimp bowl of old grease on a weekly basis. Re-grease the crimp bowl after the bowl has been
cleaned.
• Apply approved MOLY-GRADE lithium grease to the dies and crimp bowl each time the dies are changed. If
dies are not changed through a day’s operation, grease should be applied twice a day.
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Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
Page 17
Bulletin 4480-T30-US
Safety Guide for Selecting and Using Hose, Fittings and Related Accessories
! Parker Safety Guide for Selecting and Using Hose, Tubing, Fittings and Related Accessories
Publication No. 4400-B.1
Revised: August 2007
WARNING: Failure or improper selection or improper use of hose, tubing, assemblies, fittings, quick action couplings or related accessories ("Products") can
cause death, personal injury and property damage. Possible consequences of failure or improper selection or improper use of these Products include but are not
limited to:
• Fittings thrown off at high speed.
• High velocity fluid discharge.
• Explosion or burning of the conveyed fluid.
• Electrocution from high voltage electric power lines.
• Contact with suddenly moving or falling objects that are controlled by the conveyed
fluid.
Before selecting or using any of these Products, it is important that you read and follow the instructions below. Only Hose from Parker’s Stratoflex Products Division is approved for in-flight
aerospace applications.
1.0 GENERAL INSTRUCTIONS
1.1 Scope: This safety guide provides instructions for selecting and using (including
assembling, installing, and maintaining) these Products. For convenience, all rubber and/
or thermoplastic products commonly called “hose” or “tubing” are called “Hose” in this
safety guide. All assemblies made with Hose are called “Hose Assemblies”. All products
commonly called “fittings”, “couplings” or “adapters” are called “Fittings”. All related
accessories (including crimping and swaging machines and tooling) are called “Related
Accessories”. This safety guide is a supplement to and is to be used with, the specific
Parker publications for the specific Hose, Fittings and Related Accessories that are being
considered for use. Parker publications are available at www.parker.com. SAE J1273
(www.sae.org) and ISO 17165-2 (www.ansi.org) also provide recommended practices
for hydraulic Hose Assemblies.
1.2 Fail-Safe: Hose, Hose Assemblies and Fittings can and do fail without warning for
many reasons. Design all systems and equipment in a fail-safe mode, so that failure of
the Hose, or Hose Assembly or Fitting will not endanger persons or property.
1.3 Distribution: Provide a copy of this safety guide to each person responsible for
selecting or using Hose and Fitting products. Do not select or use Parker Hose or
Fittings without thoroughly reading and understanding this safety guide as well as the
specific Parker publications for the Products.
1.4 User Responsibility: Due to the wide variety of operating conditions and applications
for Hose and Fittings, Parker does not represent or warrant that any particular Hose or
Fitting is suitable for any specific end use system. This safety guide does not analyze
all technical parameters that must be considered in selecting a product. The user,
through its own analysis and testing, is solely responsible for:
• Making the final selection of the Products.
• Assuring that the user’s requirements are met and that the application presents no
health or safety hazards.
• Providing all appropriate health and safety warnings on the equipment on which the
Products are used.
• Assuring compliance with all applicable government and industry standards.
1.5 Additional Questions: Call the appropriate Parker technical service department if you
have any questions or require any additional information. See the Parker publication for
the Products being considered or used, or call 1-800-CPARKER, or go to www.parker.
com, for telephone numbers of the appropriate technical service department.
2.0 HOSE AND FITTINGS SELECTION INSTRUCTIONS
2.1 Electrical Conductivity: Certain applications require that the Hose be nonconductive
to prevent electrical current flow. Other applications require the Hose and the Fittings
and the Hose/Fitting interface to be sufficiently conductive to drain off static electricity.
Extreme care must be exercised when selecting Hose and Fittings for these or any
other applications in which electrical conductivity or nonconductivity is a factor.
The electrical conductivity or nonconductivity of Hose and Fittings is dependent upon
many factors and may be susceptible to change. These factors include but are not
limited to the various materials used to make the Hose and the Fittings, Fitting finish
(some Fitting finishes are electrically conductive while others are nonconductive),
manufacturing methods (including moisture control), how the Fittings contact the Hose,
age and amount of deterioration or damage or other changes, moisture content of the
Hose at any particular time, and other factors. The following are considerations for
electrically nonconductive and conductive Hose. For other applications consult the
individual catalog pages and the appropriate industry or regulatory standards for proper
selection.
2.1.1 Electrically Nonconductive Hose: Certain applications require that the Hose be
nonconductive to prevent electrical current flow or to maintain electrical isolation.
For applications that require Hose to be electrically nonconductive, including but not
limited to applications near high voltage electric lines, only special nonconductive
• Injections by high-pressure fluid discharge.
• Dangerously whipping hose.
• Contact with conveyed fluids that may be hot, cold,toxic, or otherwise injurious.
• Sparking or explosion caused by static electricity buildup or other sources of electricity.
• Sparking or explosion while spraying paint or flammable liquids.
• Injuries resulting from inhalation, ingestion or exposure to fluids.
Hose can be used. The manufacturer of the equipment in which the nonconductive
Hose is to be used must be consulted to be certain that the Hose and Fittings that are
selected are proper for the application. Do not use any Parker Hose or Fittings for any
such application requiring nonconductive Hose, including but not limited to applications
near high voltage electric lines, unless (i) the application is expressly approved in the
Parker technical publication for the product, (ii) the Hose is marked “nonconductive”,
and (iii) the manufacturer of the equipment on which the Hose is to be used specifically
approves the particular Parker Hose and Fittings for such use.
2.1.2 Electrically Conductive Hose: Parker manufactures special Hose for certain
applications that require electrically conductive Hose.
Parker manufactures special Hose for conveying paint in airless paint spraying
applications. This Hose is labeled “Electrically Conductive Airless Paint Spray Hose”
on its layline and packaging. This Hose must be properly connected to the appropriate
Parker Fittings and properly grounded in order to dissipate dangerous static charge
buildup, which occurs in all airless paint spraying applications. Do not use any other
Hose for airless paint spraying, even if electrically conductive. Use of any other Hose or
failure to properly connect the Hose can cause a fire or an explosion resulting in death,
personal injury, and property damage.
Parker manufactures a special Hose for certain compressed natural gas (“CNG”)
applications where static electricity buildup may occur. Parker CNG Hose assemblies
comply with the requirements of ANSI/IAS NGV 4.2-1999; CSA 12.52-M99, “Hoses for
Natural Gas Vehicles and Dispensing Systems” (www.ansi.org). This Hose is labeled
“Electrically Conductive for CNG Use” on its layline and packaging. This Hose must be
properly connected to the appropriate Parker Fittings and properly grounded in order to
dissipate dangerous static charge buildup, which occurs in, for example, high velocity
CNG dispensing or transfer. Do not use any other Hose for CNG applications where
static charge buildup may occur, even if electrically conductive. Use of other Hoses in
CNG applications or failure to properly connect or ground this Hose can cause a fire
or an explosion resulting in death, personal injury, and property damage. Care must
also be taken to protect against CNG permeation through the Hose wall. See section
2.6, Permeation, for more information. Parker CNG Hose is intended for dispenser and
vehicle use at a maximum temperature of 180°F (82°C). Parker CNG Hose should not
be used in confined spaces or unventilated areas or areas exceeding 180°F (82°C).
Final assemblies must be tested for leaks. CNG Hose Assemblies should be tested on a
monthly basis for conductivity per ANSI/IAS NGV 4.2-1999; CSA 12.52-M99.
Parker manufactures special Hose for aerospace in-flight applications. Aerospace in-
flight applications employing Hose to transmit fuel, lubricating fluids and hydraulic fluids
require a special Hose with a conductive inner tube. This Hose for in-flight applications
is available only from Parker’s Stratoflex Products Division. Do not use any other Parker
Hose for in-flight applications, even if electrically conductive. Use of other Hoses for
in-flight applications or failure to properly connect or ground this Hose can cause a fire
or an explosion resulting in death, personal injury and property damage. These Hose
assemblies for in-flight applications must meet all applicable aerospace industry, aircraft
engine and aircraft requirements.
2.2 Pressure: Hose selection must be made so that the published maximum working
pressure of the Hose and Fittings are equal to or greater than the maximum system
pressure. The maximum working pressure of a Hose Assembly is the lower of the
respective published maximum working pressures of the Hose and the Fittings used.
Surge pressures or peak transient pressures in the system must be below the published
maximum working pressure for the Hose. Surge pressures and peak pressures can
usually only be determined by sensitive electrical instrumentation that measures and
indicates pressures at millisecond intervals. Mechanical pressure gauges indicate only
average pressures and cannot be used to determine surge pressures or peak transient
pressures. Published burst pressure ratings for Hose is for manufacturing test purposes
only and is no indication that the Product can be used in applications at the burst
pressure or otherwise above the published maximum recommended working pressure.
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Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
Page 18
Bulletin 4480-T30-US
Safety Guide for Selecting and Using Hose, Fittings and Related Accessories
Technical Manual
Karrykrimp
2.3 Suction: Hoses used for suction applications must be selected to insure that the Hose will
withstand the vacuum and pressure of the system. Improperly selected Hose may collapse
in suction application.
2.4 Temperature: Be certain that fluid and ambient temperatures, both steady and
transient, do not exceed the limitations of the Hose. Temperatures below and above the
recommended limit can degrade Hose to a point where a failure may occur and release
fluid. Properly insulate and protect the Hose Assembly when routing near hot objects
(e.g. manifolds). Do not use any Hose in any application where failure of the Hose could
result in the conveyed fluids (or vapors or mist from the conveyed fluids) contacting any
open flame, molten metal, or other potential fire ignition source that could cause burning
or explosion of the conveyed fluids or vapors.
2.5 Fluid Compatibility: Hose Assembly selection must assure compatibility of the
Hose tube, cover, reinforcement, and Fittings with the fluid media used. See the fluid
compatibility chart in the Parker publication for the product being considered or used.
This information is offered only as a guide. Actual service life can only be determined by
the end user by testing under all extreme conditions and other analysis.
Hose that is chemically compatible with a particular fluid must be assembled using
Fittings and adapters containing likewise compatible seals.
2.6 Permeation: Permeation (that is, seepage through the Hose) will occur from inside the
Hose to outside when Hose is used with gases, liquid and gas fuels, and refrigerants
(including but not limited to such materials as helium, diesel fuel, gasoline, natural
gas, or LPG). This permeation may result in high concentrations of vapors which are
potentially flammable, explosive, or toxic, and in loss of fluid. Dangerous explosions,
fires, and other hazards can result when using the wrong Hose for such applications.
The system designer must take into account the fact that this permeation will take place
and must not use Hose if this permeation could be hazardous. The system designer
must take into account all legal, government, insurance, or any other special regulations
which govern the use of fuels and refrigerants. Never use a Hose even though the fluid
compatibility is acceptable without considering the potential hazardous effects that can
result from permeation through the Hose Assembly.
Permeation of moisture from outside the Hose to inside the Hose will also occur in Hose
assemblies, regardless of internal pressure. If this moisture permeation would have
detrimental effects (particularly, but not limited to refrigeration and air conditioning
systems), incorporation of sufficient drying capacity in the system or other appropriate
system safeguards should be selected and used.
2.7 Size: Transmission of power by means of pressurized fluid varies with pressure and
rate of flow. The size of the components must be adequate to keep pressure losses to a
minimum and avoid damage due to heat generation or excessive fluid velocity.
2.8 Routing: Attention must be given to optimum routing to minimize inherent problems
(kinking or flow restriction due to Hose collapse, twisting of the Hose, proximity to hot
objects or heat sources). For additional routing recommendations see SAE J1273 and
ISO 17165-2. Hose Assemblies have a finite life and if possible, should be installed
in a manner that allows for ease of inspection and future replacement. Rubber Hose
because of its relative short life, should not be used in residential and commercial
buildings for HVAC (heating, ventilating and air conditioning) applications.
2.9 Environment: Care must be taken to insure that the Hose and Fittings are either
compatible with or protected from the environment (that is, surrounding conditions) to
which they are exposed. Environmental conditions including but not limited to ultraviolet
radiation, sunlight, heat, ozone, moisture, water, salt water, chemicals and air pollutants
can cause degradation and premature failure.
2.10 Mechanical Loads: External forces can significantly reduce Hose life or cause failure.
Mechanical loads which must be considered include excessive flexing, twist, kinking,
tensile or side loads, bend radius, and vibration. Use of swivel type Fittings or adapters
may be required to insure no twist is put into the Hose. Unusual applications may
require special testing prior to Hose selection.
2.11 Physical Damage: Care must be taken to protect Hose from wear, snagging, kinking,
bending smaller that minimum bend radius and cutting, any of which can cause
premature Hose failure. Any Hose that has been kinked or bent to a radius smaller than
the minimum bend radius, and any Hose that has been cut or is cracked or is otherwise
damaged should be removed and discarded.
2.12 Proper End Fitting: See instructions 3.2 through 3.5. These recommendations may
be substantiated by testing to industry standards such as SAE J517 for hydraulic
applications, or MIL-A-5070, AS1339, or AS3517 for Hoses from Parker’s Stratoflex
Products Division for aerospace applications.
2.13 Length: When establishing a proper Hose length, motion absorption, Hose length
changes due to pressure, and Hose and machine tolerances and movement must be
considered.
2.14 Specifications and Standards: When selecting Hose and Fittings, government,
industry, and Parker specifications and recommendations must be reviewed and
followed as applicable.
2.15 Hose Cleanliness: Hose components may vary in cleanliness levels. Care must be
taken to insure that the Hose Assembly selected has an adequate level of cleanliness for
the application.
2.16 Fire Resistant Fluids: Some fire resistant fluids that are to be conveyed by Hose
require use of the same type of Hose as used with petroleum base fluids. Some such
fluids require a special Hose, while a few fluids will not work with any Hose at all. See
instructions 2.5 and 1.5. The wrong Hose may fail after a very short service. In addition,
all liquids but pure water may burn fiercely under certain conditions, and even pure
water leakage may be hazardous.
2.17 Radiant Heat: Hose can be heated to destruction without contact by such nearby items
as hot manifolds or molten metal. The same heat source may then initiate a fire. This
can occur despite the presence of cool air around the Hose.
2.18 Welding or Brazing: When using a torch or arc welder in close proximity to hydraulic
lines, the hydraulic lines should be removed or shielded with appropriate fire resistant
materials. Flame or weld spatter could burn through the Hose and possibly ignite
escaping fluid resulting in a catastrophic failure. Heating of plated parts, including Hose
Fittings and adapters, above 450°F (232°C) such as during welding, brazing or soldering
may emit deadly gases.
2.19 Atomic Radiation: Atomic radiation affects all materials used in Hose assemblies.
Since the long-term effects may be unknown, do not expose Hose assemblies to atomic
radiation.
2.20 Aerospace Applications: The only Hose and Fittings that may be used for in-flight
aerospace applications are those available from Parker’s Stratoflex Products Division.
Do not use any other Hose or Fittings for in-flight applications. Do not use any Hose or
Fittings from Parker’s Stratoflex Products Division with any other Hose or Fittings, unless
expressly approved in writing by the engineering manager or chief engineer of Stratoflex
Products Division and verified by the user’s own testing and inspection to aerospace
industry standards.
2.21 Unlocking Couplings: Ball locking Couplings or other Fittings with quick disconnect
ability can unintentionally disconnect if they are dragged over obstructions, or if the
sleeve or other disconnect member is bumped or moved enough to cause disconnect.
Threaded Fittings should be considered where there is a potential for accidental
uncoupling.
3.0 HOSE AND FITTINGS ASSEMBLY AND INSTALLATION INSTRUCTIONS
3.1 Component Inspection: Prior to assembly, a careful examination of the Hose and
Fittings must be performed. All components must be checked for correct style, size,
catalog number, and length. The Hose must be examined for cleanliness, obstructions,
blisters, cover looseness, kinks, cracks, cuts or any other visible defects. Inspect the
Fitting and sealing surfaces for burrs, nicks, corrosion or other imperfections. Do NOT
use any component that displays any signs of nonconformance.
3.2 Hose and Fitting Assembly: Do not assemble a Parker Fitting on a Parker Hose that
is not specifically listed by Parker for that Fitting, unless authorized in writing by the
engineering manager or chief engineer of the appropriate Parker division. Do not
assemble a Parker Fitting on another manufacturer’s Hose or a Parker Hose on another
manufacturer’s Fitting unless (i) the engineering manager or chief engineer of the
appropriate Parker division approves the Assembly in writing or that combination is
expressly approved in the appropriate Parker literature for the specific Parker product,
and (ii) the user verifies the Assembly and the application through analysis and testing.
For Parker Hose that does not specify a Parker Fitting, the user is solely responsible for
the selection of the proper Fitting and Hose Assembly procedures. See instruction 1.4.
To prevent the possibility of problems such as leakage at the Fitting or system
contamination, it is important to completely remove all debris from the cutting operation
before installation of the Fittings. The Parker published instructions must be followed
for assembling the Fittings on the Hose. These instructions are provided in the Parker
Fitting catalog for the specific Parker Fitting being used, or by calling 1-800-CPARKER, or
at www.parker.com.
3.3 Related Accessories: Do not crimp or swage any Parker Hose or Fitting with anything
but the listed swage or crimp machine and dies in accordance with Parker published
instructions. Do not crimp or swage another manufacturer’s Fitting with a Parker crimp
or swage die unless authorized in writing by the engineering manager or chief engineer
of the appropriate Parker division.
3.4 Parts: Do not use any Parker Fitting part (including but not limited to socket, shell,
nipple, or insert) except with the correct Parker mating parts, in accordance with Parker
published instructions, unless authorized in writing by the engineering manager or chief
engineer of the appropriate Parker division.
3.5 Field Attachable/Permanent: Do not reuse any field attachable Hose Fitting that has
blown or pulled off a Hose. Do not reuse a Parker permanent Hose Fitting (crimped
or swaged) or any part thereof. Complete Hose Assemblies may only be reused after
proper inspection under section 4.0. Do not assemble Fittings to any previously used
hydraulic Hose that was in service, for use in a fluid power application.
3.6 Pre-Installation Inspection: Prior to installation, a careful examination of the Hose
Assembly must be performed. Inspect the Hose Assembly for any damage or defects.
DO NOT use any Hose Assembly that displays any signs of nonconformance.
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Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
Page 19
Bulletin 4480-T30-US
Safety Guide for Selecting and Using Hose, Fittings and Related Accessories
Technical Manual
Karrykrimp
3.7 Minimum Bend Radius: Installation of a Hose at less than the minimum listed bend
radius may significantly reduce the Hose life. Particular attention must be given to
preclude sharp bending at the Hose to Fitting juncture. Any bending during installation
at less than the minimum bend radius must be avoided. If any Hose is kinked during
installation, the Hose must be discarded.
3.8 Twist Angle and Orientation: Hose Assembly installation must be such that relative
motion of machine components does not produce twisting.
3.9 Securement: In many applications, it may be necessary to restrain, protect, or guide
the Hose to protect it from damage by unnecessary flexing, pressure surges, and contact
with other mechanical components. Care must be taken to insure such restraints do not
introduce additional stress or wear points.
3.10 Proper Connection of Ports: Proper physical installation of the Hose Assembly requires
a correctly installed port connection insuring that no twist or torque is transferred to the
Hose when the Fittings are being tightened or otherwise during use.
3.11 External Damage: Proper installation is not complete without insuring that tensile
loads, side loads, kinking, flattening, potential abrasion, thread damage or damage to
sealing surfaces are corrected or eliminated. See instruction 2.10.
3.12 System Checkout: All air entrapment must be eliminated and the system pressurized
to the maximum system pressure (at or below the Hose maximum working pressure)
and checked for proper function and freedom from leaks. Personnel must stay out of
potential hazardous areas while testing and using.
3.13 Routing: The Hose Assembly should be routed in such a manner so if a failure does
occur, the escaping media will not cause personal injury or property damage. In
addition, if fluid media comes in contact with hot surfaces, open flame or sparks, a fire
or explosion may occur. See section 2.4.
3.14 Ground Fault Equipment Protection Devices (GFEPDs): WARNING! Fire and Shock
Hazard. To minimize the danger of fire if the heating cable of a Multitube bundle is
damaged or improperly installed, use a Ground Fault Equipment Protection Device.
Electrical fault currents may be insufficient to trip a conventional circuit breaker.
For ground fault protection, the IEEE 515:1989 (www.ansi.org) standard for heating
cables recommends the use of GFEPDs with a nominal 30 milliampere trip level for
“piping systems in classified areas, those areas requiring a high degree of maintenance,
or which may be exposed to physical abuse or corrosive atmospheres”.
4.0 HOSE AND FITTING MAINTENANCE AND REPLACEMENT INSTRUCTIONS
4.1 Even with proper selection and installation, Hose life may be significantly reduced
without a continuing maintenance program. The severity of the application, risk
potential from a possible Hose failure, and experience with any Hose failures in the
application or in similar applications should determine the frequency of the inspection
and the replacement for the Products so that Products are replaced before any failure
occurs. A maintenance program must be established and followed by the user and, at
minimum, must include instructions 4.2 through 4.7.
4.2 Visual Inspection Hose/Fitting: Any of the following conditions require immediate shut
down and replacement of the Hose Assembly:
• Fitting slippage on Hose;
• Damaged, cracked, cut or abraded cover (any reinforcement exposed);
• Hard, stiff, heat cracked, or charred Hose;
• Cracked, damaged, or badly corroded Fittings;
• Leaks at Fitting or in Hose;
• Kinked, crushed, flattened or twisted Hose; and
• Blistered, soft, degraded, or loose cover.
4.3 Visual Inspection All Other: The following items must be tightened, repaired,
corrected or replaced as required:
• Leaking port conditions;
• Excess dirt buildup;
• Worn clamps, guards or shields; and
• System fluid level, fluid type, and any air entrapment.
4.4 Functional Test: Operate the system at maximum operating pressure and check for
possible malfunctions and leaks. Personnel must avoid potential hazardous areas while
testing and using the system. See section 2.2.
4.5 Replacement Intervals: Hose assemblies and elastomeric seals used on Hose Fittings
and adapters will eventually age, harden, wear and deteriorate under thermal cycling
and compression set. Hose Assemblies and elastomeric seals should be inspected and
replaced at specific replacement intervals, based on previous service life, government
or industry recommendations, or when failures could result in unacceptable downtime,
damage, or injury risk. See section 1.2. Hose and Fittings may be subjected to internal
mechanical and/or chemical wear from the conveying fluid and may fail without warning.
The user must determine the product life under such circumstances by testing. Also see
section 2.5.
4.6 Hose Inspection and Failure: Hydraulic power is accomplished by utilizing high
pressure fluids to transfer energy and do work. Hoses, Fittings and Hose Assemblies
all contribute to this by transmitting fluids at high pressures. Fluids under pressure can
be dangerous and potentially lethal and, therefore, extreme caution must be exercised
when working with fluids under pressure and handling the Hoses transporting the fluids.
From time to time, Hose Assemblies will fail if they are not replaced at proper time
intervals. Usually these failures are the result of some form of misapplication, abuse,
wear or failure to perform proper maintenance. When Hoses fail, generally the high
pressure fluids inside escape in a stream which may or may not be visible to the user.
Under no circumstances should the user attempt to locate the leak by “feeling” with
their hands or any other part of their body. High pressure fluids can and will penetrate
the skin and cause severe tissue damage and possibly loss of limb. Even seemingly
minor hydraulic fluid injection injuries must be treated immediately by a physician with
knowledge of the tissue damaging properties of hydraulic fluid.
If a Hose failure occurs, immediately shut down the equipment and leave the area until
pressure has been completely released from the Hose Assembly. Simply shutting down
the hydraulic pump may or may not eliminate the pressure in the Hose Assembly. Many
times check valves, etc., are employed in a system and can cause pressure to remain
in a Hose Assembly even when pumps or equipment are not operating. Tiny holes in
the Hose, commonly known as pinholes, can eject small, dangerously powerful but hard
to see streams of hydraulic fluid. It may take several minutes or even hours for the
pressure to be relieved so that the Hose Assembly may be examined safely.
Once the pressure has been reduced to zero, the Hose Assembly may be taken off the
equipment and examined. It must always be replaced if a failure has occurred. Never
attempt to patch or repair a Hose Assembly that has failed. Consult the nearest Parker
distributor or the appropriate Parker division for Hose Assembly replacement information.
Never touch or examine a failed Hose Assembly unless it is obvious that the Hose no
longer contains fluid under pressure. The high pressure fluid is extremely dangerous
and can cause serious and potentially fatal injury.
4.7 Elastomeric seals: Elastomeric seals will eventually age, harden, wear and deteriorate
under thermal cycling and compression set. Elastomeric seals should be inspected and
replaced.
4.8 Refrigerant gases: Special care should be taken when working with refrigeration
systems. Sudden escape of refrigerant gases can cause blindness if the escaping gases
contact the eye and can cause freezing or other severe injuries if it contacts any other
portion of the body.
4.9 Compressed natural gas (CNG): Parker CNG Hose Assemblies should be tested after
installation and before use, and at least on a monthly basis per ANSI/IAS NGV 4.2-1999;
CSA 12.52-M99 Section 4.2 “Visual Inspection Hose/Fitting”. The recommended
procedure is to pressurize the Hose and check for leaks and to visually inspect the Hose
for damage.
Caution: Matches, candles, open flame or other sources of ignition shall not be used for
Hose inspection. Leak check solutions should be rinsed off after use.
5.0 HOSE STORAGE
5.1 Age Control: Hose and Hose Assemblies must be stored in a manner that facilitates age
control and first-in and first-out usage based on manufacturing date of the Hose and
Hose Assemblies. The shelf life of rubber Hose or Hose Assemblies that have passed
visual inspection and a proof test is 10 years (40 quarters) from the date of manufacture.
The shelf life of thermoplastic and polytetrafluoroethylene Hose or Hose Assemblies is
considered to be unlimited.
5.2 Storage: Stored Hose and Hose Assemblies must not be subjected to damage that
could reduce their expected service life and must be placed in a cool, dark and dry
area with the ends capped. Stored Hose and Hose Assemblies must not be exposed to
temperature extremes, ozone, oils, corrosive liquids or fumes,
solvents, high humidity,
rodents, insects, ultraviolet light, electromagnetic fields or radioactive
materials.
Federal OSHA regulation 29 CFR 1910.1200 requires that we transmit to our customers Material Safety Data Sheets for all material covered
under the law. If you are an employer in SIC 20-39 who has not yet received them, you are required to obtain them from us and provide
the information to employees as directed in Section (b) of the regulation. Please contact the Hose Products Division - Technical Services
Department: (PH) 440- 943-5700 (FAX) 440- 943-3129.
MSDS’S (Available upon request.)
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Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
Page 20
Bulletin 4480-T30-US
Bulletin 4480-T30-US
Technical Manual
Karrykrimp
Offer of Sale
The items described in this document and other documents or descriptions provided by Parker Hannifin Corporation, as
subsidiaries and its authorized distributors are hereby offered for sale at prices to be established by Parker Hannifin Corporation,
its subsidiaries and its authorized distributors. This offer and its acceptance by any customer (“Buyer”) shall be governed by all
of the following Terms and Conditions. Buyer’s order for any such item, when communicated to Parker Hannifin Corporation, its
subsidiary or an authorized distributor (“Seller”) verbally or in writing, shall constitute acceptance of this offer.
1. Terms and Conditions of Sale: All descriptions, quotations, proposals, offers,
acknowledgments, acceptances and sales of Seller’s products are subject to
and shall be governed exclusively by the terms and conditions stated herein.
Buyer’s acceptance of any offer to sell is limited to these terms and conditions.
Any terms or conditions in addition to, or inconsistent with those stated herein,
proposed by Buyer in any acceptance of an offer by Seller, are hereby objected
to. No such additional, different or inconsistent terms and conditions shall become part of the contract between Buyer and Seller unless expressly accepted
in writing by Seller. Seller ’s acceptance of any offer to purchase by Buyer is
expressly conditional upon Buyer’s assent to all the terms and conditions stated
herein, including any terms in addition to, or inconsistent with those contained
in Buyer’s offer. Acceptance of Seller’s products shall in all events constitute
such assent.
2. Payment: Payment shall be made by Buyer net 30 days from the date of
delivery of the items purchased hereunder. Any claims by Buyer for omissions
or shortages in a shipment shall be waived unless Seller receives notice thereof
within 30 days after Buyer’s receipt of the shipment.
3. Delivery: Unless otherwise provided on the face hereof, delivery shall be
made F.O.B. Seller’s plant. Regardless of the method of delivery, however, risk
of loss shall pass to Buyer upon Seller’s delivery to a carrier. Any delivery dates
shown are approximate only and Seller shall have no liability for any delays in
delivery.
4. Warranty: Seller warrants that the items sold thereunder shall be free from
defects in material or workmanship for a period of 365 days from the date of
shipment to Buyer, or 2,000 hours of use, whichever expires rst. THIS WAR-
RANTY COMPRISES THE SOLE AND ENTIRE WARRANTY PERTAINING TO
ITEMS PROVIDED HEREUNDER. SELLER MAKES NO OTHER WARRANTY,
GUARANTEE, OR REPRESENTATION OF ANY KIND WHATSOEVER. ALL
OTHER WARRANTIES, INCLUDING BUT NOT LIMITED TO, MERCHANTABILITY AND FITNESS FOR PURPOSE, WHETHER EXPRESS, IMPLIED,
OR ARISING BY OPERATION OF LAW, TRADE USAGE, OR COURSE OF
DEALING ARE HEREBY DISCLAIMED.
NOTWITHSTANDING THE FOREGOING, THERE ARE NO WARRANTIES
WHATSOEVER ON ITEMS BUILT OR ACQUIRED WHOLELY OR PARTIALLY,
TO BUYER’S DESIGNS OR SPECIFICATIONS.
5. Limitation Of Remedy: SELLER’S LIABILITY ARISING FROM OR IN ANY
WAY CONNECTED WITH THE ITEMS SOLD OR THIS CONTRACT SHALL BE
LIMITED EXCLUSIVELY TO REPAIR OR REPLACEMENT OF THE ITEMS SOLD
OR REFUND OF THE PURCHASE PRICE PAID BY BUYER, AT SELLER’S SOLE
OPTION. IN NO EVENT SHALL SELLER BE LIABLE FOR ANY INCIDENTAL,
CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY KIND OR NATURE
WHATSOEVER, INCLUDING BUT NOT LIMITED TO LOST PROFITS ARISING
FROM OR IN ANY WAY CONNECTED WITH THIS AGREEMENT OR ITEMS
SOLD HEREUNDER, WHETHER ALLEGED TO ARISE FROM BREACH OF
CONTRACT, EXPRESS OR IMPLIED WARRANTY, OR IN TORT, INCLUDING
WITHOUT LIMITATION, NEGLIGENCE, FAILURE TO WARN OR STRICT
LIABILITY.
6. Changes, Reschedules and Cancellations: Buyer may request to modify the
designs or specications for the items sold hereunder as well as the quantities
and delivery dates thereof, or may request to cancel all or part of this order,
however, no such requested modication or cancellation shall become part of
the contract between Buyer and Seller unless accepted by Seller in a written
amendment to this Agreement. Acceptance of any such requested modication
or cancellation shall be at Seller’s discretion, and shall be upon such terms and
conditions as Seller may require.
7. Special Tooling: A tooling charge may be imposed for any special tooling,
including without limitation, dies, xtures, molds and patterns, acquired to
manufacture items sold pursuant to this contract. Such special tooling shall be
and remain Seller ’s property notwithstanding payment of any charges by Buyer.
In no event will Buyer acquire any interest in apparatus belonging to Seller
which is utilized in the manufacture of the items sold hereunder, even if such
apparatus has been specially converted or adapted for such manufacture and
notwithstanding any charges paid by Buyer. Unless otherwise agreed, Seller
shall have the right to alter, discard or otherwise dispose of any special tooling
or other property in its sole discretion at any time.
8. Buyer’s Property: Any designs, tools, patterns, materials, drawings, condential information or equipment furnished by Buyer or any other items which
become Buyer’s property, may be considered obsolete and may be destroyed
by Seller after two (2) consecutive years have elapsed without Buyer placing
an order for the items which are manufactured using such property. Seller shall
not be responsible for any loss or damage to such property while it is in Seller’s
possession or control.
9. Taxes: Unless otherwise indicated on the face hereof, all prices and charges
are exclusive of excise, sales, use, property, occupational or like taxes which may
be imposed by any taxing authority upon the manufacture, sale or delivery of
the items sold hereunder. If any such taxes must be paid by Seller of if Seller is
liable for the collection of such tax, the amount thereof shall be in addition to the
amounts for the items sold. Buyer agrees to pay all such taxes or to reimburse
Seller therefore upon receipt of its invoice. If Buyer claims exemption from any
sales, use or other tax imposed by any taxing authority, Buyer shall save Seller
harmless from and against any such tax, together with any interest or penalties
thereon which may be assessed if the items are held to be taxable.
10. Indemnity For Infringement of Intellectual Property Rights: Seller shall have
no liability for infringement of any patents, trademarks, copyrights, trade dress,
trade secrets or similar rights except as provided in this Part 10. Seller will defend
and indemnify Buyer against allegations of infringement of U.S. patents, U.S.
trademarks, copyrights, trade dress and trade secrets (hereinafter “Intellectual
Property Rights”). Seller will defend at its expense and will pay the cost of any
settlement or damages awarded in an action brought against Buyer based on an
allegation that an item sold pursuant to this contract infringes in the Intellectual
Property Rights of a third party. Seller’s obligation to defend and indemnify Buyer
is contingent on Buyer notifying Seller within ten (10) days after Buyer becomes
aware of such allegations of infringement, and Seller having sole control over the
defense of any allegations or actions including all negotiations for settlement or
compromise. If an item sold hereunder is subject to a claim that it infringes the
Intellectual Property Rights of a third party, Seller may, at its sole expense and
options, procure for Buyer the right to continue using said item, replace or modify
said item so as to make it noninfringing, or offer to accept return of said item and
return the purchase price less a reasonable allowance for depreciation. Notwithstanding the foregoing, Seller shall have no liability for claims of infringement
based on information provided by Buyer, or directed to items delivered hereunder
for which the designs are specied in whole or part by Buyer, or infringements
resulting from the modication, combination or use in a system of any item sold
hereunder. The foregoing provisions of this Part 10 shall constitute Seller’s sole
and exclusive liability and Buyer’s sole and exclusive remedy for infringement of
Intellectual Property Rights.
If a claim is based on information provided by Buyer or if the design for an
item delivered hereunder is specied in whole or in part by Buyer, Buyer shall
defend and indemnify Seller for all costs, expenses or judgments resulting from
any claim that such item infringes any patent, trademark, copyright, trade dress,
trade secret or any similar right.
11. Force Majeure: Seller does not assume the risk of and shall not be liable for
delay or failure to perform any of Seller’s obligations by reason of circumstances
beyond the reasonable control of Seller (hereinafter “Events of Force Majeure”).
Events of Force Majeure shall include without limitation, accidents, acts of God,
strikes or labor disputes, acts, laws, rules or regulations of any government or
government agency, res, oods, delays or failures in delivery of carriers or suppliers, shortages of materials and any other cause beyond Seller’s control.
12. Entire Agreement/Governing Law: The terms and conditions set forth herein,
together with any amendments, modications and any different terms or conditions expressly accepted by Seller in writing, shall constitute the entire Agreement concerning the items sold, and there are no oral or other representations
or agreements which pertain thereto. This Agreement shall be governed in all
respects by the law of the State of Ohio. No actions arising out of the sale of the
items sold hereunder or this Agreement may be brought by either party more
than two (2) years after the cause of action accrues.
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Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
Page 21
Bulletin 4480-T30-US
Notes
Technical Manual
Karrykrimp
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Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
Page 22
Parker Hannin Corporation
Hose Products Division
30240 Lakeland Boulevard
Wickliffe, OH 44092
Phone: (440) 943-5700
Fax: (440) 943-3129
http://www.parkerhose.com
Bulletin 4480-T30-US 1/11
©Parker Hannin Corporation Printed in U.S.A
www.comoso.com
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